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Document number 2010003 1394 Automotive Glass Fiber Specification (Supplement to IDB-1394) Revision 1.0 June 10, 2011 Sponsored by: 1394 Trade Association Accepted for publication by 1394 Trade Association Board of Directors Abstract This specification is defined as Hard Polymer Cladding Fiber (HPCF) and All Glass Fiber (AGF) components. Keywords IEEE 13994, Serial Bus, HPCF, AGF, Optical component, Automotive, Small form factor

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Page 1: Document number 2010003 1394 Automotive Glass Fiber …1394ta.org/wp-content/uploads/2015/07/2010003.pdf · Hayato Yuuki, Working Group Chairman Contributors H. Akiyama T. Hayashi

Document number 2010003

1394 Automotive Glass Fiber Specification

(Supplement to IDB-1394)

Revision 1.0

June 10, 2011 Sponsored by:

1394 Trade Association

Accepted for publication by

1394 Trade Association Board of Directors

Abstract

This specification is defined as Hard Polymer Cladding Fiber (HPCF) and All Glass Fiber (AGF) components.

Keywords

IEEE 13994, Serial Bus, HPCF, AGF, Optical component, Automotive, Small form factor

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1394 Trade

Association

Specification

1394 Trade Association Specifications are developed within Working Groups of the 1394

Trade Association, a non-profit industry association devoted to the promotion of and

growth of the market for IEEE 1394-compliant products. Participants in Working Groups

serve voluntarily and without compensation from the Trade Association. Most

participants represent member organizations of the 1394 Trade Association. The

specifications developed within the working groups represent a consensus of the

expertise represented by the participants.

Use of a 1394 Trade Association Specification is wholly voluntary. The existence of a

1394 Trade Association Specification is not meant to imply that there are not other ways

to produce, test, measure, purchase, market or provide other goods and services related to

the scope of the 1394 Trade Association Specification. Furthermore, the viewpoint

expressed at the time a specification is accepted and issued is subject to change brought

about through developments in the state of the art and comments received from users of

the specification. Users are cautioned to check to determine that they have the latest

revision of any 1394 Trade Association Specification.

Comments for revision of 1394 Trade Association Specifications are welcome from any

interested party, regardless of membership affiliation with the 1394 Trade Association.

Suggestions for changes in documents should be in the form of a proposed change of text,

together with appropriate supporting comments.

Interpretations: Occasionally, questions may arise about the meaning of specifications in

relationship to specific applications. When the need for interpretations is brought to the

attention of the 1394 Trade Association, the Association will initiate action to prepare

appropriate responses.

Comments on specifications and requests for interpretations should be addressed to:

Editor, 1394 Trade Association

315 Lincoln, Suite E

Mukilteo, WA 98275

USA

1394 Trade Association Specifications are adopted by the 1394 Trade

Association without regard to patents which may exist on articles,

materials or processes or to other proprietary intellectual property

which may exist within a specification. Adoption of a specification by

the 1394 Trade Association does not assume any liability to any patent

owner or any obligation whatsoever to those parties who rely on the

specification documents. Readers of this document are advised to

make an independent determination regarding the existence of

intellectual property rights, which may be infringed by conformance to

this specification.

Published by

1394 Trade Association

315 Lincoln, Suite E

Mukilteo, WA 98275 USA

Copyright © 2011 by 1394 Trade Association

All rights reserved.

Printed in the United States of America

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1394 TA 2010003 R1.0

Copyright 2011, 1394 Trade Association. All rights reserved.

.

i

Contents

IEEE Copyright ............................................................................................................................... iii

Forward............................................................................................................................................. v

Revision history ................................................................................................................................ 1

1 Scope and purpose .................................................................................................................... 2 1.1 Scope ............................................................................................................................... 2 1.2 Purpose ............................................................................................................................ 2

2 Normative references ................................................................................................................ 3 2.1 Reference scope ............................................................................................................... 3

3 Definitions and notation ................................................................................................................ 5 3.1 Conformance levels ......................................................................................................... 5 3.2 Glossary of terms ............................................................................................................. 5 3.3 Acronyms and abbreviations ........................................................................................... 6

4 HPCF Requirement ........................................................................................................................ 7 4.1 Performance Criteria ........................................................................................................ 7 4.2 Dimensional Criteria ...................................................................................................... 10 4.3 Performance Validation.................................................................................................. 18 4.4 Cable Test Set Up .......................................................................................................... 19 4.5 Cable Test Criteria ........................................................................................................ 20

5 AGF Requirement ..................................................................................................................... 33 5.1 Performance Criteria ...................................................................................................... 33 5.2 Dimensional Criteria ...................................................................................................... 36 5.3 Performance Validation.................................................................................................. 43 5.4 Cable Test Set Up .......................................................................................................... 44 5.5 Cable Test Criteria ......................................................................................................... 45

Annex A (informative) Example of system power budget for HPCF ......................................... 59

Annex B (informative) Example of system power budget for AGF ........................................... 61

Tables

Table 4-1: Number of Maximum Inline HPCF Connections ............................................................ 7 Table 4-2: HPCF Header with Integrated FOT Classes .................................................................... 8 Table 4-3: Inline HPCF Cable Plug and Socket Class ...................................................................... 8 Table 4-4: HPCF Cable Class ........................................................................................................... 9 Table 4-5: Automotive Jitter Outputs Requirement ........................................................................ 10 Table 4-6: HPCF Cable Specifications ........................................................................................... 16 Table 4-7: HPCF Cable - Sample Quantities by Performance Group ............................................. 20 Table 4-8: HPCF Cable - Performance Group A ............................................................................ 20 Table 4-9: HPCF Cable - Performance Group B ............................................................................ 21 Table 4-10: HPCF Cable - Performance Group C .......................................................................... 21 Table 4-11: HPCF Cable - Performance Group D .......................................................................... 22 Table 4-12: HPCF Cable - Performance Group E........................................................................... 23 Table 4-13: HPCF Cable - Performance Group F ........................................................................... 24

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ii

Table 4-14: HPCF Cable - Performance Group G........................................................................... 26 Table 4-14: HPCF Cable - Performance Group G (Continued) ...................................................... 27 Table 4-15: HPCF Cable - Performance Group H........................................................................... 28 Table 4-16: HPCF Cable - Performance Group I ............................................................................ 29 Table 4-17: HPCF Cable - Performance Group J ............................................................................ 31 Table 5-1: Number of Maximum Inline AGF Connections ............................................................. 33 Table 5-2: AGF Header with Integrated FOT Classes ..................................................................... 34 Table 5-3: Inline AGF Cable Plug and Socket Class ....................................................................... 34 Table 5-4: AGF Cable Class ............................................................................................................ 35 Table 5-5: Automotive Jitter Outputs Requirement......................................................................... 36 Table 5-6: AGF Cable Specifications .............................................................................................. 41 Table 5-7: AGF Cable - Sample Quantities by Performance Group ............................................... 45 Table 5-8: AGF Cable - Performance Group A ............................................................................... 45 Table 5-9: AGF Cable - Performance Group B ............................................................................... 46 Table 5-10: AGF Cable - Performance Group C ............................................................................. 47 Table 5-11: AGF Cable - Performance Group D ............................................................................. 48 Table 5-12: AGF Cable - Performance Group E ............................................................................. 49 Table 5-13: AGF Cable - Performance Group F ............................................................................. 50 Table 5-14: AGF Cable - Performance Group G ............................................................................. 52 Table 5-14: AGF Cable - Performance Group G (Continued)......................................................... 53 Table 5-15: AGF Cable - Performance Group H ............................................................................. 54 Table 5-16: AGF Cable - Performance Group I .............................................................................. 55 Table 5-17: AGF Cable - Performance Group J .............................................................................. 57

Figures

Figure 4-1: PMD block diagram ....................................................................................................... 8 Figure 4-2: HPCF Header with Integrated FOT and Inline HPCF Cable Socket ............................ 11 Figure 4-3: Inline HPCF Cable Socket ........................................................................................... 12 Figure 4-4: Inline HPCF Cable Plug ............................................................................................... 13 Figure 4-5: HPCF Header with Integrated FOT Printed Circuit Board Layout .............................. 14 Figure 4-6: HPCF Header with Integrated FOT and Inline HPCF Cable Socket mating details ... 15 Figure 4-7: HPCF Cable Construction Alternatives (Reference) .................................................... 17 Figure 4-8: HPCF Cable Test Setup ................................................................................................ 19 Figure 4-9: Cable Bending Test Setup ............................................................................................ 23 Figure 4-10: Cable Torsion Test Setup ............................................................................................ 25 Figure 4-11: Cable Crush Test Setup ............................................................................................... 28 Figure 4-12: Edge and Plane Impact Test Setup ............................................................................. 30 Figure 5-1: PMD block diagram ..................................................................................................... 34 Figure 5-2: AGF Header with Integrated FOT and Inline AGF Cable Socket ................................ 37 Figure 5-3: AGF Header with Integrated FOT Printed Circuit Board Layout (Reference) ............. 38 Figure 5-4: Inline AGF Cable Plug ................................................................................................. 39 Figure 5-5: AGF Header with Integrated FOT and Inline AGF Cable Socket mating details ........ 40 Figure 5-6: AGF Cable Construction Alternatives (Reference) ...................................................... 42 Figure 5-7: AGF Cable Test Setup .................................................................................................. 44 Figure 5-8: Cable Bending Test Setup ............................................................................................ 49 Figure 5-9: Cable Torsion Test Setup .............................................................................................. 51 Figure 5-10: Cable Crush Test Setup .............................................................................................. 54 Figure 5-11: Edge and Plane Impact Test Setup .............................................................................. 56

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Copyright 2011, 1394 Trade Association. All rights reserved.

