drum and ibc heaters - level measurement and control · pdf file4 drum and ibc heaters wodl...

24
DRUM AND IBC HEATERS 2013-03 More information on www.winkler.eu/drum-heaters

Upload: trinhthu

Post on 03-Feb-2018

241 views

Category:

Documents


2 download

TRANSCRIPT

Page 1: Drum and IBC heaters - Level measurement and control · PDF file4 DRUM AND IBC HEATERS WODL SERIES DRUM HEATERS FOR PLASTIC DRUMS AND CANISTERS Applications · For drums, canisters,

DRUM AND IBC HEATERS

2013-03

More information on

www.winkler.eu/drum-heaters

Page 2: Drum and IBC heaters - Level measurement and control · PDF file4 DRUM AND IBC HEATERS WODL SERIES DRUM HEATERS FOR PLASTIC DRUMS AND CANISTERS Applications · For drums, canisters,

© W

inkl

er G

mbH

· En

gler

stra

ße 2

4 · D

-691

26 H

eide

lber

g · T

el.:

+49

-622

1-36

46-0

· Fa

x: +

49-6

221-

3646

-40

· sal

es@

win

kler

.eu

· ww

w.w

inkl

er.e

u

Contents

WODL Series drum heaters for plastic drums and canisters .......................................................................4

WODS Series drum heaters for steel drums ..............................................................................................6

WODH Series drum heaters for steel drums .............................................................................................8

WODT Series drum heaters for steel drums ............................................................................................10

WODW Series drum heaters for steel drums ..........................................................................................12

WODB Series base drum heaters for steel drums ...................................................................................14

WODD Series insulation jacket ...............................................................................................................15

WOC Series container heater ..................................................................................................................16

WRW-200 Series temperature control unit for wall mounting .................................................................18

WFXX1004 fl orett sensor for measuring the temperature of the medium ..............................................20

Sample applications: Drum with drum heater WODH and pumping system for raw materials.

Page 3: Drum and IBC heaters - Level measurement and control · PDF file4 DRUM AND IBC HEATERS WODL SERIES DRUM HEATERS FOR PLASTIC DRUMS AND CANISTERS Applications · For drums, canisters,

3DRUM AND IBC HEATERS

??

© W

inkl

er G

mbH

· En

gler

stra

ße 2

4 · D

-691

26 H

eide

lber

g · T

el.:

+49

-622

1-36

46-0

· Fa

x: +

49-6

221-

3646

-40

· sal

es@

win

kler

.eu

· ww

w.w

inkl

er.e

u

ApplicationsDrum heaters and container heaters provide heat to the contents of industrial packaging such as cans, canisters, hobbocks, drums, and IBC containers. Depending on the application, heat is supplied in order to: · temper the contents so that they may be kept at an optimal processing temperature; · reduce the viscosity of a fl uid so that it may be pumped or emptied more easily; · hinder crystallisation or fl ocking of fl uids; · melt lubricants.

Gas bottle heaters provide heat to gases in metal gas bottles. Depending on the application, heat is supplied in order to: · increase the pressure of the gas or to keep contents at a constant pressure as they are reduced; · achieve improved emptying of remaining contents of gas bottles in case of valuable gases; · keep gas bottles and fi ttings free of ice.

Our heating systems for industrial packaging consist of fl exible heating mats that are placed directly around the containers to be heated and then attached to them. Therefore, references such as heating jackets, heating sheaths, heating jackets, heating belts, and heating rings are all common. These heating systems vary according to: · the dimensions, shape, and volume of the containers to be heated; · the setup and materials depending on the heating power and maximum temperature involved; · the area of application (please ask for special variations designed for explosion-protected areas).

Advantages1. Light, compact, low-cost: A heating mat only weighs a few kilograms, and may be easily rolled up for storage when it is not needed. The investment is signifi cantly lower

compared to a metal heating system or a heating chamber.

2. Practical and space-saving: With a fl exible heating mat, you can heat your containers directly wherever they are set up, since only a little space is required. The containers can be transported with heating mats mounted on them without any additional work.

3. Simple to use: Every heating mat is completely equipped with mounting fi xtures and all of the required components, such as a cable, plug, thermostat, etc. for secure and reliable operation. With just a few simple actions, the heating mat is attached to the container, and can be removed again just as quickly.

4. Flexibility and a perfect fi t: The fl exible heating mats form to the shape of the container to be heated. This also enables them to heat oval, fl attened, or convex containers. A fl exible heating mat keeps you on the safe side if the dimensions of your containers fl uctuate, since the fasteners can be adjusted at any time.

5. Effi ciency: Direct contact between the heating mat and the container without any insulating layer of air creates a more effective and consistent heat transfer process through the wall to the contents to be heated. Integrated insulation (except for the WODS series) prevents unnecessary loss of heat to the surrounding environment and protects against high-contact temperatures.

6. Fast delivery: All heating mats are normally in stock (right to prior sales reserved). We are normally able to deliver special sizes within 2-3 weeks.

Special sizes and special power ratings: Do you need to heat a specially sized drum or another container? No problem. We can produce heating mats in any special size, even just 1 unit. Send us the request form provided for this on page 21 and we‘ll send you a non-binding offer. The same applies to special power ratings. All of our heating mats can easily be adjusted to 115 VAC or other special power ratings.

