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NBS Format SpecificationH43 - Metal Composite Panel

Cladding/CoveringTo be read with Preliminaries/General conditions.

122A - Metal Composite Roof Cladding

• Drawing reference(s): _________• Supports: Cold rolled purlins, minimum 1.5mm thick

Bearing width: Minimum 50mmPitch: Min 1.5° or above (Finished roof slope after deflections).

• Manufacturer and reference: Kingspan Limited, roof claddingsystem for standard internal and external non-corrosiveenvironments and Loss Prevention Certification Board certifiedto LPS 1181 Grade EXT-B.

• Test results: LPS 1181: 2003: Part 1: Issue 1, ceiling liningtests: Passed all requirements.

• Panels:Profile reference: KS500/1000 ZIP/Zero ODP/LPCB - Kingzip Insulated StandingSeam Roof Panel.Cover width: 500mm/1000mm External facings:• Material: Aluminium to BS EN 485, BS EN 515,

BS EN 1396, 3105 ALLOY H46.• Thickness: 0.9mm• Finish/Colour: Mill finish Stucco Embossed with lacquer.Internal facings:• Material: Hot-dip zinc coated steel to BS EN 10147.• Thickness: 0.4mm• Finish/Colour: Lining Enamel, colour White.Core insulation: Zero ODP and LPCB certified.Panel thickness: 155mm overall (90mm core)

• End laps: 200mm.• End lap sealant:

• Single line of 50mm x 3mm co-laminate PVC/lowtemperature butyl rubber sealant, Ref: KZ2, site applied atlap in external facings.

• Single line of non-setting gun-grade, Scapa Tapes Ref: 0100 or similar, site applied at lap in external facings.

• Side lap sealant:• Anti-condensation tape, factory applied at butt joint

between panels.• Fasteners: As determined by Clause 220C.

Number and location:• Primary fasteners: As determined by Clause 197A, but with

each panel fixed to every support using stainless steelhalter clip, Ref: KS1-90, located through the side of thepanel with a minimum two fasteners per halter per supportas recommended by cladding manufacturer.

• Secondary fasteners: Stitch external end laps using fivefastenings per panel, located 35mm upslope from end lap,penetrating factory applied stitching plate on underside ofdown slope panel.

KS500/1000 ZIP/Zero ODP/LPCB Standing Seam Roof System Ref No: 1/5.13/LPS-BStandard External and Internal Environments Aluminium External / Steel Liner - LPS Grade EXT-B

• Accessories: Profiled fillers as Clause 300A.• Ridge shroud Ref: KZ4-500A or KZ4-1000A as Cause 310A.• Ridge flashing and profiled fillers to be supported using zed

support Ref: KZ10A as Clause 310A.• Eaves below 4° - Profiled filler, Ref: KZ412-90 and closure

flashing Ref: KZ19A.• Thermal Transmittance (U Value) calculated using the method

required by the Building Regulations Part L2 (England & Wales)and Building Standards Part J (Scotland): 0.25 W/m2K. Thiswill comply with Building Regulations Irish Building Regulationsfor Ireland.

• Air leakage rate of 10m3/hr/m2 at 50 Pa.• Other requirements:• Internal face of panel to be air sealed along the full length by an

unbroken run of 6mm diameter butyl rubber sealant tape, classA, Ref: TB36.

• Side joint to be hand seamed at ridge, eaves and end lapsprior to power seaming in both directions immediately afterpanel is fastened to purlins.

• For roof pitches below 4° - turn up and turn down usingcladding manufacturers supplied tool at ridge and eavesrespectively.

• Cladding contractor to be given installation training atKingspan.

185A Performance Compliance • Verification: The system has independent accreditation for the

long-term thermal performance, structural performance, airleakage, weathertightness, condensation risk and durability.

• Verifying authority: British Board of Agrément. Certificatenumber 04/4181 dated: 15th December 2004.

197A - Attachment• Determine the number and location of cladding fasteners

recommended by the cladding manufacturer to resist windloads calculated in accordance with BS 6399: Part 2 StandardMethod and BS 5427: Part 1.

• Calculate wind loads on roof and wall cladding appropriate tolocation, exposure, roof height, building shape and size inaccordance with BS 6399: Part 2 Standard Method and BS5427: Part 1.