.

iii

IEEE Copyright

Portions of this specification are copied from published IEEE standards, by permission.

The source documents are:

IEEE Std 1394-1995, Standard for a High Performance Serial Bus

IEEE Std 1394a-2000, Standard for a High Performance Serial Bus – Amendment 1

The IEEE copyright policy at http://standards.ieee.org/IPR/copyrightpolicy.html states, in part:

Royalty Free Permission

IEEE-SA policy holds that anyone may excerpt and publish up to, but not more than, ten percent

(10%) of the entirety of an IEEE-SA Document (excluding IEEE SIN books) on a royalty-free

basis, so long as:

1) proper acknowledgment is provided;

2) the ‗heart‘ of the standard is not entirely contained within the portion being excerpted.

This included the use of tables, graphs, abstracts and scope statements from IEEE Documents

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Copyright 2011, 1394 Trade Association. All rights reserved.

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v

Forward

(This foreword is not part of 1394 Trade Association Specification 2001018)

This specification is defined as Hard Polymer Cladding Fiber (HPCF) and All Glass Fiber (AGF)

components.

There are 2 annexes in this specification. Annexes A through B, inclusive, are informative and are

not considered part of this specification.

This specification was accepted by the Board of Directors of the 1394 Trade Association. Board of

Directors acceptance of this specification does not necessarily imply that all board members voted

for acceptance. At the time it accepted this specification, the 1394 Trade Association. Board of

Directors had the following members:

Max Bassler, Chair

Morten Lave, Vice-Chair

Dave Thompson, Secretary

Organization Represented Name of Representative

Littelfuse .............................................................................................................. Max Bassler

PLX Technology .................................................................................................. Don Harwood

Texas Instruments ................................................................................................ Toni Ray

LSI ....................................................................................................................... Dave Thompson

TC Applied Technologies..................................................................................... Morten Lave

Aztek Corp. .......................................................................................................... Richard Mourn

The Automotive Working Group, AuWG which developed and reviewed this specification, had the

following members:

Max Bassler, Chair

Naoshi Serizawa, Task Group Chairman

Hayato Yuuki, Working Group Chairman

Contributors

H. Akiyama

T. Hayashi

T. Koike T. Oka T Ishiwa S. Kawanishi, Y. Inagaki, N. Taki K. Miyake M. Kon H. Ooizumi M. Tanaka Hayato Yuuki

Naoshi Serizawa

Burke Henehan

Richard Mourn

Gary Yurko

Don Harwood

Dick Davis

Morten Lave

Zeph Freeman

Dave Thompson

Jan de Vries

Toni Ray

Brian Quach

DJ Johnson

Dimitrios Staikos

Seiichi Hasebe

Rainer Gutzmer

Akio Nezu

Mike Gardner

Matthew Coady

Rod Barman

Eric Anderson

Chris Thomas Dave McCubberey

Jacky Kuo

Etsuji Sugita

Giuseppina Lee

Roumen Botev

K.H. Shih

Fred Wu

Ron Lui

Jones Lin

Mike Chung

Stanley Tsai

Choice Chang

Rod Barman

Colin Clark

Dan Landeck

Michael Rucks

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Copyright 2011, 1394 Trade Association. All rights reserved.

.

1

Revision history

Revision 1.0 (June 10, 2011)

- Public release

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Copyright 2010, 1394 Trade Association. All rights reserved.

2

1394 Automotive Glass Fiber Specification

(Supplement to IDB-1394)

1 Scope and purpose

1.1 Scope

Technology advances have established a need to introduce multi-media applications into the vehicle passenger

compartment. A consistent embedded system network is required to ensure platform interoperability, portability and

scalability not currently provided by IEEE Std 1394-1995, IEEE Std 1394a-2000, IEEE Std 1394b-2002 and IEEE

Std 1394-2008 specifications

1.2 Purpose

This is a full use standard that is intended to supplement IEEE Std 1394-1995, IEEE Std 1394a-2000 and IEEE

1394b-2002. It will define the features and mechanisms that provide high-speed extensions in a backward

compatible fashion and the ability to signal over single hop distances up to 10 meters with 3 inline connectors in an

automotive environment. Critical vehicle functions and services will be addressed that are non-safety related, but not

limited to multi-media and telematic applications with target data rates of S200, S400 and S800.

The following approved media and topics are included in this supplement:

- Hard Polymer Cladding Fiber cables for embedded vehicle system network

- All Glass Fiber cables for embedded vehicle system network

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.

3

2 Normative references

2.1 Reference scope

The following standards contain provisions, which through reference in this document constitute provisions of this

standard. All the standards listed are normative references. Informative references are given in Annex A. At the time

of publication, the editions indicated were valid. All standards are subject to revision, and parties to agreements

based on this standard are encouraged to investigate the possibility of applying the most recent editions of the

standards indicated below.

[R1] IEC 60068-2-11, Basic Environmental Testing Procedures Part 2: Tests Test Ka: Salt Mist.

[R2] IEC 60068-2-14, Basic Environmental Testing Procedures Part 2: Tests - Test N: Change of Temperature.

[R3] IEC 60068-2-78, Environmental Testing - Part 2-78: Tests - Test Cab: Damp Heat, Steady State.

[R4] IEC 60793-1-20, Optical Fibers - Part 1-20: Measurement Methods and Test Procedures - Fiber Geometry.

[R5] IEC 60793-1-40, Optical Fibers - Part 1-40: Measurement Methods and Test Procedures - Attenuation.

[R6] IEC 60793-1-50

[R7] IEC 60793-1-51

[R8] IEC 60794-1-2, Optical Fiber Cables - Part 1-2: Generic Specification - Basic Optical Cable Test

Procedures.

[R9] IEC 60825-1, Eye Safety

[R10] IEC 61300-8, Optical Insulation

[R11] IEC 61300-3-6

[R12] IEEE Std 1394-1995, IEEE Standard for a High Performance Serial Bus.

[R13] IEEE Std 1394a-2000, IEEE Standard for a High Performance Serial Bus - Amendment 1.

[R14] IEEE Std 1394b-2002, IEEE Standard for a High Performance Serial Bus - Amendment 2.

[R15] ISO 6722, Road Vehicles - 60 V and 600 V single-core cables - Dimensions, test methods and requirements.

[R16] TIA/EIA-455-3A, FOTP-3 Procedure to Measure Temperature Cycling Effects on Optical Fibers, Optical

Cable, and Other Passive Fiber Optic Components.

[R17] TIA/EIA-455-7, FOTP-7 Numerical Aperture of Step-Index Multimode Optical Fibers by Output Far-Field

Radiation Pattern Measurement.

[R18] ANSI Y-14.5M-1994, Dimensions and Tolerances

[R19] ANSI/TIA/EIA 455-107-A(99)

[R20] ANSI ANSI/TIA/EIA 455-16-a(91), Salt Spray

[R21] ANSI/EIA 364-65-A(98), Corrosive Environment

[R22] ANSI/EIA 455-13A

TIA/EIA-455-13A, FOTP-13 Visual and Mechanical Inspection of Fiber Optic Components, Devices, and

Assemblies.

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5

3 Definitions and notation

3.1 Conformance levels

Several keywords are used to differentiate levels of requirements and optionality, as follows:

3.1.1 expected: A key word used to describe the behavior of the hardware or software in the design models

assumed by this Specification. Other hardware and software design models may also be implemented.

3.1.2 may: A key word that indicates flexibility of choice with no implied preference.

3.1.3 shall: A key word indicating a mandatory requirement. Designers are required to implement all such

mandatory requirements.

3.1.4 should: A key word indicating flexibility of choice with a strongly preferred alternative. Equivalent to the

phrase is recommended.

3.1.5 reserved fields: A set of bits within a data structure that are defined in this specification as reserved, and are

not otherwise used. Implementations of this specification shall zero these fields. Future revisions of this

specification, however, may define their usage.

3.1.6 reserved values: A set of values for a field that are defined in this specification as reserved, and are not

otherwise used. Implementations of this specification shall not generate these values for the field. Future revisions of

this specification, however, may define their usage.

