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Essentials for Excellence in Manufacturing Extension

Robotics and Commissioning for Assembly Manufacturing

Essentials for Excellence: Robotics and Commissioning Extension

Unrestricted Siemens AG 2015Page #

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Unrestricted Siemens AG 2015

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Welcome to this presentation on the essentials for excellence in robotics and commissioning for assembly manufacturing.

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AgendaSiemens PLM SoftwareSmart Innovation PortfolioEssentials for Excellence in Assembly ManufacturingManufacturing SimulationRoboticsSolution OfferingsRobotics and Commissioning

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This presentation covers the essentials for excellence in Robotics and Commissioning for assembly manufacturing that you can take advantage of to help you realize innovation.

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We will start by talking briefly about the Siemens PLM Software Smart Innovation Portfolio.3

Realized ProductsVirtual product. Real production.Adaptive SystemEasy deployment today. Flexibility for tomorrow.Engaged UsersRight information. Right time.Right context.Intelligent ModelsKnowing what they areand how theyre made.

The Role of Siemens PLM Software:Delivering a Smart Innovation Portfolio

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The Siemens PLM Software Smart Innovation Portfolio encompasses these 4 principles that drive our product strategy across our entire product portfolio and deliver the following advantages .Engaged Users Right information. Right time. Right context.Intelligent Models Knowing what they are and how theyre made.Realized Products Virtual product. Real production.Adaptive System Easy deployment today. Flexibility for tomorrow.

In the area of manufacturing, we offer the Tecnomatix digital manufacturing solution portfolio.

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Essentials for Excellence Using Tecnomatix

Increase planning efficiency.

Maximize resource utilization.

Achieve production targets.

Run a more agile business.

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So, how did we get here? Do you remember the seminar/webinar that you attended? In that presentation we told you how

with Tecnomatix, you can bridge the gaps that exist between product engineering, manufacturing engineering, and production through the use of product lifecycle management (PLM) and digital manufacturing (DM). This solution enables excellence in assembly manufacturing through the following essentials :Increased flexibility and efficiency through better planning;Maximized resource utilization through simulation;Achieved targets before and during production through better control;Improved agility across product engineering, manufacturing engineering, and production through a single source of manufacturing knowledge (PLM for Manufacturing).

With these advantages, our customers can realize innovation and compete more effectivelyReduce risk, and deliver new and innovative products fasterFind ways to free up operating expenses to invest in advanced technology and stay ahead of the competitionAdd flexibility in production to expand product mix and penetrate new markets

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Now we will have a look at the extension of these essentials for excellence to Robotics and Commissioning for assembly manufacturing, which can help you to realize innovation.

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TecnomatixManufacturing Simulation

Assembly: Confirm design for assemblyRobotics: Reduce programming time and optimize cycle timeLogistics: Optimize system performance for material flow and throughputHuman: Ensure worker safety, validate workspaces and maximize efficiencyMaximize your manufacturing resource utilization.

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What Manufacturing Simulation solutions does Tecnomatix offer and what do they mean for our customers?

As you may recall from our introductory essentials for excellence presentation, Tecnomatix Manufacturing Simulation solutions allow for verification of the methods and resources being defined and selected during manufacturing planning, whereby a significant number of changes only found in production have already been overcome while they are easier and less costly to fix, helping to gain the right insight into real-world performance of plans.

Through the use of simulation, it is possible to try variations of the manufacturing process, with a high degree of accuracy, in order to determine which will provide the best results. These engineering studies and what-if analyses are carried out very quickly, easily and at low cost during pre-production development phases, thereby reducing the need for physical tryouts and ensuring that any required physical tryouts can be executed faster. The resulting process plan (model) can easily be shared with others using visual displays that show the exact operations, resource layout, and their use, resulting in proven right-first-time manufacturing plans.

