experion® elevate - honeywell · flexible solutions with experion elevate increased solution...
TRANSCRIPT
© 2017 by Honeywell International Inc. All rights reserved.
Overarching Need1
I have remote distributed assets that
need to be monitored & controlled
© 2017 by Honeywell International Inc. All rights reserved.
Current Challenges Managing a regularly expanding automation system
with less resources
2
© 2017 by Honeywell International Inc. All rights reserved.
Current ChallengesAccess to properly skilled and qualified resources
is challenging and/or expensive
3
© 2017 by Honeywell International Inc. All rights reserved.
Current Challenges
Systems are engineered and deliveredas a whole with a large upfront CAPEX and a big bang acceptance process
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© 2017 by Honeywell International Inc. All rights reserved.
Current ChallengesMaintaining the system to be up to date with
ongoing software upgrades and patches
and regular equipment upgrades
5
© 2017 by Honeywell International Inc. All rights reserved.
Current Challenges
Having Equipment room space…
let alone the costs for cooling, power, UPS, security, …
6
© 2017 by Honeywell International Inc. All rights reserved.
Current Challenges7
“We don’t want to look after a SCADA system
any more. We just want to operate.”
“We can’t get good SCADA people anymore.”
© 2017 by Honeywell International Inc. All rights reserved.
The Experion You Know & Love Lifted to the Cloud
Experion Elevate
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© 2017 by Honeywell International Inc. All rights reserved.
What is Experion Elevate?
Under a Software as a Service agreement
On-Process
Cloud
Hosted
SCADA System
Controlling
geographically
dispersed equipment
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© 2017 by Honeywell International Inc. All rights reserved.
What is Experion Elevate?
On-Process, Cloud Hosted, SCADA System
• Experion SCADA - Proven track record
• Globally Located Large Cloud Provider
• End Device Communications via private VPN tunnels
- Direct end-device connection or
- Customer corporate network…
- All common practice today in markets like oil & gas
• Honeywell owns, supports and maintains software
• Honeywell engineering to provision, configure, commission
• Honeywell performs Experion Elevate changes
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© 2017 by Honeywell International Inc. All rights reserved.
Communications for RTUs/PLCs & Users
Virtual Network
HTTPS via Browser
VPN Gateway
VPN Gateway
Experion Servers
Telco Network
Firewall
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© 2017 by Honeywell International Inc. All rights reserved.
Experion Delivered via a Browser
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Standard
Experion Icons
© 2017 by Honeywell International Inc. All rights reserved.
Experion Station and Configuration Studio in Taskbar
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© 2017 by Honeywell International Inc. All rights reserved.
Experion Station and HMIWeb Display Builder
Experion Elevated to the cloud, grounded by Honeywell’s dependability
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© 2017 by Honeywell International Inc. All rights reserved.
Experion Station Equipment Summary with Operator Lists
Watch the video
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© 2017 by Honeywell International Inc. All rights reserved.
Experion Station Equipment Summary with Operator Lists
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© 2017 by Honeywell International Inc. All rights reserved.
Phone image created by Qeaql-studio - Freepik.com
New Mobile User Application
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© 2017 by Honeywell International Inc. All rights reserved.
SCADA & Experion Elevate
But why have
Experion Elevate?
Why have a SCADA
system?
Field production data
needs to be monitored
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© 2017 by Honeywell International Inc. All rights reserved.
Pressure on locally managed legacy systems
Cloud Growth: Already in Use
Influence from other parts of the business
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Accounting and Financial Systems
Data Storage & Analytics
CRM Systems
PayrollCommunications
Software as a service (SaaS) model for cloud packages
© 2017 by Honeywell International Inc. All rights reserved.
The Value
Secure:
Cyber & Physical
Rapid
Project CycleLower Cost of
Entry: OpEx Potential
Always Latest
Software & Features
No Onsite ‘SCADA
Team’ Less IT
Flexible / Scalable
Best Global
ResourcesAccess
Anywhere
Reliable
ElevateExperion
22
© 2017 by Honeywell International Inc. All rights reserved.
