harmonic correction in power supplies feeding non- linear

6
Harmonic Correction in Power Supplies Feeding Non- Linear Loads Panagiotis Dimitriadis Brunel University, London [email protected] Mohamed Darwish Brunel University, London [email protected] Abstract This paper focuses on the design of an electronic circuit which can be used in conjunction with the power supplies used at the input of non-linear loads (computers, TV sets, etc.) in order to filter out the input current harmonics in such loads. The electronic circuit will fill the gaps of the distorted current waveform so that it becomes sinusoidal and also in phase with the mains supply. In this paper different configurations of the proposed electronic circuit are covered (depending on the location with respect to the non-linear load). An optimization algorithm is carried out in order to find the best location, minimum device rating for different type of loads. The proposed circuit monitors the input current, output voltage and power rating of the power supply. The circuit will then decide whether to filter the input current harmonics or the output voltage harmonics. The circuit will also optimize the best switching frequency for the required load so that the power supply operates at the maximum possible efficiency. Index Terms Power electronics, the event of Current distortion in AC CD power supply systems, Harmonic analysis and Harmonic Distortion, suggested methods for current correction. I. INTRODUCTION In AC/DC power supplies, the use of smoothing capacitor causes a much distorted input current waveform. This is mainly due to the fact that the input current at the AC side is a reflection of the charging and discharging current of the capacitor at the DC side. A typical Total Harmonic Distortion (THD) of the input current in such power supplies is greater than 100%, depending on the value of the filtering capacitance. Although a single computer may cause very little distortion, however in a buildings with more than 500 or 1000 computers, the distortion can be sever causes voltage distortion at the feeder and this may cause problems to other loads including linear loads [1-2]. Some of these problem many include [3, 10] Heating of induction motors. Heating of transformers. Heating of capacitors. Overloading of neutrals. Telephone transmission interference. The harmonic distortion caused by an electronic circuit, according to IEEE standards, must not exceed a total of 5% [12-13], with a maximum of 4% due to any one even harmonic (i.e., second, fourth, etc) and 2% to any one odd harmonic (i.e., third, fifth, etc) [12]. II. CURRENT DISTORTION CAUSED BY THE SINGLE PHASE TWOPULSE BRIDGE RECTIFIER The circuit shown in Fig. 1 is a typical bridge rectifier circuit which could be used in the power supplies of several applications (TV’s, computers, printers, UPS systems, etc.) A smoothing capacitor is usually used to filter out the output voltage, however this causes the input current to be discontinuous and full of odd order harmonics. The input and output current and voltage waveforms are shown in Fig. 2. Figure 1. A single phase full wave diode bridge rectifier. Figure 2. The mains AC voltage supply (c), the distorted current source (a), and the output voltage (b) of the circuit shown in Fig. 1 Small distributed loads, such as computer loads and TV sets with switched-mode power supplies at their inputs, add up to a large increase in the amount of harmonic current injected in power distribution systems [14]. Fig. 3 D1 D1N5404 D2 D1N5404 D3 D1N5404 D4 D1N5404 R1 50 C1 1000u V1 FREQ = 50 VAMPL = 325 VOFF = 0 0 V I V- V+ c a b b 978-1-4799-6557-1/14/$31.00 ©2014 IEEE

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Harmonic Correction in Power Supplies Feeding Non-

Linear Loads

Panagiotis Dimitriadis

Brunel University, London

[email protected]

Mohamed Darwish

Brunel University, London

[email protected]

Abstract – This paper focuses on the design of an electronic

circuit which can be used in conjunction with the power

supplies used at the input of non-linear loads (computers,

TV sets, etc.) in order to filter out the input current

harmonics in such loads. The electronic circuit will fill the

gaps of the distorted current waveform so that it becomes

sinusoidal and also in phase with the mains supply. In this

paper different configurations of the proposed electronic

circuit are covered (depending on the location with respect

to the non-linear load). An optimization algorithm is carried

out in order to find the best location, minimum device rating

for different type of loads. The proposed circuit monitors the

input current, output voltage and power rating of the power

supply. The circuit will then decide whether to filter the

input current harmonics or the output voltage harmonics.

The circuit will also optimize the best switching frequency

for the required load so that the power supply operates at

the maximum possible efficiency.

Index Terms – Power electronics, the event of Current

distortion in AC – CD power supply systems, Harmonic

analysis and Harmonic Distortion, suggested methods for

current correction.

