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Page 1: Hotspots, opportunities & initiatives Carbonates - WRAP v1.pdf · British Soft Drinks Association ... WRAP (2009). Household Food and Drink Waste in the UK 18. ... Effective green

Hotspots, opportunities & initiatives

Carbonates

Version 1

May 2013

Page 2: Hotspots, opportunities & initiatives Carbonates - WRAP v1.pdf · British Soft Drinks Association ... WRAP (2009). Household Food and Drink Waste in the UK 18. ... Effective green

The Product Sustainability Forum (PSF) is a collaboration of 80+ organisations made up of grocery and home improvement retailers and suppliers, academics, NGOs and UK Government representatives. It provides a platform for these organisations to understand, improve and communicate the environmental performance of the grocery and home improvement products. (www.wrap.org.uk/psf)

About the PSF

How to use this deck

1. Please view in „Slide Show‟ to activate hyperlinks. 2. To access the slide‟s content either browse one

page at a time or use the navigation bar below to jump between the main sections. Throughout the deck there are links to external sources of interest.

3. A „Help‟ section is provided with more background information on this product summary, FAQs, terms of use and a list of other product summaries and reduction opportunities available to download.

4. We would like to encourage feedback on the contents of this deck. Please click the „Submit feedback‟ links on each page to contribute.

Introduction About this slide deck …

This slide deck summarises some of the key environmental hotspots relevant to this product category. It also provides examples of reduction opportunities to explore – and references key initiatives that could support your activities to improve product sustainability. This work has drawn upon a wide variety of evidence and is intended to be adapted for use by different business functions (e.g. procurement, R&D, etc.). It is important to note that, as every supply chain is different, the information provided should be used to guide further investigation.

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Page 3: Hotspots, opportunities & initiatives Carbonates - WRAP v1.pdf · British Soft Drinks Association ... WRAP (2009). Household Food and Drink Waste in the UK 18. ... Effective green

Notable primary & secondary hotspots

Hotspots – Carbonates

Water included in product and used during cleaning (4,18,22).

Sugarcane or sugar beet growing (e.g. fertilisers) & processing or sweeteners production, up to 1/3 of GHG emissions (3,5,12).

About 280,000t of carbonates wasted in UK homes every year, mainly due to overserving, representing £250 million (16,17).

Energy use & refrigerant leakage from chiller cabinets (2,3,5,12).

Blue & green water footprint during crop growing for sugar (cane, beet, maize) (9).

• The hotspots, left, can be used

to target efforts – however

actual performance will be

dependent on the specifics of

your supply chain.

• Numbers in brackets denote

numbered reference in

references slide.

• Evidence level: High - Well

studied product, good

understanding of key issues.

• The focus is on grocery

products, on-trade carbonates

are therefore out of scope.

• Packaging choice is a key driver of total carbon and energy footprints. Secondary hotspots depend on degree of chilling in supply chain.

• PET bottles represent nearly 60% of the UK market, with 27% in cans and only 4% in glass bottles (8).

• Large quantities of carbonates thrown away on each occasion, suggesting that pack sizes may be greater than people are able to consume (16).

Notes

Reducing waste reduces resource consumption at all stages upstream

Up to 80% of GHG lifecycle emissions and energy use in packaging production (1,2,3,5,12). Glass bottles footprint and can footprints higher than PET bottles (2,11).

Land use change risk in sugarcane production (9). Potential issues around the use of lime from mining in sugar processing (10).

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Page 4: Hotspots, opportunities & initiatives Carbonates - WRAP v1.pdf · British Soft Drinks Association ... WRAP (2009). Household Food and Drink Waste in the UK 18. ... Effective green

Initiatives & key resources

8,9,10 1,8,9,10 9,10

2,8,9,10 2,9,10

3,8,9,10

4,5,8,9,10 4,5,9,10

2,6,7,9,10

The initiatives and resources identified offer a range of potential business benefits, including: best practice guidance; knowledge sharing; innovation ideas; standards development; input or process certification; sustainability benchmarking; and communication.