Safety and qualityAll of our heating mats correspond to applicable low-voltage and EMC guidelines, and they also feature the CE symbol. A detailed user guide is included.Our heating mats are made by hand from high-quality materials and components. Robust manufacturing techniques ensure a long product life. All products are retested prior to shipping. We are certifi ed according to ISO 9001:2008.

Important Information · Sale and delivery are governed exclusive by our General Terms and Conditions.· For small orders with a value below € 100,00 we invoice € 30,00 processing charge.· We reserve the right to technical changes without notice.· Unless expressly stated otherwise, the products from Winkler GmbH are to be connected to 230V/50Hz operating voltage.

Page 4: Drum and IBC heaters - Level measurement and control · PDF file4 DRUM AND IBC HEATERS WODL SERIES DRUM HEATERS FOR PLASTIC DRUMS AND CANISTERS Applications · For drums, canisters,

4 DRUM AND IBC HEATERS

WODL SERIES DRUM HEATERS FOR PLASTIC DRUMS AND CANISTERSApplications · For drums, canisters, and cans of all types, makes, and materials

– even made of plastic – suitable for 30 to 220 litres. · For heating and tempering up to 90°C.* · Warm-up duration approx. 48h (200 l water from +15°C to +60°C with a 450 W drum heater).

* The max. temperature resistance of the plastic drum should be requested from the manufacturer if you are uncertain

Structure

Outer jacket consisting of water-resistant polyester weave.Double thermal insulation consisting of glass fi bre/needled felt.

Fastening via robust tension strapsfeaturing adjustable snapping clasps.

Heating via double insulated heat conductors.

Temperature controls via a 0 - 90°C capillary tube thermostat featuring 2 control lamps and 3.0 m connection cable featuring connection plug.

Power rating 230 VAC (± 10%); IP40 protective standard; protective class 2

? ?

please fi ll out the form on page 21 for special sizes.

Sample applications

Tmax = 90 °C

© W

inkl

er G

mbH

· En

gler

stra

ße 2

4 · D

-691

26 H

eide

lber

g · T

el.:

+49

-622

1-36

46-0

· Fa

x: +

49-6

221-

3646

-40

· sal

es@

win

kler

.eu

· ww

w.w

inkl

er.e

u

Page 5: Drum and IBC heaters - Level measurement and control · PDF file4 DRUM AND IBC HEATERS WODL SERIES DRUM HEATERS FOR PLASTIC DRUMS AND CANISTERS Applications · For drums, canisters,

5DRUM AND IBC HEATERS

Technical data

A

B

WODL0030 - WODL0200

Graphic 13 m

C

U

Graphic 2

Operation

1.

2.

© W

inkl

er G

mbH

· En

gler

stra

ße 2

4 · D

-691

26 H

eide

lber

g · T

el.:

+49

-622

1-36

46-0

· Fa

x: +

49-6

221-

3646

-40

· sal

es@

win

kler

.eu

· ww

w.w

inkl

er.e

u

Canister and drum heater for

30 l canisters 60 l canisters 120 l drums 200 - 220 l drums

A total length 1.020 mm 1.250 mm 1.650 mm 1.950 mm

B heated length* 870 mm 1.100 mm 1.500 mm 1.800 mm

C width 400 mm 460 mm 370 mm 460 mm

U min. drum circumference 870 mm 1.100 mm 1.500 mm 1.800 mm

U max. drum circumference 1.170 mm 1.400 mm 1.800 mm 2.100 mm

Power 200 W 250 W 400 W 450 W

Weight 1,8 kg 2,4 kg 2,6 kg 2,9 kg

Article No (230 VAC) WODL0030-230XC090 WODL0060-230XC090 WODL0120-230XC090 WODL0200-230XC090

*the possible applications for containers with smaller or larger volumes may be determined according to the lengths to be heated.If you do not know the volume of the containers, then measure the circumference at the largest position (see graphic 2 ‚U‘).Important! The circumference must always be greater than or equal to the heated length in order to ensure that the heated area of the heating mats does not overlap.

Page 6: Drum and IBC heaters - Level measurement and control · PDF file4 DRUM AND IBC HEATERS WODL SERIES DRUM HEATERS FOR PLASTIC DRUMS AND CANISTERS Applications · For drums, canisters,

6 DRUM AND IBC HEATERS

WODS SERIES DRUM HEATERS FOR STEEL DRUMS Applications · For steel drums (and round steel cans and hobbocks)

of all types and makes suitable for 30 to 220 litres. · For quickly heating and melting up to 120°C. · Heating time approx. 10 h (200 l water from +20°C to +95°C with three 1,000 W drum heaters). · The WODB base drum heater page 14 may be used additionally.

Structure

Outer jacket consisting of silicon-coated glass fi bre mat high mechanical resistance, smooth surface.Moisture-protected and chemical-resistant surface (washable).No thermal insulation.

Fastening via hooks and tension springs.

Heating via double insulated heat conductors.

Temperature controls: recently developed 0 – 120°C capillary tube safety thermostat (Made in Germany) featuring on/off switch, 2 control maps and 3.0 m connection cable with plug.NEW! Safety function: if the measuring system is accidentally destroyed(drop in capillary pressure), the thermostat switches off permanently.

Power rating 230 VAC (± 10%); IP54 protective standard; protective class 2

? ?

please fi ll out the form on page 21 for special sizes.

