DOC-2018 Rev.3 08/079

ATEX Certificate

Drum and base heatersDrum and base heaters for liquefyingand temperature control of media

© 2

006

Tyco

The

rmal

Con

trols

DOC

-201

8 R

3 08

07

PR D

RUM

HEAT

ERS

EN

www.isopad.de

www.tycothermal.com

Tyco Thermal Controls Product range contains a vast array of industrial heat tracing products to suit all applications.For more information order our speciality brochures and datasheets:

We manage the heat you need

* Complete solutions: Drum and gas bottle heaters, heating chambers, cold glue heaters, foot warming plates, antenna heaters

Worldwide Corporate HeadquartersTyco Thermal Controls2415 Bay Road, Redwood City, CA 94063-3032, USAPhone (650) 216-1526Fax (650) 474-7711Info-Isopad-US@Tycothermal.com

Tyco Thermal Controls Limited3 Rutherford Road,Stephenson Industrial Estate, GB-Washington, United KingdomTyne and Wear NE37 3HXPhone +44(0)191 419 8200Fax +44(0)191 419 8201Info-Isopad-GB@Tycothermal.com

European HeadquartersTyco Thermal Controls N.V.Staatsbaan 4AB-3210 Lubbeek, BelgiumPhone +32(0)1621-3511Fax +32(0)1621-3600

Tyco Thermal Controls GmbHEnglerstraße 11D-69126 Heidelberg, GermanyPhone +49(0)6221-3043-0Fax +49(0)6221-3043-956Info-Isopad-DE@Tycothermal.com

This document was supplied to you by:

ISOPAD is a trademark of Tyco Thermal Controls, LLC or its affiliates.

Important: All information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitability of each pro-duct for their particular application. Tyco Thermal Controls makes no warranties as to the accuracy or completeness of the information, and disclaimsany liability regarding its use. Tyco Thermal Controls' only obligations are those in the Tyco Thermal Controls Standard Terms and Conditions of Salefor this product, and in no case will Tyco Thermal Controls or its distributors be liable for any incidental, indirect or consequential damages arisingfrom the sale, resale, use or misuse of the product. Specifications are subject to change without notice. In addition, Tyco Thermal Controls reservesthe right to make changes, without notification to the Buyer, to processing or materials that do not affect compliance with any applicable specification.

ISOPAD OEM & Customized Solutions

ISOPAD Heating Systems*

ISOPAD Mineral-Insulated HeatingCables and Radiant Heaters

ISOPAD Heating Cables and Heating Tapes

ISOPAD Heated Hoses

ISOPAD Flexible Heaters

ISOPAD Heating Jackets

ISOPAD Accessories

ISOPAD Temperature ControlSystems

Drum heaters – Simple, clean handlingof liquid and viscous productsRapid heating and reliable temperaturecontrol, frost protection and an increasein material flow by reducing viscosity. Aspreliminary stages in protection proces-ses, numerous products include, forexample:

Before (further) processing most mediathat is stored in drums requires heating toreduce viscosity and to enable ease ofremoval from the drums in liquid or semi-liquid form. Other media must be kept inliquid or semi-liquid form for a certainperiod, e.g. because the drums are storedoutside of closed and temperature con-trolled rooms. The ISOPAD range of drumheaters for use in safe and hazardous areaapplications includes systems for stan-dard drum sizes and for applicationsrequiring temperatures up to 300°C.

High efficiencyThe ISOPAD drum and base drum heaterconcept is designed for economic energyuse through the optimum combination ofpower, thermal insulation and temperatu-re control. Temperature control of thedrum contents enables the liquefied pro-ducts to be completely removed from thedrum and allows optimum usage of theproduct contained within the drum. ISOPADdrum and base drum heaters provide aclean, compact and easy to handle solu-tion to the problem of uniform surfaceheating of standard drums (200 l).

Drum band heaters and accessories

Band heaters

The ISOPAD DHCH range of band heaters are designed as flexible silicone bandheaters for use on standard drums with a capacity of 110 litres and 200 litres. Theheating element is constructed from multi-stranded, nickel based alloy resistancewire with a fibre glass reinforced silicone tuber outer covering. The DHCH rangeis supplied complete with a built-in, adjustable thermostat with a temperaturecontrol range of +10°C to +218°C.Up to three band heaters per drum may be used. In a multiple arrangement thedisconnection of individual band heaters ensures maximum efficiency as the levelof drum contents is reduced.

Customised solutions upon request!

Accessories

IDR-LID/FIDR-LID is a heat-insulated lid that is designed to restrict upward heatloss when used in conjunction with either the IDR or FIDR vertical drum heatingunits. The lid is manufactured from sheet steel with a hammer paint finish andsupplied complete with two carrying handles.

