coshh - a guide to the regulations

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    COSHH - A Guide to the

    Regulations

    Mark Mallen

    Health and Safety ManagerFenlock Hansen Ltd

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    Introduction

    COSHH

    Control

    Of Substances

    Hazardous to

    Health

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    Introduction

    Directly

    Naturally

    By-products If exposure is not controlled

    Injuries

    Illness or death

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    Objectives

    Name 5 potential health effects

    5 employers duties and 3 employees

    Name 5 hazardous substances Name 5 routes of entry

    Name 3 means of identifyingsubstances

    Name and describe 5 hazard symbols

    Describe the hierarchy of control

    Conduct an assessment

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    Agenda

    Potential health effects

    Legal background

    Hazardous substances Routes of entry

    Identifying substances

    Exposure limits Controlling risks

    Working safely

    Summary

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    Potential Health Effects

    Skin problems Dermatitis

    Skin cancer

    Asthma From exposure to sensitisers

    Isocyanates Dusts

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    Potential Health Effects

    Poisoning By drinking from unlabelled bottles

    Cancer May appear years after first exposure

    Infection Exposure to bacteria, spores and micro

    organisms

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    Potential Health Effects

    Short-term - acute effects

    Skin / eye irritation

    Headaches

    Dizziness

    Nausea Unconsciousness

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    Potential Health Effects

    Long-term - chronic effects

    Cancer Lung disease Liver / kidney dysfunction Skin disease

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    Potential Health Effects

    Intermediate effects

    Physiology

    Symptoms may improve

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    Legal Background The Control of Substances Hazardous

    to Health Regulations 1999

    A systematic approach to the control of

    risk

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    Employers' Responsibilities

    Assess risks

    Prevent or control exposure Decide on precautions Ensure controls are used and

    maintained

    Monitor exposure, and conduct healthsurveillance, where necessary

    Provide adequate supervision Provide information, instruction and

    training

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    Employees' Responsibilities Follow the rules and safe systems of

    work

    Use the controls provided, properly Co-operate with monitoring and health

    surveillance

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    Hazardous Substances Solvents

    De-fat the skin Skin disease and dermatitis

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    Hazardous SubstancesAcids

    Burn body tissue

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    Hazardous Substances Gases

    Affect the respiratory system Lung damage

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    Hazardous Substances Oils and lubricants

    Skin disease

    Engine fumes

    Carbon monoxide poisoning

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    Hazardous Substances Wood dust

    Some hardwoods carcinogenic at lowlevels

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    Hazardous Substances Welding fume

    Metal fume fever

    Lead

    Poisoning

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    Hazardous SubstancesAnimals

    Contact with rats urine may causeWeils disease

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    Routes of Entry

    Inhalation Breathing in vapours, gases, fumes or

    dusts Ingestion

    Eating or drinking substancesAbsorption Skin or eyes

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    Routes of Entry

    Injection

    Entering the body through the skin Skin contact

    On

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    Routes of Entry - Substances

    Solvents

    Liquids through the skin Vapours through inhalation

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    Routes of Entry - Substances

    Acids

    Skin contact Inhalation

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    Routes of Entry - Substances

    Gases

    Inhalation or Through the skin

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    Routes of Entry - Substances

    Petrol

    InhalationAbsorption

    Skin contact

    Ingestion

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    Routes of Entry - Substances

    Oils and lubricants

    Skin contact

    Engine fumes

    Inhalation

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    Routes of Entry - Substances

    Wood dust

    Skin contact or Inhalation

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    Routes of Entry - Substances

    Welding fume

    Inhalation

    Lead

    Skin absorption

    Inhalation

    Ingestion

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    Routes of Entry - Substances

    Bio hazards

    Weils disease Farmers lung Injection

    Inhalation Ingestion

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    Routes of Entry - Substances

    In summary

    Many ways to enter the body Not always be obvious

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    Identifying Substances

    Methods

    The label Product safety data sheet

    COSHH assessment

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    Hazard Warning Labels

    All commercially supplied substancesare labelled in a standardised way

    To enable easy identification Identify type of hazard posed

    Provide some information

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    Hazard Warning Labels

    The label should state

    The name of the product

    Hazard symbol(s)An indication of danger

    Warning (risk phrase)

    Safety advice (safety phrase) Manufacturers or suppliers details

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    Hazard Warning Labels

    Designed to warnAdvise of action to protect Not work instructionsAlways refer to

    The risk assessment

    COSHH assessment Safe working practice

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    Hazard Warning Labels

    Do not assume Labels may be missing Substances may have been decanted May not be hazardous in the form

    supplied

    May become hazardous when mixed If in doubt, seek advice

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    Hazard Warning Labels

    Sad but true

    A cleaner mixed Harpic and Domestos

    creating chlorine gas, as used in thetrenches in WW1

    She died

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    Hazard Symbols

    Corrosive

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    Hazard Symbols

    Corrosive

    May causeserious burns Minor contact may cause skin damage

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    Hazard Symbols

    Flammable

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    Hazard Symbols

    Flammable

    Burns with little heat applied

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    Hazard Symbols

    Harmful or Irritant - Xn or Xi

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    Hazard Symbols

    Irritant Xi

    Non-corrosive May cause painful inflammation

    Could lead to dermatitis

    Harmful Xn

    May cause limited health effects

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    Hazard Symbols

    Oxidising

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    Hazard Symbols

    Oxidising

    May cause spontaneous combustion In contact with other substances

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    Hazard Symbols

    Toxic / Very Toxic

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    Hazard Symbols

    Very toxic

    Extremely serious acute or chronic healtheffects or even death

    Toxic

    Serious acute or chronic health effects oreven death

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    Hazard Symbols

    Risk of Explosion

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    Hazard Symbols

    Environmental Hazard

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    Risk Phrase States the hazard of the material