I. INTRODUCTION

In AC/DC power supplies, the use of smoothing capacitor

causes a much distorted input current waveform. This is

mainly due to the fact that the input current at the AC side

is a reflection of the charging and discharging current of

the capacitor at the DC side. A typical Total Harmonic

Distortion (THD) of the input current in such power

supplies is greater than 100%, depending on the value of

the filtering capacitance. Although a single computer

may cause very little distortion, however in a buildings

with more than 500 or 1000 computers, the distortion can

be sever causes voltage distortion at the feeder and this

may cause problems to other loads including linear loads

[1-2]. Some of these problem many include [3, 10]

Heating of induction motors.

Heating of transformers.

Heating of capacitors.

Overloading of neutrals.

Telephone transmission interference.

The harmonic distortion caused by an electronic circuit,

according to IEEE standards, must not exceed a total of

5% [12-13], with a maximum of 4% due to any one even

harmonic (i.e., second, fourth, etc) and 2% to any one odd

harmonic (i.e., third, fifth, etc) [12].

II. CURRENT DISTORTION CAUSED BY THE SINGLE PHASE

TWO–PULSE BRIDGE RECTIFIER

The circuit shown in Fig. 1 is a typical bridge rectifier

circuit which could be used in the power supplies of

several applications (TV’s, computers, printers, UPS

systems, etc.)

A smoothing capacitor is usually used to filter out the

output voltage, however this causes the input current to be

discontinuous and full of odd order harmonics. The input

and output current and voltage waveforms are shown in

Fig. 2.

Figure 1. A single phase full wave diode bridge rectifier.

Figure 2. The mains AC voltage supply (c), the distorted current

source (a), and the output voltage (b) of the circuit shown in Fig. 1

Small distributed loads, such as computer loads and TV

sets with switched-mode power supplies at their inputs,

add up to a large increase in the amount of harmonic

current injected in power distribution systems [14]. Fig. 3

D1

D1N5404

D2

D1N5404

D3D1N5404

D4D1N5404

R150 C1

1000u

V1

FREQ = 50VAMPL = 325VOFF = 0

0

V

IV-

V+c

a

b

b

978-1-4799-6557-1/14/$31.00 ©2014 IEEE

illustrates the input current and voltage waveforms of a

television receiver, with a diode rectifier,

Figure 3. Phase voltage (continuous) (a) and phase current (pulsed) (b) to a television receiver [6].

III. CURRENT CORRECTION

A simulation of the input current waveforms shows that

the Total Harmonic Distortion (THD) could be as high as

200% [6]. The FFT analysis of the simulated current

wave form of Fig. 4-a is shown in Fig. 4-b.

Figure 4-a. Distorted power supply input current

Figure 4-b. The FFT analysis of the current waveform shown in Fig. 4-a. .

The Total Harmonic Distortion of the current, according

to the simulation on the circuit of Fig.1, is:

%4.155

554.1418.8

418.8558.15

(%)

22

)(1

2

)(1

2

)(

THD

I

IITHD

RMS

RMSRMSTOTAL

In order to reduce the upper THD (155.4%) to the limits

of 5%, according to the EEE519 standard, the waveform

of the distorted supply current must be transformed to a

sinusoidal form. This paper covers – investigates

different configurations of the proposed electronic circuit

(depending on the location with respect to the non-linear

load), in order to transform the distorted supply current to

a sinusoidal waveform.

Two possible positions for the compensating circuit are

investigated:

- One is to locate the compensator at the dc side of the

load, as shown in Fig. 5.

Figure 5. Compensating circuit located at the dc side of the load.

- The other option is to locate the compensator at the ac

side of the ac/dc converter like the one shown in Fig 6.

Figure 6. Compensating circuit located at the ac side of the ac/dc

converter.

IV. COMPENSATOR LOCATED AT THE DC SIDE OF THE

LOAD

A. Use of Pulse Width Modulation (PWM) technique

A systematic switching sequence is implemented with the

PWM technique where the distorted supply current

(Fig.7-a) is added with an amount of complementary

supply current (Fig.7-b). The idea is that the compensator

current waveform fills the gap or the difference between

the distorted current and the desired sinusoidal waveforms

as shown in Fig.7.