Notes

1. Alliance for Water Stewardship – uses a standard to recognise and reward responsible water users and managers 2. Courtauld Commitment – responsibility agreement aimed at improving resource efficiency, incl. carbonate bottle lightweighting 3. Federation House Commitment – responsibility agreement managed by WRAP to reduce water usage 4. The Institute of Refrigeration (IOR) – developed retail Code of Conduct with the British Refrigeration Association (BRA) 5. Refrigerants Naturally – global not-for-profit initiative encouraging investment in HFC-free technology 6. Every Can Counts – organisation supporting on-the-go recycling on business premises 7. Love Food Hate Waste – WRAP initiative to support consumer waste reduction by providing storage advice & recipes 8. Beverage Industry Environmental Roundtable (BIER) – provides CSD water benchmarking and carbon footprints 9. British Soft Drinks Association (BSDA) – developed Sustainability Strategy for the sector 10. Soft Drinks Roadmap – Defra report in publication with reductions focus & mapping of sugar supply chain & cold chain

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Page 5: Hotspots, opportunities & initiatives Carbonates - WRAP v1.pdf · British Soft Drinks Association ... WRAP (2009). Household Food and Drink Waste in the UK 18. ... Effective green

Hotspot references (1) The documents below have been used to identify primary and secondary environmental impact hotspots:

1. Amienyo, D. & Azapagic, A. (2011). Sustainability Assessment of the UK Beverage Sector: A Life Cycle Approach [PDF]

2. Amienyo, D. et al. (2012). Life cycle environmental impacts of carbonated soft drinks

3. Defra (2013). Defra - Evidence to support the development of a sustainability roadmap for soft drinks - FO0432. Unpublished.

4. BIER (2011). A Practical Perspective on Water Accounting in the Beverage Sector

5. BIER (2012). Research on the Carbon Footprint of Carbonated Soft Drinks [PDF]

6. British Sugar UK & Ireland (2010). Corporate Sustainability Report

7. BDSA (2000). Prevention by source reduction - guidelines for soft drinks containers [PDF]

8. BSDA (2012). The 2012 UK soft drinks report - Long-term commitment for long-term success.

9. Ercin A. et al. (2011). Water footprint of a sugar-containing carbonated beverage [PDF]

10. Manchester Business School for Defra (2006). Environmental Impacts of Food Production and Consumption

11. Nilsson K. & Sund, V. (2011). The environmental impact of the consumption of sweets, crisps and soft drinks [PDF]

12. Sapiro, U. (2009). Coca-Cola Europe, Carbon Footprinting and Packaging [PDF]

Continued on next slide

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Hotspot references (2) The documents below have been used to identify primary and secondary environmental impact hotspots:

13. WRAP (2007). Raising the bar in PET bottle lightweighting [PDF]

14. WRAP (2008). Lightweighting the can pack [PDF]

15. WRAP (2009). Beverages: Self Dispensing [PDF]

16. WRAP (2009). Down the Drain [PDF]

17. WRAP (2009). Household Food and Drink Waste in the UK [PDF]

18. WRAP (2011). Water Use in the Drinks Supply Chain: Opportunities for Reduction [PDF]

19. WRAP (2012). Resource efficiency in the UK soft drinks sector [PDF]

20. WRAP (2013). An initial assessment of the environmental impacts of grocery products [PDF]

21. WRAP (n.d.). Bottling Wine in a Changing Climate [PDF]

22. WRAP (n.d.). Drinks Resource Maps – Summary and overview [PDF]

23. WRAP (n.d.). Effluent Segregation. Case Study: UK Drinks Sector [PDF]

24. WRAP (n.d.). Product losses. Resource Review: UK Drinks Sector [PDF]

25. WRAP (n.d.). Reducing fill losses. Resource Review: UK Drinks Sector [PDF]

26. WRAP (n.d.). Soft drinks packaging in a changing climate [PDF]

27. WRAP (n.d.). Using recycled content in plastic packaging: the benefits [PDF]

28. WRAP (n.d.). Water efficiency. Case Study: UK Drinks Sector [PDF]

29. WRAP (n.d.). How to apply date labels to help prevent food waste [PDF]

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Page 7: Hotspots, opportunities & initiatives Carbonates - WRAP v1.pdf · British Soft Drinks Association ... WRAP (2009). Household Food and Drink Waste in the UK 18. ... Effective green

Reduction opportunities

Reduction opportunities • Addressing 'green water' impacts in agriculture • Sugar crop sustainability • Drinks packaging optimisation • Renewable packaging materials • Boiler energy efficiency in food & drink processing • Product re-formulation • Water efficiency in drinks manufacture • Reducing consumer food waste

Hotspot

The PSF has researched „reduction opportunities‟, „action plans and topic guides‟ relevant to the grocery sector. Below is a selection relevant to carbonates. Follow the links to find out more about each opportunity. For a full list of resources available see the Help section. While many of the opportunities are not tailored specifically to carbonates – the principles and resources are transferable. Where they target a hotspot they are flagged red.