NOTE: The IEEE is investigating whether the ―may, shall, should‖ and possibly ―expected‖ terms will be formally

defined by IEEE. If and when this occurs, draft editors should obtain their conformance definitions from the latest

IEEE style document.

3.2 Glossary of terms

The following terms are used in this specification:

3.2.1 Customer Convenience Port (CCP): Interconnection point that permits the connection and interoperability of

portable devices to the embedded network services. Based on 1394b copper bilingual connector as used for

consumer electronics.

3.2.2 embedded network: Optical fiber backbone that permits communication throughout the vehicle along with a

discrete copper power system. The embedded network consists of point-to-point connections between the embedded

network devices.

3.2.3 embedded network devices: Devices (e.g. Multi-media components) operating on the embedded network.

These devices represent installed components and do not include portable devices.

3.2.4 informative: proven good practice information that assists in the implementation of the standard

3.2.5 normative: mandatory information that is required for the implementation of the standard

3.2.6 numerical aperture (NA): The sine of the radiation or acceptance half angle of an optical fiber, multiplied by

the refractive index of the material in contact with the exit or entrance face.

3.2.7 telematics: telematics includes safety, multimedia and communication features within an automobile.

3.2.8 single core cable: HPCF cable that includes one core inside the cable. It shall be used two cables for one set

for the system.

3.2.9 duplex core cable: HPCF cable that includes two cores inside the cable. It can be used alone for the system.

3.2.10 permanent: The state that is fixed to use.

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3.2.11 temporary: The state that appears under the circumstance of packing or install. It should not be kept on.

Usually it will be less than few minutes. Fiber need not to meet the optical characteristics during the temporary state

but need to return and recover all the characteristics specified in this document.

3.3 Acronyms and abbreviations

The following are abbreviations that are used in this specification:

1394TA 1394 Trade Association

AGF All Glass Fiber

ANSI American National Standards Institute

ASTM American Society for Testing and Materials

AuWG Automotive Working Group

CCP Customer Convenience Port

dB Decibels

EIA Electronic Industries Alliance

FOT Fiber Optic Transceiver

HPCF Hard Polymer Cladding Fiber

ID Identification

IDB ITS Data Bus

IEC International Electrotechnical Commission

IEEE Institute of Electrical and Electronics Engineers

ISO International Organization for Standardization

ITS Intelligent Transport Systems

MDI Media Dependant Interface

MRP Mechanical Reference Plane

NA Numerical Aperture

ORP Optical Reference Plane

PMD Physical Medium Dependent

REF Reference

SAE Society of Automotive Engineers

TA Trade Association

TIA Telecommunications Industry Association

VCSEL Vertical Cavity Surface Emitting Laser

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7

4 HPCF Requirement

This clause defines a new media and connectors in order to support the automotive requirements. This new class of

unique HPCF automotive connectors and cable contained in this clause will be defined for implementation within

ground vehicles. The connector interface is useable from S200 to S800 dependent on the fiber and optical

transceiver capabilities.

The products defined in this clause shall meet Class 1 Eye Safety requirements without requiring ―Open Fiber

Control‖ monitoring circuits.

Eye safety requirements are specified in the IEC-60825-1.

Laser eye safety is a measure of how vulnerable the eye is to damage from a particular laser source. This

vulnerability is primarily affected by the output power and wavelength (color) of the laser light. Class 1 laser

devices are the safest and Class 3 laser devices are the least safe.

4.1 Performance Criteria

4.1.1 Embedded Network

The power budget has loss allocations for HPCF cable, coupling of interconnects, bends through a minimum

specified radius, temperature aging of the transceivers and the optical fiber along with system margin.

Number of Maximum Inline HPCF Connections

Maximum Node-to-Node

Total Distance

3

10 meters

Table 4-1: Number of Maximum Inline HPCF Connections

4.1.2 PMD block diagram

For system conformance, the PMD sublayer is standardized at the following points:

- The optical transmit signal is defined at the output end of a 1m patch cord (i.e., TP2) of a type

consistent with the connection type connected to the transmitter receptacle defined 4.2.

- The optical receive signal is defined at the output of the cable plant (i.e., TP3) connected to the

receiver receptacle also defined in 4.2.

TP1 and TP4 are standardized reference points for use by implementers component conformance. The electrical

specification of the PMD service interface (i.e., TP1 and TP4) are not system compliance points (as they may not be

ready testable in a system implementation).

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8

Figure 4-1: PMD block diagram

4.1.3 HPCF Connectors

Three HPCF connectors are used to connect the embedded devices: a HPCF header with an integrated fiber optic

transceiver (FOT), HPCF inline cable plug and a HPCF inline cable socket. All must function within and in vehicle

automotive environment with the following minimum to maximum temperature ranges:

Temperature Ranges Class 105

Ambient Temperature -40ºC to +105ºC

Table 4-2: HPCF Header with Integrated FOT Classes

Temperature Ranges Class 105

Ambient Temperature -40ºC to +105ºC

Table 4-3: Inline HPCF Cable Plug and Socket Class

Either an integrated or discrete ferrule design shall be the option of the manufacturers. Each mated connector pair

must withstand 20 mating and unmating cycles. A locking mechanism is employed to retain the plug and socket.

Safe disconnect shall occur without damage to either the latching mechanism or the HPCF fiber. The maximum

insertion force of the mated connectors is 45N, and the locking mechanism shall have minimum pullout strength of

100N.

The HPCF cable shall have minimum single core pullout strength from the HPCF cable connectors of 60N, pulling

only one of the two HPCF cores. This requirement applies to both the HPCF inline cable plug and HPCF inline

cable socket connectors.

Insertion loss of an inline connector shall be equal to or less than 2.5dB. See the TA document 2001018 for

connector requirements.

T+

T-

Optical

PMD

Transmitter

T-

R+

R-

Optical

PMD

Receiver

T-

TP1 TP4 TP3 TP2

Patch

Cord

MDI MDI

Optical Fiber Media

System Bulkheads

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9

The HPCF core shall be protected within a cylindrical cavity in both the HPCF inline cable plug and socket to

prevent damage to the end faces when contacted to a flat surface. The cylindrical cavity prevents optical surface

from getting damages. A dust cover or boot should be used to prevent damage during shipping and handling prior to

final assembly.

4.1.4 HPCF Cable

The HPCF cable must function within and in vehicle automotive environment with the following minimum to

maximum temperature ranges:

Temperature Ranges Class 105

Ambient Temperature -40ºC to +105ºC

Table 4-4: HPCF Cable Class

The HPCF cable shall have a step index core of glass. The HPCF cable core diameter shall be 200 ± 5µm and the

clad diameter shall be 230 +0/-10µm with an Effective Numerical Aperture (NA) 0.37 ± 0.02. The HPCF cable

construction may be either single or dual jacketed and single or duplex core.

A minimum permanent bending radius of 15mm shall not affect cable performance. The attenuation change shall be

within ±0.5dB from initial attenuation after exposing to environmental tests which are performed based on

performance groups B, C and D.

Depending on the specific requests of the implementer, the HPCF cable supplier(s) may be required to provide the

additional performance data. This data may include spectral attenuation, test procedure IEC 60793-1-40, numerical

aperture, test procedure TIA/EIA-455-7, bandwidth, test procedure IEC 60793-1-41. These tests have not been

included in this specification.

4.1.5 Fiber Optic Transceiver

The FOT is incorporated into the HPCF header socket. A reference performance validation sequence is provided to

assist in the connector manufacturer‘s qualification of FOT devices to minimize risk in the integration with the

header.

The fiber optic transceiver shall be capable of working in both a 3.3 ± 0.3Vdc and/or 5.00 ± 0.25Vdc voltage

systems.

The fiber optic transceiver shall have a minimum extinction ratio of 5dB with a maximum overshoot of 25%.

The fiber optic transceiver shall be capable to couple or receive the required optical power in or out of a fiber, when

the center of the end face is located inside the green area which is described in Fig 4-2. The center wavelength @

25ºC shall be 850nm with a maximum spectral width (FWHM) of 10nm. The minimum launch power at TP2 shall

be -6.5 dBm OMA over the temperature range of the class of the HPCF header. The maximum launch power shall

be compliant with IEC-60825-1over the temperature range of the class of the HPCF header.

The fiber optic receiver shall have a minimum receiver input power of -15.4 dBm OMA at TP3 and shall receive the

maxim launch power of the fiber optic transmitter. Temperature range is based on the class of the HPCF header with

integrated FOT.

A reference of the power budget diagram is shown in Annex A.

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4.1.6 Materials

Material used to manufacture the HPCF header with integrated FOT connectors must be capable of withstanding

typical industry soldering processes. Thermoplastic materials used for the HPCF connectors and cable shall have a

flammability rating of ―HB‖ or higher according to UL 94 or IEC 60695-11-10.

All HPCF connector and cable materials shall not have their performance affected by:

Automotive fluids (engine coolants, transmission fluid, brake fluid, windshield washer fluid, alcohol based

fuels, diesel fuels, etc.) and

Commercial fluids (coffee, cola, alcohol and ammonia based cleaners, hand lotion, etc.)

