householder ne supply chain conf pres final

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Northeast Supply Chain Conference Strategic Supply Chain Management: The Five Disciplines for Top Performance For further information, please contact: Brad Householder, Director Supply Chain Management PRTM 1050 Winter Street Waltham, MA 02451 Tel: +1 781 434-1297 [email protected] September 20, 2005 Leading thinking for lasting results

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Page 1: Householder NE Supply Chain Conf Pres Final

Northeast Supply Chain Conference

Strategic Supply Chain Management: The Five Disciplines for Top Performance

For further information, please contact:

Brad Householder, DirectorSupply Chain ManagementPRTM1050 Winter StreetWaltham, MA 02451Tel: +1 781 [email protected]

September 20, 2005

Leading thinkingfor lasting results

Page 2: Householder NE Supply Chain Conf Pres Final

© Copyright 2005 PRTM10362MV / 09/20/2005

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Outline

Emergence of Strategic Supply Chain Management: The Five Core Disciplines The 5 Core Disciplines and Performance:Insights From Benchmark Data Adopting the 5 Core DisciplinesWrap Up / Q&AAbout PRTM

Page 3: Householder NE Supply Chain Conf Pres Final

Northeast Supply Chain Conference

Emergence of Strategic Supply Chain Management:The Five Core Disciplines

Leading thinkingfor lasting results

Page 4: Householder NE Supply Chain Conf Pres Final

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Supply Chain Management Has Evolved From A Technology Focus To A Strategic Focus

Adoption of new processes and

technology

Functional “SCM”

Production and Production and inventory control skillsinventory control skills

Robust processes

Technological SCM

RobustRobustprocesses (plan, processes (plan,

source, make, deliver, source, make, deliver, return)return)

Strategic SCM

Adoption of new Adoption of new processes and processes and

technologytechnology

Ability to rapidly align supply chains to new

strategies –“anywhere… ...anytime”

80s–early 90s 1990s–early 2000 2003

Functional efficiencySupply chain

scorecard withefficiency focus

SCS integrated intocorporate performance

management

Price of EntryPrice of Entry

CompetitiveDifferentiator

Key Metrics

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Trends Showed the Emergence of Five “Core Disciplines” of Strategic SCM

Observed Trends “Core Disciplines”

Executive Team attention to SCFormal SC strategy processes

View your supply chain as a strategic asset

SC process standards (e.g. SCOR)Focus on simplificationIntegration of SC and other enterprise processes

Develop an end-to-end process architecture

Shift from transactions to business managementGlobal SC core operations unitsSC career paths

Design your organization for performance

Formal SC scorecardsSupplier and customer metricsSC on the corporate balanced scorecard

Use metrics to drivebusiness success

Fewer “one-off” collaborative pilots Technology maturity and standardizationRemoval of the “weakest links”

Build the right collaborative model

Page 6: Householder NE Supply Chain Conf Pres Final

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But Do Companies That Follow The Five Disciplines Have Better Supply Chain and

Business Performance?

How?

Page 7: Householder NE Supply Chain Conf Pres Final

Northeast Supply Chain Conference

The 5 Core Disciplines and Performance:Insights From Benchmark Data

Leading thinkingfor lasting results

Page 8: Householder NE Supply Chain Conf Pres Final

© Copyright 2005 PRTM10362MV / 09/20/2005

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The Answer Starts With a Clear Definition of Supply Chain Practice Maturity Levels

Operational Maturity

Perfo

rman

ce

Stage 3: Integration ExternalStage 2:

Internal Integration

Stage 1:Functional

Focus

Stage 4:Cross-

Enterprise Collaboration

&Optimization

Deg

ree

of IT

Ena

blem

ent

The Performance Measurement Group (PMG)Supply Chain Maturity Model

Perf

orm

ance

High Maturity Practices

Low Maturity Practices

Page 9: Householder NE Supply Chain Conf Pres Final

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PRTM’s Benchmarking Has Long Shown That Practice Maturity Improves Performance

Companies with high supply chain practice maturity have better supply chain performance…• 17% lower inventories• 11% better delivery performance• 16% lower supply chain management costs

