ethiopian scenario in textile machinery...range of machine manufacturing year trutzscheler blow...

Ethiopian Scenario

in

Textile Machinery: Current Status and Future Prospects

Presented by: Eshetu S.

Textile Engineer (BSc & MFM)

15th February 2020

ETIDI

Addis Ababa, Ethiopia ISO 9001:2015 Certified

ISO/IEC/17025 Accredited

By: Eshetu S. Nigat B. & Demisaw K.

15th February 2020

ISO 9001:2015 Certified ISO/IEC/17025 Accredited

CONTENTS

1. Introduction

2. Existing Machineries available in Ethiopia

3. Challenges in the Sector

4. Future Prospects

2 February 2020


1. Introduction

3 February 2020

ISO 9001:2015 Certified ISO/IEC/17025 Accredited 4

• Textiles and clothing plays a vibrant role in the development and industrialisation

process of countries and their integration into the world economy.

• The global textile industry was estimated to be around USD 920 billion in 2018, and

it is projected to witness a CAGR of approximately 4.4% during the forecast period to

reach approximately USD 1,230 billion by 2024.

• Thus, the growth and all round development of this industry has a direct bearing on

the improvement of Ethiopia's economy.

Introduction

February 2020


• The sector is one of the leading provider of job opportunity for the citizens.

• To realize the economic growth objectives of the country from this textile and clothing

industry the advanced machinery and equipment's is the basic parameter.

• Improvement required for every 10-15 years in textiles due to the rapid technological

advancement in highly productive, high quality and automated equipment.

