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  • 8/16/2019 Gas–Solid Flow and Heat Transfer in Fluidized Beds With Tubes Effects of Material Properties and Tube Array Settings

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    Gas–solid  ow and heat transfer in  uidized beds with tubes: Effects of 

    material properties and tube array settings

    Q.F. Hou ⁎, Z.Y. Zhou, A.B. Yu

    Laboratory for Simulation and Modelling of Particulate Systems, School of Materials Science and Engineering, The University of New South Wales, Sydney, NSW 2052, Australia

    Laboratory for Simulation and Modelling of Particulate Systems, Department of Chemical Engineering, Monash University, Clayton, VIC 3800, Australia

    a b s t r a c ta r t i c l e i n f o

    Available online xxxx

    Keywords:

    Computational uid dynamics

    Discrete element method

    Tube array

    Fluidization

    Heat transfer

    Theeffects of material properties andtube array settingson gas–solid ow andheat transfer characteristics inu-

    idized beds with tubes are investigated by the combined approach of computationaluid dynamics and discreteelement method, incorporated with heat transfer models. First, the effect of material properties is illustrated by

    considering cohesive and non-cohesive powders with different particle sizes. The contributions of different heat

    transfer mechanisms are discussed at two tube temperatures. Signicant differences of gas–solid  ow between

    cohesive and non-cohesive powders are observed. The results reveal that conductive heat transfer between a

    uidized bed and a tube is dominant for small cohesive particles while convective heat transfer is dominant

    for large non-cohesive particles. Then, the uniformity of particle velocity and temperature elds is analyzed. It

    is shown that material properties and gas velocity affect the uniformity of particle velocity and temperature in

    a complicated manner. Finally, the effect of tube array settings is examined in terms of two geometrical param-

    eters for both in-line and staggered settings. Complicated gas–solid ow and heat transfer characteristics are

    observed. An effort is made to link macroscopic observations to microscopic information such as local porosity

    and contact number between  uidized particles and tubes. The  ndings should be helpful for the optimization

    of operation and design of  uidized systems with tubes.

    © 2015 Elsevier B.V. All rights reserved.

    1. Introduction

    Fluidized bed reactors are widely used in industries mainly due to

    their high heat and mass transfer capability. Immersed surfaces such

    as vertical or horizontal tubes,ns, and water walls are usually adopted

    to control  ow and heat transfer. Heat transfer performance is affected

    by many factors such as material properties of gas and solid phases,

    geometrical settings and operating conditions. In the past, many macro-

    scopic studies have been carried out in this  eld, leading to the formu-

    lation of various correlations to determine the heat transfer coef cient

    (HTC) of   uidized beds as, for example, summarized by Kunii and

    Levenspiel [1] and Molerus and Wirth  [2]. These correlations have

    shown their value in solving some practical problems. However, the

    predictions by some correlations show signicant differences partly

    due to negligence of certain parameters and unknown experimental

    set-up and conditions [3]. To produce equations that can be generally

    applied to different systems, microscopic understanding of   ow

    and heat transfer mechanisms at a particle scale is helpful. Such under-

    standing can be obtained through experimental and/or numerical

    approaches. In recent years, experimental examination of the heat

    transfer at a particle scale has been attempted by various investigators,

    often doneby measuring the temperature evolution of a tracing particle

    [4–6]. The resulting information is useful for fundamental understand-

    ing and model validation. To generate a more comprehensive picture

    of heat transfer, in recent years numerical studies have been carried

    out for various uidized systems based on the combined computational

    uid dynamics (CFD) and discrete element method (DEM) approach

    [7–21]. The models developed vary in some details and have different

    advantages and limitations. However, they all demonstrate that the

    combined CFD–DEM approach, incorporated with heat transfer models,

    is an effective technique for investigating heat transfer in  uidized

    systems at a particle scale.

    Fluidization andrelated heat transfer behaviors vary with thetype of 

    powders as classied by Geldart [22]. However, most of the previous

    investigations are focused on large particles. Only a few investigators

    studied heat transfer characteristics of  ne particles theoretically or

    experimentally, focusing on macroscopic HTC of packed beds rather

    than   uidized beds   [23–29]. Di Natale et al.   [24]   found that HTC

    between a  uidized bed of  ne particles and an immersed spherical or

    cylindrical surface increases with the increase in particle Archimedes

    number (which is a function of particle density and size, and  uid

    density and viscosity). Recently, heat transfer between a tube/probe

    and a  uidized bed has been investigated by the combined CFD–DEM

    Powder Technology xxx (2015) xxx–xxx

    ⁎   Corresp onding author at: Laboratory for Simulation and Modelling of Particulate

    Systems, Department of Chemical Engineering, Monash University, Clayton, VIC 3800,

    Australia. Tel: + 61 3 99050845.

    E-mail address: [email protected] (Q.F. Hou).

    PTEC-10888; No of Pages 13

    http://dx.doi.org/10.1016/j.powtec.2015.03.028

    0032-5910/© 2015 Elsevier B.V. All rights reserved.

    Contents lists available at ScienceDirect

    Powder Technology

     j o u r n a l h o m e p a g e :  w w w . e l s e v i e r . c o m / l o c a t e / p o w t e c

    Pleasecitethis article as: Q.F.Hou,et al., Gas–solidow and heat transferin uidized beds with tubes:Effects of material properties andtube arraysettings, Powder Technol. (2015), http://dx.doi.org/10.1016/j.powtec.2015.03.028

    http://dx.doi.org/10.1016/j.powtec.2015.03.028http://dx.doi.org/10.1016/j.powtec.2015.03.028http://dx.doi.org/10.1016/j.powtec.2015.03.028mailto:[email protected]://dx.doi.org/10.1016/j.powtec.2015.03.028http://www.sciencedirect.com/science/journal/00325910http://www.elsevier.com/locate/powtechttp://dx.doi.org/10.1016/j.powtec.2015.03.028http://dx.doi.org/10.1016/j.powtec.2015.03.028http://www.elsevier.com/locate/powtechttp://www.sciencedirect.com/science/journal/00325910http://dx.doi.org/10.1016/j.powtec.2015.03.028http://localhost/var/www/apps/conversion/tmp/scratch_6/Journal%20logomailto:[email protected]://dx.doi.org/10.1016/j.powtec.2015.03.028

  • 8/16/2019 Gas–Solid Flow and Heat Transfer in Fluidized Beds With Tubes Effects of Material Properties and Tube Array Settings

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    approach [11,12,14]. The contributions of different heat transfer mech-

    anisms are discussed [11], and the effects of some material properties

    such as particle size and particle thermal conductivity are examined

    [12,14]. In  uidized beds, uniform particle velocity and temperature

    distributions are often desired for heat transfer and chemical reactions.

    If theuniformity is not good enough, hot spot,as pointed out by Kaneko

    et al. [30], could be formed. Somehow, this importantissue has not been

    addressed in detail in the previous studies.

    A tube array rather than a single tube is often used in 

    uidizationsystems. One major concern is the setting of a tube array, related to

    heat transfer and tube erosion [31–33]. Previous studies of such systems

    have been mainly conducted by using two-uid models [34–36] or

    by experimental approaches [37–39]. Recent studies on the setting

    of a tube array are carried out by means of the CFD–DEM approach

    [40,41]. Some interesting  ndings are presented, but controversies can

    also be identied. For example, the signicant effect of tube pitch on

    the erosion has been demonstrated [35]. While no signicant difference

    in terms of bubbling behaviors or heat transfer between different tube

    settings (in-line and staggered) is observed [34,41], quite different

    factors underlying heat transfer such as particle impacts and bubble be-

    haviors are predicted by the CFD–DEM approach [40]. A possible reason

    could be that particle scale interactions are not suf ciently considered.