Costs of a Traditional On-Premises System
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Server & Rack Hardware
Server Room Space
Power / Backup Power
Software Licenses
Cooling / Heating
On-site Labor Resources
$
$
$
$
$
$ Software Support
$CapEx Costs
© 2017 by Honeywell International Inc. All rights reserved.
On-Premises Software as a Service
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Server Room Space
Cooling / Heating
Power / Backup Power
Server & Rack Hardware
Software Support
Software Licenses
On-site Labor Resources
Potential OpEx Costs
Existing IT
System Software & Support
Datacenter Hosting &
Support
CapEx costs collapse into
the hosted environment costs
CapEx Costs
© 2017 by Honeywell International Inc. All rights reserved.
Hidden Costs of a Traditional On-Premises System
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Hidden Costs
Net Present Value of CapEx Invest CapEx elsewhere for better investment?
Time to ImplementCloud servers brought online quickly vs ordering, shipping, installation, configuration
Tax Implications CapEx purchased hardware must be depreciated over time
FlexibilityAdding a new server(s) typically requires more than just the server…and what to do with decommissioned servers
SecurityConstantly looking for cyber breaches and other security items like access to servers
ReliabilityOverall system reliability monitoring within all the SCADA software and hardware components
Hardware/Software Maint Hardware & Software updates you have to deal with…
Hardware Refresh/Upgrades You have to purchase & migrate to new hardware…
© 2017 by Honeywell International Inc. All rights reserved.
On-Premises Software as a Service
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Hardware/Software Maint
Hardware Refresh/Upgrades
Net Present Value of CapEx
Tax Implications
Flexibility
Reliability
Security
Time to Implement
Hidden costs move to hosted
solution cost
CapEx money can be
invested elsewhere for
improved return
Potential OpEx Costs
Existing IT
System Software & Support
Datacenter Hosting &
Support
Invest / Interest
Hidden Costs
© 2017 by Honeywell International Inc. All rights reserved.
$$$$$
Costs of a Traditional On-Premises System
27
Server & Rack Hardware
Server Room Space
Power / Backup Power
Software Licenses
Cooling / Heating
On-site Labor Resources
Software Support
CapEx Costs
Hidden Costs
Net Present Value of CapEx
Time to Implement
Tax Implications
Flexibility
Security
Reliability
Hardware/Software Maint
Hardware Refresh/Upgrades
© 2017 by Honeywell International Inc. All rights reserved.
Costs of a Software as a Service System
Experion Elevate
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Potential OpEx Costs
Existing IT
System Software & Support
Datacenter Hosting &
Support
Predictable
$
© 2017 by Honeywell International Inc. All rights reserved.
Flexible Hybrid Solutions
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End-device
Honeywell CloudServices &
Applications
Site A
Internet
Site B
Local Network and Devices
VPN Gateway / Edge Device
Cell modem, VSAT
Telco NetworkEnd-device
Flow computer, PLC, RTU, Other
Flow computer, PLC, RTU, Other
Site n
Local Network and Devices
Central Control
External Client(s)
Https, MFA as required
Clients
Private, Secure Tunnels
Experion A/B
Hardware within Site N could be end-devices, software or Experion
Servers (DSA, PHD collection)...including Clients for
data consumption
Experion Elevate
Experion PKS
© 2017 by Honeywell International Inc. All rights reserved.
Flexible Solutions with Experion Elevate
Increased Solution Options for Data Flexibility
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Full systems within Experion Elevate
• Data gathering, supervisory control & historization
• All HMI access through Elevate
• Connect to end-devices or communication networks
Hybrid solution with Experion PKS & Elevate
• Collect some data at site with local Experion SCADA
• Regulated data
• Local HMI for network outages
• Move other data to Elevate
• DSA for HMI & optional control to Elevate
© 2017 by Honeywell International Inc. All rights reserved.