• Refrigeration best practice in food and drink chill chains

Action plans

Topic guides • Implementing a sustainable procurement process for raw

materials

• Effective commissioning of LCAs/footprint studies

• How to identify high sustainability, reputation, supply chain risk and resilience

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Page 8: Hotspots, opportunities & initiatives Carbonates - WRAP v1.pdf · British Soft Drinks Association ... WRAP (2009). Household Food and Drink Waste in the UK 18. ... Effective green

Addressing ‘green water’ Product sustainability opportunity Green water is defined as “the precipitation on land that does not run off or recharge the groundwater but is stored in the soil or temporarily stays on top of the soil or vegetation” – i.e. soil infiltration (1). To date, water initiatives have tended to focus on blue water impacts (surface and groundwater abstracted), but green water is a major component of

food water footprints, e.g. 94% of beef‟s water footprint (1). Rain-fed agriculture represents 80% of cultivated lands (1.2bn ha) and 85% of global agricultural water usage. An effective approach is improved soil management.

Other key resources & initiatives 1. Water Footprint Network – for definitions of water categories and a feel for priority products/countries 2. Green Water Management Handbook – a comprehensive review of technologies available for addressing green water impacts 3. Global Water Tool – free and easy-to-use tool for companies to map their water use from WBCSD 4. Protecting our Water, Soil and Air – Defra‟s best practice guide for water, soil and air quality 5. Resources available to businesses to quantify and reduce the water impacts of their water use – Defra report 6. Simply Sustainable Water – advice from LEAF on Six Simple Steps for managing water quality & use

Effective green water management Case study – Zambia

In Zambia, like a lot of arid/semi-tropical regions, only 15-30% of rainfall contributes directly towards plant growth. Digging holes filled with organic matter to collect rainfall and tearing up the soil to increase soil infiltration has led to yield increases of 50-100% (2). In the UK, green water yield improvements can be effected through increasing soil organic matter (see Soil Management Reduction Opportunity).

Addressing green water impacts has potential for yield improvements through increasing effective rainfall (2): • Reducing runoff through levelling and terracing • Increasing infiltration through conservation tillage • Minimising deep percolation by improving soil texture

and deep root zone • Planning cropping patterns around rainfall patterns Increasing yield has the added benefits of reducing other external inputs like inorganic fertilisers per unit of output – and so has potential to improve other PSF metrics as well.

Hotspot

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Page 9: Hotspots, opportunities & initiatives Carbonates - WRAP v1.pdf · British Soft Drinks Association ... WRAP (2009). Household Food and Drink Waste in the UK 18. ... Effective green

Sugar crop sustainability Product sustainability opportunity A substantial number of UK businesses rely on sugar, especially the production of the top five global producers: Brazil, India, China, Thailand & Pakistan (FAOSTAT). Of these, global sugar production is heavily dominated by Brazil. With the advent of biofuel from sugarcane, and its transition into a globalised export commodity like sugar itself, sustainable sugar cropping is set to become even more important.

Other key resources & initiatives

Case study – Rainforest Alliance

RA‟s sustainable sugar standard was launched in April 2009, encouraging farmers that harvest mechanically not to burn, or phase-out within a 3 year period, minimise their carbon footprint, and address worker welfare. El Salvador‟s Cooperativa ATAISI gained certification in 2010 for: planting new varieties of cane that drop their leaves naturally without need for burning, and creating a closed-energy cycle using sugar processing by-products to power its coffee mills.

1. A Sweeter Tomorrow for Sugarcane Farms – document detailing the RA‟s sustainable sugar standard in El Salvador & Guatemala 2. Sugarcane.org – Brazil-centric website developed by the Brazilian Sugarcane Industry Association (UNICA) 3. Towards sustainable sugar sourcing in Europe – Coca-Cola Europe water footprint sustainability assessment including case studies

Cane, beet or sweetener? UK manufacturers largely source from either: • Cane: cane supply chains are exposed to certain

environmental & welfare risks. Key issues are: labour risks, freshwater availability, local air quality when cane is burned, and land use change (LUC).

• Beet: UK beet sugar is largely W European in origin and well regulated. Key issues are: GHGs from growing and processing, soil compaction and high pesticide use, and welfare issues associated with subsidised beet undermining standards in cane production.

The current ratio in the UK of beet:sugar is roughly 50:50; comment tends to favour sustainably sourced cane over sugar. However, there are opportunities to use sugar alternatives like Stevia (an artificial sweetener), which can reduce costs and improve the nutritional profile of produce.

In the UK, British Sugar is providing an example of manufacturing best practice: at its Wissington plant, manufacturing by-products are used to grow tomatoes.