Tmax = 120 °C

Sample applications

10 20

20

40

60

80

°C

h

100

120

95

NEWNEW

NEWNEW

© W

inkl

er G

mbH

· En

gler

stra

ße 2

4 · D

-691

26 H

eide

lber

g · T

el.:

+49

-622

1-36

46-0

· Fa

x: +

49-6

221-

3646

-40

· sal

es@

win

kler

.eu

· ww

w.w

inkl

er.e

u

1 Drum heater

Temperaturprofi le

2 Drum heaters

3 Drum heaters

Page 7: Drum and IBC heaters - Level measurement and control · PDF file4 DRUM AND IBC HEATERS WODL SERIES DRUM HEATERS FOR PLASTIC DRUMS AND CANISTERS Applications · For drums, canisters,

7DRUM AND IBC HEATERS

Bedienung Operation

1.2.

3.

© W

inkl

er G

mbH

· En

gler

stra

ße 2

4 · D

-691

26 H

eide

lber

g · T

el.:

+49

-622

1-36

46-0

· Fa

x: +

49-6

221-

3646

-40

· sal

es@

win

kler

.eu

· ww

w.w

inkl

er.e

u

Technical data

A

2 m

B

C

Graphic 1

WODSL030 - WODSL200 + WODSH200

U

Graphic 2

Drum heater for

30 l steel drums 60 l steel drums 120 l steel drums 200 - 220 l steel drums 200 - 220 l steel drums

A total length 800 mm 940 mm 1.300 mm 1.665 mm 1.665 mm

B heated length* 690 mm 830 mm 1.175 mm 1.540 mm 1.540 mm

C width 125 mm 125 mm 125 mm 180 mm 180 mm

U min. drum circumference 920 mm 1.060 mm 1.420 mm 1.785 mm 1.785 mm

U max. drum circumference 980 mm 1.120 mm 1.480 mm 1.845 mm 1.845 mm

Power 300 W 500 W 800 W 1.000 W 1.500 W

Weight 0,9 kg 1,0 kg 1,2 kg 1,7 kg 1,7 kg

Article No (230 VAC) WODSL030-230XC120 WODSL060-230XC120 WODSL120-230XC120 WODSL200-230XC120 WODSH200-230XC120

*the possible applications for containers with smaller or larger volumes may be determined according to the lengths to be heated.If you do not know the volume of the containers, then measure the circumference at the largest position (see graphic 2 ‚U‘).Important! The circumference must always be greater than or equal to the heated length in order to ensure that the heated area of the heating mats does not overlap.

Page 8: Drum and IBC heaters - Level measurement and control · PDF file4 DRUM AND IBC HEATERS WODL SERIES DRUM HEATERS FOR PLASTIC DRUMS AND CANISTERS Applications · For drums, canisters,

8 DRUM AND IBC HEATERS

Sample applications

WODH SERIES DRUM HEATERS FOR STEEL DRUMS Applications · For steel drums (and steel round cans and hobbocks).

All types and makes suitable for 30 to 220 litres. · For heating and tempering up to 200°C. · Warm-up duration approx. 24 h (200 l water from +15°C to +80°C

with a 1,200 W drum heater). · The WODB base drum heater page 14 may be used additionally.

Structure

Outer jacket consisting of silicon-coated glass fi bre fabric.Double thermal insulation consisting of glass fi bre/needled felt.

Fastening via robust tension fl angesfeaturing adjustable snapping clasps.

Heating via double insulated heat conductors.

Temperature controls: recently developed 50 – 200°C capillary tube safety thermostat (Made in Germany) featuring on/off switch, 2 control maps and 3.0 m connection cable with plug.NEW! Safety function: If the measuring system is accidentally destroyed(drop in capillary pressure), the thermostat switches off permanently.

Power rating 230 VAC (± 10%); IP54 protective standard; protective class 1

? ?

please fi ll out t he form on page 21 for special sizes.

Tmax = 200 °C

NEWNEW

NEWNEW

© W

inkl

er G

mbH

· En

gler

stra

ße 2

4 · D

-691

26 H

eide

lber

g · T

el.:

+49

-622

1-36

46-0

· Fa

x: +

49-6

221-

3646

-40

· sal

es@

win

kler

.eu

· ww

w.w

inkl

er.e

u

Page 9: Drum and IBC heaters - Level measurement and control · PDF file4 DRUM AND IBC HEATERS WODL SERIES DRUM HEATERS FOR PLASTIC DRUMS AND CANISTERS Applications · For drums, canisters,

9DRUM AND IBC HEATERS

Operation

1.

3.

2.

© W

inkl

er G

mbH

· En

gler

stra

ße 2

4 · D

-691

26 H

eide

lber

g · T

el.:

+49

-622

1-36

46-0

· Fa

x: +

49-6

221-

3646

-40

· sal

es@

win

kler

.eu

· ww

w.w

inkl

er.e

u

Technical data

A

B

WODH0030 - WODH0120

Graphic 13 m

C

U

Graphic 3

Graphic 2

A

3 m

B

C WODH0200

Drum heater for

30 l steel drums 60 l steel drums 120 l steel drums 200 - 220 l steel drums

A total length 1.020 mm 1.250 mm 1.650 mm 1.950 mm

B heated length* 870 mm 1.100 mm 1.500 mm 1.800 mm

C width 400 mm 460 mm 370 mm 800 mm

U min. drum circumference 870 mm 1.100 mm 1.500 mm 1.800 mm

U max. drum circumference 1.170 mm 1.400 mm 1.800 mm 2.100 mm

Power 380 W 450 W 700 W 1.200 W

Weight 1,8 kg 2,4 kg 2,6 kg 2,9 kg

Article No (230 VAC) WODH0030-230XC200 WODH0060-230XC200 WODH0120-230XC200 WODH0200-230XC200

*the possible applications for containers with smaller or larger volumes may be determined according to the lengths to be heated.If you do not know the volume of the containers, then measure the circumference at the largest position (see graphic 3 ‚U‘).Important! The circumference must always be greater than or equal to the heated length in order to ensure that the heated area of the heating mats does not overlap.

