engine mechanics for-vtc
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MOTOR VEHICLE ENGINE MECHANIC CURRICULUM
VOCATIONAL TECHNICAL CENTERS
Kigali, February 2012
Republic of Rwanda WORKFORCE DEVELOPMENT AUTHORITY – WDA
Ministry of Education Empowering people with employable skills and entrepreneurship capacity
P. O. BOX 2707
Tel: (+250) 255113365
E-mail: [email protected]
Web site: www.wda.gov.rw
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ACKNOWLEDGMENTS AND LIST OF PARTICIPANTS TO THE DEVELOPMENT OF THE TRAINING
PROGRAMME
The Workforce Development Authority wishes to thank the following persons who participated in the
development of this training programme:
1. HAVUGWEKONSILE Stanislas Head of Department IPRC Kigali
2. BUREGEYA Aaron Instructor IPRC Kigali
3. GENDANEZA Georges APAFORME Garage
4. MWISENEZA Albert ITH Hanika Garage
5. NIYITEGEKA Jean Claude Garage Diocese Kabgayi/ETEKA
6. HABIMANA André Instructor IPRC Kigali
7. HABIMANA Japhet Ecole Technique Muhima (ETM)
8. RUTABOBA Pierre Damien Instructor Kabarondo VTC / Mukarange Branch
9. HATEGEKIMANA Gratien WDA Curriculum Developer
10. MPAMO Aimé WDA Head of Curriculum Development Unit (CDU)
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Table of Contents
SECTION 1 .......................................................................................................................................................................................................................... 5
GENERAL INTRODUCTION ................................................................................................................................................................................................ 5
CONCEPTS AND DEFINITIONS .......................................................................................................................................................................................... 6
SECTION 2: QUALIFICATION .......................................................................................................................................................................................... 9
TITLE OF THE QUALIFICATION:......................................................................................................................................................................................... 9
RATIONALE OF THE QUALIFICATION ............................................................................................................................................................................. 10
ENTRY REQUIREMENTS TO THE QUALIFICATION .......................................................................................................................................................... 10
COMPLEMENTARY COMPETENCES ................................................................................................................................................................................ 11
SUPPLEMENTARY INFORMATION .................................................................................................................................................................................. 11
LIST OF MODULES .......................................................................................................................................................................................................... 12
NATIONAL ASSESSMENT AND CERTIFICATION ARRANGEMENTS .................................................................................................................................. 13
SECTION 3: TRAINING PACKAGE ................................................................................................................................................................................. 14
COMPETENCES CHART ................................................................................................................................................................................................... 14
FLOWCHART ................................................................................................................................................................................................................... 16
MODULE 1: Occupation and Learning process .............................................................................................................................................................. 18
MODULE 2: Communication on the workplace ............................................................................................................................................................. 23
MODULE 3: Health, safety and security on the workplace ............................................................................................................................................ 30
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MODULE 4: Computer literacy ....................................................................................................................................................................................... 37
MODULE 5: Mechanical Sciences .................................................................................................................................................................................. 58
MODULE 6: Mechanical tools and equipment .............................................................................................................................................................. 68
MODULE 7: Basic technical drawing .............................................................................................................................................................................. 72
MODULE 8: Petrol engine .............................................................................................................................................................................................. 80
MODULE 9: Diesel engine .............................................................................................................................................................................................. 87
MODULE 10: Ignition system repairing .......................................................................................................................................................................... 99
MODULE 11: Motor vehicle engine repairing .............................................................................................................................................................. 112
MODULE 12: Cooling system repairing ........................................................................................................................................................................ 120
MODULE 13: Lubricating system repairing .................................................................................................................................................................. 124
MODULE 14: Engine faults diagnosis ........................................................................................................................................................................... 128
MODULE 15: Motor vehicle engine maintenance ....................................................................................................................................................... 136
MODULE 16: Entrepreneurship ................................................................................................................................................................................... 140
MODULE 17: Internship ............................................................................................................................................................................................... 147
Training Chronogram ................................................................................................................................................................................................... 156
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SECTION 1
GENERAL INTRODUCTION
The curriculum presents a coherent and significant set of competences to acquire in order to perform the
occupation of a Motor Vehicle Engine Mechanic. The curriculum design approach has taken into account the
training needs, the work situation, as well as the goals and the means to implement training.
The modules of the curriculum include a description of the expected results at the end of training. They have a
direct influence on the choice of the theoretical and practical learning activities. The competences are the targets of
training: the acquisition of each is required for certification.
The curriculum is the reference to carry out the assessment of learning. Assessment tools of learning are developed
on the basis of this document.
The curriculum consists of three parts. The first part is of general interest and shows the nature and goals of a
program and the key concepts and definitions used in the document. The second part presents the qualification, its
level in the qualification framework, its purpose, its rationale and the list of modules it comprises. The third part
deals with the training package. It includes the competences chart, the sequencing of module learning, the
description of each module and the course structure.
The pages describing the modules are the heart of a curriculum. They present the title of the module, the length of
training, the amount of credits, the context in which the competence is performed, the prerequisite competences,
the learning units and the performance criteria.
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In each module, a course structure is provided. The course structure describes the learning outcomes (knowledge
and skills) and the learning contents related to each learning unit. Also, the learning activities and resources for
learning are suggested.
CONCEPTS AND DEFINITIONS
Assessment: the process of gathering and judging evidence in order to decide whether a person has attained a
standard of performance. See also competency-based assessment.
Certification: the formal acknowledgement of successful achievement of a defined set of outcomes.
Competence: the ability to perform tasks and duties to the standard expected in employment.
Competences chart: a chart that shows the interrelationships between each of the competences deployed in the
execution of duties and tasks. This chart allows a relevant, coherent, applicable and feasible description of the
modules.
Complementary competences: (also known as employability skills or key skills) skills which are not specific to
work in a specific occupation or industry, but are important for work, education and life generally, such as
communication skills, mathematical skills, organisational skills, computer literacy, interpersonal competence and
analytical skills.
Credit: the acknowledgement that a person has satisfied the requirements of a module.
General competences : competences correspond to larger operations that go beyond the tasks, but generally
contribute to their implementation. These activities require more fundamental learning and are generally common
to several tasks and transferable to many work situations.
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Internship: an opportunity for a learner to integrate career related experience by participating in planned,
supervised work.
Learning activities: suggested activities that can be developed during lesson planning and activity preparation.
The choice of learning activities must be tailored according to group size, available material resources and
communication tools.
Learning assumed to be in place: a requirement for the attainment of a specific module or modules prior to
commencement of another module.
Learning hours : amount of hours required to acquire the competence, including the time allocated to evaluation,
which is estimated between 5 and 10% of the total learning time of the competence.
Learning outcomes: are statements that indicate what learners will know or be able to do as a result of a
learning activity. Learning outcomes are usually expressed as knowledge, skills, or attitudes.
Learning unit: any of the basic building blocks of a module which describes the key activities or elements of the
work covered by the module.
Levels: are progressive stages of competence or achievement. The level is defined in the Qualification Framework.
Mandatory module : a module that an economic sector or sub-sector deems mandatory within a field or sub-field
of learning. These are the essential occupational skills that are required to meet employment needs.
Module: a unit of education or training which corresponds to one competence and can be completed on its own or
as part of a qualification.
Occupation: the principal business of one‟s life.
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Performance criteria: are descriptions of the quality requirements of the result obtained in labour performance.
Qualification: the formal recognition of the attainment of requirements at a specific level.
Qualifications framework: a social construct whereby learner‟s acquired knowledge, skills and achievements,
either through formal, non-formal, informal or experiential means, can then be registered and recognized.
Specific competences : competences that are directly related to the tasks of the occupation in the workplace
context. They refer to concrete, practical, and focused aspects.
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SECTION 2: QUALIFICATION
TITLE OF THE QUALIFICATION:
The title of the Qualification must be unique at its level - i.e., different from any other title at that level. The Qualification type must be in accordance with the approved naming conventions e.g. “Certificate”,
“Diploma", "Bachelor‟s Degree", "Honours", "Masters", "Doctorate" or PhD,. The title must provide a pointed indication of the contents e.g. National Certificate: Fabrication: Welding
LEVEL:
CREDITS:
SECTOR:
SUB-SECTOR:
ISSUE DATE:
REVIEW DATE:
PURPOSE:
The Purpose should outline what the Qualification is intended to achieve. It should succinctly capture what the qualifying learner will be able to do on achievement of the Qualification.
= the specific/particular competencies
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RATIONALE OF THE QUALIFICATION
The Rationale should indicate how the Qualification meets the specific needs in the sector for which it is
generated.
The range of typical learners should be clearly identified with an indication of the occupations, jobs or areas of activity in which the qualifying learners will operate.
The Rationale should indicate how the Qualification meets the requirements that a Qualification is a planned combination of learning outcomes which have a defined purpose and will provide qualifying learners:
with applied competence, and a basis for further learning
The Rationale should give evidence as to how it will provide benefits to society and the economy. An indication should be given of the learning pathway into which the Qualification falls, e.g. which
Qualifications start and end the learning pathway. An indication should be given of how the Qualification will help achieve the objectives of the NQF.
ENTRY REQUIREMENTS TO THE QUALIFICATION
An indication should be given of which learners may access the Qualification. Such access should not be subjected to any unnecessary restrictions. Any restrictions should be fully justified. Consider variables such as :
physical traits or attributes and / or learned skills and / or learned knowledge and / or attitudes that a learner should possess to be successful on the job but that he/she will not get as a result of
training
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This section should also capture and reflect the “building blocks” of knowledge, skill and understanding which are assumed to be in place and which support the achievement of the Qualification by the learner. It should be simple statements of acquired competencies that will help the learner be successful with the learning involved with the Qualification.
COMPLEMENTARY COMPETENCES
Description of the complementary modules : communication in mother tongue, communication in another relevant language, basic skills in mathematics, science and technology, ICT skills, learning with autonomy, skill to develop interpersonal relationships and civic sense, entrepreneurship spirit and cultural expression
SUPPLEMENTARY INFORMATION
As required
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LIST OF MODULES
Module No Module title Type Credit Value
1. Occupation and learning process Complementary 2
2. Communication on the workplace Complementary 2
3. Health, safety and security on the workplace Complementary 2
4. Computer literacy Complementary 3
5. Mechanical sciences General 8
6. Tools and equipment General 4
7. Basic technical drawing General 10
8. Petrol engine Specific 7
9. Diesel engine Specific 8
10. Ignition system repairing Specific 9
11. Motor vehicle engine repairing Specific 10
12. Cooling system repairing Specific 5
13. Lubricating system repairing Specific 5
14. Engine faults diagnosis Specific 8
15. Motor vehicle engine maintenance Specific 3
16. Entrepreneurship Complementary 3
17. Internship Specific 30
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NATIONAL ASSESSMENT AND CERTIFICATION ARRANGEMENTS
Assessment shall focus on the modules.
For each of the modules, successful candidates shall be awarded an Award of Achievement The National Qualification of ……………………. Level X will be attained through accumulation of the
Awards of Achievement for each the modules listed in the qualification section. Successful candidates shall be awarded a National Certificate signed by the WDA Director General.
The following are qualified to apply for assessment and certification:
- Graduates of formal, non-formal and informal including enterprise-based training programs
- Experienced Workers (wage employed or self-employed)
The guidelines on assessment and certification are discussed in detail in the “Procedures Manual on Assessment and Certification“.
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SECTION 3: TRAINING PACKAGE
The training package includes the competences chart, the sequencing of module learning, the description of each
module, and the course structure.
COMPETENCES CHART
The competences chart is a table that presents an overview of the specific competences, the general competences,
the work process and the time allocated to each competence. This table provides an overall view of the
competences of the training programme and allows to identify the logical sequence of the learning of these
competences.
The competences chart shows the relationship between general competences and specific competences that are
particular to the occupation, as well as the key stages of the work process. It shows the links between the elements
in the horizontally axis and those vertical axis. The symbol ( ) marks a relationship between a general competence
and specific competence. The symbol ( ) indicates a relationship between a specific competence and a step in
the process of work. When the symbols are darkened, it indicates that the link is taken into account in the
description of the specific competence.
The competences chart allows the trainer to consider the complexity of the competences in the organization of the
progress of learning. Therefore, the vertical axis shows the specific competences in the order they should be
acquired. This is the starting point of the presentation of the competences in the flowchart presented in the
following pages.
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ENGINE MECHANIC
DU
RA
TIO
N
PROCESS GENERIC COMPETENCIES
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ate
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Ap
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basic
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TR
AIN
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Particular competencies
NU
MB
ER
NUMBER
1 3 5 7 6 2 4 16
DURATION
H
20 20 80 100 40 20 30 30 340
15 Maintain the motor vehicle engine 30
13 epair the lubricating system 50
12 Repair the cooling system 50
10 Repair the ignition system 9
14 Diagnose the engine faults 8
9 Supply the fuel and air system to the diesel engine
80
8 Supply the fuel and air system to the petrol engine
70
11 Repair the motor vehicle engine 100
17 Integrate the workplace 300
Total 850 1190 H
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FLOWCHART
The flowchart of sequencing of learning is a schematic representation of the order of acquisition of the competences. It provides an overall planning of the entire training programme and shows the relationship between the modules. This type of planning is to ensure consistency and progression of learning. For each module, the flowchart shows the learning that is already in place, the learning that is to take in parallel or later. The positions defined will have a decisive impact on all subsequent pedagogical choices. The flowchart of the sequence of learning of the modules of the training programme is presented on the following page.
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Total: 1190 hrs
8. Petrol engine: 70h
16. Entrepreneurship:
30h
15. Motor vehicle engine
maintenance: 30h
12. Cooling system
repairing: 50h
10. Ignition system
repairing: 90h
04. Computer literacy: 30h 02. Communication on the
workplace: 20 h
05. Mechanical sciences:
80h
07. Basic technical drawing:
100h
06. Mechanical tools and
equipment: 40h
03. Health, safety and security
on the workplace: 20h
11. Motor vehicle engine
repairing: 100h
14. Engine faults diagnosis:
80h
13. Lubricating system
repairing: 50h
9. Diesel engine: 80h
17. Workplace Integration
/Internship: 300h
01. Occupation and Learning
process: 20h
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MODULE 1: Occupation and Learning process
Competence 1: Understand the occupation and the learning process
RTQF LEVEL: CREDITS: 2 LEARNING HOURS : 20
SECTOR: All SUB-SECTOR: All
ISSUE DATE:
REVIEW DATE:
PURPOSE STATEMENT
This module is covered first. It allows the trainee to get to know the other participants to the training programme
and to understand himself/herself as part of a team. Also, the trainee will develop a comprehensive and clear vision
of the occupation and the training programme. The module will allow the participant to avoid mistakes of career
guidance and confirm or deny his/her choice from the start.
The training and learning methods are presented to the trainee. This approach encourages greater motivation and,
subsequently, a better integration of various learning.
LEARNING ASSUMED TO BE IN PLACE
Not applicable
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LEARNING UNITS AND PERFORMANCE CRITERIA
Learning units describe the essential outcomes of a competence.
Performance criteria describe the required performance needed to demonstrate achievement of the learning unit.
Learning unit By the end of the module, the trainee will
be able to :
Performance criteria
1.1. Understand oneself as part of a team and respect the rules of the workshop
Know each other. Be part of a team and behave accordingly. Rules and requirements are agreed upon and known.
1.2. Learn about the occupation and the training process
The occupation is understood. The training required is known. The training organisation is known.