The procedure is as follow: in order to gain a sinusoidal

shape of the current waveform, a sample of the sinusoidal

input voltage is detected (reference signal) and it is

compared to the current waveform (actual signal). The

amplitude of the reference signal must be estimated

according to the ratings of the shape (in voltage) of the

distorted current, having the same frequency and phase

difference of ΔΦ = 1800. Also, there must be: v =

Vmaxsin(π-ωt), where v is the maximum value of the

Time

20ms 22ms 24ms 26ms 28ms 30ms 32ms 34ms 36ms 38ms 40ms 42ms 44ms 46ms 48ms 50ms

-I(V1)

-60A

-40A

-20A

-0A

20A

40A

60A

Frequency

0Hz 0.2KHz 0.4KHz 0.6KHz 0.8KHz 1.0KHz 1.2KHz 1.4KHz 1.6KHz 1.8KHz 2.0KHz

-I(V5)

0A

2A

4A

6A

8A

10A

12A

Voltage Current

a

b

c

a

b

d

voltage and ωt ≈1/3π ( ≈ 58.50), according to the setup of

Fig. 1.

Figure 7. The distorted supply current (a), the complementary supply

current (b), the product sinusoidal source current (c) of the addition of (a) and (b), and the mains supply voltage (d).

After that, the shape of the curve of the complementary

supply current (in voltage), is modulated (Fig.8-a) in

pulses (Fig.8-b) and their complementary (Fig.8-c). These

pulses control a power switching transistor Z1 (Fig.8.c),

in order to pass the complementary supply current, which

is being added with the distorted one, passing through the

Z2 transistor, which is controlled by the complement

pulses (Fig.8-c and Fig.9-b).

Figure 8. (a) A half period of the mains pulse, where the complementary supply current is being modulated.

(b) Modulated pulses. (c) Complementary pulses.

Figure 9. The PWM compensator located at the dc side of the load and

the switching pulses for Z1 and Z2.

The Figure 9 shows how the complementary supply

current is added with the distorted supply current, through

the PWM and boost (L1) technique, by the activation of

the switching devices Z1 and Z2 respectively. R2 acts as

a current control in order to pass the proper amount of the

complementary current. According to i = Imaxsin(ωt), where the i is the peak value of the distorted current and

Imax is the maximum value of the mains sinusoidal current.

Also remember that ωt ≈1/3π (≈ 58.50).

Fig 10 illustrates the mains voltage and the compensated

input current waveform.

Figure 10. The input voltage and the compensated current waveforms

The Fig. 11 shows the FFT analysis of the compensated

current waveform. It can be seen the dramatic reduction

in the THD.

Figure 11. The FFT analysis of the corrected source current.

Through the above method of current correction at the dc

side of the load, the resulted Total Harmonic Distortion

can be decreased to about 10%:

%1.10

101.0671.42

671.42889.42

(%)

22

)(1

2

)(1

2

)(

THD

I

IITHD

RMS

RMSRMSTOTAL

By adjusting the complementary supply current’s

switching pulses and controlling the value of ‘L’ the THD

can be decreased to less than 5%).

B. Use of Complementary Constant Square Pulse

switching technique

An alternative less expensive and easy method of current

correction at the DC side of the load can be applied by the

Time

20ms 21ms 22ms 23ms 24ms 25ms 26ms 27ms 28ms 29ms 30ms

V(V17:+) V(R25:1)

0V

2.5V

5.0V

SEL>>

V(R22:2)

0V

5V

10V

15V

V(R10:2)

0V

5V

10V

15V

Time

20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 120ms 130ms 140ms

-I(V1)

-100A

0A

100A

V(D17:1)

-400V

0V

400V

SEL>>

Frequency

0Hz 50Hz 100Hz 150Hz 200Hz 250Hz 300Hz 350Hz 400Hz 450Hz 500Hz 550Hz 600Hz

-I(V1)

0A

20A

40A

60A

80A

b

Time

130ms 131ms 132ms 133ms 134ms 135ms 136ms 137ms 138ms 139ms 140ms

V(Z1:G,D19:1)

0V

5V

10V

15V

V(R9:2,D19:1)

0V

5V

10V

15V

V(V16:+,D19:1) V(R25:1,D19:1)

0V

5V

10V

SEL>>

Time

130ms 131ms 132ms 133ms 134ms 135ms 136ms 137ms 138ms 139ms 140ms

V(Z1:G,D19:1)

0V

5V

10V

15V

V(R9:2,D19:1)

0V

5V

10V

15V

V(V16:+,D19:1) V(R25:1,D19:1)