Page 10: Drum and IBC heaters - Level measurement and control · PDF file4 DRUM AND IBC HEATERS WODL SERIES DRUM HEATERS FOR PLASTIC DRUMS AND CANISTERS Applications · For drums, canisters,

10 DRUM AND IBC HEATERS

Sample applications

WODT SERIES DRUM HEATERS FOR STEEL DRUMS Applications · For use in the coating industry (for example). · For steel drums of all types and makes suitable for 200 to 220 litres. · For heating and tempering up to 200°C. · Warm-up duration approx. 24 h (200 l water from +15°C to +80°C

with a 1,200 W drum heater). · The WODB base drum heater page 14 may be used additionally. · Silicone-free

Structure

Outer jacket consisting of PTFE-coated, silicon-free glass fi bre fabricDouble thermal insulation consisting of glass fi bre/needled felt. Fastening via robust tension fl angesfeaturing adjustable snapping clasps.

Heating via double insulated heat conductors.

Temperature controls: recently developed 50 – 200°C capillary tube safety thermostat (Made in Germany) featuring on/off switch, 2 control maps and 3.0 m connection cable with plug.NEW! Safety function: If the measuring system is accidentally destroyed(drop in capillary pressure), the thermostat switches off permanently.

Power rating 230 VAC (± 10%); IP54 protective standard; protective class 1

? ?

please fi ll out the form on page 21 for special sizes.

SILICONE FREESILICONE FREE Tmax = 200 °C

NEWNEW

NEWNEW

© W

inkl

er G

mbH

· En

gler

stra

ße 2

4 · D

-691

26 H

eide

lber

g · T

el.:

+49

-622

1-36

46-0

· Fa

x: +

49-6

221-

3646

-40

· sal

es@

win

kler

.eu

· ww

w.w

inkl

er.e

u

Page 11: Drum and IBC heaters - Level measurement and control · PDF file4 DRUM AND IBC HEATERS WODL SERIES DRUM HEATERS FOR PLASTIC DRUMS AND CANISTERS Applications · For drums, canisters,

11DRUM AND IBC HEATERS

Operation

1.

3.

2.

© W

inkl

er G

mbH

· En

gler

stra

ße 2

4 · D

-691

26 H

eide

lber

g · T

el.:

+49

-622

1-36

46-0

· Fa

x: +

49-6

221-

3646

-40

· sal

es@

win

kler

.eu

· ww

w.w

inkl

er.e

u

Technical data

Graphic 1

A

3 m

B

C WODT0200

U

Graphic 2

Drum heater for

*the possible applications for containers with smaller or larger volumes may be determined according to the lengths to be heated.If you do not know the volume of the containers, then measure the circumference at the largest position (see graphic 2 ‚U‘).Important! The circumference must always be greater than or equal to the heated length in order to ensure that the heated area of the heating mats does not overlap.

200 - 220 l steel drums

A total length 1.950 mm

B heated length* 1.800 mm

C width 800 mm

U min. drum circumference 1.800 mm

U max. drum circumference 2.100 mm

Power 1.200 W

Weight 7,3 kg

Article No (230 VAC) WODT0200-230XC200

Page 12: Drum and IBC heaters - Level measurement and control · PDF file4 DRUM AND IBC HEATERS WODL SERIES DRUM HEATERS FOR PLASTIC DRUMS AND CANISTERS Applications · For drums, canisters,

12 DRUM AND IBC HEATERS

Sample applications

WODW SERIES DRUM HEATERS FOR STEEL DRUMS Applications · For use in the foodstuffs industry and for pharmaceutical applications. · For steel drums of all types and makes suitable for 200 to 220 litres. · For heating and tempering up to 200°C. · Heating duration approx. 24 h (200 l water from +15°C to +80°C

both heating zones switched on). · The WODB base drum heater page 14 may be used additionally.

Structure

Outer jacket consisting of white, silicon-coated glass fi bre fabric.Double thermal insulation consisting of glass fi bre/needled felt.

Fastening via robust tension straps featuring adjustable snapping clasps.

Heating via PTFE-insulated heat conductor featuring protective weave. 2 heating zones (top/bottom).

Temperature controls: recently developed 50 – 200°C capillary tube safety thermostat (Made in Germany) featuring on/off switch, 2 control maps and 3.0 m connection cable with plug.NEW! Safety function: If the measuring system is accidentally destroyed(drop in capillary pressure), the thermostat switches off permanently.

Power rating 230 VAC (± 10%); IP54 protective standard; protective class 1

U

H

Heating zone 1

Heating zone 2

please fi ll out the form on page 21 for special sizes.