Hotspot

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Page 10: Hotspots, opportunities & initiatives Carbonates - WRAP v1.pdf · British Soft Drinks Association ... WRAP (2009). Household Food and Drink Waste in the UK 18. ... Effective green

Drinks packaging optimisation Product sustainability opportunity

The key business drivers for addressing packaging sustainability include the increasing cost of raw materials and concerns over security of supply. Common approaches include: use of recycled content; packaging weight reductions; reusable systems; and clearer date labelling.

Other key resources & initiatives

1. Beverage Industry Environment Roundtable (BIER) – climate change, energy & water focus. Published carbon and water research 2. British Soft Drinks Association – Sustainability Strategy includes focus on water, packaging & waste 3. Consumer Goods Forum Global Packaging Project – protocol & framework to discuss & assess packaging sustainability 4. Courtauld Commitment – responsibility agreement aimed at improving resource efficiency of UK grocery, including packaging

5. Soft Drinks Roadmap – Defra-funded research currently under way, includes focus on packaging 6. WRAP Packaging optimisation resources – range of advice on packaging issues, with case studies and tools

Step 1: Think about breaking the mould - can the product be used by the customer differently? (See WRAP guidance on Reusables and Product Reformulation) Step 2: Get ideas from The International Packaging Study Step 3: Read the WRAP Packaging and Recyclability Guide Step 4: Visit the Resource Efficient Innovations Database for latest industrial technology and best practices Step 5: Make it happen – stay close to what your sector is doing: view case studies under Courtauld Commitment 2

How to get started

Case study – A G Barr

Since joining the Courtauld Commitment 2 in Feb 2010, A G Barr has installed state of the art PET bottle blowing & filling technology. This allowed the company to reduce the carbon impact of its 2l, 500ml and 250ml bottles by 1,869tCO2e in 2010, saving 505 tonnes of plastic. The 500ml and 250ml bottles alone saved 316 tonnes of plastic, and are amongst the lightest within the carbonated soft drinks market.

Hotspot

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Page 11: Hotspots, opportunities & initiatives Carbonates - WRAP v1.pdf · British Soft Drinks Association ... WRAP (2009). Household Food and Drink Waste in the UK 18. ... Effective green

Renewable packaging materials Product sustainability opportunity

Increasing the use of renewable materials is a key part of improving product sustainability. However, like any material, their use should be carefully considered to avoid unintended environmental consequences and deliver intended business benefits. Bioplastics cover a range of materials which are bio-based, bio-degradable or both (see 1 for definitions). Bio-based plastics can be derived from primary crops (e.g. sugarcane) or waste plant material. The sustainability benefits and trade-offs will largely depend on the raw material used and the specifics of the solution being considered.

Other key resources & initiatives 1. Biopolymer packaging in the UK grocery market – briefing note 2. Consumer Goods Forum Global Packaging Project – includes guidance on the use of renewable materials in packaging 3. European Bioplastics – organisation supporting the growth in use of bioplastics 4. European Renewable Resources and Materials Association – highlights best available technology and organisations 5. NNFCC – advises on bio-based materials (e.g. bioplastics factsheet) and co-ordinates the Renewable Materials LINK Programme 6. The WRAP The International Packaging Study and Resource Efficient Innovations Database contain examples of biopolymers

Bioplastics are being used more as a point of differentiation, and for the positive consumer perceptions associated with the term „biodegradable‟ or „compostable‟ (1). The main unintended environmental consequences relate to the sourcing of raw material feedstock. Where primary crops are used, there are concerns over competition with food and the impacts of non-renewable agricultural inputs (e.g. fertilizers & fuel). However, increased use of bio-based material also requires more sophisticated EoL solutions. Bio-based materials would need to be efficiently identified and disposed of by consumers so as not to contaminate waste streams.

Benefits & barriers Case study – Plant Bottle

Coca-Cola have developed bottles which contain PET derived from plant material. According to Coca-Cola the benefits include: • 30,000 tonnes CO2e saved • Stimulates plant waste market to develop polymers from other sources Learn more on the Coca-Cola website.

Hotspot

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Page 12: Hotspots, opportunities & initiatives Carbonates - WRAP v1.pdf · British Soft Drinks Association ... WRAP (2009). Household Food and Drink Waste in the UK 18. ... Effective green

Boiler energy efficiency in F&D Product sustainability opportunity

Boiler replacement

Flue gas/boiler blow down heat recovery

Monitor energy use, carry out boiler maintenance

Boilers play a central role in food and drink manufacturing, consuming up to half of total fuel in the sector (1). The key business driver for addressing boiler energy efficiency is the increasing cost of energy. Common approaches include: regular maintenance, looking at the potential for recovering waste heat, and boiler replacement (see hierarchy below).