IDR-DHCH-25 IDR-DHCH-23 IDR-DHCH-15 IDR-DHCH-13

Construction data

Material Silicone rubber Silicone rubber Silicone rubber Silicone rubber

Heating element Multi-stranded Multi-stranded Multi-stranded Multi-stranded

nickel-based alloy nickel-based alloy nickel-based alloy nickel-based alloy

resistance wire resistance wire resistance wire resistance wire

Measurement data

Drum size 200 l 110 l 200 l 110 l

Dimensions (L x W) 1677 mm x 102 mm 1384 mm x 102 mm 1677 mm x 102 mm 1384 mm x 102 mm

Weight Approx. 1.5 kg Approx. 1.5 kg Approx. 1.5 kg Approx. 1.5 kg

Electrical properties

Supply voltage 230 Vac (1~) 230 Vac (1~) 115 Vac (1~) 115 Vac (1~)

Power output 1200 W ± 10% 1000 W ± 10% 1200 W ± 10% 1000 W ± 10%

Control data

Built-in control +10°C to +218°C +10°C to +218°C +10°C to +218°C +10°C to +218°C

Ordering data

Part description IDR-DHCH-25 230V IDR-DHCH-23 230V IDR-DHCH-15 115V IDR-DHCH-13 115V

Part no. 791428-000 631912-000 118374-000 450166-000

Construction data IDR-LID FIDR-LID

Material Mild steel Mild steel

External lid surface paint Silver Blue

Internal cover surface paint Matt black Matt black

Dimensions

Inside diameter 790 mm 790 mm

Outside diameter 798 mm 798 mm

Height 85 mm 85 mm

Weight Approx. 20 kg Approx. 20 kg

Ordering details

Part description IDR-LID FIDR-LID

Part no. 463570-000 1235-08021000

8DOC-2018 Rev.3 08/07

Drum and base drum heaters for hazardous areas

7DOC-2018 Rev.3 08/07

-0°C to +499°C -0°C to +499°C -0°C to +499°C

-- -- --

CONTENTS Page

Liquefying and temperaturecontrol of media ............................ 2 / 3

Overview I Drum and base drum heaters ....... 4 / 5

Overview II Drum and

base drum heaters ........................ 6 / 7

Drum band heatersand accessories .................................. 8

DOC-2018 Rev.3 08/072

Liquefying and temperature control of media

Typical applications:

Adhesives Syrup, honeyAsphalt GreasesWaxes/paraffin LubricantsChemicals PropellantsChocolate Liquid sugarDyes, varnishes ResinsEdible oils SolventsMineral oils Plastics

FIDR/FIBDR-SR series – drum and basedrum heaters for applications in hazar-dous areas ATEX approvedLike the IDR/IBDR ISOPAD series, thesedrum and base drum heaters are providedwith a robust metal casing. Unlike thatseries, however, these drum and basedrum heaters are equipped with the "SR”attachment, with a self-regulating heatingsystem which does not require a separatetemperature limiter for compliance withthe temperature class. These units cannotoverheat, even if a fault develops!

Solid constructionAll the drum heaters are manufactured inheavy gauge sheet steel with a double skinconstruction, which houses the electricheating elements covering the entire innersurface. The heating elements are provi-ded with reinforced thermal insulation toprevent heat loss through the outer wall.

MobilityAll drum heaters are fitted with castors,two of which are equipped with a parkingbrake. This prevents the drum heater fromrolling away. The castors are the anti-sta-tic version.

Operating configurations Our drum heaters in the IDR series areavailable in the standard version for sin-gle- and three-phase operation (230 V /400 V). Drum and base drum heaters forother operating voltages and power sup-ply types (specials) can be designed andsupplied by Tyco Thermal Controls GmbHHeidelberg to customer requirements.

Product examples:

SystemApproval

FIBDR-SRX FIBDR-SRQ FIBDR-SRB

Base drum heater Base drum heater Base drum heater

Area classification II 2 GD EEx e ia m IIC 250°C (T2) II 2 GD EEx e ia m IIC T4 II 2 GD EEx e ia m IIC T6

Protective class IP 65 IP 65 IP 65

Ambient temperature -40°C to +50°C -40°C to +50°C -40°C to +50°C

Construction data

Material Mild steel Mild steel Mild steel

Paints:

- heated surface Matt black Matt black Matt black

- exterior surface Blue Blue Blue

Powder-coated Powder-coated Powder-coated

Heating element Self-regulating Self-regulating Self-regulating

Securing device

Measurement data

Drum size 200 l 200 l 200 l

Dimensions:

- Inside diameter

- Outside diameter Approx. 570 mm Approx. 570 mm Approx. 570 mm

- Height Approx. 75 mm (heating surface) Approx. 75 mm (heating surface) Approx. 75 mm (heating surface)