…which translates into better business performance• 4x greater sales growth• 40% higher profitability

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Defining the Impact of Strategic SCM Practices on Performance

Collected quantitative and qualitative data

across 89 supply chains from 65

companies in PMG’sbenchmark database

Collected quantitative and qualitative data

across 89 supply chains from 65

companies in PMG’sbenchmark database

Evaluated maturity for selected

practices in the Maturity Model that

represent the 5 Core Disciplines

Evaluated maturity for selected

practices in the Maturity Model that

represent the 5 Core Disciplines

Evaluated quantitative

performance of High Maturity vs. Low

Maturity companies using a set of SCOR®-

compliant metrics

Evaluated quantitative

performance of High Maturity vs. Low

Maturity companies using a set of SCOR®-

compliant metrics

SALESR & D

SUPPLYCHAIN

FIN &ACCT

MFG

InnovationCost

ServiceQuality

InnovationCost

ServiceQuality

Process Architecture

OrganizationPerformance Management

Strategy

Collaborative Model Cash-to-cash Cycle Time

Inventory Days of Supply

Total SCM Cost

Net Asset Turns

Production Flexibility

Order Fulfilment Lead Time

Delivery Performance

Total Returns Processing Cost

Relationship of Strategic SCM Practices to Quantitative Performance

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The Core Disciplines Lead to Significant Performance Advantage in Key SCM Metrics

Companies that follow mature practices for: Achieve:

By Using These Best Practices:

Developing End-to-End Process Architectures 28% Lower Inventories

Actively involve partners in planning processesIntegrate IT integration with suppliers and customersJoint Service Agreements

Design Their Organization for Performance

10% Better Delivery to Requestddd

Actively identify key skills, develop and upgrade to get themAlign org structure to key processes and incentives

Developing Strong Collaborative Models 19% Shorter Cash Cycles Align supply chain partners with

Basis of Competition

Using Metrics to Drive Business Success 13% Lower Supply Chain

Costsddddd

Openly share performance data with suppliers, customersRegular external benchmarking

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Aligning the Supply Chain Strategy, and Maturity in All 5 Disciplines Drive Profitability

60 70 80 90 100 110 120 130 140

Strategy

ProcessArchitecture

Organization

Collaboration

PerformanceManagement

Profitability as a % of Industry Avg.

High Maturity

Low Maturity

Higher is Better

EBIT as % of revenue data were normalized to industry averages to remove effects of industry profitability differences.

Overall, EBIT as % of revenues were:

BICC 12.7%All Others 6.5%

Industry Average

Profitability vs. Industry Average

Strategic SCM companies use their supply chains as strategic assets to achieve almost double the profitability of their competitors

Page 13: Householder NE Supply Chain Conf Pres Final

Northeast Supply Chain Conference

Adopting the 5 Core Disciplines

Leading thinkingfor lasting results

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The Five Core Disciplines are the foundation for Strategic Supply Chain Management

SALESR & D

SUPPLYCHAIN

FIN &ACCT

MFG

Develop an end-to-end process architecture

2

Design your organization for performance

Use metrics to drivebusiness success

5

3

View your supply chain as a strategic asset

1

Build the right collaborative model

4

InnovationCost

ServiceQuality

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Discipline 1: View Your Supply Chain as a Strategic Asset

SALESR & D

SUPPLYCHAIN

FIN &ACCT

MFG

View your supply chain as a strategic asset

1

InnovationCost

ServiceQuality

Design the supply chain around a defined basis of competition to enable

the overall business strategy

Design the supply chain around a defined basis of competition to enable

the overall business strategy

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A Good Supply Chain Strategy Meets Four Basic Criteria

1. It is aligned with the business strategyEach business strategy requires a distinct supply chain structure, processes, systems, and skills

2. It is aligned with customer needsUnderstand each segment’s requirements and configure the supply chain appropriately

If necessary, create separate or multiple supply chains

3. It is aligned with the company’s power positionBefore making big changes, understand who has the power in the supply chain