Basic wind speed (Vb): ___ m/sAltitude factor (Sa): ___Direction factor (Sd): ___Seasonal factor (Ss): 1Probability factor (Sp): 1Terrain and building factor (Sb): ___External and internal size effect factors (Ca): 1External pressure coefficients (Cpe): As determined fromBS 6399: Part 2, Clauses 2.4 and 2.5.Internal pressure coefficients (Cpi): As determined fromBS 6399: Part 2, Clause 2.6.Dominant opening: _________

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220C - Fasteners• Recommended Manufacturers:

UKSFS Intec Limited, tel: 0113 208 5500EJOT UK Limited, tel: 01977 687 040Mage Fasteners Limited, tel: 01451 822 777Ash & Lacy Building Systems Limited, tel: 0121 525 1444

IrelandSFS Intec Ltd, tel: 01 457 3300EJOT Ecofast Ltd, tel: 01 451 9900Mage Fasteners Limited, tel: 045 438 864

• Halter fasteners:Self drilling, self tapping screws.Type(s), size(s) and drilling capacity: As recommended byfastener manufacturer to suit type and thickness of supports,and thickness of cladding panels.Screw material: Grade 304 austenitic stainless steel.Washer material: Grade 304 austenitic stainless steel.Heads: Not coloured

• End lap stitchers: Self drilling, self tapping screws with bondedwashers.Screw material: As primary fasteners.

• Secondary fasteners: Stitching screws with bonded washers.Screw/washer material: As primary fasteners.Washer size: 19mm diameter.Heads: Coloured plastic heads.

• Flashing fasteners: Stitching screws with bonded washers.Screw/washer material: As primary fasteners.Washer size: 14mm diameter.Heads: Low profiled heads to match colour of the flashing.

223 - Prevention of Electrolytic Action• Isolating tape: PVC• Location: To contact surfaces of supports and sheets of

dissimilar metals.

275 - Continuity Thermal Insulation• Junctions between the roof panel system and

walls/penetrations insulated with PIR board insulation any gapsfilled with Alfasbond FR or similar fire rated gun applied canisterurethane insulation.

• Placement: Secure and continuous with cladding/coveringinsulation.

300A - Profiled Fillers• Drawing reference(s): _________• Manufacturer and reference: Premier Sealant Systems Limited

Ref: E25 or similar, type to suit cladding profile.Material: EPDM foam.Colour: Black.

• Fixing: Seal the top, bottom and sides of each profiled filler witha single line of non-setting gun-grade, Scapa Tapes, Ref: 0100or similar.

• Locate where shown on drawings and wherever necessary toclose off corrugation cavities from the inside and outside of thebuilding. Ensure a tight fit and leave no gaps.

310A - Purpose Made Cold Formed Metal Accessories - External

• Drawing reference(s): _________• Material/finish: As external face of cladding.

Thickness: 0.9mmColour: To match external face of cladding.Workmanship as section Z11.

• Fixing: Stitch to external face of panels at 400mm centresusing secondary fasteners as specified for the claddingsystem. Only one flashing end to be stitched to butt strap anda 3mm gap should be left between flashing ends.

• Sealing: Single line of 20mm wide x 3mm thick butyl rubbersealant tape, class A, Ref: TB36, site applied between flashingand panel.

311A - Purpose Made Cold Formed Metal Accessories - Internal

• Drawing reference(s): _________• Material/finish: As internal face of cladding.

Thickness: 0.4 mmColour: White.Workmanship as section Z11.

• Fixing: Stitch to internal face of panels at 450mm centres usingsecondary fasteners as specified for the cladding system.

• Sealing: Single line of 6mm diameter butyl rubber sealant, class A, Ref: TB36, site applied between flashing and panel.

• End laps to be air sealed with Vapourflex or similar or non-curing mastic, Scapa Tapes, Ref: 0100 or similar.

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Detail 1 - Side Lap

Detail 3 - Fastener Locations

Detail 2 - End Lap

Detail 4 - Ridge Detail


Halter

Gun-grade sealant

Tail stitcher

Factory fitted plate

Gun-grade sealant

Halter fasteners

200mm end lap

35mm

50mm x 3mm co-laminate end lap sealant

Air seal - 8mm Ø butyl rubber sealant


With roof slopes below 4º Ridge panels mustbe turned up on site prior to fitting

Site applied Alfasbond or similarfire rated (FR) canister insulation

Liner flashing with 150mm end-laps and sealed

Ridge flashing

EPDM ridge filler

75 mm 66 mm

Note: For curved end lap details contact Kingspan Technical Design Bureau.