4.1.7 Automotive Jitter Requirement

Numbers in Table 4-5 represent high-frequency jitter. Transmitters and receivers shall meet the normative values

highlighted in bold and underscored. All other values are informative. Jitter shall measured as defined in Annex N of

IEEE Std. 1394-2008. A jitter tolerance is also specified as IEEE Std 1394-2008.

Automotive Jitter Output ps

Dj Rjrms Rjpp Tj

TP1 60 10.00 140 200

TP1 to TP2 42 4.89 69 110

TP2 102 11.13 156 258

TP2 to TP3 19 7.39 104 122

TP3 120 13.36 187 307

TP3 to TP4 79 5.14 72 151

TP4 199 14.32 200 400

Table 4-5: Automotive Jitter Outputs Requirement

4.2 Dimensional Criteria

This clause specifies the physical properties of IDB-1394 HPCF connectors and cables. Some of the HPCF

connector and cable attributes are not directly controlled in this clause, but are just implied in the performance

requirements. Please note that the HPCF header connectors with integrated FOT and plug connectors shall have the

same dimensional requirements, and the inline HPCF cable sockets may have the same dimensional requirements.

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4.2.1 HPCF Header with Integrated FOT

Figure 4-2: HPCF Header with Integrated FOT and Inline HPCF Cable Socket

4.2.2 Inline HPCF Cable Socket

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NOTE —

1. All dimensions are in mm.

2. Unless otherwise specified, tolerances linear ±0.15 and angular ± 5º

3. Interpret dimensions and tolerances per ANSI Y-14.5M-19944.*Dimension are divided at 1.65±0.025

5.# Dimension are divided at 6.20

6.Datum reference added to improve clarity.

Figure 4-3: Inline HPCF Cable Socket

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4.2.3 Inline HPCF Cable Plug

NOTE —

1. All dimensions are in mm.

2. Unless otherwise specified, tolerances linear ± 0.15 and angular ± 5º

3. Interpret dimensions and tolerances per ANSI Y-14.5M-1994

Figure 4-4: Inline HPCF Cable Plug

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4.2.4 HPCF Header with Integrated FOT Printed Circuit Board Layout

Tx Rx

1 TDN VCC

2 TD GND

3 GND SD

4 VCC RDN

5 Rex RD

NOTE —

1. All dimensions are in mm.

2. Unless otherwise specified, tolerances linear ± 0.15 and angular ± 5º

3. Interpret dimensions and tolerances per ANSI Y-14.5M-1994

4. Datum reference added to improve clarity

Figure 4-5: HPCF Header with Integrated FOT Printed Circuit Board Layout

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4.2.5 Inline HPCF Cable Plug Mating Condition

Figure 4-6: HPCF Header with Integrated FOT and Inline HPCF Cable Socket mating details

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4.2.6 HPCF Cable Structure

The HPCF cable structure and properties are as follows:

Parameter Wavelength Min Typ Max Unit Remarks

Fiber

Core material Pure silica

Core diameter 195 200 205 ìm

Cladding material Polymer

Cladding diameter 220 230 230 ìm

Non circularity of core 6 %

Core/cladding concentricity error

6 ìm

Numerical aperture 850 nm 0.35 0.37 0.39 TIA/EIA-455-7

Attenuation 800~900 nm 20 dB/km IEC 60793-1-40

Cable

Operating temperature -40 105 oC

Bending radius (permanent) 15 mm Mandrel radius

Bending loss 850 nm 0.3 dB/turn Mandrel radius of

15mm

Tensile strength

60

N

Single core

IEC 60794-1-2-E1

120

Duplex core

IEC 60794-1-2-E1

Flame retardant ISO 6722

Table 4-6: HPCF Cable Specifications

NOTE – Bending radius shall be valid for under the condition of not intentionally stressed or tensioned.

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4.2.7 HPCF Cable (Reference)

The details are given in the TA document 2006012

Figure 4-7: HPCF Cable Construction Alternatives (Reference)

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4.3 Performance Validation

Table 1 in ANSI/EIA 364-D(01)shows operating class definitions for different end use applications. The test specifications follow the recommendations for environmental class G2.1 that defines ―Year round exposure to heat, cold, humidity, moisture, industrial pollutants and fluids‖. The Equipment Operating Environmental Conditions shown for class G2.1 are modified for: Temperature from -40ºC to +85ºC. Class 1.3 further describes as operating in maximum humidity of 95% a ―harsh environment‖. Marine atmosphere is not anticipated in this implementation.

Samples sizes have determined based on a standard known sampling procedure.

Unless otherwise specified, all measurements shall be made within the following ambient conditions:

a. Temperature: 18ºC to 28ºC

b. Atmospheric pressure: 86kPa to 106kPa

c. Relative humidity: 25% to 75%

Special tests may require tighter control of conditions and are specified in the test procedure.

This standard utilizes VCSEL FOT, for reference, and therefore does not require return loss or reflectance

measurement in the testing sequence. If an FOT, other than an VCSEL is chosen, the implementer may request the

supplier(s) to provide additional data. This data may include Return loss or reflectance performance data using either

IEC 61300- 3-6 or ANSI/TIA/EIA 455-107-A(99)test methods.

Depending on the specific location of the embedded network, the implementer may request the HPCF supplier(s) to

provide the additional environmental performance data. Salt Spray, test method ANSI ANSI/TIA/EIA 455-16-a(91),

and Corrosive Environment, test method ANSI/EIA 364-65-A(98). The environments may include.

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4.4 Cable Test Set Up

NOTE = Test chamber optional to shield from external light effects during measurements.

Figure 4-8: HPCF Cable Test Setup

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4.5 Cable Test Criteria

4.5.1 Sample Quantities by Performance Group

Sample Description

Number of Samples by Group

A B C D E F G H I J

HPCF cables (2 cores) longer than 100 m 3

HPCF cables (2 cores) longer than 3 m 11 11

39 11 10

HPCF cables (2 cores) longer than 20 m 11 11 11 11

Table 4-7: HPCF Cable - Sample Quantities by Performance Group

4.5.2 Performance Group A - HPCF Cable Basic Construction, Workmanship and Dimensions

Phase

Test Measurement to be

performed Requirements

Test name ID No. Severity or conditions

Title ID No. Performance level

A1 Structure IEC 60793-1-20

Diameter (core/cladding), concentricity and non-circularity, NA

Visual IEC 60793-1-20

No defects that would impair normal operations. No deviation from dimensional tolerances.

A2 Numerical Aperture (NA)

TIA/EIA-455-7

Center wavelength; 850 +/- 20 nm

Numerical Aperture

TIA/EIA-455-7

0.37 +/- 0.02

A3 Transmittance loss

IEC 60793-1-40

Center wavelength; 850

Attenuation IEC 60793-1-40

Less than 20 dB/km

Table 4-8: HPCF Cable - Performance Group A

4.5.3 Performance Group B - HPCF Cable Attenuation when Subjected to Temperature Life

Phase Test Measurement to be

performed Requirements

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Test name ID No. Severity or conditions

Title ID No. Performance level

B1 Transmittance loss

IEC 60793-1-40

Center wavelength; 850 +/- 20 nm

Attenuation IEC 60793-1-40

Offset Initial baseline measurement as 0 dB

B2 High temperature storage

IEC 60793-1-51

105 oC, 3000h

Both terminals are out of chamber.

Expose 20+/-m section of the samples

Attenuation IEC 60793-1-40

During conditioning; maximum change of +/- 1.0dB from baseline measurement.

After treatment; maximum change of +/- 0.5dB from baseline measurement.

NOTE – Attenuation monitoring during conditioning is to ensure the required level shall not be exceeded. Continuous

monitoring and interval attenuation measurements at adequate hours e.g. 168, 720, 1080, 2160 hours are performed.

Table 4-9: HPCF Cable - Performance Group B

4.5.4 Performance Group C - HPCF Cable Attenuation when Subjected to Low Temperature

Phase

Test Measurement to be

performed Requirements

Test name ID No. Severity or conditions

Title ID No. Performance level

C1 Transmittance loss

IEC 60793-1-40

Center wavelength; 850 +/- 20 nm

Attenuation IEC 60793-1-40

Offset Initial baseline measurement as 0 dB

C2 Low temperature storage

IEC 60793-1-51

-40 oC, 3000h

Both terminals are out of chamber.

Expose 20+/-m section of the samples.

Attenuation IEC 60793-1-40

During conditioning; maximum change of +/- 1.0dB from baseline measurement.

After treatment; maximum change of +/- 0.5dB from baseline measurement.

NOTE – Attenuation monitoring during conditioning is to ensure the required level shall not be exceeded. Continuous

monitoring and interval attenuation measurements at adequate hours e.g. 168, 720, 1080, 2160 hours are performed.

