equations of state in fighter aircraft oleo- pneumatic ... · 1. introduction 2. shock absorber 3....

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Equations of State in Fighter Aircraft Oleo- pneumatic Shock Absorber Modelling Arttu Heininen 1 , Jussi Aaltonen 1 , Kari T. Koskinen 1 , Juha Huitula 2 1.Automation Technology and Mechanical Engineering, Tampere University, Tampere, Finland 2. Finnish Defense Forces Logistics Command, Tampere, Finland FT2019, 8.10.2019

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Page 1: Equations of State in Fighter Aircraft Oleo- pneumatic ... · 1. Introduction 2. Shock absorber 3. Gas modelling 4. Equations of state 5. Shock absorber model 6. Validation measurement

Equations of State in Fighter Aircraft Oleo-pneumatic Shock Absorber Modelling

Arttu Heininen1, Jussi Aaltonen1, Kari T. Koskinen1, Juha Huitula2

1. Automation Technology and Mechanical Engineering, Tampere University, Tampere, Finland

2. Finnish Defense Forces Logistics Command, Tampere, Finland

FT2019, 8.10.2019

Page 2: Equations of State in Fighter Aircraft Oleo- pneumatic ... · 1. Introduction 2. Shock absorber 3. Gas modelling 4. Equations of state 5. Shock absorber model 6. Validation measurement

1. Introduction

2. Shock absorber

3. Gas modelling

4. Equations of state

5. Shock absorber model

6. Validation measurement

7. Discussion

8. Coupled simulation

Content

Page 3: Equations of State in Fighter Aircraft Oleo- pneumatic ... · 1. Introduction 2. Shock absorber 3. Gas modelling 4. Equations of state 5. Shock absorber model 6. Validation measurement

Introduction

Motivation: a planing mechanismassembly failure (PMA)

An axle lock link becomes unlocked• Allows the main wheel to deplane

• Lost in directional control

• The failure has occurred globally

A specific cause has not beenidentified

• Tire pressure, shock absoberservicing, link buckling, amongothers

Grandmont, Eric Joseph, "A Study of the CF188 Landing Gear Upgrade. "Master's Thesis, University of Tennessee, 2009.http://trace.tennessee.edu/utk_gradthes/81

Page 4: Equations of State in Fighter Aircraft Oleo- pneumatic ... · 1. Introduction 2. Shock absorber 3. Gas modelling 4. Equations of state 5. Shock absorber model 6. Validation measurement

Introduction

Objectives• Learn new information of the operation

of the shock absorber• Investigate the operation during landing• Advance condition monitoring methods

of the shock absorber

Field testing too expensive anddangerous

Modelling and simulation

Page 5: Equations of State in Fighter Aircraft Oleo- pneumatic ... · 1. Introduction 2. Shock absorber 3. Gas modelling 4. Equations of state 5. Shock absorber model 6. Validation measurement

a) Primary piston assembly• Hydraulic oil

b) Metering pin• Variable cross-section

c) High pressure chamber• Nitrogen in high pressure

d) Orifice support• Low pressure nitrogen and hydraulic oil

Two Stage Oleo-Pneumatic Shock Absorber

Page 6: Equations of State in Fighter Aircraft Oleo- pneumatic ... · 1. Introduction 2. Shock absorber 3. Gas modelling 4. Equations of state 5. Shock absorber model 6. Validation measurement

Gas modelling

Different ways to model the gas volumes

• Modelling the gas dynamicso The motion of the gas is taken into account

o Parameters vary across the gas volume

• Modelling the gas using control volumeso Mass and heat are exchanged between control volumes

o The gas dynamics within the control volume are neglected

o The parameters (temperature, etc.) are averaged across thecontrol volume

Page 7: Equations of State in Fighter Aircraft Oleo- pneumatic ... · 1. Introduction 2. Shock absorber 3. Gas modelling 4. Equations of state 5. Shock absorber model 6. Validation measurement

Control volume approach

Two ways to model the thermal behaviour using controlvolumes

• Polytropic processo Gas behaviour is modelled using only one constant

• General internal energy modelo Gas behaviour is modelled based on the first law of

thermodynamics

P,V,T,ρ

Control volume 1

P,V,T,ρ

Control volume 2Q, m

Page 8: Equations of State in Fighter Aircraft Oleo- pneumatic ... · 1. Introduction 2. Shock absorber 3. Gas modelling 4. Equations of state 5. Shock absorber model 6. Validation measurement

pVk = Constant, where K = polytropic index

Theoretical values:

1.0 for quasi-static (slow) compression, isothermal

1.4 fast compression, adiabatic

Real values:

1.35 if the gas and oil are separated

1.1 if they are mixed

Polytropic process:

Page 9: Equations of State in Fighter Aircraft Oleo- pneumatic ... · 1. Introduction 2. Shock absorber 3. Gas modelling 4. Equations of state 5. Shock absorber model 6. Validation measurement

Starting from the rate of change of mass and internalenergy, the above system of equations can be derived

The derivatives of density can be had from the gasequation of state

General internal energy model

Page 10: Equations of State in Fighter Aircraft Oleo- pneumatic ... · 1. Introduction 2. Shock absorber 3. Gas modelling 4. Equations of state 5. Shock absorber model 6. Validation measurement

Ideal gas law:

Van der Waals: �

Redlich-Kwong-Soave:

Peng-Robinson: � �

a, b are constants and α thermal dependent factor,

Equations of state

Page 11: Equations of State in Fighter Aircraft Oleo- pneumatic ... · 1. Introduction 2. Shock absorber 3. Gas modelling 4. Equations of state 5. Shock absorber model 6. Validation measurement

• Created using acommercial multi-domainsimulation software LMSImagine.LAB Amesim

• Governing equationsgenerated from the Bondgraph of the system

• The model has the effectsof damping, gas spring andfriction incorporated

Shock Absorber Model

Page 12: Equations of State in Fighter Aircraft Oleo- pneumatic ... · 1. Introduction 2. Shock absorber 3. Gas modelling 4. Equations of state 5. Shock absorber model 6. Validation measurement

The validation of the model was done using twodifferent cases

• A quasi-static compression• Dynamical compression• Using polytropic process requires the change of

the polytropic index

Validation measurements

Page 13: Equations of State in Fighter Aircraft Oleo- pneumatic ... · 1. Introduction 2. Shock absorber 3. Gas modelling 4. Equations of state 5. Shock absorber model 6. Validation measurement

Quasi-static compression

Input:The shock absorber iscompressed slowly

Output (Force vs Stroke%):• Ideal gas law performs

poorly• Small difference with

other EOS

Page 14: Equations of State in Fighter Aircraft Oleo- pneumatic ... · 1. Introduction 2. Shock absorber 3. Gas modelling 4. Equations of state 5. Shock absorber model 6. Validation measurement

Dynamic compression

Input:The shock absorber iscompressed usingforce as an input

Page 15: Equations of State in Fighter Aircraft Oleo- pneumatic ... · 1. Introduction 2. Shock absorber 3. Gas modelling 4. Equations of state 5. Shock absorber model 6. Validation measurement

Dynamic compression

The ideal gas law predicts tooloose spring

Also the the shock absorberreaches zero velocity laterthan the other EOS

Page 16: Equations of State in Fighter Aircraft Oleo- pneumatic ... · 1. Introduction 2. Shock absorber 3. Gas modelling 4. Equations of state 5. Shock absorber model 6. Validation measurement

• Overall the ideal gas law predicts poor results andshould not be used when modelling naval fighteraircraft

• Might be fine with conventional aircraft, as thepressures inside the shock absorber are lower

• It is suggested that other EOS are used, preferablyPeng-Robinson as it should be the most accurateaccording to literature

Discussion

Page 17: Equations of State in Fighter Aircraft Oleo- pneumatic ... · 1. Introduction 2. Shock absorber 3. Gas modelling 4. Equations of state 5. Shock absorber model 6. Validation measurement

Coupled simulation

• The shock absorber model was connected to a MBS model using aMatlab interface

• A rigid model of the landing gear with real aircraft mass• Solves the kinematic and kinetic equations and lift, gravity, tire

compression, etc.

Page 18: Equations of State in Fighter Aircraft Oleo- pneumatic ... · 1. Introduction 2. Shock absorber 3. Gas modelling 4. Equations of state 5. Shock absorber model 6. Validation measurement

Coupled simulation

Page 19: Equations of State in Fighter Aircraft Oleo- pneumatic ... · 1. Introduction 2. Shock absorber 3. Gas modelling 4. Equations of state 5. Shock absorber model 6. Validation measurement

Gas-liquid ratio

Distorting the ratio of gas and liquid affects the pressureand the maximum stroke during landing

Page 20: Equations of State in Fighter Aircraft Oleo- pneumatic ... · 1. Introduction 2. Shock absorber 3. Gas modelling 4. Equations of state 5. Shock absorber model 6. Validation measurement

Thank you for your [email protected]

https://fi.linkedin.com/in/arttu-heininen