Weight Approx. 20 kg Approx. 20 kg Approx. 20 kg

Electrical properties

Supply voltage range 207 - 254 Vac (1~) 207 - 254 Vac (1~) 207 - 254 Vac (1~)

Power output 1150 W / 230 Vac (1~) @ +10°C 1170 W / 230 Vac (1~) @ +10°C 530 W / 230 Vac (1~) @ +10°C

Temperature control

Thermostat type Digitrace RAYSTAT-EX-03 Digitrace RAYSTAT-EX-03 Digitrace RAYSTAT-EX-03

Temperature range

(adjustable)

Ordering details

Part description FIBDR-SRX FIBDR-SRQ FIBDR-SRB

Part no. 1235-08240101 1235-08240102 1235-08240103

Liquefying and temperature control of media

Temperature controlMechanical thermostats (standard) andelectronic controllers with a digital displayare available for temperature control.

Base drum heaterThe IBDR base drum heater is suppliedcomplete with a thermostat mounted on astable support bracket and can be set tothe required heating surface temperature.The rotary switch for the desired tempera-ture is protected underneath a cover. Thetemperature sensor is placed in the opti-mum position on the inner heating surfa-ce. The IBDR base drum heater has a

separate connecting cable for the power supply.

For hazardous andnon-hazardous areas

The IDR/IBDR productseries is designed for

use in non-hazardous(safe) areas, but the FIDR/FIBDR-SR pro-duct range is designed for operation inhazardous areas and has ATEX systemapproval for temperature classes T1through to T6.

NEW! The ISOPAD product rangeoffers drum and base heaters withATEX-certification for temperatureclasses T2, T4 and T6.

These units, with self-regulating heatingsystems, conform to the European stan-dards EN 50014, EN 50019, EN 50028 andEN 50281, and are designated as electricalequipment EEx ed IIC (T6, T4 and T2,drum heaters) or EEx eiam IIC (T6, T4 andT2, base drum heaters). Certificate num-ber KEMA 06ATEX0230. The systemapproval according to IECEx will followshortly. Tyco Thermal Controls designsthe products application-specific, andhence individually, for use in hazardousareas. CSA-approved versions are cur-rently being prepared.

Tyco Thermal Controls will be pleased toadvise you on the best design to suityour product.

3DOC-2018 Rev.3 08/07

Thermostat (standard)Simple and robustcontroller for drumheaters in non-hazar-dous areas

Icon6444 (optional)Thermostat with digital display

Drum/base drum heater setThe drum and base drum heater set, IDR-CON & IBDR-CON, forms one unit.The temperature is controlled for bothheaters by the drum heater controller.Only one power supply connection isrequired. The drum and base drum heaterset provides rapid heat-up times andextremely uniform temperature distribu-tion within the product in the drum.

Insulating lid (optional)The drum heaters can be provided with aninsulated lid (IDR-LID, FIDR-LID) to reduceheat losses which therefore results in amore rapid heat-up time. This lid is pro-vided with reinforced thermal insulation, itis optional and can be ordered separately.The ISOPAD IDR & FIDR drum heaterrange comes with a standard non-insu-lated lid.

FST and FST-DUAL-approved thermostats for our

FIDR/FIBDR series

Raystat-EX-02 and EX-03-approved thermostats for

our FIDR-SR/ FIBDR-SR series

Customised solutions upon request!

IDR-CON & IBDR-CON IDR (single-phase)

Drum and base drum heaters Drum heater

Area classification Non-hazardous area Non-hazardous area

Protective class IP 52 IP 52 IP 52

Ambient temperature -20°C to +40°C -20°C to +40°C -20°C to +40°C

Construction data

Material Mild steel Mild steel

Paints:

- heated surface Matt black Matt black Matt black

- exterior surface Silver Silver Silver

Powder-coated Powder-coated Powder-coated

Heating element

Securing device Single toggle Single toggle

and clasp and clasp

Measurement data

Drum size 200 l 200 l 200 l

Dimensions:

- Inside diameter Approx. 650 mm Approx. 650 mm

- Outside diameter Approx. 770 mm Approx. 570 mm Approx. 770 mm

- Height Approx. 980 mm Approx. 75 mm (heating surface) Approx. 980 mm

Weight Approx. 46 kg Approx. 13 kg Approx. 46 kg

Electrical properties

Supply voltage 230 Vac (1~) 230 Vac (1~) 230 Vac (1~)

Power output 4000 W ±10% 900 W ±10% 4000 W ±10%

Temperature control

Thermostat type TS-C TS-C TS-C

Temperature range

(adjustable)

