energizing a sustainable rail industry

© 2015 Eaton. All Rights Reserved..

Energizing a sustainable rail industry

© 2015 Eaton. All Rights Reserved.. 2

We help the world use electrical, fluid and mechanical power more reliably, efficiently, safely and sustainably.

Eaton is a leading power management company

Aerospace – Electrical – Hydraulics – Vehicle


Global recognition and reach• Innovation drives success

– Named a Thomson Reuters Top 100 Global Innovator, 2011-2013

– Technology innovation proven with more than 10,000 patents

• Committed to doing business right– One of Ethisphere magazine’s World’s Most

Ethical Companies, 2007-2014 • Customers in more than 175 countries supported

by approximately 100,000 employees• 2015 sales of $20.9 billion

The bigger the challenge, the stronger our innovative solutions


A history of expertise in rail

When the project is critical, turn to Eaton

AeroquipB-LineBussmannCooperHeinemannInternormenMartek PowerPowerwareVickersWalterscheid

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• Unique mix of electrical and hydraulic components and assemblies to provide one standard wherever it’s needed

• Industry recognized safety solutions that are specifically designed for rail’s harsh and hazardous environments

• Global network of electrical and hydraulic application engineers


With the many methods of transportation available today, you’re looking to make traveling the railways as reliable, efficient, safe and comfortable as possible. Driven by regulations and increased globalization, reducing downtime, increasing productivity and enhancing safety and security are critical to future sustainability.

Our solutions and expertise help you:• Build better and safer trains• Lower total cost of ownership to maintain

competitiveness• De-risk and secure the project

A challenging environment


• Power distribution and conversion• AC and DC backup power protection• Motor control and circuit protection• Electro-hydraulic tilting system• Couplings• Hose assemblies• Cable management• Emergency lighting systems• Alarm, signalling and surveillance• Remote control systems• Project management and services

RailInfrastructure, rolling stock, control and signaling and service


Ensure that new and refurbished trains offer high levels of energy efficiency, safety, reliability, passenger comfort and capacity. • Monitoring for preventive maintenance• Depth of customized electrical, hydraulic

and filtration solutions from one supplier• Highly reliable products and engineering

expertise to reduce downtime and project risk

• Energy efficient solutions to lower train energy consumption

Building better and safer trains

De-risk and secure the projectLower TCO to

maintain competitivenessBuild better and safer trains

8© 2015 Eaton. All Rights Reserved.. 8

Fluid conveyance and management

Hydraulic and Industrial hose

LifeSense hose condition

monitoring systemWalterscheid hoses

Products that meet your challengesBuild better and safer trains Lower TCO to

maintain competitiveness De-risk and secure the project

Electrical testingProtection, distribution and conversion

Circuit breakers and fuses

Contactors and startersPower converters

Hydraulic-magnetic circuit breakers

Couplings, fittings and seals

Quick disconnect couplings

Couplings with corrosion protection

Continuity and insulation testing

Cable glands and conduit boxes

http://www.cooperindustries.com/content/public/en/crouse-hinds/products/fittingsglands/cable_glands_andcableaccessories.html




Product spotlight – Hydraulic-magnetic circuit breakers

• Hydraulic-magnetic circuit breaker technology offers reliable, precise and sustainable operation

• Unique triggering system offers a tripping point insensitive to temperature variations and with proven resistance to shock and vibration

• Avoid risks of unexpected tripping due to starting current peaks or inductive circuits with long cables

• No de-rating over time or usage• Large choice of trip curves, internal circuits,

handles and terminals• Compliant to railway certifications and norms

including EN 45554-2




Product spotlight – Bussmann series fuses

• More than 100 years experience in the design and manufacture with Bussmann series fuse links

• Global network of engineering and manufacturing

• Field application engineering team assists in fuse selection, ensuring reliable and economical solutions

• Most comprehensive range of fuses and fuse gear suitable for protection of cable, motors, capacitors, transformers and semiconductor devices for rail applications

• Highly reliable protection: Ensures the fuses operate only under abnormal conditions, no nuisance operation ensures reduced maintenance cost and safety

• Worldwide approvals : IEC, UL, CCC




Product spotlight – Power converters

• DC-DC converters, AC-DC converters, AC-AC converters and inverters from 10W to 5kW

• Options for chassis enclosure, rack mounted, open frame and customized form factors

• Wide temperature range, input voltage range and hold-up time

• Designed for use in harsh environments, including shock, vibration and salted fog

• Rated up to IP66, liquid cooled and fan-less solutions

• Compliant with global rail industry standards




Product spotlight – Hose assemblies

• Railway hose conforms to the EN45545-2 standard, available for use on a variety of railway uses/ operations including internal and external applications

• Custom designed for rail applications, including durable, field-proven parts and systems that optimize performance

• Eaton’s railway hoses meet or exceed the most stringent hazardous levels, including HL3 levels for R22 internal and R23 external use, unique in the industry