    Thedifferent observationsindicate that there is a need for further inves-

    tigation of the effect of tube array settings on gas–solid ow behavior. In

    particular, the effect on heat transfer and the underlying mechanisms

    should be properly understood.

    In this work, in connection with our previous efforts  [14,15], two

    signicant concerns relevant to gas–solid ows and heat transfer charac-

    teristics are addressed by using the combined CFD–DEM approach. Firstly,

    the effect of material properties for different types of particles including

    non-cohesive and cohesive particles is investigated for a  uidized bed

    with a horizontal tube. The uniformity of velocity and temperature elds

    is quantied. Secondly, the effect of tube array settings is investigated for

    a uidized bed with multiple horizontal tubes. The complicated variation

    of heat ux between the  uidized bed and tubes is discussed in terms of 

    microscopic information such as local porosity and contact number be-

    tween particles and tubes. Thendings should be useful for better under-

    standing and prediction of heat transfer in gas  uidization.

    2. Model description

     2.1. Governing equations for solid phase

    Here, gasuidizationis considered to be composed of a discrete solid

    phase and a continuum gasphase. The solidphase is described by DEM,

    originally proposed by Cundall and Strack [42]. At any given time  t , the

    equations governing the translational and rotational motionsof particle

    i can be written as:

    mid v i=dt  ¼ ∑ j   f e;ij þ f d;ij þ f v;ij

     þ f  pf ;i þ mig ;   ð1Þ

    and

    I idωi=dt  ¼ ∑ j   T t ;ij þ  T r ;ij

    ;   ð2Þ

    where the equation for the van der Waals force is written as:

    f v;ij  ¼ −H a6  64R

    3i R

    3 j   h þ Ri þ R j

    h2 þ 2Rih þ 2R jh

    2h2 þ 2Rih þ 2R jh þ 4RiR j

    2⋅n:   ð3Þ

    The forces involved are: particle–uid interaction force f  pf ,i, the grav-

    itational force mig  and the forces between particles (and between parti-

    cles and walls) which include the elastic force f e,ij, the viscous damping

    force f d,ij and the cohesive force f v,ij. Note that the cohesive force f v,ij,

    considered here is the van der Waals force given by Eq. (3), which de-

    pends on the Hamaker constant H a and the separation h of the interacting

    surfaces along the line joining the centers of particles i and j. Ri and R j are

    the radii of particles i  and j  respectively. A minimum separation hmin is

    used in the calculation of  f v,ij to represent the physical repulsive nature

    and avoid the singular attractive force when  h  = 0. This treatment has

    been proved to be valid for particles down to 1 μ m [43–45]. The torque

    acting on particle   i  due to particle   j   includes two components:  T t ,ij

    which is generated by the tangential force and causes particle i to rotate,and T r ,ij which, commonly known as the rolling friction torque, is gener-

    ated by asymmetric normal contact forces and slows down the relative

    rotation between contacting particles [46,47]. If particle i undergoesmul-

    tiple interactions, the individual interaction forces and torques are

    summed up for all particles interacting with particle i. The equations

    used to calculate the particle–particle interaction forces and torques,

    and particle–uid interactionforces havebeen well established as, for ex-

    ample, reviewed by Zhu et al.  [48]. The equations used for the present

    work are the same as those used in our previous studies [20,49].

    The heat transfer between particle i and its surroundings have three

    modes: convection with uid, conduction with other particles, tubes or

    walls, and radiation with its local environment. According to the energy

    balance, the governing equation for particle i can be written as [10]:

    mic  p;idT i=dt  ¼ ∑ jQ ·

    i; j þ Q ·

    i; f  þ Q ·

    i;rad þ Q ·

    i;wall þ Q ·

    i;tube;   ð4Þ

    where  Q ·

    i; j   is the conductive heat exchange rate between particles i

    and j; Q ·

    i; f   is the convective heat exchange rate between particle  i  and

    its local surrounding  uid;  Q ·

    i;rad  is the radiative heat exchange rate

    between particle i  and its local surrounding environment; Q ·

    i;tube is the

    conductive heat exchange rate between particle   i   and tubes; and

    Q ·

    i;wall   is the conductive heat exchange rate between particle   i  and

    wall. Mathematically, Eq. (4) is the same as the so-called lumped-

    capacity formulation, where the thermal resistance within a particle is

    neglected [50]. This condition is valid when the Biot number, dened

    as h ⋅ (V i/  Ai)/ k pi, is less than 0.1, where h is the heat transfer coef cient;V i is the particle volume; Ai is theparticle surface area; and k pi is thepar-ticle thermal conductivity. However, as noted by Zhou et al. [10], Eq. (4)

    is established on the basis of energy balance at the particle scale. So, the

    values of parameters (e.g.  m i, c  pi,  T i, and k pi) involved should be the

    representative properties of the particle at this scale, which may need

    further studies in the future. So is the case for the equations used to

    calculate heat exchange rates involved.

    The equations to calculate heat exchange rates in Eq. (4) are listed in

    Table 1, andthe treatments for heat transfer between a tube and a uid-

    ized bed have been discussed and used in the previous studies [10,

    13–15]. Four conductive heat transfer mechanisms are considered

    in the present work, including the conduction through particle–uid–

    particle path: (1) between non-contacted particles, or (2) between

    contacted particles; and the conduction through particle–particle

    path: (3) between particles in enduring contact, or (4) betweenparticles in collisional contact. Note that Eq. (c) in Table 1 isfor the con-

    ductive heat transfer mechanisms (1) and (2) between particles i and j;

    and Eqs. (d) and (e) are for the conductive heat transfer mechanisms

    (3) and (4), respectively.

    The treatments of a tube are outlined below. A tube is treated as

    walls because its size is much larger than a particle or a computational

    cell used in CFD; otherwise, it can be treated as a particle. The conduc-

    tion between a tube and a particle is considered in a similar manner to

    that between particles. The equation used for evaluating the local

    convection heat transfer between the tube and  uid is the same as

    those between a wall and uid. For the present study, the domain size

    for the radiative heat transfer between particlesis the same as a compu-

    tational cell 2d p. The denition of bed temperature (T bed) and tube

    environmental temperature (T e) isthesame as T local,i. The local porosity

    2   Q.F. Hou et al. / Powder Technology xxx (2015) xxx– xxx

    Please citethisarticle as: Q.F.Hou,et al., Gas–solidow andheat transfer inuidized beds withtubes: Effects of material propertiesand tube arraysettings, Powder Technol. (2015), http://dx.doi.org/10.1016/j.powtec.2015.03.028

    http://dx.doi.org/10.1016/j.powtec.2015.03.028http://dx.doi.org/10.1016/j.powtec.2015.03.028

  • 8/16/2019 Gas–Solid Flow and Heat Transfer in Fluidized Beds With Tubes Effects of Material Properties and Tube Array Settings

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    and T e in the vicinity of the tube are obtained for an annular region

    around the tube with a thickness of 5d p in its radial direction. All these

    treatments have been used in our previous study and proved to work

    satisfactorily [14].