1.3. Reflect upon the teaching and learning methods
The active and participatory learning methods are applied. The assessment method is understood.
COURSE STRUCTURE
The course structure describes the learning outcomes for each learning unit. These learning outcomes are the
essential skills and knowledge to be acquired. The contents to be covered for each learning outcome are
prescriptive. The Learning Activities contain a series of suggestions, usually with several options, that will guide
the learner and the trainer.
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Learning Unit 1.1: Understand oneself as part of a team and respect the rules of the workshop
Duration: 6 periods
Learning outcomes Contents Learning activities Resources
1.1.1. Introduce oneself and get to know one another
Introductions Expectations about the
training
o Introduction o Game o Presentation of trainees‟
expectations
1.1.2. Work as a team
Working as a team Building trust
o Games o Group discussions
1.1.3. Setting rules and responsibilities
Rules of the classroom Group responsibilities
o Brainstorming o Discussions
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Learning Unit 1.2: Learn about the occupation and the training process Duration: 12 periods
Learning outcomes Contents Learning activities Resources
1.2.1. Understand the occupation
Characteristics of the occupation
Working conditions
o Personal research o Visit of a business in the
neighbourhood
- Pictures of people in working situation
- Documents describing the occupation
1.2.2. Obtain an understanding of the goals of the training programme
Content of the training programme (modules)
Importance of the initial and continuous training
o Presentation by the teacher o Research
- Overview of the training programme
- Testimonies of people performing the occupation
1.2.3. Have a common understanding of the training organisation
Presentation of the timetable
Presentation of the classrooms and workshops
o Visits of the premises of the school.
- School year calendar - Timetable
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Learning Unit 1.3: Reflect upon the teaching and learning methods Duration: 2 periods
Learning outcomes Contents Learning activities Resources
1.3.1. Understand the teaching and learning methods
Overview of the active and participatory teaching and learning methods
o Experience sharing. o Presentation by the trainer
1.3.2. Understand the assessment methodology
Assessment methodology and its purpose
o Explanation by the trainer
Reference books :
1. Work Readiness Training Programme – Trainer’s Manual, Akazi Kanoze – Youth Livelihoods Project.
2. Work Readiness Training Programme – Participant’s Manual, Akazi Kanoze – Youth Livelihoods Project.
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MODULE 2: Communication on the workplace
Competence 2: Communicate effectively on the workplace
RTQF LEVEL: CREDITS: 2 LEARNING HOURS : 20
SECTOR: Technical Servicing SUB-SECTOR: Automotive
ISSUE DATE:
REVIEW DATE:
PURPOSE STATEMENT
This module describes the skills and knowledge required to communicate and get along well with others, in a
variety of settings and for a range of purposes. The module will allow the participant to speak and listen
actively and appropriately, one-on-one and in groups, to cooperate and work effectively within a group, to lead
a team and to provide good customer service.
LEARNING ASSUMED TO BE IN PLACE
Not applicable
LEARNING UNITS AND PERFORMANCE CRITERIA
Learning units describe the essential outcomes of a competence.
Performance criteria describe the required performance needed to demonstrate achievement of the learning unit.
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Learning unit
By the end of the module, the trainee
will be able to :
Performance criteria
2.1. Listen and speak effectively
Strategies for effective listening are applied.
Instructions are adequately interpreted and followed.
Clear and accurate information and instructions are provided to
colleagues.
2.2. Cooperate and work as a team
member
Team objectives are reached through effective cooperation.
Diversity of team members is respected.
Lead a team efficiently
Demonstrate problem solving and decision making skills
2.3. Apply customer care
Importance and principles of good customer service are
understood.
Quality service is provided.
Clear verbal information is provided to customers face to face or
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on the telephone.
Conflicts with customers are handled politely and adequately.
COURSE STRUCTURE
The course structure describes the learning outcomes for each learning unit. These learning outcomes are the
essential skills and knowledge to be acquired. The contents to be covered for each learning outcome are
prescriptive. The Learning Activities contain a series of suggestions, usually with several options, that will guide
the learner and the trainer.
Learning Unit 2.1: Listen and speak effectively Duration: 6 periods
Learning outcomes Contents Learning activities Resources
2.1.1. Apply effective listen skills & strategies
Effective listening skills & strategies
Assess one‟s listening skills
Model good listening skills
o Role play o Observing role play o Feedback from observers o discussion
- Role play scenarios - List of effective
listening skills & strategies
- Effective Listening Observation Form
2.1.2. Give and receive instructions
Importance of giving clear, concise instructions
Formulation of instructions
Strategies to ask questions for clarification
o individual work o group discussion
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2.1.3. Identify non-verbal communication signs and the impact on people‟s perceptions
Importance of non-verbal communication
Impacts of non-verbal communication on how we give information and how we listen.
o pair work o large group discussion
2.1.4. Demonstrate effective speaking skills
Effective speaking skills and strategies
o small group work o practice presentations o large group discussion
- List of Effective Speaking Skills & Strategies
- Speaking Scenarios for group work
- Effective Speaking Observation Form
Learning Unit 2.2: Cooperate and work as a team member Duration: 8 periods
Learning outcomes Contents Learning activities Resources
2.2.1. Identify the different personalities
Different personalities and approaches that individuals bring to a group
o Self-assessment o large group activity
(inner/outer circles) o Discussion
- Working in Groups
Self Assessment - Cooperating with
Others Roles - Elements of an
Effective & Cooperative Team Member
2.2.2. Handle different personalities in a group
Strategies on how to handle different personalities in a group
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2.2.3. Cooperate with others to reach the same objective
Characteristics of an effective and cooperative team member
o Large group activity o Large group discussion o Individual reflection/journal
writing o Pair work
2.2.4. Lead a team efficiently
Qualities of an effective leader
Different leadership styles
Appropriate leadership style in a given context
Strategies to lead a team efficiently
o large group discussion o small group work o role plays o small group activity
- Role play scenarios
2.2.5. Demonstrate problem solving and decision making skills
challenges and dynamics amongst people during the problem solving process
steps of problem solving to work and community related problems
Communication as a tool for problem solving
o Large group activity o pair sharing o small group work o large group discussion o Task leadership competition
- Scenarios for problem solving activity
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Learning Unit 2.3: : Apply customer care Duration: 6 periods
Learning outcomes Contents Learning activities Resources
2.3.1. Understand the importance of good customer care
Definition of customer service
Levels of customer service
Customer care principles Importance of customer
care
o Experience sharing o Brainstorming Presentation by trainer
2.3.2. Provide exceptional quality service
Basic customer needs Service to meet basic
customer needs
Definition of customer‟s perception
Meeting and exceeding expectations
Getting feedback on the provided service
o individual reflection o large group discussion o role play
2.3.3. Communicate effectively with customers by telephone and face to face
Telephone tips
Recording a telephone message
o large group discussion o skit o pair role plays
- Role Play scenarios for Communicating with Customers
2.3.4. Handle conflict with difficult customers
Definition of conflict, conflict resolution/management
o individual reflection o Brainstorming o large group discussion
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Steps of conflict management with difficult customers
o role play
Reference books:
1. Work Readiness Training Programme – Trainer’s Manual, Akazi Kanoze – Youth Livelihoods Project. 2. Work Readiness Training Programme – Participant’s Manual, Akazi Kanoze – Youth Livelihoods Project.
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MODULE 3: Health, safety and security on the workplace
Competence3: Apply health, safety and security procedures on the workplace
RTQF LEVEL: CREDITS: 2 LEARNING HOURS : 20
SECTOR: SUB-SECTOR:
ISSUE DATE:
REVIEW DATE:
PURPOSE STATEMENT
This module describes the skills and knowledge required to follow health, safety and security procedures, identify
hazards, assess the associated safety risks and take measures to eliminate or control and minimise the risk.
It is an obligation for each employee to participate in the management of their own health and safety and that of
their colleagues and anyone else in the workplace. They have a duty to cooperate with their employer's initiatives to
ensure safety at work.
LEARNING ASSUMED TO BE IN PLACE
Not applicable
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LEARNING UNITS AND PERFORMANCE CRITERIA
Learning units describe the essential outcomes of a competence.
Performance criteria describe the required performance needed to demonstrate achievement of the learning unit.
Learning unit
By the end of the module, the trainee will
be able to :
Performance criteria
3.1. Apply good personal care and
healthy habits at work
Hands are washes at appropriate times and hand washing procedures
are followed correctly and consistently according to organisation and
legal requirements.
Clothes are clean, required personal protective clothing are worn and
only organisation-approved bandages and dressings are used.
Food is not contaminated with any body fluids or tobacco product
from sneezing, coughing, blowing nose, spitting, smoking.
Clean materials and clothes are used and safe and hygienic practices
are respected to ensure that no cross-contamination of other items in
the workplace occurs.
3.2. Address unsafe situations on the Appropriate methods are used to identify actual or foreseeable
hazards that have the potential to harm the health and safety of
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job
workers or anyone else in the workplace.
Immediate work area is free from hazards.
Control measures are implemented according to individual level of
responsibility or appropriate personnel is referred to for permission or
further action.
3.3. Respond appropriately to
emergencies at work
Emergency and potential emergency situations are recognised
promptly and required actions are determined or taken within the
scope of individual responsibility.
Appropriately response to emergencies is provided.
Assistance from colleagues or other authorities is sought promptly
and when appropriate.
3.4. Prevent HIV/AIDS and sexual
violence
Reproductive health is understood.
Transmission, prevention and treatment of HIV/AIDS and other STI‟s
are understood.
Sexual violence is understood and can be avoided.
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COURSE STRUCTURE
The course structure describes the learning outcomes for each learning unit. These learning outcomes are the
essential skills and knowledge to be acquired. The contents to be covered for each learning outcome are
prescriptive. The Learning Activities contain a series of suggestions, usually with several options, that will guide
the learner and the trainer.
Learning Unit 3.1: Apply good personal care and healthy habits at work Duration: 4 periods.
Learning outcomes Contents Learning activities Resources
1.3.1. Identify important health practices in the workplace
Healthy habits
o Discussion o Individual work o Presentation
- List of habits for good health
- Health education material from Ministry of Health or other organisations
- Posters/pictures of health habits
1.3.2. Describe the importance of personal and public cleanliness
Definition of hygiene Definition of sanitation Importance of hygiene
and sanitation at work
o Presentation by trainer o Group work and discussion o Role play
- Handout: healthy hygiene and sanitation practices, food sanitation, clean water and toilet facilities
1.3.3. Know how to prevent the spread of illness and contamination at work
Sources of germs, microbes
Prevention techniques (Hygiene and sanitation good practices)
o Brainstorming
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1.3.4. Identify important health practices in the workplace
Healthy habits
o Discussion o Individual work o Presentation
- List of habits for good health
- Health education material from Ministry of Health or other organisations
- Posters/pictures of health habits
Learning Unit 3.2: Address unsafe situations on the job Duration: 4 periods
Learning outcomes Contents Learning activities Resources
3.2.1. Identify the primary hazards found in workplaces
Types of hazards in the workplace (safety, chemical, biological, other health hazards)
o Brainstorming o Group work o Discussion
- Pictures
3.2.2. Understand why the situation or substance is hazardous
Hazardous situations Dangerous substances
3.2.3. Identify the best ways to address specific problem situations
Control methods (remove hazard, work policies and procedures, protective equipment)
o Brainstorming o Discussion
- Stories and pictures
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Learning Unit 3.3: Respond appropriately to emergencies at work Duration: 6 periods
Learning outcomes Contents Learning activities Resources
3.3.1. Identify emergencies
Definition of emergency Types of emergencies in
a workplace
o Presentation by the trainer o Experience sharing
3.3.2. Handle emergencies
Possible responses to emergencies in the workplace
o Disaster Blaster Game - Disaster Blaster Game board, paper, marker, dice, game cards
Learning Unit 3.4: Prevent HIV/AIDS and sexual violence Duration: 6 periods
Learning outcomes Contents Learning activities Resources
3.3.3. Understand reproductive health
Puberty and body change
Female reproduction Male reproduction Consequences of early
pregnancy
o Small group discussions o Pair discussion
3.3.4. Be sensitized to HIV /AIDS
Definition
Transmission Prevention (ABC) Treatment Other STI‟s Stigma and VCT
o HIV game o Questions and answers o True or false o Group work o Demonstration (condom use) o Role play (condom
negotiation)
- Scenarios for HIV game
- True and false statements
3.3.5. Be sensitized to sexual violence
Definition of sexual violence
o Story telling o Group discussion
36
Definition of rape
Consequences of sexual violence
o Large group discussion
Reference books:
1. Work Readiness Training Programme – Trainer’s Manual, Akazi Kanoze – Youth Livelihoods Project. 2. Work Readiness Training Programme – Participant’s Manual, Akazi Kanoze – Youth Livelihoods Project. 3. HARE: Prevention of HIV and AIDS in Rwanda through education, Irish Aid and VSO.
37
MODULE 4: Computer literacy
Competence 4: Demonstrate computer literacy
RTQF LEVEL: CREDITS: 3 LEARNING HOURS : 30
SECTOR: Technical Servicing SUB-SECTOR: Automotive
ISSUE DATE:
REVIEW DATE:
PURPOSE STATEMENT This is a complementary module which describes the performance outcomes, skills and knowledge required to the computer literacy. Computer skills are very relevant to any work in our days.
LEARNING ASSUMED TO BE IN PLACE
Not applicable
LEARNING UNITS AND PERFORMANCE CRITERIA
Learning units describe the essential outcomes of a competence.
Performance criteria describe the required performance needed to demonstrate achievement of the learning unit.
38
Learning units By the end of the module, the trainee will be able to :
Performance criteria
4.1. Apply computer fundamentals
Identification of Various connectors and ports
Use of different I/O devices
Use of Desktop‟s elements
Scanning of Viruses in the computer and Different Storages Devices
4.2. Use a current word processing package
Text formatting
Table creation and editing
Text Editing
Printing
Saving
Inserting of header ,Footer and footnotes
4.3. Use current spreadsheet package
Using of basic excel tasks
Managing of Sheets in excel workbook
Formatting of cells and their contents
Using of functions and perform mathematical operations
39
Excel worksheet Printing
4.4. Use current Power Point Presentations
Creating of a new presentation
Creating , Inserting of a slide
Inserting of Graphics
Converting of word documents to PowerPoint presentation
Animation
Using of Different Presentation view
Presentation Printing
4.5. Use Internet/Intranet (Outlook)
Definition and explanation of a website
Interaction through instant messaging (Chatting)
Utilization of search Engines (example Google)
Creating , Managing of favorites using internet explorer
Browsing of the internet using the hyperlinks
Downloading and Uploading of files using internet
40
COURSE STRUCTURE
The course structure describes the learning outcomes for each learning unit. These learning outcomes are the
essential skills and knowledge to be acquired. The contents to be covered for each learning outcome are
prescriptive. The Learning Activities contain a series of suggestions, usually with several options, that will guide
the learner and the trainer.