SUCCESS STORY

Reliable electrical protection solutions help minimize train downtime

Customer challenge• Significantly increase electrical protection system stability

for a major European train manufacturers

Eaton solution• Customized hydraulic-magnetic circuit breakers and

peripheral items to simplify retrofitting and equip new trains

Business outcome• The customized Eaton electrical protection solutions play

the major role in eliminating train downtime caused by nuisance tripping

• Provide more reliable electrical protection for both equipment and cables


De-risk and secure the projectLower TCO to

maintain competitivenessBuild better and safer trains

Enabling railway operators to operate competitively with products designed for maximum reliability and easy maintenance.• Large standard products portfolio

designed for maximum reliability• Products designed for reduced

maintenance even in harsh environments

• Innovation and engineering support for customized solutions to support train design and enhance productivity

• Engineering services to help optimize investment cost

Lower total cost of ownership


Intelligent wiring

Build better and safer trains Lower TCO to maintain competitiveness De-risk and secure the project

Alarm and surveillance solutions

Remote control solutions Assembled & tested systems

Structural supports

Complete electro-hydraulic tilting system

Signal, alarm and surveillance

SmartWire-DT Operator interface with SmartWire-DT

Remote control for hydraulic-magnetic circuit breaker monitoring

Intruder detectionAccess control Cable ladders

Pipe hangars and strut systems

Products that meet your challenges




Product spotlight – Remote control for hydraulic-magnetic circuit breaker

• Remote control of protection or switching function which allows for relocation, free space in cars, reduced operation and maintenance costs and downtime

• Customized solution with remote breaker-reset system associated with Eaton’s Heinemann hydraulic-magnetic circuit breaker

• Hot-reset of the circuit breaker, leading to reduced downtime and simplified reset procedure

• Unique triggering system of hydraulic-magnetic circuit breakers offers a tripping point insensitive to temperature variations and has a proven resistance to shock and vibration




• Tilting pantograph is mounted on a sliding carriage to provide an active counter-translation hydraulic system

• Anticipative mode uses on-board sensors to pinpoint the train’s exact position on the line and order corresponding tilt for the route as it is reached

• By reacting quicker at approaching bends, it is less sensitive to track irregularities and can offer a smoother transition for better passenger comfort at higher speeds

Product spotlight – Complete electro-hydraulic tilting system


SUCCESS STORY

Powering a modern Swiss railway

Customer challenge• SBB required a highly reliable solution to update a 15-year-old

hydraulics framework within a short timeframe and in the same package size

Eaton solution• Designed a ‘dummy’ power unit prototype to verify connection positions• Totally re-engineered layout with newly positioned hydraulic and

electric connections while being 100% interchangeable with previous power unit

Business outcome• Delivered all nine power unit packages in just four months – three times

faster than industry average• Eliminated train downtime due to outdated hydraulic system failures

and associated maintenance requirements


De-risk and secure railway projects

De-risk and secure the projectLower TCO to maintain competitiveness

Build better and safer trains

A focus on safety and security means that you can meet stringent regulations and drive the industry towards a sustainable future:• Solutions to reduce

energy consumption• Global capability and local support• A complete services portfolio,

including project management and safety training

• High reliability uninterruptible power supply suitable for harsh and/or underground environments

• Products designed for increased personnel and equipment safety – arc prevention and containment




Power distribution and protection

High voltage testing

Services

Standalone UPSMedium voltage extendable switchgear

Low voltage standard and arc-resistant

switchgear AC UPS systems

Engineering, commissioning and

development

Turnkey project development

Sefelec test bench

Emergency communications

Signaling devices

Escape sign luminaries

Central battery systems

DC UPS System

Structural support

B-Line series racks


Product spotlight – Medium voltage switchgear

• Suitable for severe climate conditions as all critical parts are housed in a fully sealed for life enclosure

• Environmental friendly due to SF6 free switching and isolation techniques

• Compact dimensions in combination with maintenance free primary parts offers a low total cost of ownership

• Arc fault tested according IEC 62271-200 in combination with visible contact separation and integrated arc absorbers provides the highest level of safety

• Broad and modular product range up to and including 24 kV with full flexibility on protection, control and monitoring functions




Product spotlight – 93PS UPS



• Provides lowest total cost of wwnership (TCO) and highest availability in its power range 8-40 kW

• Efficiency above 96% in normal mode and 99% in Energy Saver System (ESS) mode

• Modular design with hot swappable modules


SUCCESS STORY

Reliable and modular solutions simplify future expansions

Customer challenge• Greatly increase the capacity of Stockholm’s rail network with a new 6k

tunnel, plus a separate service tunnel, for Trafikverket’s City Line project scheduled for 2017 completion

Eaton solution• 11 substations equipped with SF6-free Eaton SVS/08 medium voltage

switchgear operating at 22 kV within the service tunnel• Chosen for long service life and limited maintenance of vacuum

interrupters and the high-quality epoxy-resin eliminates right of arc faults

Business outcome• With a proven track record as a safe and reliable system, the Stockholm

railway has approved multiple Eaton solutions for use throughout its railways


• Globally networked Eaton engineers and professionals

• Service capable partner for your business - wherever it operates

• Application-specific experts with track record of solving unique problems

• Unique mix of electrical, hydraulics components and assemblies designed for harsh and hazardous environments

• Industry recognized safety solutions

Committed to your business


Taking the next step

We can help:

• Provide a quote to help you build a better and safer train

• Deliver safety training and/or audits to ensure you are protecting people and assets

• Analyze ongoing and upcoming projects to improve energy efficiency


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