Other key resources & initiatives

1. IGD - Energy efficiency measures website highlights boilers as key energy user in grocery sector, and suggests some basic solutions 2. Enhanced Capital Allowances – provide tax relief for energy efficient industrial purchases, improving cash flow 3. The Energy Technology List – a list of equipment that qualifies for ECAs, useful for aiding boiler selection 4. Steam and high temperature hot water boilers reductions guide from The Carbon Trust for staff involved in regular boiler operations

Case study – Heinz

The Heinz manufacturing site in Wigan has achieved impressive efficiency gains through targeting their boiler house operations. Heinz has increased its boiler house energy efficiency to ~90% by installing a heat exchanger, and developing regular steam trap maintenance. The benefits: • 9,000tCO2 reduction p.a. • Payback period of 18-19 months • Steam trap maintenance alone gives a

cost return of 10:1 and CO2 savings of 884t p.a.

Boiler energy savings hierarchy

(Adapted from Carbon Trust 2012)

Cost

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Page 13: Hotspots, opportunities & initiatives Carbonates - WRAP v1.pdf · British Soft Drinks Association ... WRAP (2009). Household Food and Drink Waste in the UK 18. ... Effective green

Product re-formulation Product sustainability opportunity Product reformulation, where a product‟s composition is altered or ingredients are substituted for alternatives, can be driven by a number of different factors e.g. ingredient price fluctuation or compliance to government legislation. Altering a product‟s composition can mitigate material risk associated with high environmental impact ingredients, or may impact how the product is used by the consumer which might lower the product‟s energy or water requirement (1). There are many other potential benefits, including: reduced raw material costs; lower distribution impacts; less required storage space; reduced packaging; as well as the potential to pass on costs savings to the consumer.

Other key resources & initiatives

1. See Unilever‟s Persil Small & Mighty 2. Courtauld Commitment Phase Two Case Studies – provides some examples of product re-formulations 3. Product Re-formulation: Channelling Efficiency savings – WRAP information sheet encouraging re-thinking of products

Case study - United Biscuits

United Biscuits (UB) reformulated their McVitie‟s biscuits, reducing the salt content by up to 60% and the saturated fat content by up to 80%. The reformulations enabled a 40% reduction in UB‟s use of palm oil and reduced pressure on rainforest destruction, but most importantly, a total of £4m was added to sales value, with sales of biscuits up by more than 5%.

Case study – Britvic concentrate

In March 2011, Britvic introduced a new double concentrate to its Robinsons squash brand. The double concentrate squash is now in 1.25 litre and 1.75 litre bottles. The smaller bottle sizes have enabled a significant reduction in secondary packaging, & transport required. The benefits are: • Better consumer value for money • 61% reduction PET per litre drunk • 70% reduction in total packaging • 50% reduction in lorries used • 14,000 tCO2 saving p.a.

Hotspot

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Page 14: Hotspots, opportunities & initiatives Carbonates - WRAP v1.pdf · British Soft Drinks Association ... WRAP (2009). Household Food and Drink Waste in the UK 18. ... Effective green

Water efficiency in drinks manufacture Product sustainability opportunity

The four most water intensive industries within the food & drink sector are dairies, breweries, soft drink & distilleries accounting for 124.5million m3 per year. In the EU the UK ranks 3rd poorest in terms of water availability per head. Additionally, in line with the increasing cost of water to business, a 20% reduction in water use would save the F&D sector £60million per year. WRAP suggest that it is possible to reduce water use by 30% through no-cost initiatives and up to 50% saving for those prepared to make a capital cost investment.

Other key resources & initiatives

1. Beverage Industry Environmental Roundtable (BIER) – has published risks & opportunities and water use benchmarking reports 2. Enhanced Capital Allowance scheme for water – allows businesses to write-off 100% cost of plant machinery against taxable profits 3. Federation House Commitment Progress Report 2012 – helping the food & drink industry improve water efficiency 4. Water Use in the Supply Chain – the IGD details water use within the F&D sector 5. WRAP has produced Water Efficiency. Case study: UK Drinks Sector & Resource Efficiency in the UK Soft Drink Sector

Reducing the amount of water brought onto site & lowering wastewater treatment requirements can reduce operating costs. Water scarcity might impact availability and cost, although tools can highlight business risk. Tax Incentive Schemes can mitigate the investment in water efficiency measures, although no cost initiatives are highlighted by WRAP. A lack of data can hamper the decision making process as well as a fear of reducing product quality.