     2.2. Governing equations for  uid phase

    Theuid phase, air to be specic for this study, is treated as a contin-

    uum phase and modeled in a way similar to the one widely used in the

    conventional two-uid model [51]. In this connection, there are three

    sets of governing equations, developed by Anderson and Jackson [51].

    Different governing equations may lead to different results, depending

    on the systems considered. According to Zhou et al. [20], Set II and in

    particular Set I can be used generally, and Set III can only be used condi-

    tionally. In this work, Set I is used. Thus, the conservations of mass and

    momentum in terms of the local averaged variables over a computa-

    tional cell are given by:

    ∂   ρ f ε  f  .

    ∂t  þ ∇⋅   ρ f ε  f u

     ¼  0;   ð5Þ

    and

    ∂   ρ f ε  f u .

    ∂t  þ ∇⋅   ρ f ε  f uu

     ¼ −∇ p−F f p þ ∇⋅τ þ ρ f ε  f g :   ð6Þ

    The corresponding energy equation for heat transfer can be written

    as:

    ∂   ρ f ε  f c  pf T  .

    ∂t  þ∇⋅   ρ f ε  f uc  pf T 

     ¼ ∇⋅ ke∇T ð Þ þ Q ·;

    ð7Þ

    where u, ρ f , p andF fparetheuid velocity, density,pressureand volumetric

    uid–particle interaction force, re spectively;  τ   ¼ μ  f    ∇uð Þ þ  ∇uð Þ−1

    h i−

    23 μ  f  ∇⋅uð ÞδkÞ   and   ε  f    ¼ 1−∑

    kvi¼1V i=ΔV 

      are the  uid viscous stress

    tensor and porosity respectively, with  V i  representing the volume

    of particle  i  (or part of the volume if the particle is not fully in a

    CFD cell), and   kV   the number of particles in the computational

    cell of volume  ΔV . Note that  ε i  is the local porosity for particle  i  to

    calculate particle–uiddragforce andε  f is determined overa compu-

    tational cell for  uid phase. Theoretically, the two porosities are not

    necessarily the same. For convenience, in the present work, ε i = ε  f . keis the effective uid thermal conductivity, dened by (k f  + c  pf  μ t / σ T ),

    and  σ T  the turbulence Prandtl number, which is set to 1.0 for this

    work. μ e (= μ  f  +  C  μ  ρ f ε  f k2/ ε ) is the  uid effective viscosity and  μ t  is

    the turbulent viscosity, which are determined by a widely used stan-

    dard k–ε  turbulence model [52]. The effect of gas turbulence on solid

    phase is not considered, and this treatment has been tested as

    acceptable for the current systems using a similar approach byKuang and Yu [53]. The volumetric particle–uid interaction force

    F fp in Eq. (6)  can be determined as  F f p  ¼ ∑kvi¼1   f d;i þ f  pg ;i

    .ΔV . The

    volumetric heat exchange rate  Q 

    in Eq. (7) can be determined as

    Q ·

    ¼ ∑kvi¼1   Q ·

     f ;i þ Q ·

     f ;wall þ Q ·

     f ;tube þ Q ·

     f ;rad

    =ΔV 

      , where Q 

    ·

     f ;i   is the con-

    vective heat exchange rate between  uid and particle  i ;   Q ·

     f ;tube   is

    the convective heat exchange rate between  uid and tubes;  Q ·

     f ;wall

    is the convective heat exchange rate between  uid and a wall; and

    Q ·

     f ;rad  is the radiative heat exchange rate between uid and its envi-

    ronment. In the present work, because of the low emissivity of 

    uid, the radiative heat transfer between  uid and its environment

    is ignored for simplicity.

     2.3. CFD–DEM coupling scheme

    The methods of numerical solutions to problems requiring CFD–

    DEM coupling have been well established  [19,20,54]. Heat transfer

    modelshave also been incorporated into this approach as demonstrated

     Table 1

    Equations to calculate heat exchange rates.

    Heat exchange rates Equation

    Convective Q ·

    i; f   ¼   2:0 þ aRebi Pr

    1=3

    k f  AiΔT =d pi(a)

    Q ·

     f ;wall  ¼  0:037Re0:8 Pr

    1=3k f  AwΔT =L

      (b)

    ConductiveQ ·

    i; j  ¼   T  j−T i

    ∫r sf 

    r sij2π ⋅r 

     ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiR2i −r 2

    q   −r R2i   þ H 

    r ij

      1=k pi þ 1=k pj

    þ2   R2i   þ H 

     ffiffiffiffiffiffiffiffiffiffiffiffiffiffi ffiR2i −r 2

    q  k f 

    −1dr 

    (c)

    Q ·

    i; j  ¼  4r c   T  j−T iÞ=  1=k pi þ 1=k pj   (d)Q ·

    i; j  ¼  c T  j−T i

    π r 2c t −1=2c    =

     ρ pic  pik

    −1= 2

    þ   ρ pj c  pjk pj

    −1= 2   (e)

    Radiative Q ·

    i;rad  ¼  σ eAi   T 4local;i−T 4i

    ;   Q 

    ·

     f ;rad  ¼  σ e f  A f    T 4local;i−T 4 f 

    where   T local;i  ¼  ε  f T  f ;Ω þ   1−ε  f 

    ∑kΩ j¼1T  j   j≠ið Þ=kΩ (f)

     Table 2

    Physical and geometrical parameters used in the simulations.a

    Variables Values

    Bed width × height, d p   100 × 1280

    Tube position, d p   Z = 50

    Total CFD cells,   –   50 × 640

    Cell size (Δ x × Δ z ), d p   2 × 2

    Number of particles (N ),   –   30,000

    Tube diameter, d p   40

    Particle diameter d p, mm 0.1

    Particle density ρ, kg/m

    3

    1440Thermal conductivity of particles k p, W/(m K) 1.1

    Thermal conductivity of tube k p, W/(m K) 380

    Specic heat of particles c  p, J/(kg K) 840.0

    Specic heat of tube c  p, J/(kg K) 24.4

    Temperature of hot tube T s, °C 200

    Particle–particle/wall sliding friction μ s,   –   0.3

    Particle–particle/wall rolling friction μ r ,   –   0.01

    Restitution coef cient,   –   0.8

    Particle Young's modulus E , kg/(m s2) 1 × 107

    Particle Poisson ratio ν ,   –   0.3

    Hamaker constant H a, J    2.10 × 10−21

    Fluid density ρ f , kg/m3 PM /(RT  f )

    Fluid molecular viscosity μ  f , Pa s 1.511 × 10−6T  f 

    3/2/(T  f  + 120.0)

    Fluid thermal conductivity k f , W/(m K) 2.873 × 10−3 + 7.760 × 10−5 × T  f 

    Fluid specic heat c  pf , J/(kg K) 1002.737 + 1.232 × 10−2 × T  f 

    a These are forthe basecase. Some parameters may vary in different cases, as specied

    in the text or  gure caption.

     Table 3

    Properties of three powders.