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Halter

Factory applied anti-condensation seal

Halter at side joint

Shroud over profiled filler

*Note: For construction details for Ireland please contact Kingspan Technical Services Department on 042 96 98500


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SFS Intec Fasteners

EJOT Fasteners

Product: Aluminium - KS500/1000 ZIP Standing Seam Roof System

Core Austenitic Stainless Steel Fasteners

Thickness (All Building Classifications) Frequency Per Clip

(mm) Hexagonal Head KS500 ZIP KS1000 ZIP

Cold Rolled 90 SX5/18-5,5x38 Less than 1.8mm = 3 Less than 1.8mm = 41.5-3mm Over 1.8mm = 2 Over 1.8mm = 3

Hot Rolled 90 SX14/38-5,5x61 2 24-14mm

Timber 90 TDA-S-6,5x76 2 2*

Pre-drill 4mm pilot hole in panel/timber

*Only 2 fasteners can be used into timber and the working pullout value of the fastener from timber may dictate the span of the panel rather than the load-span table.The cladding contractor should check this with the fastener supplier. A safety factor of 3 should be used to give the working load of fasteners from timber.

End lap stitching fasteners

SX3/15-L12-S19-5.5x38 5 per end lap 10 per end lap

Stitcher fasteners for steel and aluminium flashings, shrouds etcSXL2-L12-A14-5,5x22 (x colour) Irius head (powder coated where applicable)

PurlinType & Thickness

Product: Aluminium - KS500/1000 ZIP Standing Seam Roof System




Cold Rolled 90 JT3-3 6.3x50 2 31.5-3mm

Hot Rolled 90 JT3-12 5.5x67 2 24-12mm

Timber 90 JT3-2 6.5x80 2 2*

*Only 2 fasteners can be used into timber and the working pullout value of the fastener from timber may dictate the span of the panel rather than the load-span table.The cladding contractor should check this with the fastener supplier. A safety factor of 3 should be used to give the working load of fasteners from timber.


JT3-FR6 5.5x35 S19 5 per end lap 10 per end lap

Stitcher fasteners for steel flashings, shrouds etc

JT3-FR-2H 4.8x19 S14

Stitcher fasteners for aluminium flashings, shrouds etc

JT3-FR-2H 6.3x25 S16






Cold Rolled 90 7516/63/047/E 2 31.5-1.6mm

Cold Rolled 90 7517/63/047/E 2 31.8-2.5mm

Hot Rolled 90 7530/55/062/E 2 24-12.5mm

Timber 90 7571/55/070/E 2 2*

*Only 2 fasteners can be used into timber and the working pullout value of the fastener from timber may dictate the span of the panel rather than the load-span table.The contractor should check this with the fastener supplier. A safety factor of 3 should be used to give the working load of fasteners from timber.


7110/55/038/E/S19 5 per end lap 10 per end lap

Stitcher fasteners for steel flashings, shrouds etc

7140/48/020/E/R10

Stitcher fasteners for aluminium flashings, shrouds etc

7140/63/022/E/R10

• The load span tables for the Kingzip insulated standing seam roof panel system are generally dictated by the structural performance of the halters which have a working load of 1) 3.1kN for the KS500 Kingzip panel and 2) 5.1kN for the KS1000 Kingzip panel.

• The fastener quantities above are minimum and are to be used as broad guidelines only. With the Kingzip panel, (as with any other panel), design suction loads on the roof cladding should becalculated and issued by the Project Engineer. The uplift load can then be calculated for the purlin spacing and applied to the individual halter. This calculation will give the required quantity offasteners per halter. The design suction loads to local areas of roof such as verges, ridge and eaves can be considerably more than general areas and must also be checked against thefastener arrangement.

• Individual fastener performance values can be obtained from the fastener supplier. Note that when talking directly to a fastener supplier a customer should be aware that the supplier may/willbe talking about a fastener’s ultimate structural characteristic performance and not the working load which will be half of the ultimate as recommended in BS 5427: Part 1: 1996 Annex B.

