dbci-0512-0074-v004 bst6800 & bst6900 installation manual...

Installation Manual Belt Stacker BST6800 & BST6900 DBCI-0512-0074-V004

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Contents TITLE PAGE

CONTENTS ....................................................................................................................................................... 3

1. SAFETY ..................................................................................................................................................... 4

2. GENERAL .................................................................................................................................................. 5

3. BASIC INFORMATION BELT STACKER................................................................................................. 6

4. INSTALLATION ......................................................................................................................................... 9

4.1 REQUIREMENTS.......................................................................................................................................... 9 4.1.1 Tools.................................................................................................................................................. 9 4.1.2 Materials ............................................................................................................................................ 9

4.2 COMMUNICATION CABLE ........................................................................................................................... 10 4.3 SFM ........................................................................................................................................................ 11

4.3.1 Connecting BST to SFM.................................................................................................................. 11 4.3.2 Connecting Communication Cable.................................................................................................. 12

4.4 STR ........................................................................................................................................................ 13 4.4.1 Connecting BST to STR.................................................................................................................. 13 4.4.2 Connecting Communication Cable.................................................................................................. 14

4.5 BLT......................................................................................................................................................... 16 4.5.1 Preparing ......................................................................................................................................... 16 4.5.2 Connecting BST to BLT................................................................................................................... 18 4.5.3 Connecting Communication Cable.................................................................................................. 19

4.6 BLM ........................................................................................................................................................ 20 4.6.1 Preparing ......................................................................................................................................... 20 4.6.1 Connecting BST to BLM.................................................................................................................. 22 4.6.2 Connecting Communication Cable.................................................................................................. 23

4.7 SECURING CABLE BST ............................................................................................................................. 25 4.8 ADJUSTING HEIGHT BST........................................................................................................................... 26

5. TESTING INSTALLATION AND TUNING............................................................................................... 27

6. TECHNICAL INFORMATION .................................................................................................................. 28


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1. Safety

Carefully read the Safety Instruction Document (DBCH-0512-0000-V000) before operating your equipment.


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2. General The Belt Stackers BST6800 and BST6900 are designed as an output device for a range of Booklet Maker systems. The difference is basically that the two models is the length. With the addition of the Belt Stacker BST6800 and BST6900 SDD has expand her product range. The main goal of the Belt Stacker is transporting and collecting booklets for long run production with minimum operator intervention. The Belt Stacker BST6800 and BST6900 are designed to fit to the system as if they were one and is fully modular. This manual specifically includes operation instructions for the BST6800 and BST6900 only. A complete system can consist of the following machines and will be further called in this Manual as follows:

Booklet Maker → BLM Front Trimmer → BLT 2-Side Trimmer → STR Square Fold → SFM

Belt Stacker → BST Possible system configurations:

The pictures in this manual can be different from the actual model.


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3. Basic information Belt Stacker

See the picture below to get familiar with the components of the Belt Stacker.

The machine in the pictures in this manual can have a different colour or can be mirrored. Due to the mirroring, typical Front and Rear designations which normally are viewed from the operator location has been replaced by Left and Right. Left and Right is viewed from the paper direction.

Clarification

Left = Front for BST6800 and BST6900 Right = Rear for BST6800 and BST6900

No. Description 1 Infeed 2 Mounting Bracket Uppertransmission 3 Outfeed 4 Frameplate 5 Belts 6 Support Leg 1 + 2 7 Stop plate

Rear

Left

Right

Top

Bottom

3 5

2

4

1

6

7

Front


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3. Basic Information (continued)

See the picture below to get familiar with the components inside the machine.

No. Description 1 Belts 2 Drive Mounting Bracket 3 Mounting Bracket R-1 4 Mounting Bracket L-1 5 Support Leg 1 + 2 6 Drive Shaft 7 Connection Profile 8 Frame Plate Part 2-1

8

7

5

4 3

2

6

1


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3. Basic Information (continued)

No. Description 1 Belts 2 Conveyor Roller 2x L40mm D56mm 3 Conveyor Roller 2x L40mm D25mm 4 Conveyor Roller 2x L388,5mm D60mm 5 DC Motor 24VDC + plan.gearbox

1

4

3 2

5


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4. Installation

4.1 Requirements

4.1.1 Tools Description Screwdriver hexagon 7mm Wire cutter Allen angle key 5mm Wrench 7 Wrench 8 Pipe Wrench

4.1.2 Materials (delivered with machine) Description Qty. M5 Screws 2 M4 taptite screw 2 Tie wrap 16cm (small) 10 M5 Nut 2 M5 Washer 2


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4. Installation (continued)

4.2 Communication Cable

Step Action Remarks

1. Cut the tie wraps and loosen the communication cable.


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4.3 SFM

4.3.1 Connecting BST to SFM

Step Action Remarks

1. Place Belt Stacker BST Place the Belt Stacker behind the SFM and hang it on the Positioning Pins at the rear groove [A].