Table 4-10: HPCF Cable - Performance Group C

4.5.5 Performance Group D - HPCF Cable Attenuation when Subjected to Thermal Shock and Humidity

Phase

Test Measurement to be

performed Requirements

Test name ID No. Severity or conditions

Title ID No. Performance level

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D1 Transmittance loss

IEC 60793-1-40

Center wavelength; 850 +/- 20 nm

Attenuation IEC 60793-1-40

Offset Initial baseline measurement as 0 dB

D2 Thermal shock IEC 60068-2-14

-40 oC to +105

oC

1000cycles

0.5hr at each extremes

Transition time <30sec

Both terminals are out of chamber.

Expose 20+/-m section of the samples

Attenuation IEC 60793-1-40

During conditioning; maximum change of +/- 1.0dB from baseline measurement.

After treatment; maximum change of +/- 0.5dB from baseline measurement.

D3 Humidity IEC 60793-1-50

85% RH at +85 oC

for 96h

Both terminals are out of chamber.

Expose 20+/-m section of the samples

Attenuation IEC 60793-1-40

During conditioning; maximum change of +/- 1.0dB from baseline measurement.

After treatment; maximum change of +/- 0.5dB from baseline measurement.

NOTE – Attenuation monitoring during conditioning is to ensure the required level shall not be exceeded. Continuous

monitoring and interval attenuation measurements at adequate cycles e.g. 100, 500, 900 cycles are performed for phase D2.

Also, continuous monitoring and interval attenuation measurements at adequate hours e.g. 72 hours are performed for

phase D3.

Table 4-11: HPCF Cable - Performance Group D

4.5.6 Performance Group E - HPCF Cable Attenuation when Subjected to Bending Stress

Phase

Test Measurement to be

performed Requirements

Test name ID No. Severity or conditions

Title ID No. Performance level

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E1 Transmittance loss

IEC 60793-1-40

Center wavelength; 850 +/- 20 nm

Attenuation IEC 60793-1-40

Offset Initial baseline measurement as 0 dB

E2 Cyclic Bending IEC 60794-1-2-E6

Weight; 0.5kg

Bending angle of +/- 90 degree for 100000 cycles.

Mandrel radius; 15mm.

Attenuation IEC 60793-1-40

During conditioning; maximum change of +/- 0.8dB from baseline measurement.

After treatment; maximum change of +/- 0.5dB from baseline measurement.

NOTE – Attenuation monitoring during conditioning is to ensure the required level shall not be exceeded. Continuous

monitoring and interval attenuation measurements at adequate cycles e.g. each 10000 cycles are performed.

Table 4-12: HPCF Cable - Performance Group E

Figure 4-9: Cable Bending Test Setup

4.5.7 Performance Group F - HPCF Cable Attenuation when Subjected to Torsion Stress

Phase

Test Measurement to be

performed Requirements

Test name ID No. Severity or conditions

Title ID No. Performance level

F1 Transmittance loss

IEC 60793-1-40

Center wavelength; 850 +/- 20 nm

Attenuation IEC 60793-1-40

Offset Initial baseline measurement as 0 dB

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F2 Cyclic Torsion IEC 60794-1-2-E7

Torsion Angle of +/- 180 degree for 10000 cycles

Clamp distance: 500mm +/- 10mm

Attenuation IEC 60793-1-40

During conditioning; maximum change of +/- 0.8dB from baseline measurement.

After treatment; maximum change of +/- 0.5dB from baseline measurement.

NOTE – Attenuation monitoring during conditioning is to ensure the required level shall not be exceeded. Continuous

monitoring and interval attenuation measurements at adequate cycles e.g. 5000 cycles are performed.

Table 4-13: HPCF Cable - Performance Group F

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Figure 4-10: Cable Torsion Test Setup

500+/-10 mm

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4.5.8 Performance Group G - HPCF Cable Attenuation when Subjected to Fluid Resistance

Phase

Test Measurement to be

performed Requirements

Test name ID No. Severity or conditions

Title ID No. Performance level

G1 Transmittance loss

IEC 60793-1-40

Center wavelength; 850 +/- 20 nm

Attenuation IEC 60793-1-40

Offset Initial baseline measurement as 0 dB

G2

Fluid Compatibility

(Commercial fluids) @ 25

oC

(15 samples; 3 samples for each a ~ e)

ISO 6722

ISO 175 fluids;

a)Coffee b)Coke c)10% alcohol based cleaner d) 10% ammonia based cleaner e) Hand lotion Immerse 1m section of samples for each fluid @ 25

oC +/- 2

oC for

0.5h

Attenuation IEC 60793-1-40

After treatment; Maximum change of +/- 0.5dB from baseline measurement.

Visual ANSI/EIA-455-13A

No visual degradation

G3

Fluid Compatibility

(Automotive fluids) @ 25

oC

(9 samples; 3 samples for each a ~ d)

ISO 6722

ISO 1817 fluids;a) Sulfuric Acid of 1.26 specific gravity (battery acid) b) 85% ethanol +15% REF fuel C (alcohol based fuel) c) 90% IRM 903 +10% t-xylene (diesel fuel) Immerse 1m section of samples for each fluid @ 25 oC +/- 2

oC for

0.5h

Attenuation IEC 60793-1-40

After treatment; Maximum change of +/- 0.5dB from baseline measurement.

Visual ANSI/EIA-455-13A

No visual degradation

Table 4-14: HPCF Cable - Performance Group G

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Table 4-14:

HPCF Cable - Performance Group G (Continued)

Phase

Test Measurement to be

performed Requirements

Test name ID No. Severity or conditions

Title ID No. Performance level

G4

Fluid Compatibility

(Automotive fluids) @ 50

oC

(6 samples; 3 samples

for each a ~ b)

ISO 6722

ISO 1817 fluids;

a) 50% ethylene glycol and 50% distilled water (anti-freeze)

b) ASTM IRM-903

(power steering fluid)

Immerse 1m section of samples for each fluid @ 50

oC +/-

2 oC for 0.5h

Attenuation IEC 60793-1-40

After treatment; Maximum change of +/- 0.5dB from baseline measurement.

Visual ANSI/EIA-455-13A

No visual degradation

G5

Fluid Compatibility

(Automotive fluids) @

80oC

(9 samples; 3 samples

for each a ~ c)

ISO 6722

ISO 1817 fluids;

a) SAE RM6604 (brake fluid)

b) Citgo #33123 (transmission oil)

c) ASTM IRM-902 (engine oil)

Immerse 1m section of samples for each fluid @ 80

oC +/-

2oC for 0.5h

Attenuation IEC 60793-1-40

After treatment; Maximum change of +/- 0.5dB from baseline measurement.

Visual ANSI/EIA-455-13A

No visual degradation

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4.5.9 Performance Group H - HPCF Cable Attenuation when Subjected to Compressive Load

Phase

Test Measurement to be

performed Requirements

Test name ID No. Severity or conditions

Title ID No. Performance level

H1 Transmittance loss

IEC 60793-1-40

Center wavelength; 850 +/- 20 nm

Attenuation IEC 60793-1-40

Offset Initial baseline measurement as 0 dB

H2

Crush test

(Compressive load)

IEC 60794-1-2-E3

Weight: 105kg

Load time: 1min

Plate length; 100mm

Attenuation IEC 60793-1-40

After treatment; Maximum change of +/- 0.5dB from baseline measurement.

Table 4-15: HPCF Cable - Performance Group H

Figure 4-11: Cable Crush Test Setup

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4.5.10 Performance Group I - HPCF Cable Attenuation when Subjected to Cyclic Impact

Phase

Test Measurement to be performed

Requirements

Test name ID No. Severity or conditions

Title ID No. Performance level

I1 Transmittance loss

IEC 60793-1-40

Center wavelength; 850 +/- 20 nm

Attenuation IEC 60793-1-40

Offset Initial baseline measurement as 0 dB

I2

Impact (edge)

(5 samples)

IEC 60794-1-2-E4

Weight: 1kg

Drop height: 50 mm +/- 5mm

10 impacts

Edge profile: see Fig 4-6

Attenuation IEC 60793-1-40

After treatment; Maximum change of +/- 0.5dB from baseline measurement.

Table 4-16: HPCF Cable - Performance Group I

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Figure 4-12: Edge and Plane Impact Test Setup

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4.5.11 Performance Group J - HPCF Cable Attenuation when Subjected to Salt Spray

Phase

Test Measurement to be

performed Requirements

Test name ID No. Severity or conditions

Title ID No. Performance level

J1 Transmittance loss

IEC 60793-1-40

Center wavelength; 850 +/- 20 nm

Attenuation IEC 60793-1-40

Offset Initial baseline measurement as 0 dB

J2 Salt spray IEC 60068-2-11

5 +/- 1 wt% NaCl solution

35oC +/- 2

oC,

168h

Expose 20 +/- 1m section of the samples.

Attenuation IEC 60793-1-40

After treatment; Maximum change of +/- 0.5dB from baseline measurement.

