coshh essentials

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An introduction to COSHH Essentials - a simplified method for carrying out chemical health risk assessments developed by the UK Health and Safety Executive. Includes case studies. (Note: does not cover the limitations of this approach)

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Page 1: COSHH essentials
Page 2: COSHH essentials

A simplified approach to chemical

health risk assessments

Page 3: COSHH essentials

Developed by the British Health and

Safety Executive

Page 4: COSHH essentials

Originally intended to be used by

small businesses with limited access

to expertise

Page 5: COSHH essentials
Page 6: COSHH essentials

No longer available to purchase as hard copy.

Assessments have to be carried out using website

Page 7: COSHH essentials

http://www.hse.gov.uk/coshh/essentials/index.htm

Page 8: COSHH essentials

Control sheets are also available on a wide range of common industrial processes at http://www.hse.gov.uk/pubns/guidance/index.htm

Page 9: COSHH essentials

Specific control sheets are also available for a wide range of common industrial processes at http://www.hse.gov.uk/pubns/guidance/index.htm

Page 10: COSHH essentials

The International LaborOrganisation (ILO) has adopted COSHH Essentials as the basis of their “International Chemical Control Toolkit”

Page 11: COSHH essentials

http://www.ilo.org/legacy/english/protection/safework/ctrl_banding/toolkit/icct/index.htm

Page 12: COSHH essentials
Page 13: COSHH essentials

1. Assign hazard group

2. How much is used?

3. Determine dustiness / volatility

4. Identify control approach

5. Find appropriate control sheets

Page 14: COSHH essentials

1. Assign Hazard Group

Page 15: COSHH essentials

Hazard group (A to E) depends on “R phrases” assigned by supplier and provided on the label and safety data sheet

Page 16: COSHH essentials

Group “A” represents low hazard

Group “E” for most serious hazards

Page 17: COSHH essentials

Additional Group “S” for substances that present a skin hazard

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A B C D E SR36

R36/38

R38

R65

R66

R67

All dusts and

vapours not

allocated to

another band

R20

R20/21

R20/21/22

R21,

R21/22

R22

R23

R23/24

R23/24/25

R23/25

R24

R24/25

R25

R34

R35

R36/37

R36/37/38

R37

R37/38

R41,

R43,

R48/20

R48/20/21

R48/20/21/22

R48/20/22

R48/21

R48/21/22

R48/22

R26

R26/27

R26/27/28

R26/28

R27

R27/28

R28

R40 Carc. Cat. 3,

R48/23

R48/23/24

R48/23/24/25

R48/23/25

R48/24

R48/24/25

R48/25

R60,

R61,

R62,

R63,

R64

R40 Muta cat 3

R42

R42/43

R45

R46

R49

R21

R24

R27

R34

R35

R36

R36/37

R36/37/38

R36/38

R38

R41

R42

R42/43

R43

R48/21

R48/21/22

R48/22

R48/23

R48/24

R48/24/25

R48/25

R66

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1. Assign Hazard Group

2. How much is used?

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How much is used?

Solids Liquids

Small Grams millilitres

Medium Kilograms litres

Large Tonnes Cubic metres

Page 21: COSHH essentials

1. Assign Hazard Group

2. How much is used?

3. Determine dustiness / volatility

Page 22: COSHH essentials

Solids – How dusty?

Low Pellet-like solids that don't break up. Little dust visible during use

Medium Crystalline, granular solids. When used, dust is seen but settles out quickly

High Fine, light powders.When used dust clouds remain in air for some time

Page 23: COSHH essentials

Liquids – How volatile?

Source: ILO toolkit

Page 24: COSHH essentials

1. Assign Hazard Group

2. How much is used?

3. Determine dustiness / volatility

4. Identify control approach

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Control Approach

Source: ILO toolkit

Page 27: COSHH essentials

1. Assign Hazard Group

2. How much is used?

3. Determine dustiness / volatility

4. Identify control approach

5. Find appropriate control sheets

Page 28: COSHH essentials

Difficult to obtain other than by undertaking an assessment using the website

Page 29: COSHH essentials

Source: ILO toolkit

ILO Task Specific Control Guidance Sheet

Page 30: COSHH essentials

ILO Task Specific Control Guidance Sheet

Source: ILO toolkit

Page 31: COSHH essentials

Source: ILO toolkit

ILO Task Specific Control Guidance Sheet

Page 32: COSHH essentials

1. Assign Hazard Group

2. How much is used?

3. Determine dustiness / volatility

4. Identify control approach

5. Find appropriate control sheets

Page 33: COSHH essentials
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Scenario 1 – Making up slurry from cerium oxide powder

