funcional coatings and inks · 2018. 12. 12. · inks give packaging improved propertied, usually...
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FUNCIONAL COATINGSAND INKSFUNCTIONAL AND INTELLIGENT SURFACES RESEARCH GROUP
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ITENE – AREAS AND SERVICES
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FUNCTIONALS COATINGS AND INKS. SMART PACKAGING
Coatings and inks formulation with specific properties (conductive,indicator, barrier (OTR/WTR), repelent, environmental friendly, bio…)
Printing techniques and deposition systems in different materials (spray,encapsulation, superficial treatments, etc…)
PRINTING TECHNOLOGIES FOR MATERIALS DEPOSITION WITH FUNCTIONAL PROPERTIES
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¿WHY FUNCITONAL COATINGS AND INKS?
Cost savings
MAIN REASONS
Functional coatings and inks give packaging improved propertied, usually leading to anincrease of product line profitability and improvedsustainability.
Food waste reduction, foodsafety, interaction withconsumer and brandpositioning are the maindrivers for improvedproperties packaging implementation.
Sustainability
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Brand positioning
Sustainability
Improve foodsafety
Preservativesreduction
Shelf lifeincrease
Prevent foodspoilage
¿WHY FUNCITONAL COATINGS AND INKS?DRIVERS
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FUNCTIONAL
PRINTING
COEXTRUSION
LAMINATION
STEAM
DEPOSITION
EXTRUSION
¿WHY FUNCITONAL COATINGS AND INKS?SIMPLIFYING
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Intelligent packaging to identify product and track temperature.
Technology to imporve safety,
transparency and guarantee
quality in Frozen product
logistic chain. Tag inks that
will reveal when the cold
chain has been broken.
FUNDS:PARTNERS:
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Global and centralized system for autentification, Using smartphones to authentificate added value products and documentation
Development of an authenticity system
based on antena printing in paper based
substrates for pharmaceutical products and
oficial documentation
FINANCING:PARTNERS:
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Development of indicators of time and temperature for refrigerated products.
Time-temperature indicators printed on the
package, to control possible breaks in the cold
chain of refrigerated storage products.
FINANCING:PARTNERS:
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Development of flexible, sustainable, active
and intelligent packaging, which extends
product’s shelf-life. Improving safety and
reducing waste
PARTNERS: FINANCIACIÓN:
Development a freshness indicator for
beef products
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Freshcode. Smart Freshness
PARTNERS: FINANCIACIÓN:
Exclusive new indicator. The Freshcode is a
unique visual indicator, the only one of its kind on
the market that displays the guaranteed real
freshness of packaged chicken breasts.
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Development of susceptors in paper based substrates
Desarrollo de un sistema de autenticidad
basado en la impresión de antenas sobre
sustrato celulósico para envase
farmacéutico y seguridad documental
FINANCING:PARTNERS:
Ink formulation Lab scalevalidation
Semi-industrialscale-up Pilot trial
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MICROWAVE SUSCEPTORSHOW IT WORKS
SUSCEPTOR INKS
• Alternative to metallized PET• Turn microwaves into heat• Regulate cooking in microwave packaging
Fat barrier paper
Aluminium
PET film
Kraft paper
Metallized PET Printed susceptor ink solution
Fat barrier paper
Conductive ink
Kraft paper
Expensive Hard to
recycleCost
effective
Recyclable
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BARRIER IMPROVEMENT (O2,H2O,FATS)THE CONCEPT
HYBRID COATING WITH LAMINAR LAYERS
• Exfoliation within the coating material• Slow gases and other substances flow ratio• Makes it difficult for gases to go through
Improved barrier on plastic materials
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CRITERIA
Printingtechnique
OTR, WVTR Ink supplyg/m2
Dry process
Cost Anchorage Legislation
BARRIER IMPROVEMENT (O2,H2O,FATS)
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REGULATORY LEGISLATION.
EFSA RISK EVALUATION & AUTHORISATION PROCESS
PETITIONING SUMMARY DATA SHEET (“P-SDS”)
Substanceselection
physico-chemicalproperties
Definingexpected
use
Substanceauthorisat.
Migrationtests
Residual content
Microbiolog. Properties
Toxicologic. data
ITENE has experience getting the approval for food contactsubstances by EFSA.