Successful manufacturing simulation is best achieved through the use of technology and functionality that can deliver solutions such as:

Assembly simulation and feasibility analysisRobotics and automation simulation and analysisLogistics and throughput simulation and analysisHuman factors and ergonomics simulation and analysis

We will now have a closer look at the capabilities of the robotics simulation solutions.

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Challenges for Assembly ManufacturingLabor costs are rising while assembly automation costs are declining, with the advent of emerging smart innovations.Companies who implement assembly automation are able to gain a competitive advantage; however, investment in automation and advanced assembly methods is not being leveraged effectively; automation is difficult to program and/or inaccessible for programming.Manufacturing companies who assemble or deliver complex, high-value products can gain improvements through the more effective programming and utilization of assembly automation.

These challenges can be met by introducing offline tools and methods for design, verification and commissioning of assembly automation and flexible tooling systems prior to and during production.

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What is driving the need for robotics and commissioning solutions in assembly manufacturing today?

Trends labor costs are rising while assembly automation costs are declining, with the advent of emerging smart innovations.Implications companies who implement assembly automation are able to gain a competitive advantage; however, investment in automation and advanced assembly methods is not being leveraged effectively; automation is difficult to program and/or inaccessible for programming.Possibilities manufacturing companies who assemble or deliver complex, high-value products can gain improvements through the more effective programming and utilization of assembly automation.Solutions introducing offline tools and methods for design, verification and commissioning of assembly automation and flexible tooling systems prior to and during production allow for these assembly manufacturing challenges to be met.

Click image to load infographic.Infographic can also be accessed at siemens.com/plm/vision.

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Tecnomatix Robotics and Commissioning Solutions

enable the design, simulation, optimization, analysis and offline programming of multi-device, robotic and automated manufacturing processes, in the context of product and production resource information.

provide both standalone and concurrent engineering platforms to optimize automated processes and calculate cycle times.

allow for the design of life-like, full-action mock-ups of complete manufacturing cells and systems within a 3D visualization environment.

enable the predictable introduction of automated processes by allowing manufacturing engineers to virtually validate automation concepts before the start of production.

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In order to meet these challenges in assembly manufacturing you need to implement robotics and commissioning solutions, including simulation and offline programming.

Siemens PLM Software can help by offering Tecnomatix Robotics and Commissioning Solutions that:Enable the design, simulation, optimization, analysis and offline programming of multi-device, robotic and automated manufacturing processes, in the context of product and production resource information.Provide both standalone and concurrent engineering platforms to optimize automated processes and calculate cycle times.Allow for the design of life-like, full-action mock-ups of complete manufacturing cells and systems within a 3D visualization environment.Enable the predictable introduction of automated processes by allowing manufacturing engineers to virtually validate automation concepts before the start of production.

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AgendaSiemens PLM SoftwareSmart Innovation PlatformEssentials for Excellence in Assembly ManufacturingManufacturing SimulationRoboticsSolution OfferingsRobotics and Commissioning

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Now we will look at the Robotics and Commissioning solutions that Siemens PLM Software has to offer for assembly manufacturing that can help you to realize innovation.

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Robotics and CommissioningKey CapabilitiesMulti-user, multi-CAD, collaborative 3D environmentInteractive 3D design, visualization, path planning and simulationGeometric and kinematic modelingRealistic robot simulation, motion planning and controlCycle time optimizationCollision and interference analysisNative language offline programmingEvent-based simulationVirtual commissioningMulti-media output support

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Robotics and CommissioningReduce programming time and optimize cycle time

Tecnomatix Robotics Simulation tools allow you to develop and simulate manufacturing processes for robotic applications, including tooling and peripherals, enabled by these key capabilities. You can also construct studies based on event-driven simulation capabilities for offline programming and virtual commissioning of automated systems.

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Robotic Process Application Examples

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Here are some robotic process application examples using Siemens PLM Software robotics and commissioning solutions.

Upper left Cutting; upper right Deburring; lower left Arc welding; lower right Linishing (Polishing)

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Robotics Offline Programming Demonstration Video

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We will now have a look at a short video to demonstrate an example of the use of Tecnomatix tools for robotic process simulation and offline programming.