• Thinner purlins may mean lower fastener pull-out values from the purlins under wind uplift. This may then require the use of additional fasteners. The fastener pull-out values could actuallydictate closer purlin spacings than usual. With purlins of thickness less than 1.5mm, please contact the Kingspan Technical Design Bureau at the earliest opportunity.

• Note that there will be instances where an alternative fastener or pre-drilling will be required, for example, where a gutter wing rests over a purlin. Please contact the fastener supplier for advice.Contact for further advice: Kingspan Technical Design Bureau on UK Tel: 01352 716101, Fax: 01352 716111, Ireland Tel: 042 96 98529, Fax: 042 96 98583.

MAGE FastenersProduct: Aluminium - KS500/1000 ZIP Standing Seam Roof System


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Side & End Lap Details

Side Lap Detail

KS500 ZIP End Lap - Fastener Locations

Locations forend lap screwsthrough endlap intostitching plate

Factory applied anti-condensation seal

500mm cover width

Halter fasteners:KS500 ZIP 2 fasteners

KS1000 ZIP 3 fasteners(minimum)

Gun-grade sealant

Tail stitcher


KS500 Halter

Gun-grade sealant

200mm end lap

35mm


KS500 Halter



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End Lap Details

Ridge Detail


Air seal - 8mm bead of gun-grade sealant,Scapa Tapes Ref: 0100 or similar

# Shroud over profiled filler.Shroud stitched to each panelwith sealed stitching screws

With roof slopes below 4º ridge panelsmust be turned up on site prior to fitting

Ridge flashing stitched toshroud @ max 400mm c/cs

and bed on 20mm x 3mmbutyl rubber sealant

75 mm

66 mm

EPDM ridge filler: KZ3-500 for 500 wide panelKZ3-1000 for 1000 wide panel bed in 5mm

(generous) bead of Scapa Tapes, Ref: 0100 orsimilar non-curing mastic ensuring no visible

gaps between panel profile and filler

KS1000 ZIP End Lap - Fastener Locations

1000mm cover width

KS1000 ZIP End Lap Detail

Gun-grade sealant

Tail stitcher


KS1000 Halter

Gun-grade sealant

200mm end lap

500mm

35mm


KS1000 Halter

Site applied Alfasbond or similarfire rated (FR) canister insulation

Note: KS1000 halter onlyused at intermediatepurlin positions. UseKS500 halter at eaves,ridge hips etc.

Liner flashing with 150mm end-laps and sealed


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External Gutter

Site applied Alfasbond or similar fire rated (FR) canister insulation

20 x 3mm butyl rubber sealant under gutter support


Air seal - 6mm Ø bead ofgun-grade sealant

100mm

35mm

Liner side joint locallysealed with Scapa Tapes0100 or similar gradenon-curing mastic

Eaves beam

KS1000 MR/LPCB horizontally laid

Joint filler bed in ScapaTapes 0100 orsimilar grade non-curing mastic

PIR insulation boardSite applied Alfasbond or similar fire rated (FR) canister insulation

Air seal - 6mm Ø nominal gun-grade sealant

Parapet flashing with 150mm sealed butt straps

AWP filler bed in Scapa Tapes 0100 or similar grade non-curing mastic

KS1000 MR/LPCB vertically laid


Air seal - 8mm bead of gun-grade sealant, Scapa Tapes

Ref: 0100 or similar

100mm

60mm

Air seal - 6mm Ønominal gun-gradesealant

KS1000 MR/LPCBhorizontally laid

Liner side joint locally sealedwith Scapa Tapes 0100 or

similar grade non-curing mastic

Building Regulations Part L2 Thermal Data

fmin = 0.95 Ψ = 0.13 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.


0.25 W/m2K gutter fmin = 0.74 Ψ = 1.33 W/mK0.35 W/m2K gutter fmin = 0.71 Ψ = 1.18 W/mK0.35 sole width 300mm and depth 150mm, values for other widths availableon request. The above values are only applicable to the components on thisdetail. Changes to the components will have an effect on the given values.