2. Fasten BST Fasten the BST to the SFM with the delivered M5 screws [B] at the lower side of the infeed of the BST.

A

B


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4. Installation (continued) 4.3 SFM (continued)

4.3.2 Connecting Communication Cable

Step Action Remarks

1. Connecting BST Connect the Communication cable [A] from the BST to the SFM.

2. Check Securing cable BST Check if the Communication cable is secured. See Chap. 4.7.

3. Continue adjusting height BST See Chap. 4.8

A


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4.4 STR

4.4.1 Connecting BST to STR

Step Action Remarks

1. Place Belt Stacker BST Place the Belt Stacker at the Outfeed-side of the STR and hang it on the Positioning Pins [A] at the rear groove.

2. Fasten BST Fasten the BST to the STR with the delivered M4 Taptite screws [B] at the lower side of the infeed of the BST.

A

B


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4. Installation (continued) 4.4 STR (continued)


The STR configurations may differ compared with the current image.

Step Action Remarks

1. Open Top Cover

2. Loosen screw Right Cover Loosen screw [A].

3. Close Top Cover

4. Remove Right Cover Lift the Right Cover [B] and then pull the lower side of the Right Cover towards you. Disconnect grounding wire

5. Placing Communication cable STR

Pull the Communication cable outwards the Infeed and place the cable straight through the opening on the STR side [D].

6. Connecting Communication cable STR

Connect the Communication cable to the STR on J12 [C].

A

D

C

B


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4. Installation (continued) 4.4 STR (continued) 4.4.2 Connecting Communication Cable (continued)

Step Action Remarks

7. Securing Connection cable BST

Secure the Connection cable on the Wire strip of the STR by using the delivered tie wraps in the mounting holes [A].

8. Securing Connection cable BST

Secure the Connection cable at the cut-out [B] by using a tie wrap.

9. Close Covers See Chap. 4.4.2 Follow step 1 – 4 in reversed order.

10. Continue adjusting height BST

See Chap. 4.8

11. Continue securing cables BST

See Chap. 4.7

B A


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4.5 BLT

4.5.1 Preparing

Step Action Remarks

1. Placing Guide Plate Fasten the Guide Plate to the BLT with delivered M5 screws [A] with M5 washer and M5 nut [B] at the outfeed side of the BLT.

Make sure that the Guide Plate is fastened in a horizontal position.

A

B


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4. Installation (continued) 4.5 BLT (continued) 4.5.1 Preparing (continued)

Step Action Remarks

2. Removing rings Remove the rings, which are mounted behind the position pins [C]. Mount the position pins in the upper hole, do not forget fasten the earth cable inside the BLT.

C


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4. Installation (continued) 4.5 BLT (continued)

4.5.2 Connecting BST to BLT

Step Action Remarks

3. Placing Belt Stacker BST Place the Belt Stacker behind the BLT and hang it on the Positioning Pins at the rear groove [D].

Make sure that the Guide Plate does not touch the upper belts from the Belt Stacker.

4. Fasten BST Fasten the BST to the BLT with the delivered M4 Taptite screws [A] at the lower side of the Infeed of the BST.

D

A

A


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4. Installation (continued) 4.5 BLT (continued)


Step Action Remarks

1. Open Top Cover

2. Loosen screw Right Cover Loosen screw [A]

3. Remove Right Cover Lift the Right Cover and then pull the lower side of the Right Cover towards you .

4. Placing Communication cable BLT

Pull the Communication cable outwards the Infeed and place the cable straight through the opening and cable fastener on the BLT side [A].

5. Connecting Communication cable BLT

Connect the Communication cable to the BLT on J12 [B].

6. Close Covers 7. Continue adjusting height BST See Chap. 4.8 8. Continue securing cables BST See Chap. 4.7

A

A

B


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4.6 BLM

4.6.1 Preparing

Step Action Remarks

1. Open Top Cover

2. Loosen screws UI Loosen the screws at the back of the UI [A].

3. Lift up UI Lift the UI up so that it is possible to remove Front Cover and fasten the UI in the highest position possible.