    Harmful by inhalation Toxic if swallowed

    Highly flammable

    Irritating to eyes May cause drowsiness

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    Safety Phrase States what precautions should be

    taken

    In case of insufficient ventilation, wear

    suitable respiratory equipment

    Keep container tightly closed

    Avoid contact with skin and eyes

    No smoking

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    Material Data Sheets

    Describes the characteristics ofthe substance in 16 categories:

    1. Identification of the substance andcompany

    2. Composition / information on

    ingredients3. Hazards

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    Material Data Sheets

    4. First-aid measures

    5. Fire-fighting measures

    6. Accidental release measures7. Handling and storage

    8. Exposure controls / personal

    protection

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    Material Data Sheets

    9. Physical and chemical properties

    10. Stability and reactivity

    11. Toxicological information12. Ecological information

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    Material Data Sheets

    13. Disposal considerations

    14. Transport information

    15. Regulatory information16. Other information

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    Material Data Sheets

    Used to complete a COSHH (risk)assessment

    It is not a replacement Or substitute

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    Exposure Limits

    Some substances pose a significantrisk to health

    Controlled by specific legislationAsbestos

    Lead

    Not the COSHH regulations

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    Exposure Limits

    Some substances have exposure limits

    MEL, STEL & OEL

    Stated in EH40 - current addition These levels are important when

    assessing health risks

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    Controlling Risks Hazard

    A substance with the potential to causeharm

    Risk

    A measure of the likelihood that it will

    cause harm in the way that it is used

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    Controlling Risks Remember

    The hazard is constant

    Risk changes How it is used

    How much is used

    Handled

    Stored

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    Controlling Risks Poor control can create a risk

    Even if the substance is not particularly

    hazardous

    With proper precautions

    The most hazardous substances can be

    controlled

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    Risk Assessment

    A COSHH assessment is anexamination of the risk posed by The substance How it is used The amount of exposure

    Resulting in Control measures and safe working

    practices

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    Practical Exercise 1

    Scenario 1

    A chemical is used as part of an

    adhesive spray The operator uses it all day

    Spraying door panels on a

    production line, before a covering isapplied

    A 200-litre drum lasts a week

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    Practical Exercise 1

    Scenario 3

    Using a solvent-based marker pen

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    Practical Exercise 1

    Decide on a risk rating for using theabove substances

    Consider the situations described andconsider the control measures required

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    Practical Exercise 1

    For the operative spraying door panels

    Local exhaust ventilation Respiratory protective equipment

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    Practical Exercise 1

    For the operative using solvent toclean-off

    Gloves Good ventilation

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    Practical Exercise 1

    Using a marker pen

    None considered necessary

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    Hierarchy of Control

    Elimination / Substitution

    Reduction

    Enclose the process Engineered methods

    PPE

    Underpinned by supervision

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    PPE

    Often the only effective means ofcontrol

    Suitable for the hazard

    Looked after and maintained Suitable for the users Used by trained workers

    Worn when specified

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    Control Systems

    Employers must Maintain, examine and test

    Monitor exposure levels Conduct health surveillance

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    Emergency Procedures

    Exposure from accidental releases

    Vital that everybody knows what to

    doClean-up proceduresEvacuation procedures Liaison with emergency services

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    The Hansen Method

    Task-based assessments

    Tasks may use more than one

    substance

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    Practical Exercise 2

    Conduct an assessment Using a hazard data sheet for a

    substance that we use in theworkplace

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    Working Safely

    Operatives

    Ensure that you see the COSHHassessment and SWP

    Before you start

    Follow the SWP and COSHH assessment Use the control measures provided

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    Working Safely

    Wear the PPE

    Co-operatewith monitoring and healthsurveillance

    Report problems Work in a safe and responsible manner

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    Working Safely

    Managers and supervisors

    Conduct and review assessments Issue and make available

    Discuss contents Record issue and training given Ensure changes are reflected

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    Working Safely

    Ensure control measures are

    Maintained

    Continue to be effectiveAre used

    Deal with concerns Provide information, instruction andtraining Supervise

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    Summary

    COSHH is designed to protect people

    Providing information

    Assessing risk Controlling exposure Ensuring controls are suitable

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    Objectives

    Name 5 potential health effects

    5 employers duties and 3 employees

    Name 5 hazardous substances Name 5 routes of entry

    Name 3 means of identifyingsubstances

    Name and describe 5 hazard symbols Describe the hierarchy of control

    Conduct an assessment

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    The End or the Beginning?

    Any Questions

    Thanks for Listening

    And dont forget Be Safe!