Table 4-17: HPCF Cable - Performance Group J

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5 AGF Requirement This clause defines a new media and connectors in order to support the automotive requirements. This new class of

unique AGF automotive connectors and cable contained in this clause will be defined for implementation within

ground vehicles. The connector interface is useable from S200 to S800 dependent on the fiber and optical

transceiver capabilities.

The products defined in this clause shall meet Class 1 Eye Safety requirements without requiring ―Open Fiber

Control‖ monitoring circuits.

Eye safety requirements are specified in the IEC-60825-1.

Laser eye safety is a measure of how vulnerable the eye is to damage from a particular laser source. This

vulnerability is primarily affected by the output power and wavelength (color) of the laser light. Class 1 laser

devices are the safest and Class 3 laser devices are the least safe.

5.1 Performance Criteria

5.1.1 Embedded Network

The power budget has loss allocations for AGF cable, coupling of interconnects, bends through a minimum

specified radius, temperature aging of the transceivers and the optical fiber along with system margin.

Number of Maximum Inline AGF Connections

Maximum Node-to-Node

Total Distance

3

10 meters

Table 5-1: Number of Maximum Inline AGF Connections

5.1.2 PMD block diagram

For system conformance, the PMD sublayer is standardized at the following points:

- The optical transmit signal is defined at the output end of a 1m patch cord (i.e., TP2) of a type

consistent with the connection type connected to the transmitter receptacle defined 5.2.

- The optical receive signal is defined at the output of the cable plant (i.e., TP3) connected to the

receiver receptacle also defined in 5.2.

TP1 and TP4 are standardized reference points for use by implementers component conformance. The electrical

specification of the PMD service interface (i.e., TP1 and TP4) are not system compliance points (as they may not be

ready testable in a system implementation).

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Figure 5-1: PMD block diagram

5.1.3 AGF Connectors

Three AGF connectors are used to connect the embedded devices: a AGF header with an integrated fiber optic

transceiver (FOT), AGF inline cable plug and a AGF inline cable socket. All must function within and in vehicle

automotive environment with the following minimum to maximum temperature ranges:

Temperature Ranges Class 105

Ambient Temperature -40ºC to +105ºC

Table 5-2: AGF Header with Integrated FOT Classes

Temperature Ranges Class 105

Ambient Temperature -40ºC to +105ºC

Table 5-3: Inline AGF Cable Plug and Socket Class

Either an integrated or discrete ferrule design shall be the option of the manufacturers. Each mated connector pair

must withstand 20 mating and unmating cycles. A locking mechanism is employed to retain the plug and socket.

Safe disconnect shall occur without damage to either the latching mechanism or the AGF fiber. The maximum

insertion force of the mated connectors is 45N, and the locking mechanism shall have minimum pullout strength of

100N.

The AGF cable shall have minimum single core pullout strength from the AGF cable connectors of 60N, pulling

only one of the two AGF cores. This requirement applies to both the AGF inline cable plug and AGF inline cable

socket connectors.

Insertion loss of an inline connector shall be equal to or less than 2.5dB. See the TA document 2001018 for

connector requirements.

The AGF core shall be protected within a cylindrical cavity in both the AGF inline cable plug and socket to prevent

damage to the end faces when contacted to a flat surface. The cylindrical cavity prevents optical surface from getting

T+

T-

Optical

PMD

Transmitter

T-

R+

R-

Optical

PMD

Receiver

T-

TP1 TP4 TP3 TP2

Patch

Cord

MDI MDI

Optical Fiber Media

System Bulkheads

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damages. A dust cover or boot should be used to prevent damage during shipping and handling prior to final

assembly.

5.1.4 AGF Cable

The AGF cable must function within and in vehicle automotive environment with the following minimum to

maximum temperature ranges:

Temperature Ranges Class 105

Ambient Temperature -40ºC to +105ºC

Table 5-4: AGF Cable Class

The AGF cable shall have a grated index core of glass. The AGF cable core diameter shall be 50 ± 3µm and the

clad diameter shall be 125 ±2µm with an Effective Numerical Aperture (NA) 0.20 ± 0.02. The AGF cable

construction may be either single or dual jacketed and single or duplex core.

A minimum permanent bending radius of 15 mm shall not affect cable performance. The attenuation change shall

be within ±0.5dB from initial attenuation after exposing to environmental tests which are performed based on

performance groups B, C and D.

Depending on the specific requests of the implementer, the AGF cable supplier(s) may be required to provide the

additional performance data. This data may include spectral attenuation, test procedure IEC 60793-1-40, numerical

aperture, test procedure TIA/EIA-455-7, bandwidth, test procedure IEC 60793-1-41. These tests have not been

included in this specification.

5.1.5 Fiber Optic Transceiver

The FOT is incorporated into the AGF header socket. A reference performance validation sequence is provided to

assist in the connector manufacturer‘s qualification of FOT devices to minimize risk in the integration with the

header.

The fiber optic transceiver shall be capable of working in both a 3.3 ± 0.3Vdc and/or 5.00 ± 0.25Vdc voltage

systems.

The fiber optic transceiver shall have a minimum extinction ratio of 5dB with a maximum overshoot of 25%.

The fiber optic transceiver shall be capable to couple or receive the required optical power in or out of a fiber, when

the center of the endface is located inside the green area which is described in Fig 5-2. The center wavelength @

25ºC shall be 850nm with a maximum spectral width (FWHM) of 10nm. The launch power at TP2 shall be -7.1dBm

OMA over the temperature range of the class of the AGF header. The maximum launch power shall be compliant

with IEC-60825-1over the temperature range of the class of the F header.

The fiber optic receiver shall have a minimum receiver input power of -15.4 dBm OMA at TP3 and shall receive the

maxim launch power of the fiber optic transmitter. Temperature range is based on the class of the AGF header with

integrated FOT.

A reference of the power budget diagram is shown in Annex B.

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5.1.6 Materials

Material used to manufacture the AGF header with integrated FOT connectors must be capable of withstanding

typical industry soldering processes. Thermoplastic materials used for the AGF connectors and cable shall have a

flammability rating of ―HB‖ or higher according to UL 94 or IEC 60695-11-10.

All AGF connector and cable materials shall not have their performance affected by:

Automotive fluids (engine coolants, transmission fluid, brake fluid, windshield washer fluid, alcohol based

fuels, diesel fuels, etc.) and

Commercial fluids (coffee, cola, alcohol and ammonia based cleaners, hand lotion, etc.)

5.1.7 Automotive Jitter Requirement

Numbers in Table 5-5 represent high-frequency jitter. Transmitters and receivers shall meet the normative values

highlighted in bold and underscored. All other values are informative. Jitter shall measured as defined in Annex N of

IEEE Std. 1394-2008. A jitter tolerance is also specified as IEEE Std 1394-2008.

Automotive Jitter Output ps

Dj Rjrms Rjpp Tj

TP1 60 10.00 140 200

TP1 to TP2 42 4.89 69 110

TP2 102 11.13 156 258

TP2 to TP3 19 7.39 104 122

TP3 120 13.36 187 307

TP3 to TP4 79 5.14 72 151

TP4 199 14.32 200 400

Table 5-5: Automotive Jitter Outputs Requirement

5.2 Dimensional Criteria

This clause specifies the physical properties of IEEE1394 AGF connectors and cables. Some of the AGF connector

and cable attributes are not directly controlled in this clause, but are just implied in the performance requirements.

Please note that the AGF header connectors with integrated FOT and plug connectors shall have the same

dimensional requirements, and the inline AGF cable sockets may have the same dimensional requirements.

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5.2.1 AGF Header with Integrated FOT and Inline AGF Cable Socket

NOTE —

1. All dimensions are in mm.

2. Unless otherwise specified, tolerances linear ±0.15 and angular ± 5º

3. Interpret dimensions and tolerances per ANSI Y-14.5M-1994

Figure 5-2: AGF Header with Integrated FOT and Inline AGF Cable Socket

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5.2.2 AGF Header with Integrated FOT Printed Circuit Board Layout

Tx Rx

1 TD- 6 Vcc

2 TD+ 7 GND

3 Tx-Disable 8 SD

4 GND 9 RD-

5 Vcc 10 RD+

NOTE —

1. All dimensions are in mm.

2. Unless otherwise specified, tolerances linear ± 0.15 and angular ± 5º

3. Interpret dimensions and tolerances per ANSI Y-14.5M-1994

Figure 5-3: AGF Header with Integrated FOT Printed Circuit Board Layout (Reference)

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5.2.3 Inline AGF Cable Plug

NOTE —

1. All dimensions are in mm.

2. Unless otherwise specified, tolerances linear ±0.15 and angular ±5º

3. Interpret dimensions and tolerances per ANSI Y-14.5M-1994

4. Integrated or discrete ferrule is the option of the manufactures.

Figure 5-4: Inline AGF Cable Plug

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5.2.4 Inline AGF Cable Plug Mating Condition

Figure 5-5: AGF Header with Integrated FOT and Inline AGF Cable Socket mating details

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5.2.5 AGF Cable Structure

The AGF cable structure and properties are as follows:

Parameter Waveleng

th Min Typ. Max Unit Remarks

Fiber

Core material Silica

Core diameter 47 50 53 ìm

Cladding material Silica

Cladding diameter 123 125 127 ìm

Non circularity of core 6 %

Core/cladding concentricity error

3 ìm

Numerical aperture 850 nm 0.18 0.20 0.22 TIA/EIA-455-7

Attenuation 850 nm 10 dB/km IEC 60793-1-40

Cable

Operating temperature -40 105 oC

Bending radius (permanent) 15 mm Mandrel radius

Bending loss 850 nm 0.15 dB/turn Mandrel radius of

15mm

Tensile strength

60

N

Single core

IEC 60794-1-2-E1

120

Duplex core

IEC 60794-1-2-E1

Flame retardant ISO 6722

Table 5-6: AGF Cable Specifications

NOTE – Bending radius shall be valid for under the condition of not intentionally stressed or tensioned.