Predictable Costs | Continual Support | Always up-to-date
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Real-time
SCADA
delivered as a
secure and
scalable
serviceOther Related Sessions:
• Operational Excellence Using Cloud Technologies
Mon 3.50pm, 5 Cibolo, Matt Taylor, Tourmaline Oil
• Experion PKS Orion: The Future of Automation
Tue 1.10pm, 5 Cibolo, Joe Bastone, Honeywell
• Roundtable: SCADA Now, and in the Future
Tue 11.25am, A-B Grand Oaks
• Spotlight Sessions: Experion Elevate SCADA
Tue 1.10pm, Knowledge Center, Pete Rullman
Wed 3.15pm, Knowledge Center, Pete Rullman
ElevateExperion
© 2017 by Honeywell International Inc. All rights reserved.
ControlEdge RTU Process Controller
The Edge into Realizing the utilization of Distributed Assets
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75º70º
© 2017 by Honeywell International Inc. All rights reserved.
ControlEdge RTU Redundant Controller
Redundancy Simplified
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Mixed I/O, 28 channels
Mixed I/O, 28 channels
R140
© 2017 by Honeywell International Inc. All rights reserved.
Use a Redundant Controller
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… better availability
… more uptime
… less eggs in one basket
… when you require
Multi Well PadsOne controller with many wells
Pipeline Compressor Station
High availability required
Pipeline Pump StationHigh availability required
© 2017 by Honeywell International Inc. All rights reserved.
Controller Redundancy Methods
Redundancy Simplified
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• CPU Rack- 2 x CPU
- 2 x Power supply
- 1 x CPM Red Chassis
- 1 x Switch Panel
- 2 x Switch cable
• I/O Rack- 1 x CPU
- 1 x Power supply
- 1 x IO Chassis
- I/O Modules as required
• Others - 2 x Switches
- Network cables
• 1 x Redundant Controller
• Expansion I/O Modules as
required
• 1 x right end plateO
ther
RT
Us
I/O Rack
Switch
PanelCP
U1
CP
U2
PS
PS
Co
mP
S
Switch
Switch
Co
ntr
olE
dg
e
RT
U
© 2017 by Honeywell International Inc. All rights reserved.
Configuring Redundant Controller
No Complicated Programming
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Select Controller Type:
Non-Redundant
Or
Redundant
© 2017 by Honeywell International Inc. All rights reserved.
ControlEdge RTU: System Status Built into Experion
First Class Integration with Automatic Diagnostics – Eliminate the Black Box!
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ControlEdge RTU
specific tabs
Data direct from
ControlEdge RTU
© 2017 by Honeywell International Inc. All rights reserved.
ControlEdge RTU: Radically Simplified SCADA Config
Converts RTU Project into Experion SCADA Points & Maintains
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No more double configuration of controller then SCADA
© 2017 by Honeywell International Inc. All rights reserved.
TASK TIME
Create channel and controller
15 min
Configure & validatepoints (100 points)
5 hrs
Diagnostics
configuration6 hrs
TOTAL 11.25 hrs
BEFORE AFTER
11HOURS
TASK TIME
Configure controller 5 min
Automatically generate
and review points(100 points)
10 min
Diagnostic configuration (Ready out of the box)
0 min
TOTAL 15 min
15MINS
Experion RTU Integration - Workflow Improvement
97% Saving Implementing New Control Strategy
3rd party RTU Integrated
ControlEdge RTU
New Control Strategy
39
© 2017 by Honeywell International Inc. All rights reserved.
TASK TIME
Configure and validatepoints(5 points)
10 min
Download points 2 min
TOTAL 12 min
BEFORE AFTER
3MIN
12MIN
3rd party RTUIntegrated
ControlEdge RTU
TASK TIME
Automatically generate and review points(5 points)
2 min
Download points 1 min
TOTAL 3 min
Update Control Strategy
Experion RTU Integration - Workflow Improvement
75% Saving Implementing Control Strategy Update
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