helifuel systems - flotech performance systems
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HelifuelSystems
Company Overview 2
Certifications & Approvals 3 Tanks 5 Pumps 7
Dispenser 9
Other Systems 10 - 11 Flotech Products 12
Sectors 13
Divisions 14
Company Overview
At Flotech Performance Systems Limited, we provide Engineered Products, Solutions and Services for the storage, transfer and distribution of industrial liquids and gases. Our extensive range covers; Additive & Blending, Fluid Transfer, Access Solutions,
Storage Tank Equipment, Advanced Coatings and Vapour Recovery.
The services we offer include; design, consultancy, project management and site services including planned and reactive
maintenance.
With two UK Offices & Workshops, based in Chichester & Rotherham our in-house design and manufacturing ability coupled with the
experience and flexibility of our UK wide service team allow us to react quickly and efficiently to the needs of our customers.
Certifications& Approvals
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Tanks
All of our offshore tanks are designed and built to Pressure Vessel Standards (ASME VIII Div. 1 & PED 97/23/EC)
Manufactured with a 2 skinned 110% to comply to CAP437, available in Stainless Steel or Mild Steel. All tanks can be painted to any specification and epoxy lined internally if made from Mild Steel.
We are able to design and build both static and transportable (TOTE) tanks. the transportable tanks will be manufactured inside a DNV2.7-1 transportable frame suitable for the transportation of hazardous goods offshore. Tank orientation within the frame can be either Horizontal and Vertical.
As a minimum all of our tanks will be manufactured with a Manhole Cover, Inspection Hatch, Level Measuring Device and Pressure/Vacuum Valves.
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Pumps
Our standard system comes with a duty/standby pump configuration with a flow rate of 225lpm and with a calculated pressure at the nozzle of around 2-3 bar.
We are able to supply API676 Positive Displacement pumps or Centrifugal pumps, which can be driven by an electric, hydraulic or a pneumatic motor depending on the availability in the pumping location. Typically our pumps are mounted to an ATEX Zone 1 rated electric motor.
We will also protect the pump by means of flow switches and by putting an upstream strainer. Positive displacement pumps will also have a pressure relief valve that can either return to tank or back to the inlet depending on the installation.
A local MCC will be fitted on or near to the skid in an ATEX Zone 1 rated enclosure with either soft starts or direct on-line starters.
Hand Pumps cannot be used for refuelling.
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Dispenser
Generally, our dispenser would be fitted with a Filter Water Separator, but this also can be located in the pump area. the Filter Water Separator will be designed and build to ASME VIII Div. 1 Pressure Vessel standards and meet the Energy Institute (EI) standards EI 1596 and EI 1581.
As a last line of defense nearest the point of refueling (downstream of the Flow Meter), there will be a Filter Monitor, built to the same pressure vessel standards as the Filter Water Separator, but meeting EI’s standards EI 1596 and EI 1583.
Both Filter Vessels will be fitted with a Pressure Relief Valve, Automatic Air Eliminator and a Differential Pressure Gauge.
A Flow Meter with a high accuracy and repeatability will be fitted in the dispenser cabinet with either a mechanical or electrical register and a Strainer Air Eliminator.
Hoses are designed and built to ISO 1825 and normally 1.5” in diameter, mounted on to a hose reel, which can either be manual, electrical, pneumatically or hydraulically rewound. A Gravity (Overwing) Nozzle will come as standard with the option to have an Pressure (Underwing) Nozzle as well.
Sampling points will be designed throughout the system but crucially there will always be one mounted in the dispenser to test and keep records of the fuel quality as per the Civil Aviation Authorities requirements when refueling any aircraft.
All of our systems can be third party and PED certified.
OtherSystems
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Loading Systems (Road, Rail & Marine)
We design and manufacture loading skids for loading road, rail and marine tankers.
The loading systems we manufacture are flexible in design and offer a wide variety of component options.
Each system is engineered to suit the users current and future loading requirements, be that single loading arm or multiple loading arms with vapour recovery and SIL interlocks.