Heating zone 1

Heating zone 2

Tmax = 200 °C

NEWNEW

NEWNEW

NEWNEW

© W

inkl

er G

mbH

· En

gler

stra

ße 2

4 · D

-691

26 H

eide

lber

g · T

el.:

+49

-622

1-36

46-0

· Fa

x: +

49-6

221-

3646

-40

· sal

es@

win

kler

.eu

· ww

w.w

inkl

er.e

u

Page 13: Drum and IBC heaters - Level measurement and control · PDF file4 DRUM AND IBC HEATERS WODL SERIES DRUM HEATERS FOR PLASTIC DRUMS AND CANISTERS Applications · For drums, canisters,

13DRUM AND IBC HEATERS

Operation

1.

3.

2.

© W

inkl

er G

mbH

· En

gler

stra

ße 2

4 · D

-691

26 H

eide

lber

g · T

el.:

+49

-622

1-36

46-0

· Fa

x: +

49-6

221-

3646

-40

· sal

es@

win

kler

.eu

· ww

w.w

inkl

er.e

u

Technical data

Graphic 1

A

3 m

B

C WODW0200

U

Graphic 2

Drum heater for

*the possible applications for containers with smaller or larger volumes may be determined according to the lengths to be heated.If you do not know the volume of the containers, then measure the circumference at the largest position (see graphic 2 ‚U‘).Important! The circumference must always be greater than or equal to the heated length

200 - 220 l steel drums

A total length 1.950 mm

B heated length* 1.800 mm

C width 800 mm

U min. drum circumference 1.800 mm

U max. drum circumference 2.100 mm

Power 1.200 W

Weight 9,4 kg

Article No (230 VAC) WODW0200-230ZC200

Page 14: Drum and IBC heaters - Level measurement and control · PDF file4 DRUM AND IBC HEATERS WODL SERIES DRUM HEATERS FOR PLASTIC DRUMS AND CANISTERS Applications · For drums, canisters,

14 DRUM AND IBC HEATERS

Technical data

A B C

2 m

Operation

1.

2.

WODB SERIES BASE DRUM HEATERS FOR STEEL DRUMS Applications · For heating and tempering via the base up to 150°C · For steel drums (and round steel cans and hobbocks) of all types and makes suitable for 30 to 220 litres · May also be used in addition to the WODS series page 6 and WODH page 8 drum heaters

Structure

Housing consisting of robust 2 mm thick steel sheeting Temperature-resistant coating. Insulation keeps the fl oor from heating.

Heating featuring double insulated heat conductors; equal distribution via the base surface.

Temperature controls via a 20 - 150°C capillary tube thermostat featuring 2 control lamps and 2.0 m enhanced connection cable featuring Schuko plug.

Power rating 230 VAC (± 10%); IP40 protective standard; protective class 1

Tmax = 150 °C

© W

inkl

er G

mbH

· En

gler

stra

ße 2

4 · D

-691

26 H

eide

lber

g · T

el.:

+49

-622

1-36

46-0

· Fa

x: +

49-6

221-

3646

-40

· sal

es@

win

kler

.eu

· ww

w.w

inkl

er.e

u

Base drum heater for

200 - 220 l steel drums

A panel 600 mm

B device810 mm

(840 mm featuring PG screw connections)

C high device 110 mm

Power 900 W

Weight 13,0 kg

Article No (230 VAC) WODBH200-230XC150

Page 15: Drum and IBC heaters - Level measurement and control · PDF file4 DRUM AND IBC HEATERS WODL SERIES DRUM HEATERS FOR PLASTIC DRUMS AND CANISTERS Applications · For drums, canisters,

15DRUM AND IBC HEATERS

Technical data

Don‘t use the insulation jacket with drum heater WODS!

Operation

Insulation jacket for

Drums 30 l Drums 60 l Drums 120 l Drums 200 - 220 l

Weight 1,0 kg 1,5 kg 2,0 kg 2,5 kg

Article No (230 VAC) WODD0030 WODD0060 WODD0120 WODD0200

WODD SERIES INSULATION JACKETApplications · For insulating and warming up to 90°C via the base · For plastic drums (and round steel cans and hobbocks)

of all types and makes suitable for 30 to 220 litres.

Structure

Outer jacket consisting of water-resistant polyester weave.

Fastening via velcro.

Folding lid for easy opening of the bung.

U H

please fi ll out the form on page 21 for special sizes.

© W

inkl

er G

mbH

· En

gler

stra

ße 2

4 · D

-691

26 H

eide

lber

g · T

el.:

+49

-622

1-36

46-0

· Fa

x: +

49-6

221-

3646

-40

· sal

es@

win

kler

.eu

· ww

w.w

inkl

er.e

u

Page 16: Drum and IBC heaters - Level measurement and control · PDF file4 DRUM AND IBC HEATERS WODL SERIES DRUM HEATERS FOR PLASTIC DRUMS AND CANISTERS Applications · For drums, canisters,

16 DRUM AND IBC HEATERS

Sample applications

WOC SERIES CONTAINER HEATERApplications · Suitable for 1,000-litre IBC containers of all types and makes. · For heating and tempering up to 90°C · Heating duration approx. 48 h (1,000 litres water from +15°C to +50°C

with 2 x 1,000 W container heaters and insulation lid). · Direct and equal heating from all four sides · The WOCD insulating lid may be used additionally

Structure

Outer jacket consisting of water-resistant polyester weave.Double thermal insulation consisting of glass fi bre/needled felt.

Fastening via robust tension strapsfeaturing adjustable snapping clasps.