Learning Unit 4.1: Apply computer fundamentals Duration: 10 periods
Learning outcomes Contents Learning activities Resources
4.1.1. Apply Computer
basics
Computer Definition
Types of computers
Laptops
Desktops
Palm tops
PDA (Personnal
Digital
assistance)
Computer Hardware
Memory
Definition
o -Open a computer case
and Observe different
types of memory
o -Group Discussion on
each type of memory
-Computer Lab
-Computer Tool Kit
-CD, DVDs, Diskettes
-White Board
-Markers
41
Role of Memory
Features
- Capacity
- Speed
- Non Volativity
Types of Memory
- ROM (Read only
memory)
- RAM (Random
access memory)
- External/Internal
memories (Hard
disk,diskette,CD,
Flash disk,etc)
4.1.2. Identify Various
connectors
and ports
Connectors and ports
- Definition
I/O (Input and
Output) Ports and
connectors
o -Observe different
connectors as well as
input and output ports
o -Exercises on ports
identifications
-Computer Lab
-Computer Tool Kit
-CD, DVDs, Diskettes
-Different types of Cables,
42
- Serial ports
- Parallel ports
- USB
- Keyboard,
Mouse
connectors
- VGA Connectors
Different types Connectors
-White Board
-Markers
4.1.3. Use different
I/O devices
Peripherals
- Definition
- Categories I/O
devices
Input
devices
(mouse,
Keyboard,
scanner,
CD/DVD-
ROM and
diskettes
drivers,
o Practical exercises on
connecting the mouse,
keyboard. Monitor to the
CPU (Central processing
unit)
-Computer Lab
-Computer Tool Kit
-CD, DVDs, Diskettes
-Printer
-Scanner
-White Board
43
etc)
Output
devices
(Monitor,
Diskette,
CD/DVD-
ROM
Writer,
Printer,
etc)
Types of
keyboards
- AZER
TY
- QWE
RTY
4.1.4. Use Desktop‟s
elements
Windows and its
components:
- Desktop
- Task bar
o -Brainstorming on
Desktop‟s elements
o -Use the desktop, the
tasks bar and the start
menu
-Computer Lab
-Projector
44
- Start menu
- Minimize,
Maximize, Close
buttons
- My Computer
4.1.5. Scan Viruses in
the
computer
and
Different
Storages
Devices
(Flash disk,
External
Hard disk)
Antivirus definition
Importance of
antivirus
Functionality
Different Types of
antivirus
- Norton
- Kaspersky
- Symantec
Storages to be
scanned
- Flash disk
- External hard
o -Brainstorming the use of
antivirus
o -Practical exercises on
Scanning viruses
o -Compile activities
reports
-Computer Lab
-Flash disks
-External Hard disk
-Cds, DVDs
-Antivirus
-White Board
-Markers
45
disk
- Memory card
- Computer hard
disk
Learning Unit 4.2: Use a word processing package Duration: 5 periods
Learning outcomes Contents Learning activities Resources
4.2.1. Format a text
Style,Font,Size,Colour
Paragraph
Column
Tabulation
Paragraph spacing
Inserting
symbols:Special
characters,bullet and
numbering
Borders and
shading,header and
o -Reproduce document
already formatted
o -Various exercises to
familiarize with
formatting a text.
-Computer Lab With
Current Word processing
Package installed in each
computer
-Projector
-White Board
-Markers
46
footer.
4.2.2. Create and edit
a table
Inserting a table
Inserting a column
Inserting a row
Deleting table
Deleting row
Deleting column
Merging cells
Splitting cells
Drawing a table
Table auto format
Formula
o -Practical exercises on
creating, editing and
handling a table
-Computer Lab With
Current Word processing
Package installed in each
computer
-Projector
-White Board
4.2.3. Edit document
(Text)
Search/Find.Replace
Deleting a range of text
The undo command
Spelling and grammar
o -Brainstorming Editing
text
o -Perform practical
exercises on the various
tips (options)
-Computer Lab With
Current Word processing
Package installed in each
computer
-Projector
47
synonyms o -compile activities reports -White Board
-Markers
4.2.4. Print document
Page setup
Print preview
Print dialog box
Selecting printer name
Printer options
Printing one or more
copies
Printing in black/white
or color
Print page ranges
o -Exercises on printing
one or more copies of a
colored document, in
black and white
o -printing in landscape,
portrait
-Computer Lab With
Current Word processing
Package installed in each
computer
-Printer
-Projector
4.2.5. Save
documents
File management
- Creation of files
- Creation of
Folders
- File Naming
o -Practical Exercises on
creation of files, folders
and file Saving
o -Compile activities
reports
-Computer Lab With
Current Word processing
Package installed in each
computer
-Projector
48
- File Formats
4.2.6. Insert Header
,Footer and
footnotes
Footnotes
Header and Footer
- Automatic page
numbering
- Total number of
pages
- Automatic date
- Automatic
automatic
author;s name
o -Exercises on footnotes
o -Create a document
containing several pages
o With elements such as
the page number, date
automation.
o -practical exercises.
-Computer Lab With
Current Word processing
Package installed in each
computer
-Projector
Learning Unit 4.3: Use current spreadsheet package Duration: 5 periods
Learning outcomes Contents Learning activities Resources
4.3.1. Use Some basic
excel tasks
Basic excel tasks
- Open
- Close
o -Practical exercises on the
use of basic excel tasks
o -Compile activities reports
-Computer Lab With
Current spreadsheet
package installed in each
computer
49
- New document
- Undo
- Save,save as….
- Sheet
- Selecting a cell
- Validating a cell
- Deleting cell
contents
- Modifying cell
contents
- Selecting group of
cells
- Increase and
reduce the cell
size
- Delete row and
column
- Duplicate cell
-Projector
50
4.3.2. Manage Sheets
in excel
workbook
Selecting a sheet
Renaming a sheet
Insert new sheets
Moving a sheet in a
workbook
Deleting a sheet
o -Practical exercises
o On Managing sheets in
excel workbook
-Computer Lab With
Current spreadsheet
package installed in each
computer
-Projector
4.3.3. Format cells
and their
contents
Formatting text and
cells
- Choosing
font,size,colour
- Adjusting Cow
height
- Alignment of cell
- Number format
- Inserting rows
- Merging cells
- Creating borders
- patterns
o -Practical exercises in
groups and individual
homework on formatting
cells
o -Compile activities reports
-Computer Lab With
Current spreadsheet
package installed in each
computer
-Projector
51
4.3.4. Use some
functions and
perform
mathematical
operations
Numbers and
Mathematical
calculations
- Addition
- Multiplication
- Division
- Subtraction
- AutoSum
- Absolute and
relative Reference
- Function
Average
Minimum
Maximum
o -Practical exercises in
groups and individual
homework on formatting
cells
o -Compile activities reports
-Computer Lab With
Current spreadsheet
package installed in each
computer
-Projector
4.3.5. Print an excel
worksheet
Page setup
Print preview
Print dialogue box
o -Print one or more copies
of a worksheet
o -Print colour or white and
black worksheet
-Computer Lab With
Current spreadsheet
package installed in each
computer
52
Print options
Print one or more
copies
Print in black/white or
color
Print page ranges
Printing a selection
o -practical exercises
(individual and in group)
o -print
horizontally/vertically
-Projector
-Printer
Learning Unit 4.4: Use presentation application Duration: 5 periods
Learning outcomes Contents Learning activities Resources
4.4.1. Launch Ms
Power point
Power point Definition
Role
Power point environment
- Title Bar
- Menu Bar
- Toolbars
- Formatting tool bar
o -Using a power point
presentation with
slide show,get
feedback from
learners on the area
of application of Ms
power point
o -Launch powerpoint
and observe the
screen individual
-Computer Lab With
Current presentation
Software installed in
each computer
-Projector
53
- Title
- Sub title
exercises.
4.4.2. Create a new
presentation
Creating new presentation
Blank presentation
Design template
Auto content wizards
o Create presentation
using the various
methods
o practical exercises
(individual and in
groups)
-Computer Lab With
Current presentation
Software installed in
each computer
-Projector
4.4.3. Create, Insert a
slide
Creating a slide
Inserting a slide
Modifying a slide
o -Exercises on creating,
inserting and modifying
a slide
-Computer Lab With
Current presentation
Software installed in
each computer
-Projector
4.4.4. Insert Graphics Graphics:Clip art,Word
Art,Library Images,Inserting
image from file
o Exercises on inserting
images in the slides
-Computer Lab With
Current presentation
Software installed in
each computer
-Projector
4.4.5. Convert word
documents to
Copy, Cut, Move o -Practical exercises on -Computer Lab With
Current presentation
54
PowerPoint
presentation
Process of conversion
File transformation
Software installed in
each computer
-Projector
4.4.6. Animate a
presentation
Animation
Custom animation
Slide transition
o -Familiarize with
animation of a
presentation
-Computer Lab With
Current presentation
Software installed in
each computer
-Projector
4.4.7. Use Different
Presentation
view
Normal View
Slide Sorter view
Slide show
o -Switch between the
views to improve the
presentation
o -Group discussion and
brainstorming
-Computer Lab With
Current presentation
Software installed in
each computer
-Projector
4.4.8. Print a
presentation
Printing a presentation
Print preview
Printing a copy or multiple
copies
Printing one slide on a page
Printing more slides on a page
o -Exercises on printing in
black and white or in
colour, printing one or
more copies of a
presentation
-Computer Lab With
Current presentation
Software installed in
each computer
-Projector
55
Learning Unit 4.5: Use Internet/Intranet (Outlook) Duration: 5 periods
Learning outcomes Contents Learning activities Resources
4.5.1. Define and
explain a website
Introduction
World wide web
Web page
Web site
o -Visit web sites and
browse different
pages.
o -Group discussion
based on
observation
-Internet Connection
-Computer Lab
-projector
4.5.2. Interact through
instant
messaging
(Chatting)
Definition
Steps to create a chat account
Chatting options
Instant messaging with or
no web cam
Calling
Sending files
o -Group Discussion
on Interacting
through instant
messaging
o -Exercises on
chatting in groups
o -Compile activities
reports
-Internet Connection
-Computer Lab
-projector
4.5.3. Use search
Engines
(example
Search engines
- Definition
o -Perform practical
exercises on the
use of search
-Internet Connection
-Computer Lab
56
Google) - Role
- Some Types of search
engine
www.Google.com
www.Yahoo.com
engines -projector
4.5.4. Create, Manage
favorites using
internet explorer
Favorites
- Create Favorites
- Rename, Move Favorites
o -Practical exercises
on creating, moving
and renaming
favorites
-Internet Connection
-Computer Lab
-projector
4.5.5. Browse the
internet using
the hyperlinks
Web Browser
- Browser buttons
- Address bar
- Status bar
- Scroll bar
- Home page
- Front/Back arrows
- Refresh button
o -Open a web using
the address bar
o -Browse different
web pages
o -practical exercises
On Browsing
internet using
hyperlink
-Internet Connection
-Computer Lab
-projector
57
- Start page
4.5.6. Download and
Upload files
using internet
Downloading
File attachment
o -Practical exercises
on downloading and
uploading files
using internet
-Internet Connection
-Computer Lab
-projector
58
MODULE 5: Mechanical Sciences
Competence 5: Apply mechanical sciences
RTQF LEVEL: CREDITS: 8 LEARNING HOURS : 80
SECTOR: Technical Servicing SUB-SECTOR: Automotive
ISSUE DATE:
REVIEW DATE:
PURPOSE STATEMENT This general module describes the performance outcomes, skills and knowledge required to apply mechanical sciences. Mechanical sciences are applied when carrying out many mechanical tasks.
It may be assessed in parallel with the other following modules:
Module 6: Mechanical tools and equipment
Module 7: Basic technical drawing
LEARNING UNITS AND PERFORMANCE CRITERIA
Learning units describe the essential outcomes of a competence.
Performance criteria describe the required performance needed to demonstrate achievement of the learning unit.
59
Learning units By the end of the module, the trainee will be able to :
Performance criteria
5.1 Understand the concepts and effects of forces
Construction of the parallelogram of forces
Construction of the triangle and polygon of forces
5.2 Understand the effects of friction and the laws governing it.
Definition of friction and coefficient of friction
Determination of advantages and disadvantages of friction
5.3 Understand linear and angular motions of bodies.
Development of the relationship between angular and linear motions.
Definition of circular motion.
Explanation of centrifugal acceleration and centrifugal force.
5.4 Understand curvilinear motion of bodies.
Definition of Mass and Weight of a body.
Statement of Newton‟s Laws of motion.
Definition of Impulse and Momentum.
Statement of the Law of Conservation of Momentum.
Definition of Angular Momentum and Radius of Gyration.
Explanation of Moment of inertia.
5.5 Understand Momentum of bodies.
5.6 Understand the concepts of Work, Energy, and Power.
Definition of Work, Energy and Power.
Statement of the units of work, energy and power.
60
Development of Work, Energy and Power expressions.
Definition of Torque and work done by Torque.
Explanation of Tractive Force and driving Torque of a system.
Differentiation of Kinetic Energy and Potential Energy.
Explanation of Kinetic Energy of rotating bodies.
Explanation of Mechanical Efficiency in power transmission.
Explanation of Power transmission by flat belts, spur gearing and worm
gearing.
5.7 Understand general principle of operation of simple machines.
Definition of Simple machine.
Definition of Mechanical Advantage, Velocity Ratio and mechanical
Efficiency.
Development of the relationship for Mechanical Advantage, Velocity Ratio
and Efficiency of a wheel, pulley and screw jack.
COURSE STRUCTURE
The course structure describes the learning outcomes for each learning unit. These learning outcomes are the
essential skills and knowledge to be acquired. The contents to be covered for each learning outcome are
prescriptive. The Learning Activities contain a series of suggestions, usually with several options, that will guide
the learner and the trainer.
61
Learning Unit 5.1: Understand the concepts and effects of forces Duration: 10 periods
Learning outcomes Contents Learning activities Resources
5.1.1. Construct parallelogram of forces
Types of force
Graphical representation of a force
Addition of forces
Parallelogram of forces
Triangle of forces
Resolution of force
o Give examples describing force
o Explain in details the
concept and effects
of forces and their
moments.
o Guide the students
to solve problems
relating to forces and
its moments
o Assess students‟
assignments
o Demonstrate
activities for the
students to learn and
o Ask them to carry
out all the activities
- Recommended textbook,
- Chalkboard, - Duster, - Chalk, - Lecture notes, etc. - Drawing materials
/instruments.
5.1.2. Drawn triangle and Polygon of forces
5.1.3. Apply hydraulic principle
Mass
Pressure
Pascal‟s law
Pressure in hydraulic systems
Practical applications
62
Learning Unit 5.2: Understand the effects of friction and the laws governing it.
Duration: 10 periods
Learning outcomes Contents Learning activities Resources
5.2.1. Define friction and coefficient of friction
Static friction
Sliding friction
Making use of friction
Belt drive
Angle of friction
Inclined plane
Inclined plane without friction
Inclined plane with friction
Screw thread
V-thread
Friction in a journal bearing
o Explain in details the
principles and effects
of friction and the law
governing it.
o Guide the students to
solve problems relating
to friction.
- Recommended textbooks,
- Chalkboard, - Duster, - Chalk, - Lecture notes.
5.2.2. Determine advantages and disadvantages of friction
63
Learning Unit 5.3: Understand linear and angular motions of bodies. Duration: 20 periods
Learning outcomes Contents Learning activities Resources
5.3.1. Develop the relationship between angular and linear motions
Linear motion
Linear displacement and
distance
Linear velocity and speed
Linear acceleration
Equations for linear uniformly
accelerated motion
o Explain in details the
concepts of linear
motion of bodies.
o Guide the students to
draw velocity - time
graph and solve
problems relating to
displacement, velocity
and acceleration.
- Chalk, - Chalkboard, - Duster, - Recommended - textbooks, - Lecture notes, - Graph sheets, etc.