    Parameter   d p, mm   H a, J   umf , m/s

    Powder

    A 0.1 2.10 × 10−21 0.0072

    A0 0.1 0 0.0072

    B 0.5 2.10 × 10−21 0.15

    3Q.F. Hou et al. / Powder Technology xxx (2015) xxx– xxx

    Pleasecitethis article as: Q.F.Hou,et al., Gas–solidow and heat transferin uidized beds with tubes:Effects of material properties andtube arraysettings, Powder Technol. (2015), http://dx.doi.org/10.1016/j.powtec.2015.03.028

    http://dx.doi.org/10.1016/j.powtec.2015.03.028http://dx.doi.org/10.1016/j.powtec.2015.03.028

  • 8/16/2019 Gas–Solid Flow and Heat Transfer in Fluidized Beds With Tubes Effects of Material Properties and Tube Array Settings

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    elsewhere [10,14,15]. The present work further extends this approach

    to consider a tube array in a  uidized bed. The coupling scheme used

    here is the sameas before, which is briey described as follows for com-

    pleteness. At each time step, DEM will produce information such as the

    positions, velocities, and temperature of individual particles, which will

    be used for the evaluation of porosity, particle–uid interaction force,

    andheat exchange rate in a computational cell. CFDwill then usethis in-formation to determine the  uid ow and temperature  eld, which in

    turn can beusedto nd particle–uidinteractionforce andheat transfer

    between  uid and particles or tubes. Incorporation of the resulting

    forces and heat exchange rates into DEM will produce information

    about the motion and temperature of individual particles for the next

    time step.

    3. Simulation conditions

    Table 2 lists the physical and geometrical parameters for the study of 

    the effect of material properties, unless otherwise specied. Three

    powders of different types, namely A, A0 and B, are given in  Table 3.

    The number of particles is constant for all the cases in this work. It

    should be noted that the van der Waals force is the only considered co-

    hesive force. In principle, the Hamaker constant depends on many var-

    iables related to physical and chemical properties, such as the surface

    roughness or asperity, medium chemistry. In the present study the

    Hamaker constant of 2.10 × 10−21 is adopted, which has been used in

    our previous study to reasonably reproduce the behaviors of cohesiveparticles [49]. Walls are assumed to have the same material properties

    as the particles for convenience. Spherical particles at a temperature of 

    25 °C are used as the initial solid phase  uidized in a container with a

    thickness of four particle diameter (d p). The periodic boundary condi-

    tion is applied to the front and rear directions to eliminate the effect

    of walls. To remove the effect of the side walls, the selected bed widths

    should be suf cient as the side wall can only affect the ow up to 10d peven in a rather dense particulate  ow (see, for example,  [55]). For

    the above geometry, two-dimensional CFD and three-dimensional

    DEM are used as done by Feng et al. [54]. This treatment should be rea-

    sonable, given that the bed width (100d p) is much larger than its thick-

    ness (4d p) and the tubes are set horizontally. For the CFD computation

    Fig. 1. Selection of unit cells for different settings: (a) square and (b) triangular.

    t =0s 2s 6s 2s 6s 2s 6s

    (a) (b) (c)

    Fig. 2. Gas–solid ow pattern in uidizedbeds fordifferentpowders when u f / umf = 5 andtube temperature T s = 200 °C: (a) PowderA, (b)PowderA0,and (c) Powder B.All particlesare

    shown, colored by their coordination number (CN). (For interpretation of the references to color in this  gure legend, the reader is referred to the web version of this article.)

    4   Q.F. Hou et al. / Powder Technology xxx (2015) xxx– xxx

    Please citethisarticle as: Q.F.Hou,et al., Gas–solidow andheat transfer inuidized beds withtubes: Effects of material propertiesand tube arraysettings, Powder Technol. (2015), http://dx.doi.org/10.1016/j.powtec.2015.03.028

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    two major treatments are adopted for the transfer of information be-

    tween 2D CFD and 3D DEM. The  rst treatment is used to obtain the

    local porosities with only one control volume assumed in the thickness

    direction. The particles in a given CFD cell are determined only by the

    coordinates in the x and z directions. The second treatment is used for

    the transfer of momentum and energy sources assuming that the

    sources in the bed thickness direction are negligible. The non-slip

    boundary condition is applied to the walls, and zero diffusion   ux

    condition to the outlet for  ow and heat transfer.

    To investigate the effectof tubearray settings, particle diameter d p is

    set to 0.6 mm with a numerically determined minimum uidization ve-

    locity(umf ) of0.36 m/s.The bed of105 particleshas a width of 160d p and

    a height of 1,000d p. Tubediameteris 20d p. Asthemain aim ofthis partis

    to examine the effect of tube array settings, all the cases are carried out

    at a low tube temperature (T s) of 200 °C where radiative heat transfer is

    negligible  [14]. The inlet gas velocity is set to 3umf . Two types of tube

    array settings are considered as shown in Fig. 1. One setting is square

    (in-line) and the other is triangular (staggered). Two unit cells are cho-

    sen accordingly for analysis as shown in Fig. 1. It should be noted thatthis treatment is reasonable, as shown in the present study that the in-

    teraction between neighboring tubes is insignicant if pitch length is

    larger than 2.5D (here, D  is tube diameter). The relative tube position

    is quantied by two parameters: one is angle α between the line joining

    the centers of the tubes and the horizontal line in the cross-section of 

    the tubes, and the other is pitch length L. Angles of 30, 45 and 60° and

    center-to-center pitch lengths in the range of 1.5–4D are adopted for

    triangular settings.

    A simulation is started with the generation of particles without any

    overlap in the bed, followed by a gravitational settling process where

    all the applicable interparticle forces are considered. This particle set-

    tling process continues until the rotational and translational velocities

    of particles decrease to zero or a negligible value (b 10−5 m/s for trans-

    lational velocity). Then, the bed is used as a base for the simulation.

    There are different designs for the introduction of gas into  uidized

    beds. In thepresent study, air with a pre-set temperature (25°C) is uni-

    formly injected at the bottom touidize the bed at a given velocity. The

    container walls are assumed to be adiabatic for simplicity. The time step

    in eachcaseis constant, which isso chosen to ensurethe accuracy of the

    numerical simulation [56].

    4. Results and discussion

    A tubeinuidized beds usually actsas a heat sinkor source. The tube

    temperature is higher than discrete solid and continuous gas phases in

    the present study. The tube heats the particle bed by exchanging heat

    rstly with its surroundings. Then, heat is transferred to the bed awayfrom the tube by different heat transfer mechanisms. Uniform distribu-

    tion of temperatureswithinbeds is desired in many applications such as

    pharmaceutical and chemical processes. To achieve this, the effects of 

    material properties such as particle size and the Hamaker constant,

    and thesetting of a tubearrayare important.Theseeffectsare examined

    in this section.

    (a)2.0 2.5 3.0 3.5 4.0

    0.00.51.01.52.02.5

    0.0

    0.1

    0.2

    0.0

    0.1

    0.2

    Powder B  Convection Conduction

    Time (s)

     Convection

    ConductionPowder A0

       H  e  a   t

      e  x  c   h  a  n  g  e  r  a   t  e   (   W   )

     Convection

    ConductionPowder A

    (b)

    2.0 2.5 3.0 3.5 4.0

    0

    20

    40

    60

    80

    100

    0

    20

    40

    60

    80

    100

     Powder A

     Powder A0

     Powder B

    Time (s)

       P  e  r  c  e  n   t  a  g  e  o   f  c  o  n  v  e  c   t   i  v  e

        h  e  a   t  e  x  c   h  a  n  g  e  r  a   t  e   (   %   )

       P  e  r  c  e  n   t  a  g  e  o   f  c  o  n   d  u  c   t   i  v  e

        h  e  a   t  e  x  c   h  a  n  g  e  r  a   t  e   (   %   )

     Powder A

     Powder A0

     Powder B

    Fig. 3. Heat exchange rates between the  uidized bed and the tube (a), and their percentage contributions to the total heat exchange for different powders (b).