Benefits & barriers

Hotspot

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Case study - Adnams

Adnams produces 85,000 barrels of cask ale per year, whilst being based in East Anglia, the UK‟s driest region. During planned redevelopment, Adnams upgraded their on-site water efficiency measures, lowering their water use below the industry average by: • Using stainless steel in brewery

construction which is easier to clean

• Harvesting rainwater for use at distribution

centre and cellar & kitchen store

• Balancing effluent to require less dilution

to become safe waste

Page 15: Hotspots, opportunities & initiatives Carbonates - WRAP v1.pdf · British Soft Drinks Association ... WRAP (2009). Household Food and Drink Waste in the UK 18. ... Effective green

Reducing consumer food waste Product sustainability opportunity

In the UK, 7.2 million tonnes of food and drink is wasted every year, 4.4 million of which is avoidable. The average UK household currently spends £480 on wasted food every year, totalling £12 billion overall. WRAP reported a significant reduction between 2006/7 and 2010 (13%) (1) but a range of opportunities exist for retailers and manufacturers to help further reduce this waste, and deliver significant financial (for customers) and environmental benefits.

Other key resources & initiatives

1. Household food waste resource listing – summary of WRAP partner resources to use to reduce household food and drink waste 2. Courtauld Commitments Phase Two Case Studies November 2012 – WRAP report providing a list of useful case studies 3. Love Food Hate Waste partners site – wide range of resources available for partners to use free of charge 4. New estimates for household food and drink waste in the UK – WRAP report providing food waste estimates for 2011 5. What retailers and brands are doing to help you reduce food waste – Love Food Hate Waste report

Raising awareness and enabling behaviour change

Case studies: Changes to products

Changes to products, packaging and labelling makes it easier for consumers to buy the right amount and use what they buy. • M&S were the first to introduce „freeze

before the date‟ labelling, replacing „freeze on day of purchase‟, giving consumers more flexibility to freeze what they may not eat in time.

• „Display until‟ dates are being removed by many retailers and brands, reducing confusion and giving prominence to the important dates.

• ASDA launched new packaging for their extra special Royal Jersey potatoes that increases shelf life and reduces waste

A combination of large-scale campaigns and local engagement is an effective way to help consumers realise the benefits of throwing away less food, and giving them the tools and confidence to make small changes to the way they shop, store and cook food. Morrisons Great Taste Less Waste had regular articles in their magazine and on-line tips and advice, whilst Sainsbury‟s Make your roast go further campaign provided its customers with leftover recipes designed to incorporate key ingredients from a roast. The Co-op regularly includes Love Food Hate Waste messages on till-screens, reaching millions of customers in store.

Hotspot

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Optimising refrigeration Action Plan Refrigeration is a crucial utility used in the grocery supply chain, in particular in manufacturing, transport, bulk storage and retail. In terms of energy use and CO2e emissions, refrigeration is the most important utility in food and drink manufacturing and retail operations. This action plan addresses the management, operation, maintenance and design of refrigeration systems so you can benefit from significant cost savings as well as large reductions in CO2e emissions.

Resources

1. Defra and SKM Enviros, 2011 - Examination of the global warming potential of refrigeration in the food chain 2. FDF and others, 2007 - Food and Drink Industry Refrigeration Efficiency Initiative 3. IOR, BRA, Carbon Trust, 2010 - Refrigeration road map for the food retail sector

Saving Potential

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Action Plan

Refrigerant

GHG

emissions

Energy

Existing

Systems 50% 25%

New

Systems >90% 40%

Implementation Process

Improve Management Information Cooling loads, energy use, operating data, leak rates

Invest in existing refrigeration plants Leakage: replace leaky components, replace R404A Energy: better maintenance, operation and control

Careful selection of all new refrigeration plants Minimise cooling demand and design for high efficiency Use low GWP refrigerants and design for low leakage

Hotspot

Page 17: Hotspots, opportunities & initiatives Carbonates - WRAP v1.pdf · British Soft Drinks Association ... WRAP (2009). Household Food and Drink Waste in the UK 18. ... Effective green

Sustainable Procurement of Raw Materials Topic Guide

Raw materials (RMs) used in grocery products present both sustainability opportunities and risks to businesses, whether they are producers, manufacturers or retailers. This Topic Guide describes the overall process for implementing sustainable RM procurement to reduce risks, achieve lower costs and encourage innovation. Procurement‟s role here is to work in a structured way with product development and supply chain management partners to identify and pursue opportunities.