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5.2.6 AGF Cable

The details are given in the TA document 2006012

Figure 5-6: AGF Cable Construction Alternatives (Reference)

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5.3 Performance Validation

Table 1 in ANSI/EIA 364-D(01)shows operating class definitions for different end use applications. The test specifications follow the recommendations for environmental class G2.1 that defines ―Year round exposure to heat, cold, humidity, moisture, industrial pollutants and fluids‖. The Equipment Operating Environmental Conditions shown for class G2.1 are modified for: Temperature from -40ºC to +85ºC. Class 1.3 further describes as operating in maximum humidity of 95% a ―harsh environment‖. Marine atmosphere is not anticipated in this implementation.

Samples sizes have determined based on a standard known sampling procedure.

Unless otherwise specified, all measurements shall be made within the following ambient conditions:

a. Temperature: 18ºC to 28ºC

b. Atmospheric pressure: 86kPa to 106kPa

c. Relative humidity: 25% to 75%

Special tests may require tighter control of conditions and are specified in the test procedure.

This standard utilizes VCSEL FOT, for reference, and therefore does not require return loss or reflectance

measurement in the testing sequence. If an FOT, other than an VCSEL is chosen, the implementer may request the

supplier(s) to provide additional data. This data may include Return loss or reflectance performance data using either

IEC 61300- 3-6 or ANSI/TIA/EIA 455-107-A(99)test methods.

Depending on the specific location of the embedded network, the implementer may request the AGF supplier(s) to

provide the additional environmental performance data. Salt Spray, test method ANSI ANSI/TIA/EIA 455-16-a(91),

and Corrosive Environment, test method ANSI/EIA 364-65-A(98). The environments may include.

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5.4 Cable Test Set Up

NOTE = Test chamber optional to shield from external light effects during measurements.

Figure 5-7: AGF Cable Test Setup

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5.5 Cable Test Criteria

5.5.1 Sample Quantities by Performance Group

Sample Description

Number of Samples by Group

A B C D E F G H I J

AGF cables (2 cores) longer than 100 m 3

AGF cables (2 cores) longer than 3 m 11 11

39 11 10

AGF cables (2 cores) longer than 20 m 11 11 11 11

Table 5-7: AGF Cable - Sample Quantities by Performance Group

5.5.2 Performance Group A - AGF Cable Basic Construction, Workmanship and Dimensions

Phase

Test Measurement to be

performed Requirements

Test name ID No. Severity or conditions

Title ID No. Performance level

A1 Structure IEC 60793-1-20

Diameter (core/cladding), concentricity and non-circularity, NA

Visual IEC 60793-1-20

No defects that would impair normal operations. No deviation from dimensional tolerances.

A2 Numerical Aperture (NA)

TIA/EIA-455-7

Center wavelength; 850 +/- 20 nm

Numerical Aperture

TIA/EIA-455-7

0.20 +/- 0.02

A3 Transmittance loss

IEC 60793-1-40

Center wavelength; 850

Attenuation IEC 60793-1-40

Less than 10 dB/km

Table 5-8: AGF Cable - Performance Group A

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5.5.3 Performance Group B - AGF Cable Attenuation when Subjected to Temperature Life

Phase

Test Measurement to be

performed Requirements

Test name ID No. Severity or conditions

Title ID No. Performance level

B1 Transmittance loss

IEC 60793-1-40

Center wavelength; 850 +/- 20 nm

Attenuation IEC 60793-1-40

Offset Initial baseline measurement as 0 dB

B2 High temperature storage

IEC 60793-1-51

105 oC, 3000h

Both terminals are out of chamber.

Expose 20+/-m section of the samples

Attenuation IEC 60793-1-40

During conditioning; maximum change of +/- 1.0dB from baseline measurement.

After treatment; maximum change of +/- 0.5dB from baseline measurement.

NOTE – Attenuation monitoring during conditioning is to ensure the required level shall not be exceeded. Continuous

monitoring and interval attenuation measurements at adequate hours e.g. 168, 720, 1080, 2160 hours are performed.

Table 5-9: AGF Cable - Performance Group B

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5.5.4 Performance Group C - AGF Cable Attenuation when Subjected to Low Temperature

Phase

Test Measurement to be

performed Requirements

Test name ID No. Severity or conditions

Title ID No. Performance level

C1 Transmittance loss

IEC 60793-1-40

Center wavelength; 850 +/- 20 nm

Attenuation IEC 60793-1-40

Offset Initial baseline measurement as 0 dB

C2 Low temperature storage

IEC 60793-1-51

-40 oC, 3000h

Both terminals are out of chamber.

Expose 20+/-m section of the samples.

Attenuation IEC 60793-1-40

During conditioning; maximum change of +/- 1.0dB from baseline measurement.

After treatment; maximum change of +/- 0.5dB from baseline measurement.

NOTE – Attenuation monitoring during conditioning is to ensure the required level shall not be exceeded. Continuous

monitoring and interval attenuation measurements at adequate hours e.g. 168, 720, 1080, 2160 hours are performed.

Table 5-10: AGF Cable - Performance Group C

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5.5.5 Performance Group D - AGF Cable Attenuation when Subjected to Thermal Shock and

Humidity

Phase

Test Measurement to be

performed Requirements

Test name ID No. Severity or conditions

Title ID No. Performance level

D1 Transmittance loss

IEC 60793-1-40

Center wavelength; 850 +/- 20 nm

Attenuation IEC 60793-1-40

Offset Initial baseline measurement as 0 dB

D2 Thermal shock IEC 60068-2-14

-40 oC to +105

oC

1000cycles

0.5hr at each extremes

Transition time <30sec

Both terminals are out of chamber.

Expose 20+/-m section of the samples

Attenuation IEC 60793-1-40

During conditioning; maximum change of +/- 1.0dB from baseline measurement.

After treatment; maximum change of +/- 0.5dB from baseline measurement.

D3 Humidity IEC 60793-1-50

85% RH at +85 oC

for 96h

Both terminals are out of chamber.

Expose 20+/-m section of the samples

Attenuation IEC 60793-1-40

During conditioning; maximum change of +/- 1.0dB from baseline measurement.

After treatment; maximum change of +/- 0.5dB from baseline measurement.

NOTE – Attenuation monitoring during conditioning is to ensure the required level shall not be exceeded. Continuous

monitoring and interval attenuation measurements at adequate cycles e.g. 100, 500, 900 cycles are performed for phase D2.

Also, continuous monitoring and interval attenuation measurements at adequate hours e.g. 72 hours are performed for

phase D3.

Table 5-11: AGF Cable - Performance Group D

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5.5.6 Performance Group E - AGF Cable Attenuation when Subjected to Bending Stress

Phase

Test Measurement to be

performed Requirements

Test name ID No. Severity or conditions

Title ID No. Performance level

E1 Transmittance loss

IEC 60793-1-40

Center wavelength; 850 +/- 20 nm

Attenuation IEC 60793-1-40

Offset Initial baseline measurement as 0 dB

E2 Cyclic Bending IEC 60794-1-2-E6

Weight; 0.5kg

Bending angle of +/- 90 degree for 100000 cycles.

Mandrel radius; 15mm.

Attenuation IEC 60793-1-40

During conditioning; maximum change of +/- 0.8dB from baseline measurement.

After treatment; maximum change of +/- 0.5dB from baseline measurement.

NOTE – Attenuation monitoring during conditioning is to ensure the required level shall not be exceeded. Continuous

monitoring and interval attenuation measurements at adequate cycles e.g. each 10000 cycles are performed.

Table 5-12: AGF Cable - Performance Group E

Figure 5-8: Cable Bending Test Setup

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5.5.7 Performance Group F - AGF Cable Attenuation when Subjected to Torsion Stress

Phase

Test Measurement to be

performed Requirements

Test name ID No. Severity or conditions

Title ID No. Performance level

F1 Transmittance loss

IEC 60793-1-40

Center wavelength; 850 +/- 20 nm

Attenuation IEC 60793-1-40

Offset Initial baseline measurement as 0 dB

F2 Cyclic Torsion IEC 60794-1-2-E7

Torsion Angle of +/- 180 degree for 10000 cycles

Clamp distance: 500mm +/- 10mm

Attenuation IEC 60793-1-40

During conditioning; maximum change of +/- 0.8dB from baseline measurement.