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Scenario 1 – Making up slurry from cerium oxide powder

A few kilograms of powder weighed out about 6 times per day

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Scenario 1 – Making up slurry from cerium oxide powder

Added to water and mixed to form slurry which is used to polish glass

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Cerium oxide powder

Not classified as hazardous

Fine, dusty powder

Page 38: COSHH essentials

A B C D E SR36

R36/38

R38

R65

R66

R67

All dusts and

vapours not

allocated to

another band

R20

R20/21

R20/21/22

R21,

R21/22

R22

R23

R23/24

R23/24/25

R23/25

R24

R24/25

R25

R34

R35

R36/37

R36/37/38

R37

R37/38

R41,

R43,

R48/20

R48/20/21

R48/20/21/22

R48/20/22

R48/21

R48/21/22

R48/22

R26

R26/27

R26/27/28

R26/28

R27

R27/28

R28

R40 Carc. Cat. 3,

R48/23

R48/23/24

R48/23/24/25

R48/23/25

R48/24

R48/24/25

R48/25

R60,

R61,

R62,

R63,

R64

R40 Muta cat 3

R42

R42/43

R45

R46

R49

R21

R24

R27

R34

R35

R36

R36/37

R36/37/38

R36/38

R38

R41

R42

R42/43

R43

R48/21

R48/21/22

R48/22

R48/23

R48/24

R48/24/25

R48/25

R66

Page 39: COSHH essentials

A B C D E SR36

R36/38

R38

R65

R66

R67

All dusts and

vapours not

allocated to

another band

R20

R20/21

R20/21/22

R21,

R21/22

R22

R23

R23/24

R23/24/25

R23/25

R24

R24/25

R25

R34

R35

R36/37

R36/37/38

R37

R37/38

R41,

R43,

R48/20

R48/20/21

R48/20/21/22

R48/20/22

R48/21

R48/21/22

R48/22

R26

R26/27

R26/27/28

R26/28

R27

R27/28

R28

R40 Carc. Cat. 3,

R48/23

R48/23/24

R48/23/24/25

R48/23/25

R48/24

R48/24/25

R48/25

R60,

R61,

R62,

R63,

R64

R40 Muta cat 3

R42

R42/43

R45

R46

R49

R21

R24

R27

R34

R35

R36

R36/37

R36/37/38

R36/38

R38

R41

R42

R42/43

R43

R48/21

R48/21/22

R48/22

R48/23

R48/24

R48/24/25

R48/25

R66

Page 40: COSHH essentials

How much is used?

Solids Liquids

Small Grams millilitres

Medium Kilograms litres

Large Tonnes Cubic metres

Page 41: COSHH essentials

How much is used?

Solids Liquids

Small Grams millilitres

Medium Kilograms litres

Large Tonnes Cubic metres

Page 42: COSHH essentials

Solids – How dusty?

Low Pellet-like solids that don't break up. Little dust visible during use

Medium Crystalline, granular solids. When used, dust is seen but settles out quickly

High Fine, light powders.When used dust clouds remain in air for some time

Page 43: COSHH essentials

Solids – How dusty?

Low Pellet-like solids that don't break up. Little dust visible during use

Medium Crystalline, granular solids. When used, dust is seen but settles out quickly

High Fine, light powders.When used dust clouds remain in air for some time

Page 44: COSHH essentials

Stage 4 – Control Approach

Source: ILO toolkit

Page 45: COSHH essentials

Stage 4 – Control Approach

Source: ILO toolkit

Page 46: COSHH essentials

Stage 4 – Control Approach

Source: ILO toolkit

Page 47: COSHH essentials

Stage 4 – Control Approach

Source: ILO toolkit

Page 48: COSHH essentials

Stage 4 – Control Approach

Source: ILO toolkit

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Scenario 2Cleaning rollers with n-butyl acetate