4. It is adaptiveSupply chains have a shelf life and should be continuously evaluated to see if change is needed

Page 17: Householder NE Supply Chain Conf Pres Final

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Discipline 2: Develop an End-to-End Process Architecture

SALESR & D

SUPPLYCHAIN

FIN &ACCT

MFG

Develop an end-to-end process architecture

2

InnovationCost

ServiceQuality

Develop integrated supply chain processes and systems that interface

efficiently with the rest of the enterprise

Develop integrated supply chain processes and systems that interface

efficiently with the rest of the enterprise

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There Are Four Tests An Effective End-to-end Process Architecture Must Meet

1. Strategic Fit — Enables execution of your supply chain strategy2. End-to-end Focus — Ensures end-to-end vision and management3. Simplicity — Is composed of simple, streamlined processes4. Integrity — Is highly reliable, with robust links between processes, data, and

information systems

Leverage SCOR to set the context for supply chain process improvLeverage SCOR to set the context for supply chain process improvementement

Source: Supply-Chain Council

Internal or External

Data, Applications, and InfrastructureData, Applications, and Infrastructure

Supplier Customer Customer’sCustomer

Supplier’sSupplier

Internal or External

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Discipline 3: Design Your Organization for Performance

SALESR & D

SUPPLYCHAIN

FIN &ACCT

MFG Design your organization for performance

3

InnovationCost

ServiceQualityDevelop and maintain organizational

structure and skills to define and manage the supply chain of the future

Develop and maintain organizational structure and skills to define and

manage the supply chain of the future

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Follow Four Design Rules to Align Your Organization to Achieve Your Strategy

Know, grow, and keep your

core capabilities

High-Performance Integrated Supply Chain Organization

Every process needs an

accountable function or individual

Form should follow

function—the organization

should mirror the process

Organize around the skills you

need, not the skills you have

Finance & AdministrationFinance &

Administration Marketing & SalesMarketing & Sales R&DR&D Supply Chain Manager

Supply Chain Manager

GeneralManagerGeneralManager

Supplier ManagementSupplier Management

Order ManagementOrder Management

Order FulfillmentOrder Fulfillment

ManufacturingManufacturing

PurchasingPurchasing

Page 21: Householder NE Supply Chain Conf Pres Final

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What Skills Will My Supply Chain Need In The Future?

The end-to-end supply chain will need new management skills that most companies do not possess today

Supply Chain ProcessImprovement Manager

Understand and know how to implement supply chain best practices

Supply Chain Performance Analyst

Understand and know how to implement supply chain metrics and continuous improvement programs

PLAN

DELIVERMAKESOURCE

Outsourcing PartnerRelationship ManagerNegotiate alliances and partnershipsInspire collaboration and best-in-class performance

Global CommodityManager

Manage key relationships and global supply at lowest cost

Customer RelationshipManager

Detailed understanding of customer requirements and supply chain process capabilities

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Discipline 4: Build the Right Collaborative Model

SALESR & D

SUPPLYCHAIN

FIN &ACCT

MFG

Build the right collaborative model

4

InnovationCost

ServiceQualityUnderstand core competencies

and choose partners to maximize focus and profitability

Understand core competencies and choose partners to maximize

focus and profitability

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Four Basic Models of Collaboration Not One-Size-Fits-All

The Collaboration Spectrum

Transactional Collaboration

Cooperative Collaboration

Coordinated Collaboration

Synchronized Collaboration

Low Return

InfeasibleExtensive Collaboration

Limited Collaboration

Few RelationshipsMany Relationships

Transactional — Efficient execution of transactions between partnersCooperative — Higher-level information sharingCoordinated — Reliance on each other’s capabilitiesSynchronized — Information developed jointly with longer horizon

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Collaborative Partnerships Will Continue to Evolve Over Time

Most of today’s collaborative relationships are transactional or cooperativeAs companies move away from traditional vertical integration, the need for deeper collaboration intensifies