• However, Ethiopian textile companies face a problem with obsolete machines and

equipment's

Introduction …

February 2020


Ethiopian Textile product profile

February 2020

Fibers in

Use Spinning

Traditional

Weaving-

Handloom

Weaving & woven

Processing

Knit & Knit

Processing Home Textiles

• Cotton

• Polyester

• Cotton yarn

• Ring Spun

• Rotor Spun

• Carded

• Combed

• Blended yarn

• Melange yarn

• Dyed yarn

• Air jet yarn

• Sewing threads

• Cultural

Clothes

• Plain

• Twill

• Poplin

• Denim

• Dyed and printed

• Sheeting

• Terry fabrics

• Abujedid

• Coffee/Grain bag

• Hessian cloth

• Knitted Fabrics

with and

without Lycra

• Single jersey

• Rib

• Interlock

• Pique polo

• Bed sheet

• Bed cover

• Bath robes

• Blanket

• Carpet

• Towel


Production Capacity

February 2020

Production

Technic/ Process

Description

UOM

Attainable

Capacity/year (‘000) Utilization %

Ginning • Saw Ginning- 15 factories

• Roller Ginning- 6 factories Ton 52 50%

Spinning • Spindles- 284,302

• Rotors- 20,644 Ton 76.5 65-68%

Weaving • Shuttle less- 2,500 m/c

• Shuttle- 42 m/c m 207,000 65%

Knitting

• Weft Knitting- 1402 m/c

• Socks Knitting- 1519 m/c

• Warp Knitting- 98 m/c

Ton 125 64%

Processing • Woven Fabrics

• Knitted Fabrics

m

Ton

225,000

135 61.5%

Garment • Woven Fabrics

• Knitted Fabrics

Pcs

Pcs

170,000

246,000 55%


2. Existing Machineries available

in

Ethiopia

February 2020


Machinery Brands in Ring Spinning

February 2020

Make & Model Country of

Origin Year of Manufacture

Zinser/ Saurer Group Germany 2003 & 2004

Rieter, Benninger Switzerland 1989-2012

Marzoli

Filatoio (Mptn), Csm Italy

1965-2006

Toyoda- Toyoda, Ry

Toyoda Hara- Ry Japan 1981-1982

Textima, Texmaco Czeck 1954, 1955, 1982


Machinery Brands in OE & Air jet Spinning

February 2020

Technology Make & Model Country of Origin Year Of

Manufacture

OE

• Schlaforest/Saurer Group

• Autok-312 Germany 2003

• Schlaforest/ Saurer Group

• Autocoro Germany 2007

• Rieter

• Shalaforst Switzerland 1996-2012

• Elitex, Schlaforest

• Bda-20, Se9,se11,se8, Czeck 1987 -2004

Air Jet • Vortex, Muratic Germany 2003 - 2004


Spinning- Age of the Machineries

February 2020

Make Machines Range of machine

manufacturing year

Trutzscheler Blow room, Card, Draw frame 1987-2012

Zinser/ Saurer Group Roving and ring frame 2003-2004

Schlaforest, Oerlikon Roving, ring, open end and winding 1989-2007

Muratec Automatic winding, cone winding, Twister, Doubler 1981-2012

Rieter Blow room to open-end and Blow room to Ring frame 1988-2012

Marzoli Card up to Ring frame 1987-2006

Lakshimi Draw frame 2013

Vouk LAP FORMER to Draw frame 1996-2002

Doge Tech Draw frame 2007

Savio cone winding, Autoconer, cheese winding, Twister, Doubler 2004-2007


Weaving - Preparatory Machineries

February 2020

0%

10%

20%

30%

40%

50%

60%

70%

Direct Warping Sectional Warping Ball/ RopeWarping

32%

65%

3%

Warping % M/C


Age of Weaving Preparatory Machineries

February 2020

Warping Sizing

Make & Model Year of Manufacture Make & Model Year of

Manufacture

ELTEX, Ramallumin,

GAMATEX 1989 -1999

Rotal (380/7 MEZZOLOMARDO-

TN) 1989 - 1994

BENNIGER (CH-

9240), Succker muller (nzb-

d999

1997 - 1998 Ramallumil-legnano 2000

COZGU, JIE JINGJI 2004 Succker muller ( wn322) 1997

Pashant 2010 Tiwan 2019

DEVAN,YH-805 2000 - 2006 Beninnger 1997


Weaving- Machinery Technology

February 2020

0% 10% 20% 30% 40% 50%

Total Air jet Loom

Total water jet Loom

Total Rapier Loom

Total Projectile Loom

Total Terry Loom

Total Jacquard Loom

Total Narrow Weaving Loom

Total Shuttle Loom

Total Hand Loom

14%

24%

46%

1%

4%

[VALUE]

2%

2%

7%

% M/C


Weaving- Machinery Brands

February 2020

0%

5%

10%

15%

20%

25%

30%

35%

Picanol Somet Versamet Tsudakoma Other Brands

32%

26%

14% 12%

16%

% M/c


Knitting- Machinery Technology

February 2020

0.0%

10.0%

20.0%

30.0%

40.0%

50.0%

60.0%

Weft Knitting m/c Warp Knitting m/c Socks Knitting m/c

46.4%

3.2%

50.3%

% M/C


Weaving & Knitting- Age of the machineries

February 2020

Weaving- Looms Knitting

Make/ Model Year of Manufacture Make & Model Year of Manufacture

Picanol 1989, 2002 Pilotelli JVC, Unitex 1999 - 2011

Somet 1997,1981, 2000 Orizio, Terrot,

Vignoni Penta 2014

Versamet 1997 Mayer & CIE,

Pailung 2014

Tsudakoma 1991 Fukuhara/Monarch,

Karl Mayer 1992

SGD788A 2009


Weaving & Knitting- Major machinery suppliers

February 2020

Warping Sizing Weaving-Looms Knitting

Italy Italy Italy China

China Germany China Taiwan

Germany Germany Germany

Belgium


Processing- Brands of the machineries & their Ages

February 2020

Type of Machine Make and Model

Year of

Manufacture

Singing M/c Reggiani, Ostoff-senge 1982-2004

Scouring-Bleaching M/c Textim, Gollera 1972-1983

Mercerizing M/c Textima, Gollera, Comerio 1964-1982

Continuous washing M/c Erbateck, Gollera, 1972-2009

Yarn dyeing M/c Dilmenler, Longclose, Obeim, Galvani,

Obermayer 1972-2009

Fabric Dyeing M/c Thies, Fongs, Beneks, Brazoli, Dilmenler,

Sclavo, Benninger, Henerikson, Monfort 1959-2009

Drying M/c Longlose, Fongs, Omez, Goller,

Unitechsantaluzia, Galvani 1965-1997


Con’t …

February 2020

Type Of Machine Make and Model Year Of

Manufacture

Stenter M/c Bruckner, Monforts,Textima 1969-2004

Calendaring M/c Poltecks, Monforts, Comerioercole 1969-2008

Sanforizing/ compacting M/c Bruckner, Santeks, Tube-tex 1975-1998

Raising m/c Lafer 1987-2004

Shearing m/c Lafer 1987-2004

Printing M/c Reggiani,Rijiecon 1970-2009

Quality Inspection M/c Guvencelik,Simat 1964-2004

Role winding M/c Menschner, Textima 1962-2007


Sewing Machine Brands in Garment Industries

21 February 2020

Juki, 32%

Brother, 18% Golden Wheel,

13%

Daewo, 9%

Typical, 9%

Pegasus, 6%

GEMSY, 4% Kansai , 3%

Unicorn, 2% Rimoldi, 1% Others, 2%


Major Suppliers of Garment Machineries

22 February 2020

Japan, 46%

China, 34%

S/Korea, 17%

Italy, 1% Others, 2%


3. Challenges in the Sector

February 2020


Challenges

24 February 2020

• Lack of spare parts & m/c consumables supply (Almost all are imported)