5.3.2. Define circular motion
Angular motion
Angular speed and velocity
Angular acceleration
Relationship between linear
and angular motion
Relationship between linear
speed and angular speed
Relationship between angular
speed and frequency of
rotation
5.3.3. Explain centrifugal acceleration and centrifugal force
64
Relationship between linear
acceleration and angular
acceleration
Uniform circular motion -
(acceleration)
Learning Unit 5.4: Determine curvilinear motion of bodies Duration: 10 periods
Learning outcomes Contents Learning activities Resources
5.4.1. Define mass and Weight of a body
Mass and Weight of a body o Explain in details the
concept of curvilinear
motion of bodies.
o Guide students to
develop expressions for
centripetal and
centrifugal forces and
solve problems on
them.
o Assess the students‟
reports.
- Chalk, - Chalkboard, - Duster, - Recommended
textbooks, - Lecture notes, etc.
5.4.2. State Newton‟s Laws of motion
Newton‟s Laws of motion
5.4.3. Define impulse and Momentum
Impulse and Momentum
65
Learning Unit 5.5: Understand Momentum of bodies Duration: 10 periods
Learning outcomes Contents Learning activities Resources
5.5.1. State The Law of Conservation of Momentum
The Law of Conservation of Momentum
o Describe in details the
concepts and principles
of momentum.
o Guide the students to
solve problems relating
to momentum.
o Assess students‟
assignments.
- Chalk, - Chalkboard, - Duster, - Recommended - textbooks, - Lecture notes, etc.
5.5.2. Define Angular Momentum and Radius of Gyration
Angular Momentum and
Radius of Gyration
5.5.3. Define Moment of inertia
Moment of inertia
Learning Unit 5.6: Understand the concepts of Work, Energy, and Power Duration: 10 periods
Learning outcomes Contents Learning activities Resources
5.6.1. Define Work, Energy and Power
Work
Power
Work done by a torque
Work done by a constantly varying force
o Explain in details with
the concepts of work,
energy, torque and
power.
o Guide the students to
solve problems on work,
energy, power and
torque.
- Chalk, - Chalkboard - Duster, - Recommended - textbooks, - Lecture notes
5.6.2. State The units of work, energy and power
5.6.3. Develop expressions for Work, Energy and Power
66
o Assess the students‟
reports.
5.6.4. Define Torque and work done by Torque
Mid-ordinate method for
calculating work done
5.6.5. Explain tractive force and driving torque of a system
5.6.6. Differentiate kinetic energy and potential energy
Energy
Potential energy
Chemical energy
Conservation of energy
Energy equation
Kinetic energy
Energy of a falling body
Kinetic energy of rotation
5.6.7. Explain Kinetic Energy of rotating bodies
5.6.8. Explain Mechanical Efficiency in power transmission
5.6.9. Explain power transmission by flat belts, spur gearing and worm gearing
67
Learning Unit 5.7: Understand general principle of operation of simple machines.
Duration: 10 periods
Learning outcomes Contents Learning activities Resources
5.7.1. Define Simple machine
Simple Machines
o Explain in details the
features, types and
principle of operation
of simple machines.
o Give examples: o Lever, Pulley, Screw
Jack
o Guide the students to
derive the expression
for the Mechanical
o Advantage, Velocity
Ratio and Efficiency of
wheel, pulley and
screw jack and solve
problems on them.
- Chalk, - Chalkboard, - Duster, - Recommended - textbooks, - Lecture notes 5.7.2. Define
Mechanical Advantage , Velocity Ratio and mechanical Efficiency
Mechanical advantage
Velocity ratio (movement
ratio)
Efficiency of a machine
Work done against friction 5.7.3. Develop The
relationship for Mechanical Advantage, Velocity Ratio and Efficiency of a wheel, pulley and screw jack.
68
MODULE 6: Mechanical tools and equipment
Competence 6: Operate tools and equipment
RTQF LEVEL: CREDITS: 4 LEARNING HOURS : 40
SECTOR: Technical Servicing SUB-SECTOR: Automotive
ISSUE DATE:
REVIEW DATE:
PURPOSE STATEMENT This general module describes the performance outcomes, skills and knowledge required to operate tools and equipment for an engine mechanic. Before every particular competence, a mechanic must identify the required tools and equipment and know how to use them.
It may be assessed in parallel with the other following modules:
Module 5: Mechanical sciences
Module 7: Basic technical drawing
LEARNING UNITS AND PERFORMANCE CRITERIA
Learning units describe the essential outcomes of a competence.
Performance criteria describe the required performance needed to demonstrate achievement of the learning unit.
69
Learning units By the end of the module, the trainee will be able to :
Performance criteria
6.1 Identify tools and equipment
Selection of tooling and equipment according to the job requirements
Selection of suitable tooling and equipment for use within the workplace
environment
Selection of tooling and equipment according to enterprise
procedures/policies
6.2 Store and secure tooling and equipment
Cleanness, checking and storing of tooling and equipment.
Fulfillment of documents according to enterprise policies and procedures
COURSE STRUCTURE
The course structure describes the learning outcomes for each learning unit. These learning outcomes are the
essential skills and knowledge to be acquired. The contents to be covered for each learning outcome are
prescriptive. The Learning Activities contain a series of suggestions, usually with several options, that will guide
the learner and the trainer.
Learning Unit 6.1: Identify tools and equipment Duration: 30 periods
Learning outcomes Contents Learning activities Resources
6.1.1. Use tools and equipment
Introduction of tools and equipment: - Hand tools
o Describe special conventional tools
o Guide students to:
- Chart - Instructional material - Overhead projector
70
- Measuring tools - Power tools - Special tools
- List the importance of tools and equipment.
- Identify the classes of tools.
- Explain the major difference between classes.
o Ask students to state the application of the tools.
- Manuals - Models - Tools
6.1.2. Service and maintain workplace, tooling and equipment
Hand tools and equipment
Power tools and equipment
Special tools and equipment Selection and use of tools and
equipment according to the tasks
Analysis of tools and equipment.
o Explain to students using different tools, manual the requirements.
o Guide students to: - Locate the legal
requirements in the manual of a particular tool.
- State the reasons for maintenance.
- Marker - Chart - Manuals - White board - Overhead projector - Model - Instructional material
71
Learning Unit 6.2: Store and secure tooling and equipment Duration: 10 periods
Learning outcomes Contents Learning activities Resources
6.2.1. Arrange tools in store
Techniques rules of arrange tools:
- Using computer - Using list - Using order of utilities.
o Guide students to:
- State the reason why tools/equipment should be properly stored.
- State the types of storage system that is commonly applied.
- List the advantages and disadvantages of the storage system.
o Use notes to explain why tools control is important.
- Marker - Chart - Manuals - White board - Overhead projector - Model - Instructional material
6.2.2. Arrange and install equipment
Techniques rules of install
equipment:
- Electrical rules
- Hydraulic rules
- Mechanical rules
72
MODULE 7: Basic technical drawing
Competence 7: Apply basic technical drawing
RTQF LEVEL: CREDITS: 10 LEARNING HOURS : 100
SECTOR: Technical Servicing SUB-SECTOR: Automotive
ISSUE DATE:
REVIEW DATE:
PURPOSE STATEMENT
This general module describes the performance outcomes, skills and knowledge required to carry out basic
technical drawing for an engine mechanic. In order to perform many of particular competences successfully, a
mechanic must apply principles of technical drawing.
It may be assessed in parallel with the other following modules:
Module 5: Mechanical sciences
Module 6: Mechanical tools and equipment
LEARNING UNITS AND PERFORMANCE CRITERIA
Learning units describe the essential outcomes of a competence.
Performance criteria describe the required performance needed to demonstrate achievement of the learning unit.
73
Learning units By the end of the module, the trainee will be able to :
Performance criteria
7.1. Introduce technical drawing
Identification of the different types of drawing instruments, equipment
and materials.
Understanding of graphic language techniques.
Classification of different types of drawing.
7.2. Apply principles of drawing Identification of drawing sheets.
Application of drawing scales.
Use of lines.
Respect of drawing lettering standard rules.
Design of sections.
Application of drawing conventional representations dimensioning and
standard abbreviations.
7.3. Apply orthographic projections
Respect of principle of projections.
Application of methods of obtaining orthographic views.
Use of presentation of views.
Achievement of designation and relative positions of views.
Representation of position of the objects.
74
7.4. Represent Sectionals views Representation of full sections and half sections.
Use of auxiliary sections.
COURSE STRUCTURE
The course structure describes the learning outcomes for each learning unit. These learning outcomes are the
essential skills and knowledge to be acquired. The contents to be covered for each learning outcome are
prescriptive. The Learning Activities contain a series of suggestions, usually with several options, that will guide
the learner and the trainer.
Learning Unit 7.1: Introduce technical drawing Duration: 20 periods
Learning outcomes Contents Learning activities Resources
7.1.1. Identify the different types of drawing instruments, equipment and materials.
Drawing instruments, equipment and materials
o Present the students all drawing instruments:
- Drawing set - T-Square - Drawing board - Set squares - Types of pencils (H to B) o Show to demonstrate
and explain the uses of all of the above.
o Guide the students on the manner to be followed for preservation and precautions.
- Black board ruler (1m) - Black board Tee-
Square - Black board compass - Blackboard protector - Adjustable setsquare - 60 set square - 45 set square - French curve set - Templates - Duster - Chalk - Complete drawing table
75
7.1.2. Understand the graphic language techniques
Importance of Graphic
Language Need for Correct
Drawings
o Ask students to discuss about the importance of graphic language and assess.
o Ask students to correct some imperfect drawing and assess.
o Ask students to differentiate between hand drawing and machine drawing and assess.
o Ask students to represent and to use different features of assembly drawing and assess.
- Black board ruler (1m) - Black board Tee-
Square - Black board compass - Blackboard protector - Adjustable setsquare - 60 set square - 45 set square - French curve set - Templates - Duster - Chalk - Complete drawing table
7.1.3. Classify different types of drawing
Machine Drawing
Production Drawing Part Drawing Assembly Drawing
Learning Unit 7.2: Apply principles of drawing Duration: 30 periods
Learning outcomes Contents Learning activities Resources
7.2.1. Identify drawing sheets
Lines
Sheet Sizes
Designation of Sizes
o Ask the students to illustrate in a drawing the various types of lines and assess.
- Black board ruler (1m) - Black board Tee-
Square - Black board compass
76
Title Block
Borders and Frames
Centering Marks
Metric Reference Graduation
Grid Reference System
(Zoning)
Trimming Marks
o Ask the students to set
drawing area on A1 paper with a title block and the boarder lines and assess.
o Ask students to
illustrate technical lettering in capital and small letters, using, free hand and using letter stencils and assess.
o Ask students to identify
the various standard sheets A0 -A4 and assess
o Ask student to draw
conventional signs and symbols and assess.
o Print letters and figures
of various forms and characters.
o Illustrate conventional
signs, symbols and
- Blackboard protector - Adjustable setsquare - 60 set square - 45 set square - French curve set - Templates - Duster - Chalk - Complete drawing table
7.2.2. Apply drawing scales
Designation Recommended Scales Scale Specification
7.2.3. Use Lines Thickness of Lines
Order of Priority of Coinciding Lines
Termination of Leader Lines
7.2.4. Respect drawing lettering standard rules
Dimensions
7.2.5. Apply dimension rules
General Principles Method of Execution Termination and Origin
Indication Methods of Indicating
Dimensions Arrangement of Dimensions
77
Special Indications appropriate lettering characters.
7.2.6. Design sections
Hatching of Sections Cutting Planes Revolved or Removed Section Half Section Local Section
Arrangement of Successive Sections
7.2.7. Apply drawing conventional representations dimensioning and standard abbreviations
Materials Machine Components
Learning Unit 7.3: Apply orthographic projections Duration: 30 periods
Learning outcomes Contents Learning activities Resources
7.3.1. Respect principle of projections
Principle of First Angle
Projection
o Ask students to differentiate between first and third angle orthographic projection and assess.
o Ask students to explain the vertical and horizontal planes in
- Black board ruler (1m) - Black board Tee-
Square - Black board compass - Blackboard protector - Adjustable setsquare - 60 set square - 45 set square
7.3.2. Apply methods of obtaining orthographic views
View from the Front View from Above View from the Side
78
7.3.3. Use Presentation of views
Presentation of Views Designation and Relative Positions of Views
orthographic projection and assess.
o Ask students to construct orthographic projections of simple objects in first and third angle orthographic projections and assess.
o Ask student to represent different views of a simple object and complex object.
o Ask student to represent the views of hidden details of a complex object.
o Ask students to construct parallel and perpendicular lines and assess.
o Ask students to construct and bisect lines, angles, circles and areas and assess.
o Give assignment to students on geometrical constructions of circles.
- French curve set - Templates - Duster - Chalk - Complete drawing
table 7.3.4. Achieve
designation and relative positions of views
Hidden Lines Curved Surfaces
7.3.5. Represent position of the objects
One-view Drawings Two-view Drawings Three-view Drawings Development of Missing
Views Spacing the Views
79
Learning Unit 7.4: Represent Sectionals views Duration: 20 periods
Learning outcomes Contents Learning activities Resources
7.4.1. Represent full sections and half sections
Introduction
Full Section
Half Section
Auxiliary Sections
o Ask students to differentiate between Isometric and oblique projections and assess.
o Ask students to construct a square and circle in isometric and oblique projections and assess.
o Ask students to construct and dimension holes circles, arcs and angles in isometric and oblique projection and label with appropriate conventional symbols and abbreviations and assess.
o Ask students to construct a full section and auxiliary sections and assess.
o Give assignment to students.
- Black board ruler (1m) - Black board Tee-
Square - Black board compass - Blackboard protector - Adjustable setsquare - 60 set square - 45 set square - French curve set - Templates - Duster - Chalk - Complete drawing
table
7.4.2. Use auxiliary sections
80
MODULE 8: Petrol engine
Competence 8: Supply the fuel and air system to the petrol engine
RTQF LEVEL: CREDITS: 7 LEARNING HOURS : 70
SECTOR: Technical Servicing SUB-SECTOR: Automotive
ISSUE DATE:
REVIEW DATE:
PURPOSE STATEMENT
This particular module describes the performance outcomes, skills and knowledge required to supply the fuel and
air to the petrol engine. It is very core to every mechanic to understand the working principle of fuel and air
supply system for a petrol engine.
It may be taught in parallel with the following module:
Module 9: Diesel engine
LEARNING UNITS AND PERFORMANCE CRITERIA
Learning units describe the essential outcomes of a competence.
Performance criteria describe the required performance needed to demonstrate achievement of the learning unit.
81
Learning units By the end of the module, the trainee will be able to :
Performance criteria
8.1 Understand the working principal of fuel and air supply system
Understanding of the function and operation of air and fuel supply
components and systems
Understanding of the operating principle, types and of carburetor
Understanding of the operation of electronic control systems and
components
8.2 Dismantle the system Disassembling and arrangement of the fuel and Air supply system
components
Identification of components state
State of the causes and remedies of faults including checking fuel pump
pressure and fuel leakage.
Outline of the procedures for fuel injection system service.
Demonstration of procedures for the assembling and disassembling of
fuel injections system including cleaning of parts
Rectification of fuel injection faults.
Testing of functionality.
8.3 Set Idling Speed Definition of the term “Idling Speed” and “RPM”
Distinction between idling speed and RPM.
82
Knowledge of the importance of having correct idling speed.
Selection of idling speed from manufacturer‟s specifications.
Application of procedures for setting idling speed.