This video is an excerpt from the Tecnomatix Tech Tips Replay dated 12JUN2014 Continuous Robotic Processes with RobotExperthttp://community.plm.automation.siemens.com/t5/Tecnomatix-Knowledge-Base/How-to-Program-and-Simulate-Continuous-Robotic-Processes-using/ta-p/35716

This excerpt shows robotic path simulation, collision detection and avoidance, and offline programming (download).

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Virtual Commissioning Demonstration Video

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We will now have a look at a short video to demonstrate an example of the use of Tecnomatix tools for virtual commissioning of robotic processes.

VirtualCommissioning.wmv

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Robotics Simulation and Offline Programming - Practical UsageEssentials for Excellence: Robotics and Commissioning Extension


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Now we will look at the usage of the Robotics and Commissioning solutions that Siemens PLM Software has to offer for assembly manufacturing.

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The ABCs of Robotics and Commissioning

Robotics Simulation and Offline Programming

AcquireCapture, manage, and leverage product and tooling design, and manufacturing process information.

BuildAuthor manufacturing processes in an efficient and reusable manner.

ConfirmValidate and optimize manufacturing processes.

Document and DeliverCommunicate, collaborate, commission and execute manufacturing processes.

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The following slides can be used in conjunction with the example data delivered with RobotExpert to demonstrate practical usage of Tecnomatix tools for robotics simulation and offline programming.

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Acquire DataTecnomatix CAD Interfaces:JTNX and Solid Edge InterfacesCATIA, Pro/E (PTC Creo), SolidWorks InterfacesSupport for Neutral File Formats (Parasolid, STEP, IGES)Technical BackgroundUsing NX to JT, CATIA to JT, and Pro/E (PTC Creo) to JT Converters Using Tecnomatix CO to JT ConverterFor Robcad (.co) legacy robotics simulation data

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Acquire the data necessary for robotic simulation and offline programming studies through various CAD data interfaces.

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Acquire Data

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Convert the data files into usable components for insertion into the simulation study.

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Build Workcell and ProcessWorkcell Layout DesignInsert acquired product design and supporting dataAdd robots, machines, and peripheral objects from LibrariesSolid modeling tools available for the creation of additional componentsAdvanced tools for the placement of objects in the layoutProcess DefinitionTarget motion locations for robots and machinesProcess attributesPaths, sequences, and programs for process execution

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Build the necessary workcell through the use of tools for layout design and process definition.

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Build Workcell and Process

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Select, insert and place usable components into the workcell to perform layout design.

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Build Workcell and Process

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Develop the robotic operations with dedicated manufacturing process tools.

Here, you can see the use of specific tools that allow for the proper definition of operations to perform robotic arc welding.

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Confirm Workcell and ProcessRobot Placement and Path OptimizationRobotic reach studiesObject collision detection, avoidance, and analysisAutomatic robotic and object placementOptimization of robot paths for cycle time, joint load, etc.Operation Sequencing and SimulationSequencing of multiple operationsSimulation of sequencesLogic events and signals

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Confirm the workcell layout design and robotic processes through the use of tools for advanced placement and optimization, operation sequencing and simulation.

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Confirm Workcell and Process

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Define required collision lists and check for collision and interference conditions within the process.

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Confirm Workcell and Process

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Build, simulate and confirm the full sequence of operations for the defined process.

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Document and Deliver ProcessProgram Validation, Off-Line Programming and CommissioningController/program specific features OLP stringsRobot, tool, and workplace calibrationDownload/Upload to/from shop floorSupport RRS (Realistic Robot Simulation)Robotic industry agreement to support OLPSupport major robot makes/controllers in the marketABB, Fanuc, Kawasaki, Kuka, Yaskawa/Motoman, Etc.Support PLC integration for virtual commissioningSiemens directly and all others via OPCExport simulations for viewing in the cloud

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Document and deliver the confirmed process.