    3.0 3.2 3.4 3.6 3.8 4.0

    0

    50

    100

    0.6

    0.8

    1.0

       P  o  r  o

      s   i   t  y   (  -   )

       C  o  n   t  a  c   t  n  u  m   b  e  r   (  -   )

    Time (s)

     Powder A

     Powder A0

     Powder B

    Fig. 4. Evolution of the local porosity and the contact number between particles and the

    tube for different powders.

    2.0 2.5 3.0 3.5 4.0

    0.000

    0.005

    0.010

    0.000

    0.005

    0.010

    0.000.01

    0.02

    0.03

    0.0

    0.1

    0.2

    Time (s)

    (d)

    (c)

    (b)

       H  e  a   t  e  x  c   h  a  n  g  e  r  a   t  e   (   W   )

    (a)

    Fig. 5. Evolutionof heat exchange rates by different conductive heat transfer mechanisms:

    (a) particle–uid–tube under non-contact condition, (b) particle–uid–tube under

    contact condition, (c) particle–tube with collisional contacts, and (d) particle–tube with

    static (enduring) contacts.

    5Q.F. Hou et al. / Powder Technology xxx (2015) xxx– xxx

    Pleasecitethis article as: Q.F.Hou,et al., Gas–solidow and heat transferin uidized beds with tubes:Effects of material properties andtube arraysettings, Powder Technol. (2015), http://dx.doi.org/10.1016/j.powtec.2015.03.028

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    4.1. Effects of material properties and tube temperature on gas–solid ow

    and heat transfer 

    The horizontal tube has a signicant effect on gas–solid ow charac-

    teristic as shown in Fig. 2 for Powders A, A0 and B. Deuidized solid cap

    in the downstream and gas lm in the upstream is observed as general

    transient features of uidization with a tube. Some differences between

    these powders are observed. Theuidization of Powder A0 (Fig. 2(b)) is

    similar to that of Powder A   (Fig. 2(a)). It should be noted that

    the Hamaker constant used has been selected largely to match the

    common observations [49]. The conditions used can provide a reason-

    able comparability for different powders in the   uidized bed   ow

    regime at the same ratio of gas velocity to minimum uidization veloc-

    ity (u f / umf  = 5). For Powder B, a vigorously bubbling  uidized bed is

    observed, which is more expanded than the beds for Powders A and

    A0. One possible reason for this observation is that the particle–uid

    interaction force varies with particle size, and hence, different parti-

    cle–particle contact conditions are generated   [49]. It can also be

    reected in particle coordination number (CN) and different sizes of 

    bubbles or large voids within the bubbling  uidized beds at the same

    ratio of  u f / umf . These differences can generate different heat transfer

    characteristics as observed in the cases of  uidized beds without tubes

    [15].

    The tube exchanges heat with its surroundings mainly through

    conduction with particles and convection to the gas

    ow at low temper-atures [14,57]. Heat exchange rates through thetwo modes areuctuat-

    ing temporally for different powders, as shown in Fig. 3(a). For Powders

    A and A0, conductive heat transfer between the   uidized bed and

    the tube is dominant. But for Powder B, convective heat transfer is

    dominant. These canbe clearly observed in terms of thepercentage con-

    tribution of heat exchange rates, as given in Fig. 3(b). Forsmall particles,

    the van der Waals force at the given Hamaker constant affects heat

    transfer slightly. Only minor differences can be observed between Pow-

    ders A and A0 in terms of the contributions of different heat transfer

    modes. This is clearly shown in  Table 5 in Section 4.2 from the time-

    averaged percentage contributions of different heat transfer modes. It

    should be noted that if the Hamaker constant is large enough, different

    heat transfer characteristics can be observed as demonstrated in our

    previous study [15].

    These observations are related to the local porosity and the contacts

    between particles and the tube. As shown in Fig. 4, the local porosity

    aroundthe tube fordifferent powders has only minor differences except

    that large  uctuations are observed for Powder B. This also applies to

    the contact number between particles and the tube. Smaller particles

     Table 4

    Time-averaged percentage contributions of different heat transfer mechanisms.

    Conditions 5 umf    10 umf 

    Mechanisms A A0 B A A0 B

    Conduction 94.4% 94.2% 20.1% 83.4% 83.2% 8.7%

    Convection 5.6% 5.8% 79.9% 16.6% 16.8% 91.3%

    Particle–uid–tube non-contact 91.7% 91.7% 91.7% 93.6% 93.7% 91.8%

    Particle–uid–tube contact 5.7% 5.7% 5.7% 5.0% 4.9% 7.7%

    Particle–t ub e c ollision al c ont ac t 0.5% 0.5% 0.5% 0 .3 % 0.3% 0.3%

    Particle–tube static contact 2.1% 2.1% 2.1% 1.1% 1.1% 0.2%

    t =0.02s   t =1s   t =2s   t =3s   t =4s   t =5s   t =6s

    Fig. 6. Solid ow pattern for Powder A when  T s = 600 °C. All particles are shown, colored by their temperatures. (For interpretation of the references to color in this gure legend, the

    reader is referred to the web version of this article.)

    (a)3.0 3.2 3.4 3.6 3.8 4.0

    0.0

    0.2

    0.4

       H  e  a   t  e  x  c   h  a  n  g  e  r  a   t  e   (   W   )

    Time (s)

     Conduction

     Convection

     Radiation

    (b)3.0 3.2 3.4 3.6 3.8 4.0

    0

    20

    40

    60

    80

    100

       P  e  r  c  e  n   t  a  g  e   (   %   )

    Time (s)

     Conduction

    Convection

    Radiation

    Fig. 7. Evolution of heat exchange rates and their percentage contributions at  T s = 600 °C.

    6   Q.F. Hou et al. / Powder Technology xxx (2015) xxx– xxx

    Please citethisarticle as: Q.F.Hou,et al., Gas–solidow andheat transfer inuidized beds withtubes: Effects of material propertiesand tube arraysettings, Powder Technol. (2015), http://dx.doi.org/10.1016/j.powtec.2015.03.028

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    can enhance conductive heat transfer between the tube and the uid-

    ized bed due to their relatively larger total contact area at a given poros-

    ity [15]. The differences in  ow behavior and contact conditions will

    result in different heat transfer behaviors, as discussed in the following

    sub-sections.

    Conductive heat transfer between the tube and the  uidized bed is

    dominant forthe small particles. Thecontributions of fourdifferent con-

    ductive heat transfer mechanisms to the total conductive heat transfer

    are examined here. The evolution of different conductive heat exchange

    rates is shown in Fig. 5. It can be observed that the heat transfer through

    the tube–uid–particle path under non-contact condition is the largest

    one. The second largest is the heat transfer through the path of tube–

    uid–particle under contact condition. These results are consistent

    with those reported in the literature, where gas  lm around the tube

    plays an important role in heat transfer between an immersed surface

    and a  uidized bed [1]. Due to the short contact time and small solid

    contact area, the conductive heat exchange rates through the particle–

    tube path are small. The contact time could vary with the velocities of 

    colliding particles and the gas–solid  ow. For an approximation of im-

    pact contact duration t c , Eq. (8) can be used, where  m is the equivalent

    mass, E is the equivalent elastic modulus, R is the equivalent radius, and

    v is the normal impact velocity [58].

    t c  ¼  2:94  5m

    4E 

    2=5

    Rvð Þ−1=5

    ð8Þ

    The contributions of different mechanisms vary for different pow-

    ders as listed in Table 4. The contribution of each conductive heat trans-fer mechanism to the total conductive heat transfer is also quantied

    (here ∑14 xi = 100 % where  xi  is the contribution of conductive heattransfer by mechanism i). For Powders A and A0, the conductive heat

    transfer is dominant with its percentages around 90%. For Powder B,

    the convective heat transfer is dominant with its percentage around

    80%. With the increase of gas velocity, the contribution of convective

    heat transfer increases and that of conductive heat transfer reduces.