8.4 Test the system Understanding of the methods used to test a fuel and air supply
system
Identification of faults and symptom on a fuel and air supply system
COURSE STRUCTURE
The course structure describes the learning outcomes for each learning unit. These learning outcomes are the
essential skills and knowledge to be acquired. The contents to be covered for each learning outcome are
prescriptive. The Learning Activities contain a series of suggestions, usually with several options, that will guide
the learner and the trainer.
Learning Unit 8.1: Understand the working principle of fuel and air supply system
Duration: 30 periods
Learning outcomes Contents Learning activities Resources
8.1.1. Understand the function and operation of air and fuel supply components and systems
Function of fuel and air
supply system
Design of fuel and air supply
system
Components of fuel and air
supply system
o Provide materials and
guide students learning
o Assess the students
understanding
o Guide students to
identify the main
- Chart - Models - Tools - Instructional
materials - Overhead projector - White marker board - Manual
83
Basic principles of mixture
formation
component parts of
electronics petrol
engine.
o Demonstrate with
modem the operating
principles of electronics
petrol engine.
o Allow students to try
their hands.
8.1.2. Understand the operating principle, types and of carburetor
Basic operating principal of carburetor
Carburetor types Designer of carburetor Carburetor system
8.1.3. Understand the operation of electronic control systems and components
Sensors, switches and actuators: - sensors - switches - actuators
Electronic Control Unit (ECU): - input and output
processes; - injector driver circuits; - fuel mapping
Emission control principles and components: - Exhaust gas oxygen
sensing; - Catalytic converter; - Exhaust gas recirculation
(EGR) and components; - Air injection and
components; - Effect of engine operating
conditions
84
Learning Unit 8.2: Dismantle the system Duration: 20 periods
Learning outcomes Contents Learning activities Resources
8.2.1. Disassemble and arrange The fuel and Air supply system
Dismantle procedures of fuel and Air supply system on petrol engine
o Engage the students in
group work.
o Assess the students‟
performances.
o Give relevant printed
and non-printed
academic materials,
websites and manuals
as references to
students.
o Demonstrate the
procedure to perform
these practical works.
o Engage the students in
group work.
- Whiteboard marker - Duster - Instructional drawing - Text books - Journals - Lecture notes
8.2.2. Identified components
state
8.2.3. State the causes and remedies of faults including checking fuel pump pressure and fuel leakage.
Causes and remedies of faults
Checking fuel pump pressure
Checking fuel leakage.
8.2.4. Outline the procedures for fuel injection system service.
Procedures for fuel injection system service.
8.2.5. Demonstrate procedures for the assembling and disassembling of fuel injections system including cleaning of parts.
Procedures for the assembling and disassembling
85
8.2.6. Rectify fuel injection faults.
Fuel injection faults
8.2.7. Carry out functionality test.
Testing methods
Learning Unit 8.3: Set Idling Speed Duration: 10 periods
Learning outcomes Contents Learning activities Resources
8.3.1. Define the term “Idling Speed” and “RPM”
Idling speed RPM
o Assess the
students‟
performances.
o Give relevant
printed and non-
printed academic
materials,
websites and
manuals as
references to
students.
o Demonstrate the
procedure to
perform these
practical works.
- Whiteboard marker - Duster - Instructional drawing - Text books - Journals - Lecture notes
8.3.2. Distinguish between idling speed and RPM.
8.3.3. State the importance of having correct idling speed.
Importance of having correct idling speed
8.3.4. Select idling speed from manufacturer‟s specifications.
Tools and instrument used in setting idling
8.3.5. Apply procedures for setting idling speed.
Procedures for setting idling speed.
86
Learning Unit 8.4: Test the system Duration: 10 periods
Learning outcomes Contents Learning activities Resources
8.4.1. Understand the methods used to test a fuel and air supply system
Diagnostic equipment, tests
and adjustments: exhaust gas
analysis;
On-board diagnostics (OBD);
Vacuum pump;
Pressure gauge;
Injector delivery and spray
pattern;
Oscilloscope
o Demonstrate the
procedure to
perform these
practical works.
- Whiteboard marker - Duster - Instructional drawing - Text books - Journals - Lecture notes
8.4.2. Identify faults and symptom on a fuel and air supply system
Injection systems faults and symptoms: - Throttle position sensor, - Mass air flow sensor, - Coolant sensor, - Crankshaft/camshaft
speed/position sensor, - Exhaust oxygen sensor, - Idle speed control valve
87
MODULE 9: Diesel engine
Competence 9: Supply the fuel and air system to the diesel engine
RTQF LEVEL: 1 CREDITS: 8 LEARNING HOURS : 80
SECTOR: Technical Servicing SUB-SECTOR: Automotive
ISSUE DATE:
REVIEW DATE:
PURPOSE STATEMENT This particular module describes the performance outcomes, skills and knowledge required to supply the fuel and air to the diesel engine. It is very core to every mechanic to understand the working principle of fuel and air supply system for a petrol engine.
It can be taught in parallel with the Module 8: Petrol engine
LEARNING ASSUMED TO BE IN PLACE This module must be assessed after the following prerequisite modules :
Module 3 Safety precautions in the engine workshop
Module 6 Mechanical tools and equipment
88
LEARNING UNITS AND PERFORMANCE CRITERIA
Learning units describe the essential outcomes of a competence.
Performance criteria describe the required performance needed to demonstrate achievement of the learning unit.
Learning units By the end of the module, the trainee will be able to :
Performance criteria
9.1. Understand the working principal of
Understanding of the operational differences of diesel injection systems
Understanding of the function and operation of air and diesel fuel supply
components and systems
Understanding of the process of Phasing and calibrating Diesel Injection
Pump.
Understanding of the operation of diesel engine control systems and
components
9.2. Maintain Diesel Fuel Injection Pump
Outlining of procedures for dismantling and assembling of the injection
pump.
Knowledge of causes and remedies of faults.
Testing of the functionality of a diesel injection pump.
Dismantling and assembling of an injection pump
Timing of injection pump.
89
9.3. Service diesel fuel injector Knowledge of the functions of the injector nozzles.
Identification of the various types and their applications.
Knowledge of the components of diesel injector nozzles and their
functions.
Determining manufacturer‟s specifications on the various nozzles types.
Outlining of the procedures injector nozzles servicing.
9.4. Service Electronic Diesel Engines
Visual inspection of conventional diesel engine and electronic diesel
engine features.
visual inspection of electronically controlled diesel fuel injection pumps
and mechanical pump
Identification of the constructional features of the following types of Electronic Diesel Control systems (EDC)
9.5. Rectify faults on Electronic Diesel Engines.
Detection of the faults, symptoms and remedies of Common rail diesel
Injector (CDI) namely
Detection of Unit System (UPS) faults, symptoms and remedies.
Detection of the Unit Injector System (UIS) faults, systems and
remedies
Discussion of the electronic diesel engine service maintenance
procedures
90
COURSE STRUCTURE
The course structure describes the learning outcomes for each learning unit. These learning outcomes are the
essential skills and knowledge to be acquired. The contents to be covered for each learning outcome are
prescriptive. The Learning Activities contain a series of suggestions, usually with several options, that will guide
the learner and the trainer.
Learning Unit 9.1: Understand the working principle of diesel injection systems
Duration: 20 periods
Learning outcomes Contents Learning activities Resources
9.1.1. Understand the operational differences of diesel injection systems
Diesel injection system:
Principles of diesel fuel
combustion, combustion phases,
turbulence and the compression
of induced air, composition of
fuels used in diesel engines,
abnormal combustion and its
causes; conventional diesel fuel
injection systems; operational
factors
Diesel fuel supply:
Fuel supply pumps; means of
operation; fuel supply pressure
regulating valves (control of fuel
flow rates in high-pressure
o Provide materials and
guide students learning
o Assess the students
understanding
o Guide students to
identify the main
component parts of
electronics petrol
engine.
o Demonstrate with
modem the operating
principles of electronics
petrol engine.
o Allow students to try
- Whiteboard marker - Duster - Instructional
drawing - Text books - Journals - Lecture notes - Complete tool box, - Injector pump - Phasing and
calibrating machine, - Injector pump and
nozzle service kits, - Manufacturers‟
special tools.
91
systems); fuel heaters and
coolers; procedures for venting
diesel fuel injection systems; fuel
injection system settings
their hands.
9.1.2. Understand the function and operation of air and diesel fuel supply components and systems
Air supply system components:
Air cleaners; induction manifold design; use of resonance chambers to improve engine volumetric efficiency; variable geometry induction manifolds and variable geometry turbo chargers
Diesel fuel supply components:
Fuel tank ; filtration of the fuel ; control valves ; injector nozzles ; fuel injection pump; high and low pressure pipes
9.1.3. Understand the process of Phasing and calibrating Diesel Injection Pump.
“Phasing” and “Calibration” Appropriate tools and
equipment for phasing and calibration.
Manufacturer‟s specifications to determine various types of pump.
92
Phase the injection pump.
Calibrate the injection pump.
Perform functionality test.
9.1.4. Understand the operation of diesel engine control systems and components
Sensors and actuators: sensors eg engine speed, air mass, coolant temperature, throttle position, fuel pressure intake manifold pressure, intake manifold ; actuators eg electrical/hydraulic servo units, glow plugs (methods to reduce diesel knock), injectors, fuel pressure regulating valve, rotary injection pumps (distributor type injection pumps, drive methods and engine timing), auto-advance system, method to ensure correct firing order Control systems: common rail, electronically controlled, low pressure systems; common rail electronically controlled high-pressure system; diesel fuel injection cold start devices ; single, two and variable speed governing; hydraulic and
93
electrical
Electronic control unit (ECU):
Input and output processes; injector driver circuits; fuel mapping Emission control principles and components: Exhaust gas emissions under normal and abnormal running conditions; legal requirements for emissions ; effect of diesel engine operating conditions
Learning Unit 9.2: Maintain Diesel Fuel Injection Pump Duration: 20 periods
Learning outcomes Contents Learning activities Resources
9.2.1. Outline procedures for dismantling and assembling of the injection pump.
Dismantle and assemble of
the injection pump
techniques.
o Engage the students in
group work.
o Assess the students‟
performances. Give
relevant printed and
non-printed academic
materials, websites and
manuals as references
- Complete tool box, - Injector pump - Phasing and
calibrating machine, - Injector pump and
nozzle service kits, - Manufacturers‟
special tools.
9.2.2. State causes and remedies of faults.
Causes and remedies of
faults.
94
9.2.3. Test the functionality of a diesel injection pump.
Test the diesel injection pump
techniques
Dismantle and assemble an injection pump techniques
to students.
o Demonstrate the
procedure to perform
these practical works.
9.2.4. Dismantle and
assemble an injection pump.
9.2.5. Carry out injection pump timing.
Injection pump timing techniques
Learning Unit 9.3: Service diesel fuel injector Duration: 20 periods
Learning outcomes Contents Learning activities Resources
9.3.1. State the functions of the injector nozzles.
Functions of the injector
nozzles.
o Assess the students‟
performances.
o Give relevant printed
and non-printed
academic materials,
websites and manuals
as references to
students.
o Solve as many
problems as possible
- Whiteboard marker - Duster - Instructional drawing
- Text books
- Journals
- Lecture notes - Complete tool box, - Injector pump - Phasing and
calibrating machine,
9.3.2. Identify the various types and their applications.
Types of the injector nozzles
Applications of the injector
nozzles
9.3.3. State the components of diesel injector
The components of diesel injector nozzles
95
nozzles and their functions.
for the students during
tutorial classes.
o Engage the students in
group work.
o Assess the students‟
performances.
o Give relevant printed
and non-printed
academic materials,
websites and manuals
as references to
students.
o -Demonstrate the
procedure to perform
these practical works.
- Injector pump and nozzle service kits,
- Manufacturers‟ special tools. 9.3.4. Determining
manufacturer‟s specifications on the various nozzles types.
Manufacturer‟s specifications on the various nozzles types.
9.3.5. Outline the procedures injector nozzles servicing.
Procedures injector nozzles servicing.
9.3.6. Use appropriate tools and equipment for nozzles services.
Appropriate tools and equipment for nozzles services.
Dismantle and assemble
injector nozzles procedures
o Engage the students
in group work.
o Assess the students‟
performances.
o Give relevant
printed and non-9.3.7. Dismantle
and assemble
96
injector nozzles.
printed academic
materials, websites
and manuals as
references to
students.
o Demonstrate the
procedure to
perform these
practical works.
9.3.8. Demonstrate injector nozzle service according to specification.
9.3.9. Carry out tests on injector nozzles.
Tests on injector nozzles.
Learning Unit 9.4: Service Electronic Diesel Engines Duration: 10 periods
Learning outcomes Contents Learning activities Resources
9.4.1. Identify by visual inspection different features of conventional diesel engine and electronic diesel engine.
Features of conventional
diesel engine
Features of electronic
diesel engine
o Demonstrate the procedure to perform these practical works.
- Whiteboard marker - Duster - Instructional drawing
- Text books
- Journals
- Lecture notes - Complete tool box, - Injector pump - Phasing and
9.4.2. Identify by visual inspection electronically controlled diesel fuel injection
Electronically controlled diesel fuel injection pumps
97
pumps and mechanical pump
calibrating machine, - injector pump and
nozzle service kits, - Manufacturers‟
special tools. 9.4.3. Identify the
constructional features of the following types of Electronic Diesel Control systems (EDC)
Common rail
Diesel Injection (CDI)
Unit Pump
System (UPS)
Unit Injector System(UIS)
Learning Unit 9.5: Rectify faults on Electronic Diesel Engines. Duration: 10 periods
Learning outcomes Contents Learning activities Resources
9.5.1. Detect the faults, symptoms and remedies of Common rail diesel Injector (CDI) namely
Low rail pressure
High rail pressure
o Assess the students‟
performances.
o Give relevant printed
and non-printed
academic materials,
websites and manuals
as references to
students.
- Whiteboard Marker - Duster - Instructional drawing
- Text books
- Journals
- Lecture notes - Complete tool box, - Manufacturers‟
special tools.
9.5.2. Detect Unit System (UPS) faults, symptoms and remedies.
Unit System (UPS) faults
98
9.5.3. Detect the Unit Injector System (UIS) faults, systems and remedies
Unit Injector System (UIS) faults
9.5.4. Discuss to the electronic diesel engine service maintenance procedures
Electronic diesel engine service maintenance procedures
99
MODULE 10: Ignition system repairing
Competence 10: Repair the ignition system
RTQF LEVEL: 1 CREDITS: 9 LEARNING HOURS : 90
SECTOR: Technical Servicing SUB-SECTOR: Automotive
ISSUE DATE:
REVIEW DATE:
PURPOSE STATEMENT This particular module describes the performance outcomes, skills and knowledge required to repair the ignition system. It is very core to every engine mechanic to master the ignition system functionality.
LEARNING ASSUMED TO BE IN PLACE This module must be assessed after the following prerequisite modules :
Module 3 Safety precautions in the engine workshop
Module 6 Mechanical tools and equipment
100
LEARNING UNITS AND PERFORMANCE CRITERIA
Learning units describe the essential outcomes of a competence.
Performance criteria describe the required performance needed to demonstrate achievement of the learning
unit.
Learning units By the end of the module, the trainee will be able to :
Performance criteria
10.1 Distinguish between conventional coil and transistorized ignition system.
Explanation of coil ignition system.
Description of the differences between conventional and transistorized
ignition system.
Composition of the operating principles of conventional and
transistorized ignition systems.