After treatment; maximum change of +/- 0.5dB from baseline measurement.

NOTE – Attenuation monitoring during conditioning is to ensure the required level shall not be exceeded. Continuous

monitoring and interval attenuation measurements at adequate cycles e.g. 5000 cycles are performed.

Table 5-13: AGF Cable - Performance Group F

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Figure 5-9: Cable Torsion Test Setup

500+/-10 mm

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5.5.8 Performance Group G - AGF Cable Attenuation when Subjected to Fluid Resistance

Phase

Test Measurement to be

performed Requirements

Test name ID No. Severity or conditions

Title ID No. Performance level

G1 Transmittance loss

IEC 60793-1-40

Center wavelength; 850 +/- 20 nm

Attenuation IEC 60793-1-40

Offset Initial baseline measurement as 0 dB

G2

Fluid Compatibility

(Commercial fluids) @ 25

oC

(15 samples; 3 samples for each a ~ e)

ISO 6722

ISO 175 fluids; a) Coffee b) Coke c) 10% alcohol based cleaner d) 10% ammonia based cleaner e) Hand lotion Immerse 1m section of samples for each fluid @ 25

oC +/- 2

oC for

0.5h

Attenuation IEC 60793-1-40

After treatment; Maximum change of +/- 0.5dB from baseline measurement.

Visual ANSI/EIA-455-13A

No visual degradation

G3

Fluid Compatibility

(Automotive fluids) @ 25

oC

(9 samples; 3 samples for each a ~ d)

ISO 6722

ISO 1817 fluids;

a) Sulfuric Acid of 1.26 specific gravity (battery acid) b) 85% ethanol +15% REF fuel C (alcohol based fuel) c) 90% IRM 903 +10% t-xylene (diesel fuel) Immerse 1m section of samples for each fluid @ 25

oC +/- 2

oC for

0.5h

Attenuation IEC 60793-1-40

After treatment; Maximum change of +/- 0.5dB from baseline measurement.

Visual ANSI/EIA-455-13A

No visual degradation

Table 5-14: AGF Cable - Performance Group G

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Phase

Test Measurement to be

performed Requirements

Test name ID No. Severity or conditions

Title ID No. Performance level

G4

Fluid Compatibility

(Automotive fluids) @ 50 oC

(6 samples; 3 samples for each a ~ b)

ISO 6722

ISO 1817 fluids;

a) 50% ethylene glycol and 50% distilled water (anti-freeze)

b) ASTM IRM-903 (power steering fluid)

Immerse 1m section of samples for each fluid @ 50

oC +/-

2 oC for 0.5h

Attenuation IEC 60793-1-40

After treatment; Maximum change of +/- 0.5dB from baseline measurement.

Visual ANSI/EIA-455-13A

No visual degradation

G5

Fluid Compatibility

(Automotive fluids)

(9 samples; 3 samples for each a ~ c)

ISO 6722

ISO 1817 fluids;

a) SAE RM6604 (brake fluid)

b) Citgo #33123 (transmission oil) c) ASTM IRM-902 (engine oil)

Immerse 1m section of samples for each fluid @ 80

oC +/-

2oC for 0.5h

Attenuation IEC 60793-1-40

After treatment; Maximum change of +/- 0.5dB from baseline measurement.

Visual ANSI/EIA-455-13A

No visual degradation

Table 5-14: AGF Cable - Performance Group G (Continued)

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5.5.9 Performance Group H - AGF Cable Attenuation when Subjected to Compressive Load

Phase

Test Measurement to be

performed Requirements

Test name ID No. Severity or conditions

Title ID No. Performance level

H1 Transmittance loss

IEC 60793-1-40

Center wavelength; 850 +/- 20 nm

Attenuation IEC 60793-1-40

Offset Initial baseline measurement as 0 dB

H2

Crush test

(Compressive load)

IEC 60794-1-2-E3

Weight: 105kg

Load time: 1min

Plate length; 100mm

Attenuation IEC 60793-1-40

After treatment; Maximum change of +/- 0.5dB from baseline measurement.

Table 5-15: AGF Cable - Performance Group H

Figure 5-10: Cable Crush Test Setup

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5.5.10 Performance Group I - AGF Cable Attenuation when Subjected to Cyclic Impact

Phase

Test Measurement to be

performed Requirements

Test name ID No. Severity or conditions

Title ID No. Performance level

I1 Transmittance loss

IEC 60793-1-40

Center wavelength; 850 +/- 20 nm

Attenuation IEC 60793-1-40

Offset Initial baseline measurement as 0 dB

I2

Impact (edge)

(5 samples)

IEC 60794-1-2-E4

Weight: 1kg

Drop height: 50 mm +/- 5mm

10 impacts

Edge profile: see Fig 4-6

Attenuation IEC 60793-1-40

After treatment; Maximum change of +/- 0.5dB from baseline measurement.

Table 5-16: AGF Cable - Performance Group I

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Figure 5-11: Edge and Plane Impact Test Setup

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5.5.11 Performance Group J - AGF Cable Attenuation when Subjected to Salt Spray

Phase

Test Measurement to be

performed Requirements

Test name ID No. Severity or conditions

Title ID No. Performance level

J1 Transmittance loss

IEC 60793-1-40

Center wavelength; 850 +/- 20 nm

Attenuation IEC 60793-1-40

Offset Initial baseline measurement as 0 dB

J2 Salt spray IEC 60068-2-11

5 +/- 1 wt% NaCl solution

35oC +/- 2

oC,

168h

Expose 20 +/- 1m section of the samples.

Attenuation IEC 60793-1-40

After treatment; Maximum change of +/- 0.5dB from baseline measurement.

Table 5-17: AGF Cable - Performance Group J

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Annex A (informative)

Example of system power budget for HPCF

The optical power budget requires a differential of 8.9dB between the optical transmitter and receiver port at a

reference distance of 10 meters. The optical power budgets are typically specified from/to the fiber optics

transceiver attachment points to the printed circuit board at both ends. This method is not utilized within the

specification since it does not guarantee power levels at the connector interface. For reference, 8.9dB transceiver-to-

transceiver power budget was used when determining the 8.9 dB power budget requirement specified below. This

guarantees operability between all optical devices of the IDB-1394 HPCF embedded network.

A.1 Theoretical Total Power Budget

S800 operation (Frequency of 1,000 M board)

Mean Launch Power (OMA): Pf = -6.5 dBm

Minimum FOT Input power(OMA): Pin = -15.4 dBm

Minimum Power Budget: Budget = |Pin-Pf| = 8.9 dB (1)

A.2 HPCF Cable

Maximum HPCF Cable Loss: 0.02 dB/m (2)

A.3 In-Line HPCF Connector

Maximum Loss in each Inline HPCF Connector Pair 2.5 dB (3)

A.4 Bending, etc.

Maximum Loss of HPCF Cable for Bending (R15mm, 4 turns) 1.2 dB (4)

A.5 System Margin (Two Inline HPCF Mated Connectors and 9 Meter Total Length of HPCF Cable)

System Margin = (1) –{[(2) x 9meters] + (3) + (4) }

= 8.9 – {0.02 x 9 + 2.5 x 2 +1.2}

= 2.52 dB

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Annex B (informative)

Example of system power budget for AGF

The optical power budget requires a differential of 8.3dB between the optical transmitter and receiver port at a

reference distance of 10 meters. The optical power budgets are typically specified from/to the fiber optics

transceiver attachment points to the printed circuit board at both ends. This method is not utilized within the

specification since it does not guarantee power levels at the connector interface. For reference, 8.3dB transceiver-to-

transceiver power budget was used when determining the 8.3 dB power budget requirement specified below. This

guarantees operability between all optical devices of the IDB-1394 AGF embedded network.

B.1 Theoretical Total Power Budget

S800 operation (Frequency of 1,000 M board)

Mean Launch Power (OMA): Pf = -7.1 dBm

Minimum FOT Input power(OMA): Pin = -15.4 dBm

Minimum Power Budget: Budget = |Pin-Pf| = 8.3 dB (1)

B.2 AGF Cable

Maximum AGF Cable Loss: 0.01 dB/m (2)

B.3 In-Line AGF Connector

Maximum Loss in each Inline AGF Connector Pair 2.5 dB (3)

B.4 Bending, etc.

Maximum Loss of AGF Cable for Bending (R15mm, 4 turns) 0.6dB (4)

B.5 System Margin (Two Inline AGF Mated Connectors and 9 Meter Total Length of AGF Cable)

System Margin = (1) –{[(2) x 9 meters] + (3)x2 + (4) }

= 8.3 – {0.01 x 9 + 2.5 x 2 + 0.6}

= 2.61 dB