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EQUIPMENT/PILOT LINES
LABSTAR – BEAD MILL Three roll mill EXAKT 80 E
FUJIFILM Dimatix MaterialsPrinter DMP-2850
ROTARY KOATER PRINTING TOTPRINT Screen printingmachine
SOBRE ITENE
Formech HD686, vacuumforming machine
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FUNCTIONALS COATINGS AND INKS. PRINTING TECHNIQUES.
Meter bars aplicator
Flexo/Gravure
Screen printing
Inkjet
Roll to roll printing and laminationequipment
More equipment is coming soon
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Agitator Bead Mill LabStar enables scientific academic work on difficult research and
development tasks and impresses with its easy handling. The grinding results with
finenesses down to the nanometer range allow an exact scale-up to production size
machines
• Lot sizes between 1 and 7 liters.
• Results extrapolated to industrial equipment
• The materials inside the grinding chamber can be very varied, adapting to the
different natures and compositions of the products
• Equipment designed to work with inks of any base (water, solvent, UV, etc).
LabStar – Bead mill
EQUIPMENT/PILOT LINES
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Three roll mill EXAKT 80 E
• Electronically controlled three roll mill
• Electronic control of the distances between
rollers, speed, shear force
• 3 different nip guards
• 85 mm
• 170 mm
• 200 mm
• 0.02-20 throughput liters/hour
EQUIPMENT/PILOT LINES
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Formech HD 686, fully autimatic vacuum forming machine
EQUIPMENT/PILOT LINES
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Rotary Koater Printing
• Coating and printing systems easily
interchangeable
• Infra red and ultra violet drying/curing
• Corona treater, from VETAPHONE.
• Web widths up to 305mm, with a speed range
of 0.4 to 100 metres per minute
• Printing/coating processes available are:
• Gravure
• Reverse gravure
• Slot die
• Meter bar
• Flexographic
• Laminating
The Rotary Koater, a pilot printing, coating and laminating system that is an ideal system
for those faced with daily coating/laminating challenges. As a research and development
tool it enables the manufacturer, the printer, the converter and others, to undertake R &
D on an economical scale and under precisely controlled conditions. It can be used to
test different formulations, substrates and processes. It is also highly effective as
production machine for the small-scale production of specialized materials.
EQUIPMENT/PILOT LINES
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TOTPRINT Screen printing machine
• Semiautomatic parallel lifting machine
• Adjustable print height form 0 to 10 cm
• Print format: 50 x 70 cm
• Velocity: 800 print / hour
EQUIPMENT/PILOT LINES
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FUJIFILM Dimatix Materials Printer DMP-2850
Ideal applications for the materials printer
include:
• Material and fluid development and
evaluation
• Prototype and sample generation
• Fluid and substrate interactions evaluation
• Product development
• Optimization and evaluation of digital patterns
The DMP-2850 allows the deposition of fluidic materials on an 8x11 inch or A4 substrate,
utilizing a disposable piezo inkjet cartridge. This printer can create and define patterns
over an area of about 200 x 300 mm and handle substrates up to 25 mm thick with an
adjustable Z height. The temperature of the vacuum platen, which secures the substrate
in place, can be adjusted up to 60°C.
EQUIPMENT/PILOT LINES
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CHARACTERIZATION EQUIPMENT
Dataphysics OCA Mod: OCA15E
• Contact angle measurements and drop
shape analysis
• Software modules
• SCA 20 — contact angle
• SCA 21 — surface free energy
• SCA 23 — liquid bridge analysis
Lumifuge
• Perform physically accelerated, direct and
efficient stability testing and ranking of your
formulations
• Can measure dispersion stability directly
instantaneously across your whole sample.
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CHARACTERIZATION EQUIPMENT
Sigma 702, force tensiometer
• Surface and interfacial
tension measurements (Platinum Du Noüy
ring, Platinum Wilhelmy Plate), manual
determination of Critical Micelle
Concentration (CMC) and density
measurements
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CHARACTERIZATION EQUIPMENT
RFID Pilot Line
RFID
conveyor belt
RFID truck
portal
Pallet
identification
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PARQUE TECNOLÓGICO. C/ ALBERT EINSTEIN, 1. 46013. VALENCIA. SPAIN
More information: www.itene.com