Ordering details

Part description IDR-IBDR-CON IDR/200L/230V

Part no. 931092-000 151746-000

Product examples::

DOC-2018 Rev.3 08/074

series-resistive heater device series-resistive heater device series-resistive heater device

+50°C to +300°C +50°C to +300°C +50°C to +300°C

New

ver

sion

s fo

r 20

08

IDR (3-phasé) IBDR FIDR (single-phase) FIBDR

Drum heater Base drum heater Drum heater Base drum heater

Non-hazardous area Non-hazardous area Hazardous Hazardous

IP 52 IP 52 IP 65 IP 65

-20°C to +40°C -20°C to +40°C -20°C to +40°C -20°C to +40°C

Mild steel Mild steel Mild steel Mild steel

Matt black Matt black Matt black Matt black

Silver Silver Silver Silver

Powder-coated Powder-coated Powder-coated Powder-coated

Mineral-insulated heat conductor Mineral-insulated heat conductor

with stainless steel covering with stainless steel covering

Single toggle Single toggle

and clasp and clasp

200 l 200 l 200 l 200 l

Approx. 650 mm Approx. 650 mm

Approx. 770 mm Approx. 570 mm Approx. 770 mm Approx. 570 mm

Approx. 980 mm Approx. 75 mm (heating surface) Approx. 980 mm Approx. 75 mm (heating surface)

Approx. 46 kg Approx. 15 kg Approx. 66 kg Approx. 20 kg

400 Vac (3~) 230 Vac (1~) 230 Vac (1~) 230 Vac (1~)

4000 W ±10% 900 W ±10%

TS-C TS-C e.g. FST-DUAL e.g. FST-DUAL

IDR/200L/400V IBDR/200L/230V FIDR-MI FIBDR-MI

150560-000 514096-000 On request On request

Drum and base drum heaters

5DOC-2018 Rev.3 08/07

series-resistive heater device series-resistive heater device

+50°C to +300°C +50°C to +300°C +50°C to +300°C +50°C to +300°C

Drum and base drum heaters for hazardous areas

DOC-2018 Rev.3 08/076

Product examples:

SystemApproval

-4°C to +163°C -4°C to +163°C -4°C to +163°C

FIDR-SRX FIDR-SRQ FIDR-SRB

Drum heater Drum heater Drum heater

Area classification II 2 GD EEx ed IIC 250°C (T2) II 2 GD EEx ed IIC T4 II 2 GD EEx ed IIC T6

Protective class IP 65 IP 65 IP 65

Ambient temperature -40°C to +50°C -40°C to +50°C -40°C to +50°C

Construction data

Material Mild steel Mild steel Mild steel

Paints:

- heated surface Matt black Matt black Matt black

- exterior surface Blue Blue Blue

Powder-coated Powder-coated Powder-coated

Heating element Self-regulating Self-regulating Self-regulating

Securing device Single toggle Single toggle Single toggle

and clasp and clasp and clasp

Measurement data

Drum size 200 l 200 l 200 l

Dimensions:

- Inside diameter Approx. 650 mm Approx. 650 mm Approx. 650 mm

- Outside diameter Approx. 770 mm Approx. 770 mm Approx. 770 mm

- Height Approx. 980 mm Approx. 980 mm Approx. 980 mm

Weight Approx. 60 kg Approx. 60 kg Approx. 60 kg

Electrical properties

Supply voltage range 207 - 254 Vac (1~) 207 - 254 Vac (1~) 207 - 254 Vac (1~)

Power output 3930 W / 230 Vac (1~) @ +10°C 3990 W / 230 Vac (1~) @ +10°C 1810 W / 230 Vac (1~) @ +10°C

Temperature control

Thermostat type Digitrace RAYSTAT-EX-02 Digitrace RAYSTAT-EX-02 Digitrace RAYSTAT-EX-02

Temperature range

(adjustable)

Ordering details

Part description FIDR-SRX FIDR-SRQ FIDR-SRB

Part no. 1235-08230101 1235-08230102 1235-08230103

Drum heaters – Simple, clean handlingof liquid and viscous productsRapid heating and reliable temperaturecontrol, frost protection and an increasein material flow by reducing viscosity. Aspreliminary stages in protection proces-ses, numerous products include, forexample:

Before (further) processing most mediathat is stored in drums requires heating toreduce viscosity and to enable ease ofremoval from the drums in liquid or semi-liquid form. Other media must be kept inliquid or semi-liquid form for a certainperiod, e.g. because the drums are storedoutside of closed and temperature con-trolled rooms. The ISOPAD range of drumheaters for use in safe and hazardous areaapplications includes systems for stan-dard drum sizes and for applicationsrequiring temperatures up to 300°C.