Demonstration of by physical inspection the different features of
conventional and transistorized ignition systems
10.2 Identify faults on a conventional coil ignition system
Description of the operating principles of a conventional coil ignition
system.
Identification of the different components of a conventional coil ignition
system and their functions.
Description of the principles of electromagnetism and electromagnetic
induction and their applications in conventional coil ignition systems.
101
Rectification of common faults on coil ignition systems.
Knowledge of the common faults on coil ignition systems, their causes
and effects.
Demonstration of the use of tools and equipment in servicing
conventional coil ignition system.
10.3 Rectify faults on conventional coil ignition systems.
Knowledge of the different methods used to rectify different faults on
conventional coil ignition systems.
Reading and interpretation manufacturer‟s specifications relating to
fault diagnosis and rectification.
Application of procedures for rectifying faults.
Checking of for continuity of high tension leads.
Replacing and adjusting spark plugs.
Replacing and adjusting contact breaker point.
Replacing of capacitor.
Replacing of high tension leads.
10.4 Set Ignition Timing Distinguishing of between various types of transistorized ignition,
systems and their applications.
Using of the ignition timing tools and equipment.
102
Application of the procedures for ignition timing.
Application of procedures for ignition timing.
10.5 Rectify faults on transistorized ignition systems
Detection of common faults on transistorized ignition systems, their
symptoms and remedies.
Using of tools and equipment for identifying faults on transistorized
ignition systems.
Reading and interpretation of manufacturer‟s specifications relating to
fault diagnosis and rectification.
Application of procedures for rectifying faults.
Testing of ignition System.
10.6 Understand the principles of operation of electronic ignition system
Identification of vehicles fitted with the static and dynamic ignition coil.
Discussion of the electronic ignition components, their functions and
operating principles.
10.7 Know how to set the electronic ignition system parameter
Detection of faults in electronic ignition system.
Knowledge of maintenance of electronic ignition systems using
appropriate diagnostic tools.
103
COURSE STRUCTURE
The course structure describes the learning outcomes for each learning unit. These learning outcomes are the
essential skills and knowledge to be acquired. The contents to be covered for each learning outcome are
prescriptive. The Learning Activities contain a series of suggestions, usually with several options, that will guide
the learner and the trainer.
Learning Unit 10.1: Distinguish between conventional coil and transistorized ignition system.
Duration: 20 periods
Learning outcomes Contents Learning activities Resources
10.1.1. Explain coil ignition system.
Designer of coil ignition system
o Assess the students‟ performances.
o Give relevant printed
and non-printed academic materials, websites and manuals as references to students.
o Solve as many problems
as possible for the
- Whiteboard Marker
- Duster
- Instructional drawing
- Text books
- Journals
- Lecture notes
- Live vehicles with
conventional and
10.1.2. Describe the differences between conventional and transistorized ignition system.
Differences between conventional and transistorized ignition system.
10.1.3. Compose the operating principles of conventional and transistorized ignition systems.
Operating principles of conventional and transistorized ignition systems.
104
10.1.4. Demonstrate by physical inspection the different features of conventional and transistorized ignition systems
Different features of conventional and transistorized ignition systems
students during tutorial classes.
o Demonstrate the
procedure to perform the practical works
transistorized ignition
systems
Learning Unit 10.2: Identify faults on a conventional coil ignition system Duration: 20 periods
Learning outcomes Contents Learning activities Resources
10.2.1. Describe the operating principles of a conventional coil ignition system.
The operating principles of a conventional coil ignition system.
The different components of
a conventional coil ignition
system and their functions.
o Assess the students‟ performances.
o Give relevant printed
and non-printed academic materials, websites and manuals as references to students.
o Solve as many problems
as possible for the students during tutorial classes.
- Complete tool box,
- Multimeter,
- Test lamp,
- Feeler gauge,
- Capacitor,
- Wire brush
- Ignition coil tester,
- Stroboscopic lamp
10.2.2. Identify the different components of a conventional coil ignition system and their functions.
105
10.2.3. Describe the principles of electromagnetism and electromagnetic induction and their applications in conventional coil ignition systems.
The principles of electromagnetism and electromagnetic induction
Applications of
electromagnetism and electromagnetic induction in conventional coil ignition systems.
o Demonstrate the procedure to perform the practical works
10.2.4. Rectify common faults on coil ignition systems.
Procedures of rectify faults on coil ignition systems.
Causes and effects of
common faults on coil ignition systems
Use of tools and equipment
in servicing conventional coil
ignition system
10.2.5. State the common faults on coil ignition systems, their causes and effects.
10.2.6. Demonstrate the use of tools and equipment in servicing conventional
106
coil ignition system.
Learning Unit 10.3: Rectify faults on conventional coil ignition systems. Duration: 20 periods
Learning outcomes Contents Learning activities Resources
10.3.1. State the different methods used to rectify different faults on conventional coil ignition systems.
Different methods used to rectify different faults on conventional coil ignition systems.
Manufacturer‟s specifications
o Assess the students‟ performances.
o Give relevant printed
and non-printed academic materials, websites and manuals as references to students.
o Solve as many problems
as possible for the students during tutorial classes.
o Demonstrate the
procedure to perform the practical works
- Complete tool box,
- Multimeter,
- Test lamp,
- Feeler gauge,
- Capacitor,
- Wire brush
- Ignition coil tester,
- Stroboscopic lamp
10.3.2. Read and interpret manufacturer‟s specifications relating to fault diagnosis and rectification.
10.3.3. Apply procedures for rectifying faults.
Procedures for rectifying faults
107
10.3.4. Check for continuity of high tension leads.
Procedures for checking continuity of high tension leads
Procedures Replacing and
adjust spark plugs Procedures for replacing
and adjusting contact breaker point
Procedures for replacing
capacitor
Procedures for replacing
high tension leads.
10.3.5. Replace and adjust spark plugs.
10.3.6. Replace and adjust contact breaker point.
10.3.7. Replace capacitor.
10.3.8. Replace high tension leads.
Learning Unit 10.4: Set Ignition Timing Duration: 5 periods
Learning outcomes Contents Learning activities Resources
10.4.1. Distinguish between various types of transistorized ignition, systems and
Define ignition timing.
State the purpose of ignition
timing
o Assess the students‟ performances.
o Give relevant printed
and non-printed academic materials, websites and manuals
- Complete toolbox,
- Multimeter,
- Stroboscopic lamp,
- Dwell angle tester,
108
their applications.
as references to students.
o Solve as many problems
as possible for the students during tutorial classes.
- Ignition coil tester
10.4.2. Use ignition timing tools and equipment.
10.4.3. Apply the procedures for ignition timing.
Outline procedures for
ignition timing.
10.4.4. Apply procedures for ignition timing.
Learning Unit 10.5: Rectify faults on transistorized ignition systems Duration: 5 periods
Learning outcomes Contents Learning activities Resources
10.5.1. Detect common faults on transistorized ignition systems, their symptoms and remedies.
Faults on transistorized
ignition systems, their
symptoms
and remedies.
Tools and equipment for
o Assess the students‟ performances.
o Give relevant printed and non-printed academic materials, websites and manuals as references to
- Complete toolbox,
- Multimeter,
- Stroboscopic lamp,
- Dwell angle tester,
109
10.5.2. Use tools and equipment for identifying faults on transistorized ignition systems.
identifying faults on
transistorized ignition
systems.
students. o Solve as many problems
as possible for the students during tutorial classes.
- Ignition coil tester
10.5.3. Read and interpret manufacturer‟s specifications relating to fault diagnosis and rectification.
Manufacturer‟s
specifications relating to
fault diagnosis and
rectification
Procedures for rectifying
faults 10.5.4. Apply
procedures for rectifying faults.
10.5.5. Test ignition System.
Procedures for test ignition
System
110
Learning Unit 10.6: Understand the principles of operation of electronic ignition system
Duration: 10 periods
Learning outcomes Contents Learning activities Resources
10.6.1. Identify vehicles fitted with the static and dynamic ignition coil.
Discuss the justification for
the electronic system in
modern vehicles
The limitations of coil ignition
systems.
Describe the transistorized
ignition system
o Assess the students‟ performances.
o Give relevant printed and non-printed academic materials, websites and manuals as references to students.
o Solve as many problems as possible for the students during tutorial classes.
- Complete tool box,
- Scan
tools/diagnostics
equipment,
- Computer
- printers,
- live vehicle with
electronic ignition
system,
- simulation/demons
tration board
10.6.2. Discuss the electronic ignition components, their functions and operating principles.
The constructional features of
the following electronic
ignition systems and their
applications, namely: static
and dynamic.
111
Learning Unit 10.7: Set the electronic ignition system parameter Duration: 10 periods
Learning outcomes Contents Learning activities Resources
10.7.1. Detect faults in electronic ignition system.
Highlight common, electronic
ignition system faults, causes,
symptoms and remedies.
Different types the electronic
ignition maintenance and
diagnostic tools.
o Assess the students‟ performances.
o Give relevant printed and non-printed academic materials, websites and manuals as references to students.
o Solve as many problems as possible for the students during tutorial classes.
- Whiteboard marker
- Duster
- Instructional drawing
- Text books
- Journals
- Lecture notes
- Complete toolbox,
- Scan tools /diagnostic
equipment,
- Multimeters,
- Computer
- Printers
10.7.2. Carry out maintenance of electronic ignition systems using appropriate diagnostic tools.
Right selection of tools
Adherence to manufacturers‟
specifications
Testing and replacement of
worm components
112
MODULE 11: Motor vehicle engine repairing
Competence 11: Repair the motor vehicle engine
RTQF LEVEL: CREDITS: 10 LEARNING HOURS : 100
SECTOR: Technical Servicing SUB-SECTOR: Automotive
ISSUE DATE:
REVIEW DATE:
PURPOSE STATEMENT This particular module describes the performance outcomes, skills and knowledge required to repair the motor vehicle engine. It is very core to every mechanic to understand the working principle of fuel and air supply system for a petrol engine.
LEARNING ASSUMED TO BE IN PLACE This module must be assessed after the following prerequisite modules :
Module 3 Safety precautions in the engine workshop
Module 6 Mechanical tools and equipment
Module 8 Petrol engine
Module 9 Diesel engine
113
LEARNING UNITS AND PERFORMANCE CRITERIA
Learning units describe the essential outcomes of a competence.
Performance criteria describe the required performance needed to demonstrate achievement of the learning unit.
Learning units By the end of the module, the trainee will be able to :
Performance criteria
11.1. Understand the working principle of the engine
Understanding of the spark ignition engine Understanding of the functioning diesel engine Understanding of general physical and chemical principles
11.2. Disassemble the engine components
Separation of all the engine components.
Arrangement of all the engine components.
Cleanness of the engine components.
11.3. Inspect the engine components
Determination of the engine components state.
Replacement of the engine worn components.
11.4. Assemble the engine Assemblage of the engine components.
Reassembling of the engine.
11.5. Test the engine Starting up of the engine.
Running/progress of the engine.
114
COURSE STRUCTURE
The course structure describes the learning outcomes for each learning unit. These learning outcomes are the
essential skills and knowledge to be acquired. The contents to be covered for each learning outcome are
prescriptive. The Learning Activities contain a series of suggestions, usually with several options, that will guide
the learner and the trainer.
Learning Unit 11.1: Understand the working principle of the engine Duration: 45 periods
Learning outcomes Contents Learning activities Resources
11.1.1. Understand the design and operating principle of a four stroke engine
Spark ignition engine Diesel engine General physical and chemical
principles
o Describe the action of the components of the four stroke cycle engines.
o State the functions of the three piston rings.
o Explain the role of the dudgeon pin in coupling the piston and the connecting rod together.
o Explain the constructional differences between a two stroke and a four stroke engines.
o List the advantages and disadvantages of each engine.
- Lesson plan - Chalkboard - Overhead projector
and transparencies - Inlet valves - Exhaust valves - Valve timing diagrams - Live engine both
petrol and diesel. - Spark ignition system
model - Tool box - Feeler gauge
115
o Explain the operation of constant choke and variable choke carburetors.
o Explain the importance of correct gap setting
o Explain the meaning of the term phasing.
o Explain the effects on engine performance.
11.1.2. Identify engine mechanical components
engine case Crankshaft drive Engine timing
o Explain the function of valves, valve construction and valve timing.
o Explain the meaning of the term phasing.
o Assess students.
- Lesson plan - Chalk board - Overhead projector
and transparencies
- Complete tool box
11.1.3. Understand the design and operating principle of a two stroke engine
Design of a two stroke engine Operating principle of a two
stroke engine Types of control for a two
stroke engine Particular design features Application of a two stroke
engine
o Give reasons for differences in the physical construction of main engine components of petrol and diesel two strokes engines.
o Sketch each component part neatly on the chalkboard.
o Explain the
- Lesson plan - Chalkboard - Live diesel and
petrol engine - Lesson note books - Dead petrol and
diesel engine - Complete tool box. - Transparencies
116
constructional differences between a two stroke and a four stroke engines.
o List the advantages and disadvantages of each engine.
o Assess students
Learning Unit 11.2: Disassemble the engine components Duration: 10 periods
Learning outcomes Contents Learning activities Resources
11.2.1. Remove the engine
Auxiliary installations (cooling system, lubricating system, fuel supply system, ignition system, starting system, charging system, exhaust system, air condition, gauge and indicators, steering system).
General remove procedures
o Guide students to: - Apply correct
procedures and Techniques for lifting.
- Demonstrate correct use of different protective wears and Equipment.
- Explain engine
removal process
- Use appropriate tools and equipment for removing engine.
- Diesel engine, - Spanners and - Screw drivers. - Different types of fuel
pump - Injector nozzles - Pressure gauge - Assorted hand tools
11.2.2. Dismantle General cleaning procedures o Guide students to: - Whiteboard
117
and clean the engine components
Techniques to dismantle the engine components
arrange the engine component
- Dismantle the engine component
- Demonstrate engine components services according to manufacturer‟s specification.
- Carry out tests on the engine
- Marker - Duster - Instructional drawing - Text books - Journals - Lecture notes
Learning Unit 11.3: Inspect the engine components Duration: 20 periods
Learning outcomes Contents Learning activities Resources
11.3.1. Assess engine parts
Assessment methods(visual and functional check)
Measurement check Record measurements
o Guide students to:
- Identify the components of an engine and their functions.
- Demonstrate correct use of different protective wears and equipment.
- Observe workshop safety rules and regulations.
- Test the functionality of engine
- Spanners and screw drivers.
- Different types of engine.
- Instructional drawing - Text books - Journals - Lecture notes
11.3.2. Recondition components
Replacing techniques Repair techniques Work report
118
Learning Unit 11.4: Assemble the engine Duration: 20 periods
Learning outcomes Contents Learning activities Resources
11.4.1. Assemble the corresponding engine components and reassemble the engine
Assembling techniques Reassembling techniques Tightening torque Adjustment (engine timing)
o Guide students to: - Demonstrate the
tightening sequence of bolts.
- Demonstrate engine servicing and timing.
- Demonstrate procedures for the assembling of engine.
- Rectify engine faults.
- Spanners and screw drivers.
- Different types of engine.
- Instructional drawing - Text books - Journals - Lecture notes
11.4.2. Install the engine
Engine installation techniques o Guide students to: - Explain engine
installing process
- Use appropriate tools and equipment for installing engine.
- Spanners and screw drivers.
- Different types of engine.