Heating via PTFE-insulated heat conductor featuring protective weave.

Temperature control via 2 separately controlled heating circuits (top/bottom) 1,000 W each and one 0 - 90°C capillary tube thermostat featuring 2 control lampsand 3.0 m connection cable and connection plug.

Power rating 230 VAC (± 10%); IP40 protective standard; protective class 1

U

H

please fi ll out the form on page 21 for special sizes. 21 for special sizes.

Tmax = 90 °C

© W

inkl

er G

mbH

· En

gler

stra

ße 2

4 · D

-691

26 H

eide

lber

g · T

el.:

+49

-622

1-36

46-0

· Fa

x: +

49-6

221-

3646

-40

· sal

es@

win

kler

.eu

· ww

w.w

inkl

er.e

u

Page 17: Drum and IBC heaters - Level measurement and control · PDF file4 DRUM AND IBC HEATERS WODL SERIES DRUM HEATERS FOR PLASTIC DRUMS AND CANISTERS Applications · For drums, canisters,

17DRUM AND IBC HEATERS

Operation

1.

2.

© W

inkl

er G

mbH

· En

gler

stra

ße 2

4 · D

-691

26 H

eide

lber

g · T

el.:

+49

-622

1-36

46-0

· Fa

x: +

49-6

221-

3646

-40

· sal

es@

win

kler

.eu

· ww

w.w

inkl

er.e

u

Technical data

WOCI1000

Graphic 1

A

3 m

B

C

Graphic 2

CD

Container heater for Insulation jacket

IBC-Container 1.000 l IBC-Container 1.000 l

A total length 4.400 mm —

B heated length 3.900 mm —

C width 1.000 mm 1.000 mm

D height — 150 mm

Power 2 x 1.000 W —

Weight 13,0 kg 2,0 kg

Article No (230 VAC) WOCI1000-230ZC090 WOCD1000

Page 18: Drum and IBC heaters - Level measurement and control · PDF file4 DRUM AND IBC HEATERS WODL SERIES DRUM HEATERS FOR PLASTIC DRUMS AND CANISTERS Applications · For drums, canisters,

18 DRUM AND IBC HEATERS

WRW-200 SERIES TEMPERATURE CONTROL UNIT FOR WALL MOUNTINGApplications: For simple control of electrical heating systems. Temperature controller or temperature controller/limiter combination

Structure:

Standard equipment · Robust housing with separate terminal cover

and transparent hinge cover IP 54 · Universal power supply 90 … 250 V, 50 … 60 Hz · LCD graphic display with polychrome background lighting · Single button operation (incremental encoder) · Text-prompted menu navigation · Low-wear relay in hybrid circuit 10 A / 16 A · Timer function with buffered real-time clock · PID control with self-optimisation or thermostat function · Operating hours meterSuitable for all heating systems with type Pt100, Pt1000 sensors, type K and type J thermocouples

Communication module option Can be used in process documentation · 2 inputs / 3 outputs incl. 1 x additional screw connection · Logic input for start/stop, remote reset, confi gurable setpoint switchover · Analog input 4…20 mA for external setpoint default · Analog output 4…20 mA as actual value output · Floating signal contact (confi gurable general fault signal) · Control output 0/12 VDC for external SSR

Display samples

Operation aid

Selection

Standard operation

Over heat display

Technical data

150

130

131

75

95

100

76

55

65

16

7

6

2821

33

147

21

Front view Side view Rear view

Housing

Display

Control button

Terminals + connections (internal)

Heating circuit connection socket

Transparent cover with hinges

Power cable with „Schuko“ plug

© W

inkl

er G

mbH

· En

gler

stra

ße 2

4 · D

-691

26 H

eide

lber

g · T

el.:

+49

-622

1-36

46-0

· Fa

x: +

49-6

221-

3646

-40

· sal

es@

win

kler

.eu

· ww

w.w

inkl

er.e

u

Page 19: Drum and IBC heaters - Level measurement and control · PDF file4 DRUM AND IBC HEATERS WODL SERIES DRUM HEATERS FOR PLASTIC DRUMS AND CANISTERS Applications · For drums, canisters,

19DRUM AND IBC HEATERS

Unit variants and article numbers

10 A Units 16 A Units 20 A Units

Controller 10 ATerminal connectionsWRW00220-UNIXW000Selectable sensor

Controller 10 A6+PE plug-in solutionWRW00210-UNIPM000(for Pt100 or Pt1000)WRW00210-UNIKJ000(for TE* type K or type J)

Controller 16 ATerminal connectionsWRW00223-UNIXW000Selectable sensor

Controller 16 A4+PE plug-in solutionWRW00213-UNIPM000(for Pt100 or Pt1000)WRW00213-UNIKJ000(for TE* type K or type J)

Controller 20 Aready for connection 4+PEWRW00214-UNIPM000(for Pt100 or Pt1000)WRW00214-UNIKJ000(for TE* type K or type J)

Controller/Limiter 10 ATerminal connectionsWRWB0220-UNIWW0002 selectable sensor

Controllers/Limiter 10 A6+PE plug-in solutionWRWB0210-UNIZP000(for 2x Pt100 or Pt1000)WRWB0210-UNIZK000(for 2x TE* type K or type J)