    One reason for this observation is the enhanced dilute gas–solid ow

    due to the increase of gas velocity. Although different powders have

    different dominant heat transfer modes, the results indicate that heat

    transfer through the particle–uid–tube path is dominant for conduc-

    tion in all the cases studied. The contribution of heat exchange rate

    through the particle–uid–tube path increases with the increase of 

    gas velocity while that through the particle–tube path decreases.

    Heat transfer between a tube and a  uidized bed by radiation be-

    comes important at high temperatures [14,57]. The proposed model

    can account for this factor. As an example, this work also investigates

    the heat transfer at a high tube temperature (T s) of 600 °C for different

    powders. As shown in Fig. 6, particles near the tube are rst heated, and

    then these  ‘hot’ particles move into other parts of the bed, exchanging

    heat with other  ‘cold’ particles. In this process, particle temperature

     Table 5

    Time-averaged percentage contributions of different heat transfer modes at  T s = 600 °C.

    Conditions 5 umf    10 umf 

    Mechanisms A A0 B A A0 B

    Conduction 41.9% 44.0% 10.5% 32.0% 32.7% 5.0%

    Convection 3.8% 3.5% 46.0% 5.7% 5.5% 51.7%

    Radiation 54.3% 52.5% 43.5% 62.3% 61.8% 43.3%

    t =0.1s 5s 6s

    (a)

    DoV

    (b)

    1s

    Fig. 8. Deviation of velocity (DoV) of all particles in uidized beds during heating process by a tube at  T s = 600 °C and u f / umf  = 10: (a) Powder A and (b) Powder B.

    7Q.F. Hou et al. / Powder Technology xxx (2015) xxx– xxx

    Pleasecitethis article as: Q.F.Hou,et al., Gas–solidow and heat transferin uidized beds with tubes:Effects of material properties andtube arraysettings, Powder Technol. (2015), http://dx.doi.org/10.1016/j.powtec.2015.03.028

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    distribution is not uniform, and areas with relatively high or low tem-

    peratures are observed.

    Theevolution of heat exchange rates at a high temperature and their

    contributions are demonstrated in Fig. 7 for T s = 600 °C.At this temper-ature, the conductive heat exchange rate is the largest, the convective

    one is the smallest, and the radiative one has an intermediate value

    varying steadily. The conductive heat exchange rate  uctuates with

    values smaller than that of radiative heat transfer at some instants.

    Their contributions to the total heat exchange rate by all heat transfer

    modes are analyzed as shown in Fig. 7(b). The percentage contributions

    uctuateand the radiative heat transfer has the largest value. Their con-

    tributions are compared quantitatively in termsof time-averaged values

    in Table 5 for different powders and gas velocities at T s = 600 °C. It in-

    dicates that the radiative heat transfer is an important mode in all the

    cases studied. For small particles, the contribution of radiation is larger

    than that of conduction which is dominant at low temperatures. How-

    ever, for large particles, the convective heat transfer is still dominant

    under the current conditions while radiation plays an important role.

    Withthe increase of gas velocity, the bed expands higher. The contribu-

    tion of radiative heat transfer increases while that of conductive heat

    transfer decreases for small particles (Powders A and A0). For largeparticles (Powder B), minor variations of the contribution of radiative

    and convective heat transfer are observed.

    4.2. Effects of material properties and gas velocity on particle velocity and

    temperature elds

    The predictions for different powders are usually compared at the

    same ratio of inlet gas velocity to their minimum uidization velocities.

    Even under this condition, a large difference in particle velocity can be

    observed for different powders. The particle temperature also varies

    and shows non-uniformity. To quantify the variation of particle velocity

    and temperature, two dimensionless parameters are dened. One

    parameter is the deviation of velocity (DoV) from the mean velocity

    t =0.1s 1s 5s 6s

    (a)

    DoT

    (b)

    Fig. 9. Deviation of temperature (DoT) of all particles in uidized beds during heating process by a tube at  T s = 600 °C and u f / umf  = 10: (a) Powder A and (b) Powder B.

    (a)0 1 2 3 4

    0.0

    0.1

    0.2

    0.4

    0.6

    0.8

    1.0

       D  o   V   (  -   )

       D  o   T   (  -   )

    Time (s) (b)0 1 2 3 4

    0.0

    0.1

    0.2

    0.4

    0.6

    0.8

    1.0

       D  o   V   (  -   )

       D  o   T   (  -   )

    Time (s)

            2  .

            8        2

    Fig. 10. Evolution of bed averaged DoV and DoT of individual particles: (a) Powder A and (b) Powder B.

    8   Q.F. Hou et al. / Powder Technology xxx (2015) xxx– xxx

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    for individual particles, dened as |1− ui/ b ui  N  | where ui is the magni-tude of particle velocity and  b N is the average over all particles. The

    other parameter is the deviation of temperature (DoT) from the mean

    temperature, dened as |1 − T i/ b T i  N  |.Heat transfer characteristics and the uniformity of particle tempera-

    ture areclosely related to themotionof particles. Thedeviation from the

    mean velocity of individual particles is shown in Fig. 8 for Powders A

    and B. The particles in the vicinity of the tube have large DoVs because

    of the disturbance induced by the tube. The deviation diminishes in

    other areas as a result of the momentum exchange between particles.

    Large DoVs of small particles are often observed in themiddle of the u-

    idized bed; conversely, DoVs are large near the walls for large particles.

    The deviation from the mean temperature of individual particles is

    shown in Fig. 9 for Powders A and B, under the conditions correspond-

    ing to those of  Fig. 8. Compared to DoV, DoT is rather small as a result

    of high heat transfer capability of  uidized beds. However, a spatial

    distribution of DoT can still be observed. A large DoT occurs in the

    vicinity of the tube due to heat exchange between the bed and the

    tube. This indicates the possibility of observing hot spots with non-

    uniform particle temperatures in the bed.

    To quantify the uniformity of particle velocities and temperatures at

    a bed scale, the bed averaged DoV and DoT of individual particles

    are shown in Fig. 10 for Powders A and B. It can be seen that the bed

    averaged DoV decreases rather quickly to a small value while the bed

    averaged DoT takes a longertime. Thevaluesvary for different powders.

    To show the effect of material properties on DoV and DoT, the time-

    averaged values are listed in Table 6. The time-average is carried out

    withina xed time frame (0–6 s)in which period DoV and DoT decreaseto rather small values. It is found that a time-average with a longer time

    will give a smaller value because thenegligible small values after 6 s are

    included. Here, macroscopically steady states are assumed when the

    small values are achieved. It should be noted that even in the macro-

    scopically steady state, the results may  uctuate slightly, if different

    instants are used.