- Instructional drawing - Text books - Journals
- Lecture notes
119
Learning Unit 11.5: Test the engine Duration: 5 periods
Learning outcomes Contents Learning activities Resources
11.5.1. Start the engine
Starting methods Engine indicators Engine checks(leaks, exhaust
gas, noise, …)
11.5.2. Check the engine
120
MODULE 12: Cooling system repairing
Competence 12: Repair the cooling system
RTQF LEVEL: CREDITS: 5 LEARNING HOURS : 50
SECTOR: Technical Servicing SUB-SECTOR: Automotive
ISSUE DATE:
REVIEW DATE:
PURPOSE STATEMENT This particular module describes the performance outcomes, skills and knowledge required to repair the cooling system. Before running an engine, it is very important to check and handle the cooling system if necessary.
It can be taught in parallel with the Module 13: Lubricating system repairing.
LEARNING ASSUMED TO BE IN PLACE This module must be assessed after the following prerequisite modules :
Module 3 Safety precautions in the engine workshop
Module 6 Mechanical tools and equipment
121
LEARNING UNITS AND PERFORMANCE CRITERIA
Learning units describe the essential outcomes of a competence.
Performance criteria describe the required performance needed to demonstrate achievement of the learning unit.
Learning units Performance criteria
12.1. Perform heat transfer Treatment of water,
Treatment of air Application of different types for checking cooling system.
12.2. Rectify faulty components Replacing, adjusting and welding of cooling system component.
Installation and Testing of cooling system
COURSE STRUCTURE
The course structure describes the learning outcomes for each learning unit. These learning outcomes are the
essential skills and knowledge to be acquired. The contents to be covered for each learning outcome are
prescriptive. The Learning Activities contain a series of suggestions, usually with several options, that will guide
the learner and the trainer.
Learning Unit 12.1: Understand the working principles of cooling system. Duration: 10 periods
Learning outcomes Contents Learning activities Resources
12.1.1. Treat water and air.
Introduction of cooling system
Water treatment: - Thermo syphon
o Give detailed notes with diagram that will show the main components of water
- Flip chart - Hand tool - Wet model
cylinder
122
- Water pressure
Air treatment : - Air flow - Air pressure
cooling system - Dry cylinder
model
12.1.2. Apply different types for checking cooling system.
Visual inspection: - Level - color - Leak - condition of belt and
hoses Radiator pressure cap test Proper thermostat opening
and closing check Engine fan test Cooling system power flush
and refill
o Guide students to state the function of the component.
o Using the model, dismantle to show the main components of the cooling/heating systems for air and water.
o Demonstrate on the dismantled model how heat can be dissipated in the sytem.
o Test the student understanding
- Dismantling tools - Wet cylinder
model - Dry cylinder
model - Work bench - Flip chart.
Learning Unit 12.2: Rectify faulty components Duration: 40 periods
Learning outcomes Contents Learning activities Resources
12.2.1. Replace, adjust and weld cooling system component.
Techniques of replacement: (Radiator, Belt, water pump /Fan, thermostat, cap, hoses and coolant ) Techniques of adjustment:
o Give detailed notes and explanation in each case.
o Use questions and answers to determine
- Flip chart - White board marker - Models - Overhead projector.
123
(Belt and Hoses Clamp )
Techniques of welding: Radiator
comprehension. o Assess the students
12.2.2. Install and Test cooling system
Techniques of installation:
- Water pump/Fan
- Radiator
- Thermostat
Techniques of testing system:
- Level
- Tension
- Leakage
Guide students to:
- Describe the process of installing and Testing the thermostat, water pump for effective operations
- Explain what happens to the boiling point of water when it is under pressure (e.g. increase in pressure increase the boiling point of water.)
- Vehicles with standard ignition system, feeler gauges and dwell meters
- Modern engine diagnostic equipment
124
MODULE 13: Lubricating system repairing
Competence 13: Repair the lubricating system
RTQF LEVEL: 1 CREDITS: 5 LEARNING HOURS : 50
SECTOR: Technical Servicing SUB-SECTOR: Automotive
ISSUE DATE:
REVIEW DATE:
PURPOSE STATEMENT This particular module describes the performance outcomes, skills and knowledge required to repair the lubricating system. Before running an engine, it is very important to check and handle the lubricating system if necessary.
It can be taught in parallel with the Module 12: Cooling system repairing.
LEARNING ASSUMED TO BE IN PLACE This module must be assessed after the following prerequisite modules :
Module 3 Safety precautions in the engine workshop
Module 6 Mechanical tools and equipment
125
LEARNING UNITS AND PERFORMANCE CRITERIA
Learning units describe the essential outcomes of a competence.
Performance criteria describe the required performance needed to demonstrate achievement of the learning unit.
Learning units Performance criteria
13.1. Perform different tasks of lubricating system
- Identification of different tasks of lubricating system
- Application of different types of lubricating system
13.2. Rectify lubricating system faulty
- Replacing, adjusting the lubricating system components - Installation and Testing of lubricating system
COURSE STRUCTURE
The course structure describes the learning outcomes for each learning unit. These learning outcomes are the
essential skills and knowledge to be acquired. The contents to be covered for each learning outcome are
prescriptive. The Learning Activities contain a series of suggestions, usually with several options, that will guide
the learner and the trainer.
Learning Unit 13.1: Understand the working principles of lubricating system
Duration: 10 periods
Learning outcomes Contents Learning activities Resources
13.1.1. Identify different tasks of lubricating system
Introduction of lubricating system
Tasks of lubricating system: - Anti-friction
o Guide students to explain in details the principles and effects of friction and the law
- Recommended textbook,
- Chalkboard - duster
126
- Sealing - Cleaning - Cooling - Reducing noise
governing it. o Guide the students to
solve problems relating to friction
o List the main component of a lubrication system.
o Use lesson note to explain the function of the main components.
o Explain the viscosity, index and classification of lubricant.
o Show students the main parts and state their functions.
o Show students the different grades of lubricant.
o Name and sketch types of fuel pumps
o Name and sketch types of oil pumps
o Differentiate each application.
- Chalk - Lecture notes
13.1.2. Apply different types of lubricating system
Types of lubricating system: - Oil pressure - Mixte - Splash - Direct lubrication
Engine Oil: - Synthetic - Semi synthetic - Mineral
127
Learning Unit 13.2: Rectify lubricating system faulty Duration: 40 periods
Learning outcomes Contents Learning activities Resources
13.2.1. Replace, adjust and lubricating system components
Techniques of replacement oil pump
Techniques of replacement Gaskets
Techniques of replacement oil filter.
o Guide students to: - Explain the functions of
fuel in motor vehicles - List functions of oil in
the motor vehicle - Explain steps in
changing engine oil. - List application of each
system. - Identify each type.
o Assess the students.
- Dismantling tools. - Class of lubricant. - Models - Chart - Overhead projector - Red wood
13.2.2. Install and Test lubricating system
Techniques of installation:
- Oil pump
- Radiator
- Filters
- Oil sump
Techniques of testing system:
- Level
- Leakage
o Demonstrate how to install lubricating system and
o Demonstrate how to carry out a lubricating test
o Assign the students into group to carry out lubrication.
- Lubrication bay, - grease gum, - grease,
128
MODULE 14: Engine faults diagnosis
Competence 14: Diagnose the engine faults
RTQF LEVEL: 1 CREDITS: 8 LEARNING HOURS : 80
SECTOR: Technical Servicing SUB-SECTOR: Automotive
ISSUE DATE:
REVIEW DATE:
PURPOSE STATEMENT This particular module describes the performance outcomes, skills and knowledge required to diagnose the engine faults. When running an engine, it is very core to a mechanic, to be able to diagnose the engine faults.
LEARNING ASSUMED TO BE IN PLACE This module must be assessed after the following prerequisite modules :
Module 3 Safety precautions in the engine workshop
Module 6 Mechanical tools and equipment
129
LEARNING UNITS AND PERFORMANCE CRITERIA
Learning units describe the essential outcomes of a competence.
Performance criteria describe the required performance needed to demonstrate achievement of the learning unit.
Learning units Performance criteria
14.1. Understand vehicle specifications
State the purpose of vehicle specification for models and components
State the advantages of vehicle specification for models and components
Demonstrate procedures for checking/adjusting Demonstrate the procedures for fitting a new timing belt/chain/gear
Checking valve timing with and without manufacturers timing marks.
Read faults code on diagnostic scan tool.
14.2. Understand application of Engine diagnostic equipment
Explication of safety notes/warning notes signal test. Design and
maintenance worksheet.
Explication of how to carry out maintenance inspection of an engine using
engine test bench or endoscope.
Description of the application of Engine/Analyser scan tools
Descriptions of the application of Engine/Analyser scan tools.
Explacation of how to carry out a familiarisation visit to a standard engine
maintenance shop.
Testing to diagnose the following: Serviceability, Correct ignition timing,
130
correct mixture adjustment, Leaking induction system, Exhaust systems,
EGR Exhaust gas recirculation and Exhaust gas analyzer.
14.3. Understand Fuel Injection System Diagnosis.
Description of the concept of engine fuel economy and emission systems.
Discussion of factors affecting fuel consumption.
Description of the diagnostic and repair techniques of modern petrol
engines and fuel system using: analyzers, gauges, Meters etc.
Demonstration of the procedures for remedying the following faults: Difficult cold starting Lack of acceleration High fuel consumption Poor control of exhaust gas emission.
Demonstration of checking/adjusting mixture strength CO emission methods (with specialized equipment).
COURSE STRUCTURE
The course structure describes the learning outcomes for each learning unit. These learning outcomes are the
essential skills and knowledge to be acquired. The contents to be covered for each learning outcome are
prescriptive. The Learning Activities contain a series of suggestions, usually with several options, that will guide
the learner and the trainer.
131
Learning Unit 14.1: Understand vehicle specifications Duration: 20 periods
Learning outcomes Contents Learning activities Resources
14.1.1. State the purpose of vehicle specifications for models and components
Purpose of vehicle specifications for models and components
o Guide the students to
carry out the
procedures
o Explain causes of fault
read from scan tool.
o Explain the various
warning signs.
o Discuss when to apply
warning signs.
o Classify models and
components
o Explain the purpose of
vehicle specification for
models and
components
o Ask the students to
state the reasons for
- Diagnostic Equipment
- Live Vehicle Engine
- White Board & Maker
- Recommended
textbooks
- Models of engine
- Lecture notes.
- Workshop Manual
14.1.2. State the advantages of vehicle specifications for models and components
advantages of vehicle specifications for models and components
14.1.3. Demonstrate procedures for checking/adjusting
Incorrect mixture setting
Incorrect valve clearance
Exhaust gas leakage
Oil pressure
Compression test
14.1.4. Demonstrate the procedures for fitting a new timing belt/chain/gear
Procedures for fitting a new timing belt/chain/gear
132
14.1.5. Checking valve timing with and without manufacturers timing marks.
valve timing
specification for model
and components
o Guide the students to
carry out the
procedures of
identification of the
various safety
precautions and signs.
o Explain causes of fault
read
o From scan tool.
14.1.6. Read faults code on diagnostic scan tool.
Read faults code
Learning Unit 14.2: Understand application of Engine diagnostic equipment Duration: 30 periods
Learning outcomes Contents Learning activities Resources
14.2.1. Explain safety notes/warning notes signal test. Design and maintenance worksheet.
Safety notes/warning notes signal test.
Design and maintenance worksheet.
o Perform a signal test
on safety notes/
warning notes.
o Ask the students to
calculate maintenance
- Signal tester
- Worksheet
- Engine test bench
- Endoscope 14.2.2. Explain how to carry out maintenance
Maintenance inspection of an engine using engine test bench or endoscope
133
inspection of an engine using engine test bench or endoscope.
interval.
o Perform routine test
using engine test
bench
o Take the students out
to visit a standard
automobile workshop.
o Guide the students to
identified hand tools
and equipment use in
o engine maintenance.
o Assign them to carry
out tests procedure for
each item.
- Hand tools etc
- Engine analyzer
- Engine CAN Tool
- Diagnostic Equipment
- Live Vehicle Engine
- White Board & Maker
- Compression Tester
- Exhaust Gas analyzer
14.2.3. Describe the application of Engine/Analyser scan tools.
Application of engine/analyzer scan tools.
14.2.4. Explain how to carry out a familiarisation visit to a standard engine maintenance shop.
Familiarization visit to a standard engine maintenance shop.
14.2.5. Test to diagnose the following: • Serviceability • Correct ignition timing • Correct mixture adjustment • Leaking induction system • Exhaust systems • EGR Exhaust gas recirculating • Exhaust gas analyser.
Serviceability Correct ignition timing Correct mixture
adjustment Leaking induction system Exhaust systems EGR Exhaust gas
recirculating Exhaust gas analyser.
134
Learning Unit 14.3: Understand Fuel Injection System Diagnosis. Duration: 30 periods
Learning outcomes Contents Learning activities Resources
14.3.1. Describe the concept of engine fuel economy and emission systems.
The concept of engine fuel economy and emission systems.
o Explain (EGR)
o Explain catalyst convert
o Explain Hydro carbon
emission.
o Compare the modern
diagnostic and repair
techniques with the
current practice
o List various test to be
performed.
o Assign students on
engine tester and
demand report
appropriately.
o Assess students ability
to detect faults in
starting vehicles.
- White Board & Maker
- Recommended
Textbooks
- Workshop Manual
- Vehicle Owner
Handbook
- Flip chart Board
- Live Vehicle
- Engine
- Exhaust Gas analyzer
14.3.2. Discuss factors affecting fuel consumption.
Factors affecting fuel consumption.
14.3.3. Describe the diagnostic and repair techniques of modern petrol engines and fuel system using: analyzers, gauges, Meters etc.
Diagnostic and repair techniques of modern petrol engines and fuel system using: analyzers, gauges, Meters etc.
14.3.4. Diagnose the following using electronic engine tester: • Injectors, cold start injectors • Thermal sensors • Pressure regulators
Diagnose using electronic engine tester
135
14.3.5. Demonstrate the procedures for remedying the following faults: • Difficult cold starting • Lack of acceleration • High fuel consumption • Poor control of exhaust gas emission.
Difficult cold starting
Lack of acceleration High fuel consumption Poor control of exhaust
gas emission
14.3.6. Demonstrate methods of checking/adjusting mixture strength CO emission (with specialised equipment).
Methods of checking/adjusting mixture strength CO emission
136
MODULE 15: Motor vehicle engine maintenance
Competence 15: Maintain the motor vehicle engine
RTQF LEVEL: 1 CREDITS: 3 LEARNING HOURS : 30
SECTOR: Technical Servicing SUB-SECTOR: Automotive
ISSUE DATE:
REVIEW DATE:
PURPOSE STATEMENT This particular module describes the performance outcomes, skills and knowledge required to maintain the motor vehicle engine. Maintenance prevents from accidents and leads to the engine long lasting.
LEARNING ASSUMED TO BE IN PLACE This module must be assessed after the following prerequisite modules :
Module 3 Safety precautions in the engine workshop
Module 6 Mechanical tools and equipment
137
LEARNING UNITS AND PERFORMANCE CRITERIA
Learning units describe the essential outcomes of a competence.
Performance criteria describe the required performance needed to demonstrate achievement of the learning unit.
Learning units By the end of the module, the trainee will be able to :
Performance criteria
15.1. Understand the basic construction of a battery and carry out preventive maintenance
Explication of the basic construction of a battery and its components.
Top up battery electrolyte of correct specific gravity
Checking of specific gravity of a battery with an hydrometer
Checking, cleaning or replacing and tighten battery of terminals if
necessary.