Controller/Limiter 16 ATerminal connectionsWRWB0223-UNI WW0002 selectable sensor

Controller/Limiter 16 Aplug-in solution 10 pol.WRWB0213-UNIZP000(for 2x Pt100 or Pt1000)WRWB0213-UNIZK000(for 2x TE* type K or type J)

Communication module option code „-UNIXW00K“

* Thermo couple

Accessories

WRZ200KG (yellow)WRZ200KR (red)Labelling of terminal cover with sticker (10 × 6 cm) on customer requestColour: yellow or red

WRZ200MPStainless steel fi xing platewith 2 stainless steel bands and locks for fi xing to pipes, etc

WRZ200BAStainless steel fi xing plate on small stainless steel pipe bracket for fl oor set-up

WRZ00226 External SSR module for DIN rail mounting for wear-free actuation of hea-ting circuits up to 600 V / 50 A

Your company logo

Your Text

Technical data

Rated voltage 90…250 V

Switching output 10 A relay (low-wear hybrid circuit)16 A relay (low-wear hybrid circuit)

Internal fuse T 10 A / 250 V (16 A version without fuse)

Sensor types Pt100 / Pt1000 / type J and type K thermocouples

Setpoint range -100...1000 °C

Display Monochrome LCD graphic display 64 × 128 pixel

Functions (depending on version)

Two-step controller with thermostat functionTwo-step controller (PID controller) Temperature controller/limiter combination

Housing ABS light grey, transparent cover

Dimensions H 206 × W 150 × D 100 mm

Protection standard IP 54 (splashproof and dust protected)when transparent cover is closed correctly

Ambient temperature 0....50 °C

Mains connection 1.5 m mains cable with “Schuko” plug (CEE 7/7)

Heating circuit connection depending on version

Weight 1,6 kg

© W

inkl

er G

mbH

· En

gler

stra

ße 2

4 · D

-691

26 H

eide

lber

g · T

el.:

+49

-622

1-36

46-0

· Fa

x: +

49-6

221-

3646

-40

· sal

es@

win

kler

.eu

· ww

w.w

inkl

er.e

u

Page 20: Drum and IBC heaters - Level measurement and control · PDF file4 DRUM AND IBC HEATERS WODL SERIES DRUM HEATERS FOR PLASTIC DRUMS AND CANISTERS Applications · For drums, canisters,

20 DRUM AND IBC HEATERS

WFXX1004 FLORETT SENSOR FOR MEASURING THE TEMPERATURE OF THE MEDIUMApplicationThe fl oret sensor is suitable for all types and makes of 220 l drums. The Pt100 sensor in the tip of the sensor easily connects to the WRW-200 controller-limiter combination to provide point-precise temperature measurement. The Pt100 sensor (2 conductors) switches the drum heater off after reaching the desired medium temperature and protects the medium against overheating and thermal damage.

StructureA

E

B C Shock-resistant stainless steel knob

Stable plastic grip

Immersion stopper

Robust stainless steel tube

Sensor line, 4 m featuring 3+PE multi-pin plug

Replaceable tip; interior: Pt100 sensor

A = 700 mmB = 520 mmC = 180 mmE = 12 mm

Original may deviate from illustration

© W

inkl

er G

mbH

· En

gler

stra

ße 2

4 · D

-691

26 H

eide

lber

g · T

el.:

+49

-622

1-36

46-0

· Fa

x: +

49-6

221-

3646

-40

· sal

es@

win

kler

.eu

· ww

w.w

inkl

er.e

u

Application

Features and benefi tsShock-resistant stainless steel knob very well-suited for secure insertion of the sensors into fi rm (granulate, powder, wax, oils) and crystalline media

Stable plastic grip Heat contact protection

Immersion stopper limits the immersion depth of the fl oret sensor

Stainless steel tube very well-suited to aggressive media

Removable tip with integrated sensor easy replacement of the Pt100 sensor

Floret sensor

Pt100 temperature sensor for limiting the temperature of the medium

Shock-resistant stainless steel knob

Tip for insertion into fi rm and crystalline media

WRW200 temperature controller-limiter combination

Terminal enclosure

Pt100 temperature sensor for controlling drum heater temperature

!NEW!with safety function!NEW!with safety function

Page 21: Drum and IBC heaters - Level measurement and control · PDF file4 DRUM AND IBC HEATERS WODL SERIES DRUM HEATERS FOR PLASTIC DRUMS AND CANISTERS Applications · For drums, canisters,

21DRUM AND IBC HEATERS

Form for special sizes Please send per E-Mail to: [email protected]

1. Type of vessel bucket canister hobbock drum IBC-container gas bottle ………………………………………………………………………

2. Material of vessel plastic………………………………………… aluminium steel stainless steel ………………………………………………………………………

3. Installation location inner area outdoor area (roofed)

4. Volume (if knowen)………………Liter

5. Dimensions (of the heated area)

hight H = __ , __ __ __ m

circumference U = __ , __ __ __ m (U = 3,14 x D)

bucket / caister / drum IBC-container gas bottle 6. Type, temperature and used materials

Series „L“heating and tempering up to 90°C.* water-resistant polyester weave, insulation consisting of glass fi bre/needled felt

Series „S“quickly heating and melting up to 120°C silicon-coated glass fi bre mat (without insulation)

Series „H“heating and tempering up to 200°C silicon-coated glass fi bre fabric, insulation consisting of glass fi bre/needled felt

Series „T“heating and tempering up to 200°C PTFE-coated, silicon-free glass fi bre fabric, insulation consisting of glass fi bre/needled felt