• Incompetent local accessory/ spare part manufacturers/ modification service center

• Poor maintenance Practices

• High stoppage of machinery by waiting parts from abroad

• Too much waiting time for OEM intervention

• Inability to identify quality spare parts/ accessory sourcing bodies from abroad


Con’t …

25 February 2020

• Limited Trims & garment accessories manufacturers/ suppliers with in the country

• Not aided with software for design, data monitoring & processing (CAD/ CAM/ CIM/ SCM/ ERP)

• Limited full-fledged laboratory testing technology set up

• Inadequate consulting & research institutions in textile machinery technology

• Dependence on cotton based machinery set up

• Obsolete machinery technology base


4. Future Prospects

February 2020


Future Goals of the Sector

27 February 2020

• Maintain above 9.87 % CAGR of the sector to earn the revenue of USD 1.96 billion

at the end of 2025

• Tooling 25% of the sector with state of the art technology machinery

• Achieve 85% machine utilization of the sector

• To achieve 30 % Uster statics yarn quality

• To establish 5 well equipped research institutions with researchers


Machinery Technology Demanded

28 February 2020

Spinning

Machinery for Man-made Filaments & for

Filaments Treatment Machinery For Web Formation, Bonding &

Finishing of Nonwovens & Felting

Bast Fiber Spinning Systems (Jute, Ramie,

Hemp…) And Machines For Wool, silk. Yarn Steaming, Heat Setting & Moistening

& Coating Machineries

Texturizing & Crimping Machineries Machinery related to Technical Textiles

Sewing Thread Machines Recycled Fibers & Yarns Regeneration

Reeling Silk Machinery


Con’t …

29 February 2020

Weaving Knitting

Terry Fabric Weaving, carpet Fabric Weaving,

Jute Fabric Weaving, label Fabric Weaving

Preparatory Machineries For Warp

Knitting & Hosieries

Electronic Dobby, Tufting Machineries Warp Knitting Machines

Automatic Exchange Systems Of Warp & Cloth

Beam & Loom Harness (Quick Style Change) Medical Gauze Knitting Machines

Velvet & Narrow Fabric Weaving Lycra Attachment Base In Knitting

Indigo Warp Dyeing Set Up

Mechanical Jacquard Machines & No Electronic

Jacquards


Con’t …

30 February 2020

Processing

Mercerizing Machines For Yarns & Fabrics Cutting Machines For Velvets & Velveteens

Fiber And Yarn Dyeing Machines Pile Finishing & Air Jet Finishing Machines

Continuous Dyeing & Finishing Machines

For Narrow Fabrics Yarn Printing Machines

Raising Machines For Fabrics Computerized Printing Machines

Heat setting & Carbonizing Machines Digital Printing Machineries (Ink Jet)


Con’t …

31 February 2020

Garment

Automatic Spreading Machines

Automatic & Laser Cutting Machines

Shrinking Machine For Garments

Garment Supplies & Consumables (Sewing Thread, Buttons, Fasteners, Interlinings,

Hangers, Labels, RFID Labels…

Machinery For Garment Finishing ( Stone & Enzyme Washing Machines, Sand

Blasting Machines)


February 2020

• Upgrade/replace obsolete machinery technologies phased by phase

• Establish Polyester manufacturing set up

• Establish Trims & accessory manufacturing factories

• Manufacture/ modify major machine consumables with in the country

• Set up a well organized laboratory facilities

What is expected from Investors side


February 2020

• Strengthening duty free machinery & spare parts privilege

• Restricting duty free access for used machinery based importation

• Promoting the local machine part manufacturers

• Giving due emphasis for bonded input supply warehouse schemes

• Financial support for investment in rehabilitation/ technology upgradation

What is expected from Government side

Thank You

ethiopian scenario in textile machinery...range of machine manufacturing year trutzscheler blow...

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