0V

5V

10V

SEL>>

a

c

b

a

Q1

BC547A

Q2

BC547A

Q3

BC557A

R7

10k

R81.5k

R9 7.2

R10

7.2

V+

V-

V+

V-

V+

V-

V+

V-

Q7

BC557A

V16

C:\OrCAD\OrCAD_10.5\PROJECT\ERROR SIGNAL1.txt

Q5

BC547A

Q6

BC557A

R12

10k

R161.5k

R18 7.2

R19

7.2

V8

TD = 0

TF = 50uPW = 0.1u

PER = 300u

V1 = 0

TR = 50u

V2 = 7.5

C5100n

U2

LM7301/NS

+3

-2

V+

7

V-4

OUT6

R25 10k

10k

V12

15VdcR2710k

V1FREQ = 50VAMPL = 325VOFF = 0

Z1IXGH20N60

R150

0

C11000u

Z2IXGH20N60

D17D1N5404 D18

D1N5404

D21

D1N4936D19D1N5404

D20D1N5404

R25

L1

800uH

1 2

use of Complementary Constant Square Pulse Switching

technique. In this technique, the inductor ‘L’ and the

switch Z2 are used to boost the energy in the inductor.

The switching transistor Z2 is operated by square pulses

at 10 kHz and duty cycle 75%. When Z2 is off, switch Z1

is operated ‘complementary’, passing the distorted supply

current of the load as shown in the circuit diagram of Fig.

12.

Fig.12. The Complementary Square Pulse Switching compensator

located at the dc side of the load.

And here also, the control current R2 can be replaced by a

current mirror, which acts as a switched mode (Constant

Square Pulse Switching) current source.

The Fig. 13 show the resulting corrected source current

and the mains voltage.

Figure 13. The resulting corrected source current and supply voltage.

The Fig. 14 shows the FFT analysis of the compensated

source current, where here also, can be seen the high

decrease of the harmonics in order and amplitude.

Figure 14. The FFT analysis of the compensated source current.

Through the above method the resulted Total Harmonic

reaches to:

THD(%) = 4.6%

V. COMPENSATOR LOCATED AT THE OTHER SIDE OF THE

AC/DC CONVERTER

A. Use of Pulse Width Modulation (PWM) technique

The method of the use of PWM technique, which has

been applied at the dc side of the load, is the same being

applied at the other side of the ac/dc converter too.

The Fig. 15 shows a bidirectional switching system,

consisted by a diode bridge rectifier D5, D6, D7, D8 and

transistor Z2, which is being controlled by the

complementary supply current’s switching pulses by the

use of PWM technique; the R17 acts as a current control.

The Fig. 15 also shows the bidirectional switching system

which consists of a diode bridge rectifier D13, D14, D15,

D16 and transistor Z3, which passes the distorted load

current each time just when Z2 is in off position.

The control current R17 can be replaced by a current

mirror, which acts as a switched mode (Constant Square

Pulse Switching) current source.

IV. CONCLUSIONS

The application of the semiconductors in the switching

mode power manipulation, like diode rectifier power

supply with filtering capacitance, results to the distortion

of the supply-source current. The distorted source current

is not sinusoidal any more, with an amount of a Total

Harmonic Distortion (THD) rising up to 150%, as it has

been noticed from the simulation. Considering that the

established value of the THD is 5%, according to IEEE

standards, by switching methods has been achieved firstly

the current correction successfully, where an amount of

source current (complementary to the distorted) is

injected to the dc side of the load, or at the other side of

the ac/dc converter through a compensator circuit. The

current injection either it happens through PWM or

through constant square pulses, by the activation of

transistor switching components (here IGBTs), results to

the correction of the distorted supply current, decreasing

the THD to 10.1% and down to 4.6%. Also the Power

Factor (PF) is not lower than 0.93. In the case where there

is high power distribution systems like buildings with

many non-linear loads, as TV’s, Computers, Printers,

UPS’s etc. one compensator circuit located between

mains supply and input of the ac/dc converter is enough,

after controlling - adjusting the complementary source

current related to the final distorted one. For unique cases,

compensator circuit can be located at the side of the load.

C1

1000u

Z1IXGH10N100A

Z2

IXGH10N100A

L1

10mH

1 2

D5D1N4936

V2

TD = 0us

TF = 1usPW = 75us

PER = 100us

V1 = 0

TR = 1us

V2 = 15

V1

FREQ = 50VAMPL = 325

VOFF = 0

D1

D1N5404

D2

D1N5404

D3

D1N5404

D4

D1N5404

R1

50

0

R2

50

V

I

Frequency

0Hz 0.2KHz 0.4KHz 0.6KHz 0.8KHz 1.0KHz

-I(V1)

0A

5A

10A

Time

40ms 50ms 60ms 70ms 80ms 90ms 100ms

-I(V1)*20 V(D1:1)

-400

0

400

(c)

Figure 15. The PWM compensator (D5, D6, D7, D8, Z2, D13, D14, D15, D16, Z3, L1, and R17) located at the other side of the ac/dc converter (c) and the switching pulses: the PWM modulation of the shape (in volts) of the complementary supply current (a) and the complement of them

(b).