2mm external non-thermallybroken factory made gutterwith PIR insulation to 0.25 or0.35 W/m2K U-value

Eaves Details*

Parapet Detail - Boundary Wall Gutter

Top sheetturned downon site withroof pitchbelow 4˚

600mm long gutter support armfixed over panel crown and also tomiddle of panel cover width withKS1000 ZIP

KZ12-90 EPDM joint filler tosuit KS500/1000 ZIP 90mm

panel at eaves/gutter



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Verge Details

Verge Detail - Start

PIR board insulation withAlfasbond or similar fire rated (FR)canister applied insulation to fillany gaps if required to maintaincontinuity of insulation

20 x 3mm butyl rubber sealant

Fix flashings at max 400mm centres

Cleader angle by steel sub-contractor withair seal Vapourflex or similar sealant

applied at joints

Purlin

KS1000 ZIP insulated roof panel


4mm Ø butyl rubber sealant




Direction of lay

75m

m

Verge flashing with 150mmsealed butt straps Note: for aluminium flashingsallow for expansion/movement# Flashing max unstiffened legwidth 250mm

Air seal - 8mm bead of gun-grade sealant, Scapa 0100 or similar


Verge Detail - End

Fix flashings at max 400mm centres

Air seal - 8mm bead of gun-grade sealant, Scapa Tapes Ref: 0100 or similar

Cleader angle by steel sub-contractor with airseal Vapourflex or similar sealant applied at joints

KS1000 ZIP insulated roof panel

Purlin

Air seal - 6mm Ø bead of gun-grade sealant

PIR board insulation with Alfasbond orsimilar fire rated (FR) canister applied

insulation to fill any gaps if required tomaintain continuity of insulation

4mm Ø butyl rubber sealant





Direction of lay

Verge flashing with 150mmsealed butt straps

Note: for aluminium flashingsallow for expansion/movement.

# Flashing max unstiffened leg width 250mm



Curved Roof Details For Coated SteelCurved Roof Panel Layout Sequence

Ridge panel with end lapat each panel end

Downslope

Upslope

Panel 2(Crown)

Panel 1

(Eaves)Panel 3(Eaves)

Building width of between 70m to 100m approx.

Panel length (L)

Minimum 150m radius (R)

Lap angle minimum1.5˚ after deflections

Generous (approx 5mm Ø bead) gunapplication on site of Scapa Tapes, Ref: 0100or similar non-curing sealant to rounded part ofupstand ensuring the bead meets the KZ2 seal

Generous (approx 5mm Ø bead) gun application on site ofScapa Tapes, Ref: 0100 or similar non-curing sealant to

rounded part of upstand ensuring the bead meets the KZ2 seal


Factory fitted end lap plate

200mm end lap

Nominal bearing top panel 50mm

35mm

10mm 10mm

Low profile headed fastener with 19mm Ø stainless steel washer.Fastener to be stainless steel for aluminium panels/coastal or extendedwarranty requirements. Thread type to suit end lap plate. One fixing pertrough i.e 5 fixings per panel end lap

Kingspan KZ2 50 x 3mm co-laminatePVC/low temperature butyl end-lap seal,site applied, ensuring seal is pushed intoall profiles (with grey PVC face-up). Seal taken up upstands and stopped at round part of keyhole profile

10 x 150 x 10 x 1.6mm thick galvanised steelextension channel to give greater bearing forcurved roof end lap tolerances accumulation

KS1000 Curved Roof - End Lap Detail

Generous (approx 5mm Ø bead) gunapplication on site of Scapa Tapes, Ref: 0100or similar non-curing sealant to rounded part ofupstand ensuring the bead meets the KZ2 seal


Factory fitted end lap plate

200mm end lap

Nominal bearing top panel 50mm

35mm

10mm 10mm

Low profile headed fastener with 19mm Ø stainless steel washer. Fastenerto be stainless steel for aluminium panels/coastal or extended warrantyrequirements. Thread type to suit end lap plate. One fixing per trough i.e 10 fixings per end lap

Kingspan KZ2 50 x 3mm co-laminatePVC/low temperature butyl end lap seal,site applied, ensuring seal is pushed intoall profiles (with grey PVC face-up). Seal taken up upstands and stopped at round part of keyhole profile

10 x 150 x 10 x 1.6mm thick galvanised steelextension channel to give greater bearing for

curved roof tolerances accumulation

KS500 Curved Roof - End Lap Detail

Generous (approx 5mm Ø bead) gun application on site ofScapa Tapes, Ref: 0100 or similar non-curing sealant to rounded

part of upstand ensuring the bead meets the KZ2 seal

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Temporary Fix Rivet or Flat Head Fastener

Temporary Fix Rivet or Flat Head Fastener



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Roof PenetrationsPenetrations and junctions as well as architectural features canbe dealt with by the following alternative measures dependantupon desired aesthetic finish as well as budget.