Resources 1. Food & Drink Federation - Sustainable Sourcing: Five Steps Towards Managing Supply Chain Risk 2. Defra - Sustainable Procurement Prioritisation Tool 3. WRAP - Reducing Food Waste through Retail Supply Chain Collaboration 4. SAI Platform - Practitioner‟s Guide for Sustainable Sourcing of Agricultural Raw Materials 5. UN Global Compact - Supply Chain Sustainability guide

Implementation Process

The process follows a step by step approach to ensure that raw material procurement takes account of sustainable aspects by thorough risk and opportunity analysis, and by working closely with key suppliers.

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Topic Guide

1. Mapping 2. Identify 3. Review 4. Select 5. Plan 6. Implement

Retailer

Map how

sustainability is

currently included

in procurement

processes

Identify key RMs

through a spend

and risk analysis,

and map their

current sourcing

For each key

RM review

impacts and

risks along the

supply chain

Select key suppliers

and engage to

jointly review

impacts, risks and

opportunities

Develop joint

action plan and

implement with

selected

suppliers

Track progress,

review and

communicate to key

stakeholders.

Review learnings

and repeat process

for a cycle of

continuous

improvement

Manufact

urer /

Supplier

Map how

sustainability is

currently included

in procurement

processes

Identify key RMs

through a spend,

risk and product

sales analysis, and

map their current

sourcing

For each key

RM review

impacts and

risks along the

supply chain

Identify key

customers and

suppliers and

discuss impacts,

risks and

opportunities

Develop joint

action plan and

then implement

with selected

customers and

suppliers

Hotspot

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Key:

- Organisational aims

- Suggested follow-up actions

Carrying out an LCA or footprinting study Topic Guide A Life Cycle Assessment (LCA) or footprinting study can give you a more detailed understanding of the environmental impacts of your products, workplaces and activities. These studies can take many forms and lead to a variety of actions and outcomes depending on your particular needs and concerns. This Topic Guide should help you to design and implement the LCA or footprinting study that is right for you. The flowchart below can help you identify what you need to do in response to different drivers in your organisation:

Resources

1. The Product Sustainability Forum - Product Summaries detailing the key environmental impacts of 50 typical products 2. Greenhouse Gas Protocol - this website gives help and advice on carbon footprinting standards 3. European Environment Agency - this website has a useful page of further information on Life Cycle Assessments (LCAs)

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Topic Guide

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Identifying high supply chain risks Topic Guide The grocery sector is fast moving, and involves thousands of product lines that combine ingredients with a wide spectrum risk profiles. Managing data at this level of volume and complexity without getting bogged down in detail requires a systematic approach, using proportionate levels of information. Your aim is to have just enough information to make effective decisions about where and how to address risks to resilience.

Resources

1. Resource Futures – Chatham House Report on the new global political economy and critical interventions that may be needed 2. Sustainable Sourcing Guidelines – Food and Drink Federation guide for managing supply chain risk 3. WWF 2050 Criteria – WWF guidance on responsible investment in agricultural, forest and seafood commodities

Implementation Process

This Topic Guide focuses on how to make an analysis of risk, which can be fed into a resilience plan. Identifying risk should be assessed against two main areas:

1) Strategic exposure

2) Vulnerability

A. Supply chain risk

B. Resource intensity

C. Integrity

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Topic Guide

(1) Risk

Screening

All raw materials

Analysis of

objectives:

What matters to

your business?

Strategic

exposure

Generic

policies

(2) Detailed

Diagnostics

Carried out on a sub-

set of high risk / high

priority raw materials

Product-

specific

specifications

and initiatives

Vulnerabilities

Preparation of

information:

What is it, what is

it made of, and

where does it

come from?

1. Alignment 2. Risk analysis 3. Implementation

Hotspot

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Help section

This section contains background information on the contents of this slide deck, including:

1. Frequently Asked Questions (FAQs)

2. Terms of use/Disclaimer

3. Product summary list – 50 product summaries are available covering food, drink, household and personal care categories

4. Reduction opportunities – a list of all those developed to date

5. Action plans & topic guides – a list of all those developed to date

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FAQs 1. What is the Product Sustainability Forum (PSF)? The Product Sustainability Forum is a collaboration of 80+ organisations

made up of grocery and home improvement retailers and suppliers, academics, NGOs and UK Government representatives. It provides a platform for these organisations to understand, improve and communicate the environmental performance of the grocery and home improvement products. Website: www.wrap.org.uk/psf

2. What are the five PSF ‘metrics’? To date, the PSF has focused on the performance of products across five core environmental „metrics‟: energy use, water use, waste generation, material use and greenhouse gas emissions. A more detailed discussion of the work done on these five metrics is available in a published PSF report entitled “An initial assessment of the environmental impact of grocery products”. The PSF is also beginning to look at the biodiversity impact of products.