V10

FREQ = 50VAMPL = 325VOFF = 0

0

R175

D21D1N4936

R1610k

Z2IXGH20N60

V+

I

I

I

II

V-

V+

I

V-

R2010k

Q5

BC547A

Q6

BC557A

R12 10k

R211.5k

R22 7.2

Q2

BC547A

R24

7.2

V11

TD = 0

TF = 150uPW = 0.1u

PER = 300u

V1 = 0

TR = 150u

V2 = 6

Q3

BC557A

R7 10k

R81.5k

C5 100n

R9 7.2

VA1

R10

7.2

R25 10k

V7

TD = 0

TF = 150uPW = 0.1u

PER = 300u

V1 = 0

TR = 150u

V2 = 6

10k

V1215Vdc

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U8

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10k

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D15

D1N5404

D16

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U7

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V+

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50

D5

D1N5404

D6

D1N5404

L1

100uH

1 2

D7

D1N5404

D8

D1N5404

Time

20ms 21ms 22ms 23ms 24ms 25ms 26ms 27ms 28ms 29ms 30ms

V(R22:2)

0V

5V

10V

15V

SEL>>

V(R10:2)

0V

5V

10V

15V

a

b

REFERENCES

[1] Lin, Weiming ; Cui, Hong ; Zhang, Qiang, “A High Efficiency

Single-stage PFC by Integrating Boost and Buck with Two

Switches”, 35th International Telecommunications Energy

Conference in Smart Power and Efficiency (INTELEC), 2013, pp. 1

– 4.

[2] Da Silva, S.A.O. ; Barriviera, R. ; Modesto, R.A. ; Kaster, M. ;

Goedtel, A., “Single-phase Power Quality Conditioners with series-

parallel filtering capabilities”, IEEE International Symposium on

Industrial Electronics (ISIE), 2011, pp. 1124 – 1130.

[3] Country Voltages

http://www.powerstream.com/cv.htm

[4] V. J. Gosbell, “HARMONIC DISTORTION IN THE ELECTRIC

SUPPLY SYSTEM”, School of Electrical, Computer and Telecommunications Engineering, University of Wollongong, NSW

AUSTRALIA, 2522, March 2000.

[email protected]

[5] Ed. Phillip A. Laplante, “Electrical Engineering Dictionary”,

Boca Raton: CRC Press LLC, 2000.

[6] JOHAN LUNDQUIST, “On Harmonic Distortion in Power

Systems”, Thesis for the degree of licentiate of engineering, Department of Electric Power Engineering, CHALMERS

UNIVERSITY OF TECHNOLOGY Göteborg, Sweden 2001.

[7] Stephen Petersen, “DIODE CHARACTERISTICS”, University

of California, Santa Cruz, Electrical Engineering Department,

Analog Electronics Laboratory, 2013.

[8] Willy Sansen, “Distortion in Elementary Transistor Circuits”,

IEEE TRANSACTIONS ON CIRCUITS AND SYSTEMS—II: ANALOG AND DIGITAL SIGNAL PROCESSING, VOL. 46, NO.

3, MARCH 1999.

[9] Yu-Kang Lo and Chern-Lin Chen, “An Improved Cosine-Mode

Controller for SCR Converters”, IEEE TRANSACTIONS ON

INDUSTRIAL ELECTRONICS, VOL. 42, NO. 5, OCTOBER 1995.

[10] Associated Power Technologies, “Total Harmonic Distortion

and Effects in Electrical Power Systems”, http://www.aspowertechnologies.com/resources/pdf/Total%20Harmo

nic%20Distortion.pdf

[11] Vic Gosbell. “Harmonic Distortion in the Electrical Supply

System,” PQC Tech Note No. 3 (Power Quality Centre), Elliot

Sound Products. http://sound.westhost.com/lamps/technote3.pdf

[12] Energy Supply Association of Australia Limited, “Customer

Guide to Electricity Supply”, Level 2, 451 Little Bourke Street Melbourne, reprinted November 2004.

[13] IEEE Std 519-1992, IEEE Recommended Practices and Requirements for Harmonic Control in Electrical,Power Systems,

New York, NY: IEEE.

[14] Mohamed Darwish, “Harmonic Filters - Passive & Active

Filters and Future Developments”, Brunel UNIVERSITY WEST

LONDON, School of Engineering and Design, 2012.