High efficiencyThe ISOPAD drum and base drum heaterconcept is designed for economic energyuse through the optimum combination ofpower, thermal insulation and temperatu-re control. Temperature control of thedrum contents enables the liquefied pro-ducts to be completely removed from thedrum and allows optimum usage of theproduct contained within the drum. ISOPADdrum and base drum heaters provide aclean, compact and easy to handle solu-tion to the problem of uniform surfaceheating of standard drums (200 l).

Drum band heaters and accessories

Band heaters

The ISOPAD DHCH range of band heaters are designed as flexible silicone bandheaters for use on standard drums with a capacity of 110 litres and 200 litres. Theheating element is constructed from multi-stranded, nickel based alloy resistancewire with a fibre glass reinforced silicone tuber outer covering. The DHCH rangeis supplied complete with a built-in, adjustable thermostat with a temperaturecontrol range of +10°C to +218°C.Up to three band heaters per drum may be used. In a multiple arrangement thedisconnection of individual band heaters ensures maximum efficiency as the levelof drum contents is reduced.

Customised solutions upon request!

Accessories

IDR-LID/FIDR-LID is a heat-insulated lid that is designed to restrict upward heatloss when used in conjunction with either the IDR or FIDR vertical drum heatingunits. The lid is manufactured from sheet steel with a hammer paint finish andsupplied complete with two carrying handles.

IDR-DHCH-25 IDR-DHCH-23 IDR-DHCH-15 IDR-DHCH-13

Construction data

Material Silicone rubber Silicone rubber Silicone rubber Silicone rubber

Heating element Multi-stranded Multi-stranded Multi-stranded Multi-stranded

nickel-based alloy nickel-based alloy nickel-based alloy nickel-based alloy

resistance wire resistance wire resistance wire resistance wire

Measurement data

Drum size 200 l 110 l 200 l 110 l

Dimensions (L x W) 1677 mm x 102 mm 1384 mm x 102 mm 1677 mm x 102 mm 1384 mm x 102 mm

Weight Approx. 1.5 kg Approx. 1.5 kg Approx. 1.5 kg Approx. 1.5 kg

Electrical properties

Supply voltage 230 Vac (1~) 230 Vac (1~) 115 Vac (1~) 115 Vac (1~)

Power output 1200 W ± 10% 1000 W ± 10% 1200 W ± 10% 1000 W ± 10%

Control data

Built-in control +10°C to +218°C +10°C to +218°C +10°C to +218°C +10°C to +218°C

Ordering data

Part description IDR-DHCH-25 230V IDR-DHCH-23 230V IDR-DHCH-15 115V IDR-DHCH-13 115V

Part no. 791428-000 631912-000 118374-000 450166-000

Construction data IDR-LID FIDR-LID

Material Mild steel Mild steel

External lid surface paint Silver Blue

Internal cover surface paint Matt black Matt black

Dimensions

Inside diameter 790 mm 790 mm

Outside diameter 798 mm 798 mm

Height 85 mm 85 mm

Weight Approx. 20 kg Approx. 20 kg

Ordering details

Part description IDR-LID FIDR-LID

Part no. 463570-000 1235-08021000

8DOC-2018 Rev.3 08/07

Drum and base drum heaters for hazardous areas

7DOC-2018 Rev.3 08/07

-0°C to +499°C -0°C to +499°C -0°C to +499°C

-- -- --

CONTENTS Page

Liquefying and temperaturecontrol of media ............................ 2 / 3

Overview I Drum and base drum heaters ....... 4 / 5

Overview II Drum and

base drum heaters ........................ 6 / 7

Drum band heatersand accessories .................................. 8

DOC-2018 Rev.3 08/072

Liquefying and temperature control of media

Typical applications:

Adhesives Syrup, honeyAsphalt GreasesWaxes/paraffin LubricantsChemicals PropellantsChocolate Liquid sugarDyes, varnishes ResinsEdible oils SolventsMineral oils Plastics

FIDR/FIBDR-SR series – drum and basedrum heaters for applications in hazar-dous areas ATEX approvedLike the IDR/IBDR ISOPAD series, thesedrum and base drum heaters are providedwith a robust metal casing. Unlike thatseries, however, these drum and basedrum heaters are equipped with the "SR”attachment, with a self-regulating heatingsystem which does not require a separatetemperature limiter for compliance withthe temperature class. These units cannotoverheat, even if a fault develops!

Solid constructionAll the drum heaters are manufactured inheavy gauge sheet steel with a double skinconstruction, which houses the electricheating elements covering the entire innersurface. The heating elements are provi-ded with reinforced thermal insulation toprevent heat loss through the outer wall.

MobilityAll drum heaters are fitted with castors,two of which are equipped with a parkingbrake. This prevents the drum heater fromrolling away. The castors are the anti-sta-tic version.