Page 59: COSHH essentials

Sponge soaked in n-butyl acetate used to

clean screen printing rollers

Applied manually

Operation takes approx. 15 minutes

Done about 4 times per day

Page 60: COSHH essentials

n-butyl acetate Boiling Point: 124 -128°C

R11 - Highly flammable

R36 - Irritating to eyes

R37 - Irritating to respiratory system

Page 61: COSHH essentials

A B C D E SR36

R36/38

R38

R65

R66

R67

All dusts and

vapours not

allocated to

another band

R20

R20/21

R20/21/22

R21,

R21/22

R22

R23

R23/24

R23/24/25

R23/25

R24

R24/25

R25

R34

R35

R36/37

R36/37/38

R37

R37/38

R41,

R43,

R48/20

R48/20/21

R48/20/21/22

R48/20/22

R48/21

R48/21/22

R48/22

R26

R26/27

R26/27/28

R26/28

R27

R27/28

R28

R40 Carc. Cat. 3,

R48/23

R48/23/24

R48/23/24/25

R48/23/25

R48/24

R48/24/25

R48/25

R60,

R61,

R62,

R63,

R64

R40 Muta cat 3

R42

R42/43

R45

R46

R49

R21

R24

R27

R34

R35

R36

R36/37

R36/37/38

R36/38

R38

R41

R42

R42/43

R43

R48/21

R48/21/22

R48/22

R48/23

R48/24

R48/24/25

R48/25

R66

Page 62: COSHH essentials

A B C D E SR36

R36/38

R38

R65

R66

R67

All dusts and

vapours not

allocated to

another band

R20

R20/21

R20/21/22

R21,

R21/22

R22

R23

R23/24

R23/24/25

R23/25

R24

R24/25

R25

R34

R35

R36/37

R36/37/38

R37

R37/38

R41,

R43,

R48/20

R48/20/21

R48/20/21/22

R48/20/22

R48/21

R48/21/22

R48/22

R26

R26/27

R26/27/28

R26/28

R27

R27/28

R28

R40 Carc. Cat. 3,

R48/23

R48/23/24

R48/23/24/25

R48/23/25

R48/24

R48/24/25

R48/25

R60,

R61,

R62,

R63,

R64

R40 Muta cat 3

R42

R42/43

R45

R46

R49

R21

R24

R27

R34

R35

R36

R36/37

R36/37/38

R36/38

R38

R41

R42

R42/43

R43

R48/21

R48/21/22

R48/22

R48/23

R48/24

R48/24/25

R48/25

R66

Page 63: COSHH essentials

A B C D E SR36

R36/38

R38

R65

R66

R67

All dusts and

vapours not

allocated to

another band

R20

R20/21

R20/21/22

R21,

R21/22

R22

R23

R23/24

R23/24/25

R23/25

R24

R24/25

R25

R34

R35

R36/37

R36/37/38

R37

R37/38

R41,

R43,

R48/20

R48/20/21

R48/20/21/22

R48/20/22

R48/21

R48/21/22

R48/22

R26

R26/27

R26/27/28

R26/28

R27

R27/28

R28

R40 Carc. Cat. 3,

R48/23

R48/23/24

R48/23/24/25

R48/23/25

R48/24

R48/24/25

R48/25

R60,

R61,

R62,

R63,

R64

R40 Muta cat 3

R42

R42/43

R45

R46

R49

R21

R24

R27

R34

R35

R36

R36/37

R36/37/38

R36/38

R38

R41

R42

R42/43

R43

R48/21

R48/21/22

R48/22

R48/23

R48/24

R48/24/25

R48/25

R66

Page 64: COSHH essentials

How much is used?

Solids Liquids

Small Grams millilitres

Medium Kilograms litres

Large Tonnes Cubic metres

Page 65: COSHH essentials

Solids Liquids

Small Grams millilitres

Medium Kilograms litres

Large Tonnes Cubic metres

Page 66: COSHH essentials

Liquids – How volatile?

Source: ILO toolkit

Page 67: COSHH essentials

Liquids – How volatile?

Source: ILO toolkit

Boiling Point: 124 - 128°C

Page 68: COSHH essentials

Stage 4 – Control Approach

Source: ILO toolkit

Page 69: COSHH essentials

Stage 4 – Control Approach

Source: ILO toolkit

Page 70: COSHH essentials

Stage 4 – Control Approach

Source: ILO toolkit

Page 71: COSHH essentials

Stage 4 – Control Approach

Source: ILO toolkit

Page 72: COSHH essentials

Stage 4 – Control Approach

Source: ILO toolkit

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Mike Slater, Diamond Environmental Ltd. ([email protected])

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