Internal

Transactional

Synchronized Cooperative

Coordinated

Core CompetencyFocused

VerticallyIntegrated

Limited

Extensive

Historical

Theoretical

ActualOptim

al

Col

labo

ratio

n R

equi

red

Page 25: Householder NE Supply Chain Conf Pres Final

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Discipline 5: Use Metrics to Drive Business Success

SALESR & D

SUPPLYCHAIN

FIN &ACCT

MFG

Use metrics to drivebusiness success

5

InnovationCost

ServiceQuality

Use metrics to measure the health of each core supply chain process and

identify problem areas

Use metrics to measure the health of each core supply chain process and

identify problem areas

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Metrics Help Gauge The Health Of Your Supply Chain and Drive Desired Behaviors

Effective metrics are:• Linked to the business strategy• Balanced and comprehensive• Used as a continuous improvement tool• Implemented via a formal implementation plan• Highly visible and monitored at all levels of the company• Based on both internal and external benchmarking• Based on targets that are aggressive, but achievable

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SCOR Level 1 Metrics Provide A Starting Point For A Balanced Strategic Supply Chain Scorecard

Key Supply Chain Management Metrics

Delivery Performance

Order Fulfillment Lead Time

Production Flexibility

Total Supply Chain Management Cost

Value-Added Productivity

Inventory Days of Supply

Cash-to-Cash Cycle Time

Net Asset Turns

DeliveryPerformance/

ResponsivenessCostFlexibility Asset

Management

Page 28: Householder NE Supply Chain Conf Pres Final

Northeast Supply Chain Conference

Questions?

Leading thinkingfor lasting results

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This Presentation Was Based On Prtm’s Book: Strategic Supply Chain Management

McGraw Hill, August 2004ISBN 0-07-143217-5

“Cohen and Roussel effectively capture and communicate the critical elements and roadmap of world-class supply chain management. Put into practice, this book will serve as a timeless tool for those looking to transform their organization’s supply chain into a sustainable competitive advantage.”

—Jim Miller Vice President, Operations

Cisco Systems

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PRTM Is An Innovator Of Practical And Highly-valued Supply Chain Solutions

Co-developed the Supply-ChainOperations Reference-model®

SCOR®, adapted by the 750+member Supply-Chain Council

Founding member of the Supply-Chain Council in 1996

(www.supply-chain.org)

Conducted leading benchmarkingstudies since 1985

Founded The Performance Measurement Group, LLC –the leader in Supply Chain Benchmarking

(www.pmgbenchmarking.com)

We “wrote the book” onsupply chain management, Strategic Supply Chain Management

McGraw-Hill, August 2004

PlanSource Make Deliver

Return

PlanSource Make Deliver

Return

Over $5 Billion in documented cost reduction/revenue enhancement

626806

1028

467344

242161996940190

200400600800

10001200

1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003

More than 1000 supply chain improvement engagementsover the last 10 years

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PRTM Is the Leading Management Consulting Firm For Breakthrough Supply Chain Transformation

Communications

Chemicals and EnergyAutomotive and Industrial

Consumer Goods

Life Sciences

More than 1,200 technology-/ product-based clients

Over 6,000 successful projects

90% level of repeat business

Thought Leadership and Innovation

Product And Cycle-time Excellence® (PACE®)

Supply-Chain Operations Reference-model® (SCOR®)

PMG—Web-based benchmarking

Experience and Innovation

Global Footprint

Preeminent Reputation

StamfordChicago

Washington DC

Detroit Tokyo•

••• •Abingdon

Paris FrankfurtGlasgow

•• •• ••••Mountain View

Costa MesaDallas

WalthamSan Francisco•

BackgroundFounded in 1976 with a unique focus

Product- and innovation-based companies

Operational results through hands-on implementation

Technical CompetenceMore than 450 consultants

Technical and business backgrounds

Practical industry experienceProduct And Cycle-time Excellence® and PACE® are the registered trademarks of PRTMSupply-Chain Operations Reference-model® and SCOR® are the registered trademarks of the Supply-Chain Council and were developed by PRTM

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Northeast Supply Chain Conference

Thank You!

Leading thinkingfor lasting results