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Document and Deliver Process

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Develop and generate native language robot programs that can be downloaded to the robot controller for execution in production.

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Document and Deliver ProcessHTML5 and WebGL enabled file for cloud sharing via web browsers

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Export process studies as html5-enabled documents that allow for sharing and review of the resulting simulation in the cloud, from any device.

Select image to open a video showing the file being opened in Google Chrome, an HTML5, WebGL enabled browser, to demonstrate the use of simulations in the cloud.

You can also open the file named ArcWeld_Study_WebView.html directly to show this working on your machine, using Google Chrome, Mozilla Firefox or other capable browsers.

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SummaryEssentials for Excellence: Robotics and Commissioning Extension


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Tecnomatix Robotics and CommissioningBusiness ValueDetect production problems at early stages of planningReduce engineering changes, process lead time and labor hoursOptimize workcell layout designs to maximize utilization of resourcesIncrease and improve equipment and tooling reusabilityValidate and optimize robot programs to meet specificationsIncrease process quality, maturity, and level of confidenceImprove management and distribution of process operationsReduce shop floor installation, debug, and ramp-up timeReduce production costs and accelerate time-to-marketReduce dependency on availability of hardware for commissioning, minimize production downtime and prevent equipment damageIncrease flexibility of assembly manufacturing operationsImprove introduction of automation into production processes

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Increase planning efficiency.Maximize resource utilization.Achieve production targets.Run a more agile business.

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Customer Success EBZ SysTecEarly collaboration between Engineering Design, Electronics and Robot Programming means time-critical conversion phases can be implemented on time. This gives us time benefits of up to 30 percent compared with the traditional process.Alexander SchmehManaging PartnerEBZ SysTec

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This case study is available on the Siemens PLM Software external web site, here:http://www.plm.automation.siemens.com/en_us/about_us/success/case_study.cfm?Component=83012&ComponentTemplate=1481

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Customer Success VP AutomationThanks to the ability to detect product design issues early with Process Simulate, we have reduced the cost of each change and shortened new model changing times by a factor of 10.Akadej KachantkitManaging DirectorVP Automation

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This case study is available on the Siemens PLM Software external web site, here: http://www.plm.automation.siemens.com/en_us/about_us/success/case_study.cfm?Component=229237&ComponentTemplate=1481

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Customer Success Hermle-Leibinger SytemtechnikThe automatic base measurement, which we have implemented with Process Simulate, significantly accelerates development. The process that used to take several days is now done in two hours.Rainer AicherManager, Design GroupHermle-Leibinger Systemtechnik

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This case study is available on the Siemens PLM Software external web site, here: http://www.plm.automation.siemens.com/en_us/about_us/success/case_study.cfm?Component=119895&ComponentTemplate=1481

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Essentials for Excellence Using TecnomatixRobotics and Commissioning

Increase planning efficiency.

Maximize resource utilization.

Achieve production targets.

Run a more agile business.

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In summary, again with Tecnomatix, you can bridge the gaps that exist between product engineering, manufacturing engineering, and production through the use of product lifecycle management (PLM) and digital manufacturing (DM). This solution enables excellence in assembly manufacturing through the following essentials :Increased flexibility and efficiency through better planning;Maximized resource utilization through simulation;Achieved targets before and during production through better control;Improved agility across product engineering, manufacturing engineering, and production through a single source of manufacturing knowledge (PLM for Manufacturing).

With these advantages, our customers can realize innovation and compete more effectivelyReduce risk, and deliver new and innovative products fasterFind ways to free up operating expenses to invest in advanced technology and stay ahead of the competitionAdd flexibility in production to expand product mix and penetrate new markets

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Robotics and Commissioning for Assembly Manufacturing

Essentials for Excellence: Robotics and Commissioning Extension


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Thank you for attending this presentation on the essentials for excellence in robotics and commissioning for assembly manufacturing.

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