15.2. Explain the basic processes of routine engine maintenance
Introduction and list basic processes of routine engine maintenance
Demonstration of the basic processes of routine engine maintenance.
COURSE STRUCTURE
The course structure describes the learning outcomes for each learning unit. These learning outcomes are the
essential skills and knowledge to be acquired. The contents to be covered for each learning outcome are
prescriptive. The Learning Activities contain a series of suggestions, usually with several options, that will guide
the learner and the trainer.
138
Learning Unit 15.1: Understand the basic construction of a battery and carry out preventive maintenance
Duration: 10 periods
Learning outcomes Contents Learning activities Resources
15.1.1. Explain the basic construction of a battery and its components.
Basic construction of a
battery and its components.
Techniques of Top up a
battery
Explain the functions of battery cells and construction
Describe using diagram or chart hydrometer and its use
List battery faults and remedies
Assess students
Lesson plan
• Chalkboard
• Used battery model
• Hydrometer 15.1.2. Top up battery electrolyte of correct specific gravity
15.1.3. Check specific gravity of a battery with an hydrometer
Use of an hydrometer
Check, clean or replace
battery terminals
Tighten battery terminals.
Teacher to demonstrate for students to practice till they become competent
Assess the students 15.1.4. Check, clean or replace if necessary and tighten battery terminals.
139
Learning Unit 15.2: Explain the basic processes of routine engine maintenance
Duration: 20 periods
Learning outcomes Contents Learning activities Resources
15.2.1. Introduce and list basic processes of routine engine maintenance
Techniques of:
- Check burnt electrical components
- Clean air filter
- Service carburetor
- Check of radiator leakage
- Methods of replacing fan belt
- Change oil filter
- Change or clean spark plugs
- Change engine oil
- Check distributor and contact point
Manufacturers‟
specifications/recomme
ndations
Guide students to
understand the
manufacturers manual
or specifications
Assess and correct the
students
Tools and oil
Other lubricants
15.2.2. Demonstrate the basic processes of routine engine maintenance.
140
MODULE 16: Entrepreneurship
Competence 16: Create and manage a small business
RTQF LEVEL: CREDITS: 3 LEARNING HOURS : 30
SECTOR: SUB-SECTOR:
ISSUE DATE:
REVIEW DATE:
PURPOSE STATEMENT
This module describes the skills and knowledge required to prepare a business plan for a small business and
operate a small business. At the end of this module, the participants understand the principles and tools behind
personal and family money-management. They are able to understand the importance of saving and reducing
expenses. They are able to organize and manage personal and household finances. They can create a personal
budget and think strategically about their finances. They can evaluate their options for earning money and are
familiar with ways to establish and maintain personal credit. They are aware of the risks associated with credit.
The participants simulate income-generating activities after which they are familiar with the basic cycles of
business. They can plan for income-generating activity expenses and loan repayments. They can keep basic
business financial records. They are able to evaluate the risks and opportunities of using credit in income
generating contexts. They are able to distinguish between money to be used for investment into their income-
generating activities, for their family expenses, and for savings. They learn about different market actors.
141
LEARNING ASSUMED TO BE IN PLACE
Not applicable
LEARNING UNITS AND PERFORMANCE CRITERIA
Learning units describe the essential outcomes of a competence.
Performance criteria describe the required performance needed to demonstrate achievement of the learning unit.
Learning unit
By the end of the module, the trainee
will be able to :
Performance criteria
16.1. Manage money
Personal financial needs in different life situations are identified.
The required amount of money for different needs is acquired.
Money is managed effectively and waste of money is avoided.
Money is saved in the appropriate manner and within
appropriate institution.
Debts are managed effectively.
16.2. Keep record and budget Basic record-keeping is performed adequately.
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A financial plan over a defined period of time is developed.
16.3. Manage a small business The basic business cycle is understood.
Credit risks and unexpected costs are dealt with appropriately.
Record-keeping is done on time and adequately.
16.4. Prepare a business plan for a
micro business
The objectives of the small business are realistic, clearly stated
and measurable.
The business plan template is filled in appropriately.
The simulated small business has brought benefits.
COURSE STRUCTURE
The course structure describes the learning outcomes for each learning unit. These learning outcomes are the
essential skills and knowledge to be acquired. The contents to be covered for each learning outcome are
prescriptive. The Learning Activities contain a series of suggestions, usually with several options, that will guide
the learner and the trainer.
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Learning Unit 16.1: Manage money Duration: 10 periods
Learning outcomes Contents Learning activities Resources
16.1.1. Analyze
financial needs
Identify things they need money for
Identify how the things they need money for change as their life situations change
o small group discussion o brainstorming o large group discussion
16.1.2. Access money Plan how to get money Ways to access money
(borrowing, saving and working to earn money)
o small group discussion o brainstorming o prioritizing o role-play o large group discussion
- Role play scenarios
16.1.3. Manage
money
effectively
Good ways to manage money Ways that they waste money Ways to cut costs through
reducing, recycling, repairing, and reusing
o exercise o role-play o large group discussion
- Role play scenarios
16.1.4. Save money Definition of the concept of saving
Recognize that not only rich people can save
Reasons for saving (unexpected events and specific needs)
Savings goals Saving possibilities and
institutions
o Brainstorming o large group discussion o role-play o individual goal setting o guest speakers
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16.1.5. Manage debts Definition of the concept of debt
Risks of getting into debt Strategies to avoid debt Strategies to get out of debt
o large group discussion o group work o prioritizing
- Role play scenarios
Learning Unit 16.2: Keep record and budget Duration: 5 periods
Learning outcomes Contents Learning activities Resources
16.2.1. Keep basic
personal
financial
records
Income Expenses Balance calculations
o group work o case study
16.2.2. Perform basic
budgeting
Definition of budget Definition of the concept of
budgeting Principle of budgeting
o group work o case study o individual work
16.2.3. Develop a
financial
strategic plan
structure of a financial plan o Brainstorming o large group discussion o individual work
- Financial fitness plan
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Learning Unit 16.3: Manage a small business Duration: 5 periods
Learning outcomes Contents Learning activities Resources
16.3.1. Understand
the business
cycle
Basic cycle of business: buying, adding value, selling for profit
Allocation of income between the business, personal expenses and savings
Importance of maintaining positive cash flow
o simulation game o large group discussion
- Entrepreneurs‟ profiles - Entrepreneur‟s Cycle
Chart
16.3.2. Deal with
unexpected
costs
List of possible unexpected expenses or financial events
Plan for, and deal with, unexpected financial events
o simulation game o large group discussion
- Life cards for simulation game
16.3.3. Identify the
risks of credits
Risks and potential benefits of selling to customers on credit
Financial risks involved with extending credit to friends and family members
o simulation game o large group discussion
- Life cards for simulation game
16.3.4. Fill in a record-
keeping sheet
Value of keeping records Sections of a record-keeping
sheet
o simulation game, o large group discussion
- Record-keeping template
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Learning Unit 16.4: Prepare a business plan for a micro business Duration: 10 periods
Learning outcomes Contents Learning activities Resources
16.3.5. Understand
the value of a
business plan
Value of a business plan Flexibility of a business plan Importance of realistic goals Sections of a business plan
o simulation game o large group discussion
- Entrepreneur‟s Cycle Chart
- Record-keeping template
- Business plan template 16.3.6. Identify the
profit to
achieve
16.3.7. Prepare a
business plan
16.3.8. Operate a
business
according to
the plan
Reference books:
1. Work Readiness Training Programme – Trainer’s Manual, Akazi Kanoze – Youth Livelihoods Project. 2. Work Readiness Training Programme – Participant’s Manual, Akazi Kanoze – Youth Livelihoods Project.
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PURPOSE STATEMENT
This module describes the skills and knowledge required to integrate the workplace for an internship or
employment. At the end of this module, participants know how to apply for and present themselves for
employment. They demonstrate good time management and show up for work on time. They demonstrate
behavior and attitudes that are appropriate for the workplace and understand that workplaces have policies and
procedures that need to be followed. They take initiative and responsibility for their own work and know how to
work under and respect supervision. Participants are familiar with the rights and responsibilities of workers and
employers and have explored ways to exercise rights in the workplace.
LEARNING ASSUMED TO BE IN PLACE
Not applicable
MODULE 17: Internship
Competence 17: Integrate the workplace
RTQF LEVEL: CREDITS: 30 LEARNING HOURS : 300
SECTOR: SUB-SECTOR:
ISSUE DATE:
REVIEW DATE:
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LEARNING UNITS AND PERFORMANCE CRITERIA
Learning units describe the essential outcomes of a competence.
Performance criteria describe the required performance needed to demonstrate achievement of the learning
unit.
Learning unit By the end of the module, the trainee will be able to :
Performance criteria
17.1. Apply for internship / employment Appropriate resources in the community or nationwide
are used to find employment information.
A basic CV that is accurate and neat is written.
Application letters that target specific jobs or types of
jobs are written.
Effective interviewing skills are demonstrated.
17.2. Demonstrate appropriate workplace behaviour and attitudes
Appropriate workplace habits and attitudes are
observed.
Strategies to manage time effectively are implemented.
Personal and work lives are managed efficiently.
17.3. Have a good understanding of worker‟s and employer‟s rights and responsibilities
Worker‟s and employer‟s obligations according to the
Rwandan Labour code are understood.
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The worker‟s responsibilities are performed on the
workplace.
Exercise rights on the workplace.
17.4. Organise and evaluate one‟s internship The internship agreement is concluded with the
enterprise.
The internship report contains all the required
elements as well as one‟s own findings and experience.
Active participation in the assessment of one‟s
internship.
17.5. Develop one‟s competences on the workplace The tasks assigned according the agreement with the
enterprise are performed adequately.
Positive response and active participation in meetings
with the “maître de stage”
Adequate work behaviour and attitudes are
demonstrated
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COURSE STRUCTURE
The course structure describes the learning outcomes for each learning unit. These learning outcomes are the
essential skills and knowledge to be acquired. The contents to be covered for each learning outcome are
prescriptive. The Learning Activities contain a series of suggestions, usually with several options, that will guide
the learner and the trainer.
Learning Unit 17.1: Apply for internship / employment. Duration: 8 periods
Learning outcomes Contents Learning activities Resources
17.1.1. Identify and use resources to find a job
Resources to find employment in the community and at national level
Identify contact persons
o small group work
o panel discussion
o large group discussion
o speakers
- Job announcements
and information:
newspaper
advertisements;
information from
recruitment agencies,
youth organizations
such as YES Rwanda
and government
agencies such as the
RDB, WDA; sample
advertisements posted
on business walls or
bulletin boards,
internet websites,
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through cooperatives…
17.1.2. Write a Curriculum Vitae (CV) and an application letter
Differences between a CV and an application letter
Types of application letters
Elements of a well written CV
Elements of an application letter
o large group discussion
o individual work
o pair work
- sample CVs and
application letters
- format of an
application letter
17.1.3. Take part in an interview
Main parts of an interview
Interviewing tips : what to do before, during and after the interview
Typical questions asked during an interview
o small group work
o interview role plays
o large group discussion
- Interview Observation
Tool
Learning Unit 17.2: Demonstrate appropriate workplace behavior and attitudes
Duration: 5 periods
Learning outcomes Contents Learning activities Resources
17.2.1. Identify appropriate workplace behaviours and attitudes
Appropriate workplace behaviours and attitudes (dress code, time management, respect, honesty, integrity, work
o small group work
o large group discussion
- Workplace behaviour
scenarios
- Work habits inventory
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as a team member)
Work habits (cooperation, initiative, courtesy, constructive criticism, supervision, accuracy, pace of work, time usage, adaptability, personal appearance, attendance, punctuality)
o brainstorming
17.2.2. Manage time Importance of task planning and managing time
Strategies to better manage time
o large group discussion
o small group activity (tower
building)
o reflection
o pair sharing
17.2.3. Balance work and personal life
Common situations that make it challenging to balance work & personal life
Tips to manage personal and work lives
o large group discussion
o individual work
o self assessment
o pair sharing
- Scenarios: “Did S/he
Do the Right Thing?”
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Learning Unit 17.3: Have a good understanding of worker’s and employer’s rights and responsibilities
Duration: 8 periods
Learning outcomes Contents Learning activities Resources
17.3.1. Be familiar with the universal human rights
Definition of “right” and “human right”
Universal Declaration of Human Rights
o small group work
o large group discussion
- Universal Declaration
of Human Rights
- plain language version
17.3.2. Explore one‟s personal rights and responsibilities
Definition of “responsibility”
Relationship between rights and responsibilities
o individual work
o pair share
o large group brainstorming
and discussion
17.3.3. Identify one‟s rights and responsibilities at work
„rights‟ (what you can expect your employer to provide)
„responsibilities‟ (what your employer can expect that you will do)
o large group discussion
o small group work
o skits
- Worksheet on Rights
and Responsibilities at
Work.
17.3.4. Become familiar with some of the provisions of the Rwandan Labour Law
legal obligations of employers
legal obligations of workers
o large group activity
o discussion
o small group work
o observation
- Statements and
Answers for
Agree/Disagree Game
on Rwandan Labour
Law
- Articles 47 and 48 of
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the Labour Code
17.3.5. React appropriately when the Labour Code is broken
Possible solutions or responses in case the Labour Code is broken
o small group work
o scenario analysis
o large group discussion
- Labour Code Scenarios
- Labour Code Excerpts
Learning Unit 17.4: Organise and evaluate one’s internship Duration: 9 periods
Learning outcomes Contents Learning activities Resources
17.4.1. Conclude an internship agreement
Definition of the concept “internship”
Objectives of the internship
Presentation of internship agreement
o Brainstorming
o Group discussion
o Presentation by the trainer
- Sample internship
agreement
17.4.2. Outline one‟s findings and experience
Presentation of the logbook
Tips to fill in the logbook
o Presentation by the trainer - Logbook
17.4.3. Write and present the report of the internship
Contents of the internship report
Presentation techniques
o Group discussion
o Role play
- Sample internship
report
17.4.4. Participate actively to
Internship assessment and self-assessment
o Group discussion
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the assessment of one‟s internship
guidelines o Presentation by the trainer
Learning Unit 17.5: Develop one’s competences on the workplace Duration: 270 periods
Reference books:
1. Work Readiness Training Programme – Trainer’s Manual, Akazi Kanoze – Youth Livelihoods Project. 2. Work Readiness Training Programme – Participant’s Manual, Akazi Kanoze – Youth Livelihoods Project.
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Training Chronogram
Specific competences General competences
Complementary competences
No 08 09 10 11 12 13 14 15 17 05 06 07 01 02 03 04 16
Duration 70 80 90 100 50 50 80 30 30 80 40 100 20 20 20 30 30
Weeks
1. 20
2. 8 8 4
3. 6 6 8
4. 6 6 8
5. 8 2 10
6. 8 8 4
7. 8 8 4
8. 8 8 4
9. 8 8 4
10. 8 6 6
11. 8 12
12. 8 12
13. 8 12
14. 8 12
15. 20
16. 6 4 10
157
17. 10 10
18. 10 10
19. 10 10
20. 10 10
21. 10 10
22. 10 10
23. 4 10 6
24. 6 14
25. 20
26. 20
27. 20
28. 10 10
29. 20
30. 20
31. 20
32. 20
33. 10 6 4
34. 10 10
35. 10 10
36. 10 10
37. 10 10
38. 4 6 10
158
39. 20
40. 20
41. 20
42. 10 10
43. 20
44. 20
45. 10 10
46. 20