4. Remove Front cover Lift the Front cover and then pull the lower side of the Front Cover towards you.

A


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4.6 BLM (continued) 4.6.1 Preparing (continued)

Step Action Remarks

5. Remove the Guide Plate Loose the M4 nut with the Wrench 7 [A].

6. Mount the delivered Guide Plate (BLM)

Fasten the Guide Plate (BLM) in the highest position to the BLM with the nut M4 [B] at the Outfeed side of the BLM.

7. Tighten the Guide Plate Tighten the Guide Plate with the nut M4 Inside the BLM.

A

B


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4.6 BLM (continued)

4.6.1 Connecting BST to BLM

Step Action Remarks

8. Place Belt Stacker BST Place the Belt Stacker behind the BLM and hang it on the Positioning Pins at the rear groove [A].

9. Fasten BST Fasten the BST to the BLM with the delivered M4 Taptite screws [B] at the lower side of the Infeed of the BST.

A

B


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4.6 BLM (continued)


Step Action Remarks

1. Placing Communication cable BLM

Pull the Communication cable outwards the Infeed and place the cable straight through the opening and cable fastener on the BLM side [A].

2. Connecting Communication cable BLM

Connect the Communication cable to the BLM [B].

B

A


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4.6 BLM (continued) 4.6.3 Connecting Communication Cable (continued)

Step Action Remarks

1. Securing Connection cable BST Secure the Connection cable with the cable fastener from the BLM.

2. Close Covers See Chap. 4.6.1 and follow step 1 – 4 in reversed order.

3. Continue adjusting height BST See Chap. 4.8

4. Continue securing cables BST See Chap. 4.7

A


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4.7 Securing Cable BST

Step Action Remarks

1. Check securing cable BST Check if the Communication cable is secured at the lower side of the infeed tot the inner mounting holes of the Frame Plate with tie wraps.

A


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4.8 Adjusting Height BST

These screws are carefully tighten by the service technician to insure the correct fixation of the screws.

Step Action Remarks

1. Loosen Upper transmission screws

Loosen the Upper transmission screws [A] on each side of the Upper transmission.

1. Loosen counter sunk screws Loosen the counter sunk screws [B] on each side of the legs.

2. Adjust the height Make sure the height of the Frame plate is water level [C].

3. Tighten counter sunk screws. After checking the height of the frame plate tighten the counter sunk screws [B]

4. Tighten Upper transmission screws

C

B

A


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5. Testing installation and tuning

The Mounting Bracket Uppertransmission is equipped with an adjustable spring assembly. The spring assembly reduces the pressure from the Mounting Bracket Uppertransmission on the booklets. Loosen nut [A] and rotate the bolt [B] clockwise to decrease the pressure. Tighten the nut.

A B


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6. Technical information Capabilities:

Compatibility: SDD BLM6700 System / OCE BLM300 / OCE BLM300C SDD SFM7714 Square Fold Module Physical: Operational BST6800 BST6900 Input Height 545-880 mm 545-880 mm Width 1570 mm 820 mm Depth 420 mm 420 mm Weight ~25 Kg ~20 Kg On Pallet in box BST6800 BST6900 Height 1570 mm 1100 mm Width 1200 mm 1200 mm Depth 800 mm 800 mm Weight ~95 Kg ~85 Kg Booklet: Minimum booklet height (Z): 200 mm Maximum booklet height (Z): 350 mm Electrical: Power source 24V Note: The BST6800 and BST6900 are powered by the communication cable

connected to the equipment in the line. Environmental: Temperature range +15 to +30 ̊ C Humidity Range 30-60 % RH Noise level (max.): 70dB


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Your Partner in Short Term, Turnkey Solutions. © December 2007 SDD. Illustrations and specifications do not necessarily apply to the standard version of machines in all local markets. Technical specifications subject to change without prior notice. All products mentioned in this brochure are claimed as trademarks or registered trademarks of their respective companies.

SDD B.V. Brinkerweg 5 8166 GD Emst The Netherlands Phone: +31 (0) 578 662 662 Fax: +31 (0) 578 662 666 www.sdd.nl [email protected]

Your Partner in Turn Key Solutions. © December 2012 SDD B.V. Illustrations and specifications do not necessarily apply to the standard version of machines in all local markets. Technical specifications subject to change without prior notice. All products mentioned in this brochure are claimed as trademarks or registered trademarks of their respective companies.

dbci-0512-0074-v004 bst6800 & bst6900 installation manual...

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