how to improve the efficiency of your pharma supply chain in 7 easy steps using wms
DESCRIPTION
The pharmaceutical industry is in a constant state of flux due to companies adopting supply chain advances that have already seen success in other industries. This is how pharmaceutical manufacturers are remaining competitive on price and delivery. Supply chain spending represents a large portion of cost for pharmaceutical manufacturers – nearly 25%. This equates to approximately $230 billion annually. By adopting these supply chain advances pharmaceutical manufacturers can recognize benefits such as increased revenue, reduced costs and increases in overall profit margin. By following seven simple steps pharmaceutical manufacturers can improve supply chain efficiency and recognize additional overall revenue. These seven steps include: 1) Upgrade Technologies 2) Improve Product Traceability 3) Implement or Increase Quality Control Processes 4) Review Labor Standards 5) Review Overall Supply Chain Performance 6) Improve Collaboration 7) Evolve towards Omni Channel Implementing a functionally robust WMS will allow you to perform these seven steps much more efficiently than when done manually. This will also ensure reduced manual data errors which can cost your facility precious time and money. To learn more about how to implement a WMS to make your pharmaceutical supply chain more effective and efficient contact Datex today [email protected] or 800-933-2839 ext 243. Datex is an industry leading supplier of supply chain solutions including WMS, mobile solutions and professional and managed services.TRANSCRIPT
How to Improve the Efficiency of Your Pharma Supply Chain in 7 Easy Steps Using WMS
By Angela Cox
Benefits of a Better Pharma Supply Chain
25%
75%
Pharma Costs
Supply ChainCosts
Other
Annual spending in the pharmaceutical industry is approximately $230 billion $
$$
$
Adopting supply chain advances that are already well established in other industries could:
• Increase Revenue by $150 B • Reduce Costs by $105 B • Improve overall profit margin by $130 B
Source: McKinsey & Company Analysis
Step 1 – Upgrade Technologies
Inventory Management
• Warehouse Management System (WMS) • Increased operational efficiency reduces production and inventory
management costs • Integrate WMS into other equipment including manufacturing and
material handling – reduces manual data entry
Mobility Solutions
• Mobile devices • Increases information visibility and ability to share data in real time • Reduces errors and improves decision making capabilities
• Mobile printing • Reduces travel time throughout facility – improves labor
productivity
Step 2 – Improve Product Traceability Option 1: Implement Barcodes
• Improves product tracking with the use of mobile devices • Increases traceability throughout the supply chain – key data such
as manufacture date or expiration date can be stored in barcode
• Makes product recalls more efficient and accurate
Option 2: Implement RFID Tags & Portals
• Most efficient inventory tracking procedure – requires no additional mobile devices for scanning
• All inventory and task data is stored in tag and updated as new activity occurs
• Reduces counterfeits and product recall time
• Fast ROI period
Step 3 – Implement or Increase Quality Control Processes
Find a warehouse management system (WMS) that contains robust QA functionality
• When included in your WMS, cost of QA processes is reduced
• Quality of product is increased – brand image becomes more positive
• Likelihood of product recall is decreased, saving you processing time and money
Step 4 – Review Labor Standards
1. Analyze current processes being performed & note areas of improvement
2. Set clear standards & expectations for staff 3. Communicate how changes in processes will benefit staff
4. Identify key tasks & determine time standards for each task 5. Use your WMS as a support tool – drive behavioral changes using
productivity tracking and optimized process workflows 6. Involve management in incentive programs
Developing and implementing strict labor standards with the support of WMS functionality will reduce labor costs and optimize activity throughout your facility
Step 5 – Review Overall Supply Chain Performance
Select a WMS that can create custom reports – view these reports consistently and review specified KPIs
• Workforce productivity • Vendor performance (i.e. on-time shipment percentage) • Inventory turnover • Inventory handling costs • Manufacturing costs • Average orders vs. on hand inventory
Use these reports and analytics to compare actual performance to benchmark values. Make adjustments to close any operational gaps. This will reduce costs by increasing overall facility efficiency.
Step 6 – Improve Collaboration
Implement warehouse management software that shares data in real time
Also make use of collaboration tools including:
• Software integrations– automatic data transfer through all systems
• EDI – transfer data from orders, shipping receipts, etc. to and from customers automatically
• RFID – inventory handling data is transferred in real time to WMS
• Mobile devices – integrate into WMS to transfer scanned information in real time
Collaboration between WMS and other paired software/hardware increases data accuracy and reduces manual data entry. This in turn increases profits due to reduced errors increase labor productivity.
Step 7 – Evolve towards Omni Channel
Cut out the middle man – streamline all sales channels – increase your bottom line
• Remove wholesalers and sell directly to pharmacies or customers
• Distribution time is reduced with B2C sales • Profit increased by eliminating another set of hands handling
product • Potentially reduce errors that occur later in the supply chain • Sell more product with ability to price product more
competitively Find a flexible, adaptable WMS that can handle large quantities of orders
regularly and integrate into ERP systems.
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