Site WeldingOn-site TIG welding of aluminium Kingzip end laps, upstands,soil vent pipe penetrations, hips, hip valleys and other featurescan be carried out by the following experienced companies.It is always necessary with standing seam systems to considerthe design, logistics, co-ordination and cost ofpenetrations/features at an early stage. Early contact with arecommended company by the designer and subsequentcladding installation contractor is necessary to ensure theproject proceeds smoothly, safely and to budget, and toensure co-ordination with other trades.

Sureweld & Roof LtdBall Mill Top, Hallow, Worcester WR2 6LSTel: 01905 641104, Fax: 01905 641135Email: [email protected]: Darren Powell, Director

Profix Roofing Systems LtdReginald Road Industrial EstateUnit 4-5 Brindley Road, Sutton St. HelensMerseyside WA9 4HYTel: 01744 814141, Fax: 01744 811118Email: [email protected]: Andy Allanson, Director

Site Installed SoakersThe following companies can provide colour coated soakers,upstands, sleeves flashings and features with proven long termweathering performance and to suit aluminium or coated steelKingzip insulated standing seam panels. Again, early contactwith a recommended company by the designer andsubsequent cladding installation contractor is necessary toensure the project proceeds smoothly, safely and to budget,and to ensure co-ordination with other trades.

"Aperture PU or Aperture 185 Seamless Cold AppliedSystems" from:-

ApertureUnit 0, Springfield Trading Estate,Samuel Street, Failsworth,Manchester M35 OGATel: 0161 681 4455, Fax: 0161 688 8625Email: [email protected]: Michael Philbin, Operations Manager

"GRP System of Standard and Purpose Made Weathering"from:-

Jones & Woolman (UK) LtdCroxtalls Road, Bloxwich, Walsall, West Midlands WS3 2XUTel: 01922 712111, Fax: 01922 712539Email: [email protected]: Darren Jones, Sales Director

Tool Hire from:-

Blue Sky Access LtdPO Box 4686Henley on Thames, Oxfordshire, RG9 2ZSUK - Tel: 07776 257858, Fax: 01829 345267Email:[email protected]: Richard Kyte

MAK FastenersIreland - 01 451 9900Contact: Michael McDonald Jr

Installation contractor training and information is availablethrough our Field Services Department UK - Tel: 01352 716100Ireland- Tel: 042 96 98500

Power Seamer

Eaves Seam Starter Tool


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Kingspan LimitedUK: Telephone: +44 (0) 1352 716100 Fax: +44 (0) 1352 710161 Email: [email protected]

Ireland: Telephone: +353 (0) 42 96 98500 Fax: +353 (0) 42 96 98572 Email: [email protected]

Details for the following countries; Australia, Belgium, China, Czech Republic, Germany, Hungary, Netherlands, Poland, Singaporecan be found by visiting our website www.kingspanpanels.com or our group website www.kingspan.com

KS1000 RTRoof Tile

KS1000 XDX-dek® LongSpan

KS1000 LPLo-pitch

KS1000 TSTile Support

KS500/1000 ZIPKingZIP®

KS1000 RWTrapezoidal

KS1000 SFSecret Fix

KS1000 CRCurved

KS1000 RWTrapezoidal

KS600, 900 & 1000 LSLongSpan

Kingspan Insulated Roof, Wall & Facade Systems

Roof Systems

Wall & Facade Systems

KS600, 900 & 1000 MRMicro-Rib

KS600, 900& 1000Optimo™

KS600, 900& 1000 EBEuro-Box

KS600, 900& 1000 FL-SFlat (Stucco)

KS1000 ThermatileTile HangingSystem

KS600, 900 & 1000 MMMini-Micro

KS600, 900 & 1000 CXConvex

KS600, 900 & 1000 WVWave


for more information on kingspan insulated panels visit ... zip/zero odp/lpcb standing seam roof...

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