    The effects of gas velocity, tubetemperature and material properties

    on DoV and DoT are also examined, as discussed below. It can be seen

    from Table 6 that gas velocity has a negligible effect on DoV for different

    powders while DoT decreases with the increase of gas velocity. Tube

    temperature affects DoV insigni

    cantly, and DoT becomes smaller at ahigher tube temperature. Material properties affect DoT and DoV in a

    more complicated manner. Larger particles have larger DoV and smaller

    DoT. The cohesive force has little effect on DoV and DoT under the

    current conditions. It can be seen from these results that DoT can be

    reduced if a large gas velocity or a large particle size is used, giving a

    more uniform temperature eld.

    4.3. Effect of tube array settings on gas–solid ow and heat transfer 

    Fig. 11(a) shows the snapshots of gas–solid ow pattern in uidized

    bedswitha tube array. The mainfeatures of gas–solidowina uidized

    bed with multiple tubes can be observed: solid cap in the downstream

    of the tubesand air lm upstream,consistent with theresults of thepre-

    vious studies [14,59]. Theparticlesare colored by their identity number,

    indicating the mixingof particles. Forthe powders studied, goodmixing

    is achieved within a short period, which is one of the advantages of u-

    idized beds. Fig. 11(b) shows the gas–solid ow pattern with different

    tube array settings determined by angle α. The solid cap and air  lm

    for different tubes change with α  as a result of the variation of the

    wake of the gas–solid ow downstream. The differences are reected

    in heat exchange rates related to local porosity and contact number, as

    demonstrated in the following discussion. The results in Fig. 11 verify

    thecapability of the current method to study gas–solid owin uidized

    beds with a tube array and provide a sound basis for heat transfer

    analysis.

    Particles and gas both can exchange heat with the tubes. Heat

    transfer between each tube and the  uidized bed is considered in the

    simulations. For simplicity, Fig. 12 gives the evolution of the total and

    conductive heat exchange rates of two representative tubes (#1 and#2 as indicated in theinset in Fig. 12(a)); both tubes show largeuctu-

    ations in the heat exchange rates. The differences observed are mainly

     Table 6

    Bed averaged DoV and DoT under different conditions.

    Conditions 5 umf    10 umf 

    Index A A0 B A A0 B

    T s = 200 °C DoV 0.129 0.126 0.232 0.125 0.121 0.239

    T s = 600 °C DoV 0.129 0.125 0.235 0.127 0.127 0.245

    T s = 200 °C DoT 0.033 0.031 0.016 0.019 0.022 8.49E−3T s = 600 °C DoT 0.006 0.006 2.86E−4 1.74E−3 2 .0 1E−3 1 .1 0E−4

    (a)

    (b)

    t =0.4 st =0 s   t =0.8 s   t =1.6 s   t =6.0 s

    Fig. 11. Gas–solid ow patterns in uidized beds with a tube array: (a) for different times when α = 45° and (b) for different settings when t  = 6.0 s. The settings include a square one

    (α = 0) and three triangular ones (α = 30°, 45°, and 60°) from the left to right. All particles in each case are shown.

    9Q.F. Hou et al. / Powder Technology xxx (2015) xxx– xxx

    Pleasecitethis article as: Q.F.Hou,et al., Gas–solidow and heat transferin uidized beds with tubes:Effects of material properties andtube arraysettings, Powder Technol. (2015), http://dx.doi.org/10.1016/j.powtec.2015.03.028

    http://dx.doi.org/10.1016/j.powtec.2015.03.028http://dx.doi.org/10.1016/j.powtec.2015.03.028

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    due to the change of gas–solid ow around the tubes in the  uidizedbed. The results indicate that conductive heat transfer between the

    tube and the  uidized bed has a large contribution to the total heat

    transfer in the present system, different from our previous study

    where different settings for the ratio of bed width to tube diameter

    and tube temperature are used [14]. It should be noted that the relative

    importance of different heat transfer modes may vary with operating

    conditions and geometrical settings. Some of them have been investi-

    gated by the combined CFD–DEM approach previously [14,15]. Because

    of contradictory views about the effect of tube array settings in the

    literature, there is a need for a more systematic study of the effect of 

    geometrical settings on heat transfer. This work addresses this needby a detailed analysis of the heat transfer between the  uidized bed

    and the tube (#2) located in the center of the selected unit cell, as

    given below.

    The contact number and local porosity around a given tube can be

    obtained for understanding the variation of heat exchange rates. The

    conductive heat exchange rate is closely related to the contact number

    between uidized particles and a tube. As shown in  Fig. 13(a) for the

    two representative tubes, the contact numbers vary temporally with

    different trends. Local porosity obtained for an annular region of 5d pthickness in the radial direction of a given tube [14] varies vigorously

    (a)2.0 2.5 3.0 3.5 4.0

    0.0

    0.5

    1.0

    1.5

    2.0#1

       T  o   t  a   l   h  e

      a   t  e  x  c   h  a  n  g  e  r  a   t  e   (   W   )

    Time (s)

     Tube #1

     Tube #2 #2

    (b)2.0 2.5 3.0 3.5 4.0

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

       C  o  n   d  u  c   t   i  v  e   h  e  a   t  e  x  c   h  a  n  g  e  r  a   t  e   (   W   )

    Time (s)

     Tube #1

     Tube #2

    (c)2.0 2.5 3.0 3.5 4.00

    20

    40

    60

    80

    100

       P  e  r  c  e  n   t  a  g  e   (   %   )

    Time (s)

     Tube #1

     Tube #2

    Fig. 12. Evolutionof heatexchangerates fortwo representative tubes in a uidizedbed: (a) total heat exchangerate,(b) conductiveheat exchange rate, and(c) percentage of conductive

    heat exchange rate to the total. The positions of two representative tubes (#1 and #2) are illustrated in the inset in (a). The square setting for this case has a pitch length of 1.5D.

    (a)2.0 2.5 3.0 3.5 4.0

    0

    25

    50

    75

    100

       C  o  n   t  a  c   t  n  u  m   b  e  r   (  -   )

    Time (s)

     Tube #1

     Tube #2

    (b)

    2.0 2.5 3.0 3.5 4.00.4

    0.5

    0.6

    0.7

    0.8

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    1.0

       L  o  c  a   l  p  o  r  o  s   i   t  y   (  -   )

    Time (s)

     Tube #1

     Tube #2

    Fig. 13. Evolution of: (a) the contact numbers between two representative tubes and uidized particles and (b) local porosity. The square setting for this case has a pitch length of 1.5D.

    10   Q.F. Hou et al. / Powder Technology xxx (2015) xxx– xxx

    Please citethisarticle as: Q.F.Hou,et al., Gas–solidow andheat transfer inuidized beds withtubes: Effects of material propertiesand tube arraysettings, Powder Technol. (2015), http://dx.doi.org/10.1016/j.powtec.2015.03.028

    http://dx.doi.org/10.1016/j.powtec.2015.03.028http://dx.doi.org/10.1016/j.powtec.2015.03.028

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    as shown in Fig. 13(b). The time-averaged values of the contact number

    and local porosity can be obtained accordingly.

    The setting of a tube array is an important factor affecting the capa-

    bility of heat transfer between the tube array and  uidized beds. Here,

    the effects of two geometrical parameters are examined: pitch length

    (L) and angle (α), as illustrated in Fig. 1(b).