Operating configurations Our drum heaters in the IDR series areavailable in the standard version for sin-gle- and three-phase operation (230 V /400 V). Drum and base drum heaters forother operating voltages and power sup-ply types (specials) can be designed andsupplied by Tyco Thermal Controls GmbHHeidelberg to customer requirements.

Product examples:

SystemApproval

FIBDR-SRX FIBDR-SRQ FIBDR-SRB

Base drum heater Base drum heater Base drum heater

Area classification II 2 GD EEx e ia m IIC 250°C (T2) II 2 GD EEx e ia m IIC T4 II 2 GD EEx e ia m IIC T6

Protective class IP 65 IP 65 IP 65

Ambient temperature -40°C to +50°C -40°C to +50°C -40°C to +50°C

Construction data

Material Mild steel Mild steel Mild steel

Paints:

- heated surface Matt black Matt black Matt black

- exterior surface Blue Blue Blue

Powder-coated Powder-coated Powder-coated

Heating element Self-regulating Self-regulating Self-regulating

Securing device

Measurement data

Drum size 200 l 200 l 200 l

Dimensions:

- Inside diameter

- Outside diameter Approx. 570 mm Approx. 570 mm Approx. 570 mm

- Height Approx. 75 mm (heating surface) Approx. 75 mm (heating surface) Approx. 75 mm (heating surface)

Weight Approx. 20 kg Approx. 20 kg Approx. 20 kg

Electrical properties

Supply voltage range 207 - 254 Vac (1~) 207 - 254 Vac (1~) 207 - 254 Vac (1~)

Power output 1150 W / 230 Vac (1~) @ +10°C 1170 W / 230 Vac (1~) @ +10°C 530 W / 230 Vac (1~) @ +10°C

Temperature control

Thermostat type Digitrace RAYSTAT-EX-03 Digitrace RAYSTAT-EX-03 Digitrace RAYSTAT-EX-03

Temperature range

(adjustable)

Ordering details

Part description FIBDR-SRX FIBDR-SRQ FIBDR-SRB

Part no. 1235-08240101 1235-08240102 1235-08240103

Drum heaters – Simple, clean handlingof liquid and viscous productsRapid heating and reliable temperaturecontrol, frost protection and an increasein material flow by reducing viscosity. Aspreliminary stages in protection proces-ses, numerous products include, forexample:

Before (further) processing most mediathat is stored in drums requires heating toreduce viscosity and to enable ease ofremoval from the drums in liquid or semi-liquid form. Other media must be kept inliquid or semi-liquid form for a certainperiod, e.g. because the drums are storedoutside of closed and temperature con-trolled rooms. The ISOPAD range of drumheaters for use in safe and hazardous areaapplications includes systems for stan-dard drum sizes and for applicationsrequiring temperatures up to 300°C.

High efficiencyThe ISOPAD drum and base drum heaterconcept is designed for economic energyuse through the optimum combination ofpower, thermal insulation and temperatu-re control. Temperature control of thedrum contents enables the liquefied pro-ducts to be completely removed from thedrum and allows optimum usage of theproduct contained within the drum. ISOPADdrum and base drum heaters provide aclean, compact and easy to handle solu-tion to the problem of uniform surfaceheating of standard drums (200 l).

Drum band heaters and accessories

Band heaters

The ISOPAD DHCH range of band heaters are designed as flexible silicone bandheaters for use on standard drums with a capacity of 110 litres and 200 litres. Theheating element is constructed from multi-stranded, nickel based alloy resistancewire with a fibre glass reinforced silicone tuber outer covering. The DHCH rangeis supplied complete with a built-in, adjustable thermostat with a temperaturecontrol range of +10°C to +218°C.Up to three band heaters per drum may be used. In a multiple arrangement thedisconnection of individual band heaters ensures maximum efficiency as the levelof drum contents is reduced.

Customised solutions upon request!

Accessories

IDR-LID/FIDR-LID is a heat-insulated lid that is designed to restrict upward heatloss when used in conjunction with either the IDR or FIDR vertical drum heatingunits. The lid is manufactured from sheet steel with a hammer paint finish andsupplied complete with two carrying handles.