Additive / Chemical Injection Systems
Our “Mother / Daughter” style systems have become one of our most popular export skid solution due to their ease of setup and adatability.
• 1,200 – 3,000 litre storage capacity• Integral or remote additive injection• Single or dual pressurising pump skid• Available for exothermic products• Integrated overfill protection• Built in safety system and interlocks
Metering / Custody Transfer Systems
We design and manufacture skid mounted fiscal metering systems suitable for a broad range of custody transfer applications.
Our Metering System Solutions are scalable from a single lane fiscal metering skid to complete storage terminal management solutions and are all designed with quality and ease of maintenance in mind.
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Other Systems
Trailer Mounted Pump & Metering Skids
We provide trailer mounted metering skids suitable for a wide range of meter proving and custody transfer applications.
• Trailer mounted for ease of transport• Built in de-aeration• Integrated meter proving loop• Present control and batch reporting
Containerised Systems
Our containerised systems offer mobile or fixed additive / blending system with integrated storage, pressurisation and control.
• 5,000 – 60,000 litre storage capacity• Integral or remote injection / blending
equipment• Single or multi-compartment design• Available for exothermic products• Integrated overfill protection• Built in safety system and interlocks
Blending Systems
Our bespoke systems for accurately blending ethanol, FAME, biofuels, HFO bunkering and high dose additives come in a range of options:
• Fully transportable• Rack blending or side-stream options• Single, dual, triple or quad stream options• Optional meter proving / pressuring system• Integral filtration• Temperature and pressure monitoring• Customisable for heavy fuel oil or bunkering
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Products
FLOBLOCK High Accuracy Additive Injector
Combines Check Valve, Needle Valve, Flowmeter, Solenoid Valve and Filter in a single manifold. The FLOBLOCK Integrates with all mainstream load
computers, additive controllers, PLC’s and Terminal Automation Systems.
Some applications include:
• Marker Dyes• DNA Markers• Performance Additives• Stenching & Denaturing Agents
FLOMEQ Mechanical Additive System
Self-Powered Mechanical Additive Injection System
suitable for single or multiple additives. Installed directly into the main product pipeline the turbine accurately
dispenses additives in proportion to the main product flow rate. We can also supply with a range of options:
• Additive Calibation Vessels• Additive Flowmeter• Bypass Valves• Pulse Output Sensors
Helifuel Sectors
Preventative Maintenance• General Health Checks• Safety System Testing• Bay Pressure Checks & Calibration• Service Plans (3m,6m,1y)
Performance Testing• 3 Yearly Compliance Tests• HMRC Tests & Capacity Testing
Consultancy• New Plant Commissioning• Carbon Replacement & Reconditioning• Aging Plant Decommissioning• Risk & SIL Assessments• Operator Training
• Control System Integration• Hardware Instrumentation Specification• Project Planning & Management• PLC Software Development• HMI/SCADA Systems• Preventative / Proactive Maintenance• Reactive Support• Testing & Commissioning
Aviation Field Projects
• API Inspection• Tank Venting Assessments and Calculations• Equipment Suitability Assessment• Regulatory Compliance• HAZOP Studies• DSEAR/ATEX Compliance & Explosion Protection• Hazardous Area Identification
Engineered Solutions
• Bitumen Loading Systems• Additive & Blending Systems• Helicopter Refuelling Systems• Containerised Additive Solutions• Loading Solutions• Fiscal Metering Systems• Access Systems
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Divisions
Aviation Field ProjectsEngineered Solutions
& Projects
Site Services & VRUAutomation & Control
Partners
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Flotech Performance Systems LtdUnit G1 Glenmore Business ParkPortfield WorksChichesterWest SussexPO19 7BJ
Flotech Performance Systems LtdUnit 11 Century Park Network CentreDearne LaneRotherhamS63 5DE
Sales [email protected]
Technical & Site [email protected]
Automation / PLC [email protected]
HEL-001
www.flotechps.com // [email protected] // +44(0)1329 284145