    Heat exchange rates vary with the increase of pitch in a complicatedmanner (Fig. 14). For the square setting (in-line, α = 0), the total and

    convective heat exchange rates decrease gradually. The conductive

    heat exchange rate varies complicatedly. It decreases  rst, and then in-

    creases slightly from a pitch length of 2D, and nally decreases slightly

    from a pitch length of 3D. These observations are consistent with the

    change of contact number and local porosity shown in  Fig. 15. For the

    triangular (staggered) settings, complex variations are also observed.

    Some turning points are observed at different pitch lengths at different

    angles. Withthe increase of pitch length, theuctuation becomes weak-

    er. It is observed that the  uctuation becomes insignicant when the

    horizontal or vertical pitch is larger than 2.5D, which is slightly different

    from a previous study [31]. The reason could be that ifthe pitch length is

    larger than 2.5D, the effect of neighboring tubes becomes insignicant,

    and hence the heat transfer between the  uidized bed and the tube

    considered is mainly determined by the surrounding gas–solid  ow

    and takes place without much variation.

    Heat exchange rates vary with angle α in a complicated manner at

    different pitch lengths as shown in   Fig. 14. Generally, total heatexchange rate decreases with the increase of  α. The convective heat

    exchange rate shows a similar trend to that of the total heat exchange

    rate. The conductive heat exchange rate varies complicatedly for

    different pitch lengths, as discussed below. It can be seen that the con-

    ductive heat exchange rate plays a role as important as the convective

    heat exchange rate for the system considered.

    Heat exchange rates vary differently with  α  in a certain range of 

    pitch lengths. For convenience, the pitch length is classied into three

    categories according to the variation of conductive heat exchange

    rate: small (1.5 and 2D), intermediate (2.5 and 3D), and large (3.5 and

    4D). For the small pitch range, the conductive heat exchange rate

    Fig. 14. Heat exchange rates as a function of pitch length and angle: (a) convection, (b) conduction, and (c) total.

    Fig. 15. Contact number (a) and local porosity (b) as a function of pitch length and angle.

    11Q.F. Hou et al. / Powder Technology xxx (2015) xxx– xxx

    Pleasecitethis article as: Q.F.Hou,et al., Gas–solidow and heat transferin uidized beds with tubes:Effects of material properties andtube arraysettings, Powder Technol. (2015), http://dx.doi.org/10.1016/j.powtec.2015.03.028

    http://dx.doi.org/10.1016/j.powtec.2015.03.028http://dx.doi.org/10.1016/j.powtec.2015.03.028

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    increases  rst, and then decreases with the increase of α. The turning

    points vary with the pitch length. Theconvective heat exchange rate re-

    duces consistently with the increase of α. As the sum of conductiveand

    convective heat exchange rates, the total heat exchange rate decreases

    consistently for a pitch length of 1.5D  or increases a little  rst and

    then decreases for a pitch length of 2D with the increase of α. For the in-

    termediate range, the convective heat exchange rate decreases consis-

    tently while the conductive heat exchange rate decreases  rst and

    then increases slightly with the increase of α. The total heat exchangerate decreases  rst and then becomes constant for a pitch length of 

    2.5D, or decreases consistently for a pitch length of 3D. In the large

    pitch range, variations in all heat exchange rates are insignicant.

    The change of heat exchange rates can be understood from the

    microscopic information such as contact number and local porosity.

    Contact numbers under various conditions are shown in  Fig. 15(a),

    indicating consistent variations with the change of conductive heat

    exchange rate shown in Fig. 14(b). Conductive heat transfer occurs

    when particles are in direct contact with or close enough to a given

    tube according to the heat transfer mechanisms discussed. Hence, as

    expected, a connection between conductive heat exchange rate and

    contact number is observed, although other factors such as colliding ve-

    locity and contact time could affect the conductive heat transfer. Based

    on the predictions, contact number can be considered as a main index

    determining the conductive heat exchange rate for the system investi-

    gated. The time-averaged local porosity (Fig. 15(b)) is closely related

    to the convective heat transfer. However, only small change is observed

    at a given inlet gas velocity, which is consistent with the variation of 

    corresponding convective heat exchange rate. Such information may

    be helpful for the design and optimization of tube arrays for heat

    transfer in  uidized beds.

    5. Conclusions

    The combined CFD–DEM approach with heat transfer models incor-

    porated is used to investigate the effects of material properties and

    geometrical settings on gas–solid ow and heat transfer characteristics

    in  uidized beds with tubes. The following conclusions can be drawn

    from the present study:

    •  The convective heat transfer is dominant for large, non-cohesive

    particles while the conductive heat transfer is dominant for small, co-

    hesive particles at low temperatures, when the radiative heat transfer

    is negligible. Heat exchange ratethrough the particle–uid–tube path

    under non-contact condition is dominant of the conductive heat

    transfer mode. Radiative heat transfer becomes important at high

    temperatures (higher than ~600 °C). Radiative heat transfer can be

    dominant for small particles under certain conditions.

    •   The effect of material properties on the uniformity of particle velocities

    and temperatures is signicant. Large particles have a low uniformity

    of particle velocities but high uniformity of particle temperatures. For

    a given Hamaker constant, the cohesive force affects both the velocity

    and temperature elds insignicantly. Material properties and operat-ing conditions should be selected carefully by considering the unifor-

    mity of particle velocities and temperature  elds.

    •   The effect of gas velocity on the uniformity of particle velocities and

    temperatures is complicated. On one hand, gas velocity has little effect

    on the uniformity of particle velocities. On the other hand, a large gas

    velocity can improve the uniformity of particle temperatures. A high

    tube temperature can also result in a high uniformity of particle

    temperatures.

    •   The effect of tube array setting is complicatedas reectedin thechang-

    es in the gas–solid  ow characteristics and heat exchange rates. It can

    be related to microscopic information such as the local porosity, and

    contact number between particles and a given tube. Conductive heat

    exchange rate is closely related to the contact number while convective

    rate is closely related to the local porosity.

    It is considered that the results areusefulfor better understanding of 

    the coupled ow and heat transfer in a uidized bed. More importantly,

    they demonstrate the capability of particle scale study in this direction,

    although further developments are needed in order to produce results

    that candirectly help the design and optimization of industrialuidized

    processes of different types. Generally uidized bed reactors might be

    classied into continuous or batch operation according to the methods

    to load solids. The continuous operation possesses many advantages

    such as continuous operation. The batch operation might be selectedto match theupstream anddownstream processesor to meet special re-

    quirements of  nal products. In the present study, the settings are for

    batch operation with a constant number of particles in the system.

    The transient heat transfer and mixing from the startup to the steady

    state are investigated. The ndings from the batch operation might be

    applied to continuous operation, subjected to further verication and

    study.

     Acknowledgments

    The authors are grateful to the Australian Research Council

    (FF0883231) for the  nancial support. This work was supported by an

    award under the Merit Allocation Scheme on the NCI National Facility

    at the ANU.

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    Please citethisarticle as: Q.F.Hou,et al., Gas–solidow andheat transfer inuidized beds withtubes: Effects of material propertiesand tube arraysettings, Powder Technol. (2015), http://dx.doi.org/10.1016/j.powtec.2015.03.028

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    Pleasecitethis article as: Q F Hou et al Gas–solidow and heat transferin uidized beds with tubes:Effects of material properties andtube array

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