3. What do the red and orange shading denote on hotspot matrices? Red cells highlight stages within the value chain which are

often the primary source of impact for the metric in question (e.g. greenhouse gas emissions, energy use, etc.). Orange cells are

typically secondary sources of impact. These are qualitative assessments to highlight likely hotspots and should be used to focus

further investigation.

4. How are ‘Primary’ and ‘Secondary’ hotspots identified? Primary and secondary hotspots have been identified using a range of sources – but mainly publicly available life cycle and sector-level research into resource use and environmental impacts. These are fully referenced within the deck. Primary hotspots are those which, according to the evidence identified, are likely to contribute the most to the metric in question (e.g. agricultural stages dominate the carbon footprint of dairy products). However, due to the varied and patchy nature of the evidence, some summaries are more complete than others – and in many cases, hotspots have been estimated based on proxies. To guide users a qualitative „evidence level‟ score has been developed to highlight any significant data gaps. As every supply chain is different, this information should be used to guide further research into your own supply chain.

5. Which other product summaries are available and where can I get them from? A summary of products researched to date is available at the end of this deck.

6. How can I submit ideas/comments for future revisions of this PowerPoint deck? Click on the „Submit feedback‟ link at the top right hand side of each slide to send feedback to the PSF team.

7. How can I use this content? See our „Terms of Use‟ slide.

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Terms of use

• While we have tried to make sure this slide deck is accurate, we cannot accept responsibility or be held legally responsible for any loss or damage arising out of or in connection with this information being inaccurate, incomplete or misleading. This material is copyrighted. You can copy it free of charge as long as the material is accurate and not used in a misleading context. You must identify the source of the material and acknowledge our copyright. You must not use material to endorse or suggest we have endorsed a commercial product or service. For more details please see our terms and conditions on our website at www.wrap.org.uk.

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Product summary list

Bananas Bath & shower products Beef Biscuits Bread & rolls Breakfast cereals

Butter

Cakes, pastries, etc.

Canned meat

Coffee

Canned vegetables Carbonates Cat & dog food

Cheese Chocolate Cider & perry Deli-food Deodorant

Nappies

Dishwashing products

Fish & seafood

Frozen vegetables

General cleaning products

Ice-cream & frozen desserts

Lamb Margarine

Pork Potato crisps Potatoes Poultry Pre-packed sandwiches Ready meals

Rice Spirits

Sugar confectionery Tea

Toilet & kitchen rolls Tomatoes

Processed snacks

Yogurts

Dilutables

Beer

Laundry detergent

Eggs

Wine

Juices

Onions Pizza

Canned seafood

Milk & cream

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Reduction opportunity list

• Addressing „green water‟

• Benefits of soil management

• Crop irrigation best practice

• Precision agriculture

• Rolling out agricultural GHG tools

• Sourcing palm oil responsibly

• Sugar crop sustainability

• Sustainable fisheries & aquaculture

• Sustainable forestry products

• Water efficiency in livestock farming

• Closed-loop recycling

• Drinks packaging optimisation

• Renewable packaging materials

• Boiler energy efficiency in F&D

• CIP for resource efficiency

• Identifying the true cost of waste

• Increased efficiency of in-store bakeries

• Increasing motor drive efficiency

• Product re-formulation

• Water efficiency in drinks manufacture

• Water efficiency in meat processing

• Water re-use in F&D processing

• Extending product shelf life

• Food redistribution

• Shared logistics opportunities

• Improving consumer portioning

• Reducing kitchen energy use

• Reducing consumer food waste

• Water efficiency in the home

• Capital allowance for green tech

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Action plan & topic guide list

Action plans • Harmonising smart planning (manufacturers) and demand forecasting (retailers)

• How to participate in the closed loop economy through waste exchange

• How to use digestate as a fertiliser substitute

• Refrigeration best practice in food and drink chill chains

• Securing crop supply through whole crop purchasing

Topic guides • Demystifying and de-risking land use change

• Implementing a sustainable procurement process for raw materials

• Lowering the impact of pig feed soya

• Effective commissioning of LCAs/footprint studies

• Engaging colleagues on sustainability

• Engaging suppliers on sustainability

• Best practice in embedding sustainability in product design

• How to identify high sustainability, reputation, supply chain risk and resilience

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