Series „W“heating and tempering up to 200°C silicon-coated glass fi bre fabric, insulation consisting of glass fi bre/needled felt (white, 2 heating zones)

Series „D“insulating and warming up to 90°C water-resistant polyester weave, insulation consisting of glass fi bre/needled felt

7. Power rating 230 Volt (Standard) 115 Volt ……………… Volt

8. Power Standard (warm-up duration using the example of water)

for heating of…………………………………………(Medium) up to starting temperature……………°C till end temperature………… °C in ca …………… hours

9. Design no ATEX area (Standard) ATEX area zone………………………………

temperature classe……………………

10. Controlling/Montoring Capillary tube safety thermostat (Standard) Electronical controller with Pt 100 Sensor Separate heating zones (2 thermostats) Electronical safety thermostat with Pt100 and sensor for measuring the temperature of the medium with two step controlling (the temperature of the heating mat is controlled and the temperature of the medium is additionaly recorded and regulatet up to the maximum value).

11. connecting cable Standard 3,0 m with plug __ __ , __ __ m with plug without plug, with furrels 12. Required units ………………. units

Note + contact deatils

……………………………………………………………………………………………………………………………………………………………………………

……………………………………………………………………………………………………………………………………………………………………………

……………………………………………………………………………………………………………………………………………………………………………

Name: …………………………………………………………………………… Company: ………………………………………………………………………………

Tel.: ……………………………………………………………………………… E-Mail: ………………………………………………………………………………

U H

U

HU

H

Zone 2

Zone 1

© W

inkl

er G

mbH

· En

gler

stra

ße 2

4 · D

-691

26 H

eide

lber

g · T

el.:

+49

-622

1-36

46-0

· Fa

x: +

49-6

221-

3646

-40

· sal

es@

win

kler

.eu

· ww

w.w

inkl

er.e

u

© Winkler GmbH · Englerstraße 24 · D-69126 Heidelberg · Tel.: +49-6221-3646-0 · Fax: +49-6221-3646-40 · [email protected] · www.winkler.eu

Page 22: Drum and IBC heaters - Level measurement and control · PDF file4 DRUM AND IBC HEATERS WODL SERIES DRUM HEATERS FOR PLASTIC DRUMS AND CANISTERS Applications · For drums, canisters,

22 DRUM AND IBC HEATERS

FOR YOUR NOTES

© W

inkl

er G

mbH

· En

gler

stra

ße 2

4 · D

-691

26 H

eide

lber

g · T

el.:

+49

-622

1-36

46-0

· Fa

x: +

49-6

221-

3646

-40

· sal

es@

win

kler

.eu

· ww

w.w

inkl

er.e

u

Page 23: Drum and IBC heaters - Level measurement and control · PDF file4 DRUM AND IBC HEATERS WODL SERIES DRUM HEATERS FOR PLASTIC DRUMS AND CANISTERS Applications · For drums, canisters,

23DRUM AND IBC HEATERS

FOR YOUR NOTES

© W

inkl

er G

mbH

· En

gler

stra

ße 2

4 · D

-691

26 H

eide

lber

g · T

el.:

+49

-622

1-36

46-0

· Fa

x: +

49-6

221-

3646

-40

· sal

es@

win

kler

.eu

· ww

w.w

inkl

er.e

u

Page 24: Drum and IBC heaters - Level measurement and control · PDF file4 DRUM AND IBC HEATERS WODL SERIES DRUM HEATERS FOR PLASTIC DRUMS AND CANISTERS Applications · For drums, canisters,

© 2013-03 Winkler GmbH · Winkler®, das Winkler-Logo, PILZ®, das PILZ-Logo und der rote Punkt sind eingetragene Marken der Winkler GmbH · Alle Rechte vorbehalten

Winkler GmbHEnglerstrasse 2469126 HeidelbergGermany

Tel. +49-6221-3646-0Fax +49-6221-3646-40E-Mail: [email protected]

Our Trading PartnersGermany www.fassheizer.de

Netherlandswww.vatverwarmers.com

Francewww.chauffe-futs.fr

Hungarywww.hordofutes.com

Belgiumwww.chauffe-futs.bewww.vatverwarmers.be

Czech Republicwww.ohrivace-sudu.com

Austriawww.fassheizer.at

Slovakiawww. -sudov.com

Switzerlandwww.fass-heizer.ch

Serbiawww.grejacizaburad.com

Winkler GmbH – who we are and what distinguishes us

Our work not only centres on the product itself, but also on developing complete solutions. It is with this belief in mind that our employees plan and manufacture electrical heating devices - adapted precisely to your requirements as a customer. Your temperature problem is our inspiration. Our resourceful developers and skilled manufacturing specialists do everything within their power to make your enquiry into a Winkler heating solution. This way we can respond flexibly and quickly deliver you a ready-for-connection result from a single source. We’re proud of that!

There is not only enthusiasm for innovation in our 60 employees’ heads, but also compre-hensive knowledge from a wide range of technologies. We have continuously transferred the experience gained since the company’s foundation in 1979 into new product and ap-plication areas, such as explosion protection. This versatility allows us to supply customers in industry, in the laboratory and in railway technology – worldwide. But no matter where: We are in close contact with every customer. Because the better we fulfil your requirements, the more convincing the results. And that is what matters for us!

Our headquarter

Our production site in Walldorf