IDR-DHCH-25 IDR-DHCH-23 IDR-DHCH-15 IDR-DHCH-13

Construction data

Material Silicone rubber Silicone rubber Silicone rubber Silicone rubber

Heating element Multi-stranded Multi-stranded Multi-stranded Multi-stranded

nickel-based alloy nickel-based alloy nickel-based alloy nickel-based alloy

resistance wire resistance wire resistance wire resistance wire

Measurement data

Drum size 200 l 110 l 200 l 110 l

Dimensions (L x W) 1677 mm x 102 mm 1384 mm x 102 mm 1677 mm x 102 mm 1384 mm x 102 mm

Weight Approx. 1.5 kg Approx. 1.5 kg Approx. 1.5 kg Approx. 1.5 kg

Electrical properties

Supply voltage 230 Vac (1~) 230 Vac (1~) 115 Vac (1~) 115 Vac (1~)

Power output 1200 W ± 10% 1000 W ± 10% 1200 W ± 10% 1000 W ± 10%

Control data

Built-in control +10°C to +218°C +10°C to +218°C +10°C to +218°C +10°C to +218°C

Ordering data

Part description IDR-DHCH-25 230V IDR-DHCH-23 230V IDR-DHCH-15 115V IDR-DHCH-13 115V

Part no. 791428-000 631912-000 118374-000 450166-000

Construction data IDR-LID FIDR-LID

Material Mild steel Mild steel

External lid surface paint Silver Blue

Internal cover surface paint Matt black Matt black

Dimensions

Inside diameter 790 mm 790 mm

Outside diameter 798 mm 798 mm

Height 85 mm 85 mm

Weight Approx. 20 kg Approx. 20 kg

Ordering details

Part description IDR-LID FIDR-LID

Part no. 463570-000 1235-08021000

8DOC-2018 Rev.3 08/07

Drum and base drum heaters for hazardous areas

7DOC-2018 Rev.3 08/07

-0°C to +499°C -0°C to +499°C -0°C to +499°C

-- -- --

CONTENTS Page

Liquefying and temperaturecontrol of media ............................ 2 / 3

Overview I Drum and base drum heaters ....... 4 / 5

Overview II Drum and

base drum heaters ........................ 6 / 7

Drum band heatersand accessories .................................. 8

DOC-2018 Rev.3 08/072

Liquefying and temperature control of media

Typical applications:

Adhesives Syrup, honeyAsphalt GreasesWaxes/paraffin LubricantsChemicals PropellantsChocolate Liquid sugarDyes, varnishes ResinsEdible oils SolventsMineral oils Plastics

FIDR/FIBDR-SR series – drum and basedrum heaters for applications in hazar-dous areas ATEX approvedLike the IDR/IBDR ISOPAD series, thesedrum and base drum heaters are providedwith a robust metal casing. Unlike thatseries, however, these drum and basedrum heaters are equipped with the "SR”attachment, with a self-regulating heatingsystem which does not require a separatetemperature limiter for compliance withthe temperature class. These units cannotoverheat, even if a fault develops!

Solid constructionAll the drum heaters are manufactured inheavy gauge sheet steel with a double skinconstruction, which houses the electricheating elements covering the entire innersurface. The heating elements are provi-ded with reinforced thermal insulation toprevent heat loss through the outer wall.

MobilityAll drum heaters are fitted with castors,two of which are equipped with a parkingbrake. This prevents the drum heater fromrolling away. The castors are the anti-sta-tic version.

Operating configurations Our drum heaters in the IDR series areavailable in the standard version for sin-gle- and three-phase operation (230 V /400 V). Drum and base drum heaters forother operating voltages and power sup-ply types (specials) can be designed andsupplied by Tyco Thermal Controls GmbHHeidelberg to customer requirements.

Product examples:

SystemApproval

FIBDR-SRX FIBDR-SRQ FIBDR-SRB

Base drum heater Base drum heater Base drum heater

Area classification II 2 GD EEx e ia m IIC 250°C (T2) II 2 GD EEx e ia m IIC T4 II 2 GD EEx e ia m IIC T6

Protective class IP 65 IP 65 IP 65

Ambient temperature -40°C to +50°C -40°C to +50°C -40°C to +50°C

Construction data

Material Mild steel Mild steel Mild steel

Paints:

- heated surface Matt black Matt black Matt black

- exterior surface Blue Blue Blue

Powder-coated Powder-coated Powder-coated

Heating element Self-regulating Self-regulating Self-regulating

Securing device

Measurement data

Drum size 200 l 200 l 200 l

Dimensions:

- Inside diameter

- Outside diameter Approx. 570 mm Approx. 570 mm Approx. 570 mm

- Height Approx. 75 mm (heating surface) Approx. 75 mm (heating surface) Approx. 75 mm (heating surface)

Weight Approx. 20 kg Approx. 20 kg Approx. 20 kg

Electrical properties

Supply voltage range 207 - 254 Vac (1~) 207 - 254 Vac (1~) 207 - 254 Vac (1~)

Power output 1150 W / 230 Vac (1~) @ +10°C 1170 W / 230 Vac (1~) @ +10°C 530 W / 230 Vac (1~) @ +10°C

Temperature control

Thermostat type Digitrace RAYSTAT-EX-03 Digitrace RAYSTAT-EX-03 Digitrace RAYSTAT-EX-03

Temperature range

(adjustable)

Ordering details

Part description FIBDR-SRX FIBDR-SRQ FIBDR-SRB

Part no. 1235-08240101 1235-08240102 1235-08240103

DOC-2018 Rev.3 08/079

ATEX Certificate

Drum and base heatersDrum and base heaters for liquefyingand temperature control of media

© 2

006

Tyco

The

rmal

Con

trols

DOC

-201

8 R

3 08

07

PR D

RUM

HEAT

ERS

EN

www.isopad.de

www.tycothermal.com

Tyco Thermal Controls Product range contains a vast array of industrial heat tracing products to suit all applications.For more information order our speciality brochures and datasheets:

We manage the heat you need

* Complete solutions: Drum and gas bottle heaters, heating chambers, cold glue heaters, foot warming plates, antenna heaters

Worldwide Corporate HeadquartersTyco Thermal Controls2415 Bay Road, Redwood City, CA 94063-3032, USAPhone (650) 216-1526Fax (650) 474-7711Info-Isopad-US@Tycothermal.com

Tyco Thermal Controls Limited3 Rutherford Road,Stephenson Industrial Estate, GB-Washington, United KingdomTyne and Wear NE37 3HXPhone +44(0)191 419 8200Fax +44(0)191 419 8201Info-Isopad-GB@Tycothermal.com

European HeadquartersTyco Thermal Controls N.V.Staatsbaan 4AB-3210 Lubbeek, BelgiumPhone +32(0)1621-3511Fax +32(0)1621-3600

Tyco Thermal Controls GmbHEnglerstraße 11D-69126 Heidelberg, GermanyPhone +49(0)6221-3043-0Fax +49(0)6221-3043-956Info-Isopad-DE@Tycothermal.com

This document was supplied to you by:

ISOPAD is a trademark of Tyco Thermal Controls, LLC or its affiliates.

Important: All information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitability of each pro-duct for their particular application. Tyco Thermal Controls makes no warranties as to the accuracy or completeness of the information, and disclaimsany liability regarding its use. Tyco Thermal Controls' only obligations are those in the Tyco Thermal Controls Standard Terms and Conditions of Salefor this product, and in no case will Tyco Thermal Controls or its distributors be liable for any incidental, indirect or consequential damages arisingfrom the sale, resale, use or misuse of the product. Specifications are subject to change without notice. In addition, Tyco Thermal Controls reservesthe right to make changes, without notification to the Buyer, to processing or materials that do not affect compliance with any applicable specification.

ISOPAD OEM & Customized Solutions

ISOPAD Heating Systems*

ISOPAD Mineral-Insulated HeatingCables and Radiant Heaters

ISOPAD Heating Cables and Heating Tapes

ISOPAD Heated Hoses

ISOPAD Flexible Heaters

ISOPAD Heating Jackets

ISOPAD Accessories

ISOPAD Temperature ControlSystems

DOC-2018 Rev.3 08/079

ATEX Certificate

Drum and base heatersDrum and base heaters for liquefyingand temperature control of media

© 2

006

Tyco

The

rmal

Con

trols

DOC

-201

8 R

3 08

07

PR D

RUM

HEAT

ERS

EN

www.isopad.de

www.tycothermal.com

Tyco Thermal Controls Product range contains a vast array of industrial heat tracing products to suit all applications.For more information order our speciality brochures and datasheets:

We manage the heat you need

* Complete solutions: Drum and gas bottle heaters, heating chambers, cold glue heaters, foot warming plates, antenna heaters

ISOPAD is a trademark of Tyco Thermal Controls, LLC or its affiliates.

Important: All information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitability of each pro-duct for their particular application. Tyco Thermal Controls makes no warranties as to the accuracy or completeness of the information, and disclaimsany liability regarding its use. Tyco Thermal Controls' only obligations are those in the Tyco Thermal Controls Standard Terms and Conditions of Salefor this product, and in no case will Tyco Thermal Controls or its distributors be liable for any incidental, indirect or consequential damages arisingfrom the sale, resale, use or misuse of the product. Specifications are subject to change without notice. In addition, Tyco Thermal Controls reservesthe right to make changes, without notification to the Buyer, to processing or materials that do not affect compliance with any applicable specification.

ISOPAD OEM & Customized Solutions

ISOPAD Heating Systems*

ISOPAD Mineral-Insulated HeatingCables and Radiant Heaters

ISOPAD Heating Cables and Heating Tapes

ISOPAD Heated Hoses

ISOPAD Flexible Heaters

ISOPAD Heating Jackets

ISOPAD Accessories

ISOPAD Temperature ControlSystems