hpa150(psa 2003版)ponteadeira funilaria
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HPA150 Welding cabinet for P.T.I.Use and maintenance manual
Order code Nr.75543000
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Welding cabinet for PTI
GF WELDING S.p.A.Strada del Portone, 18/24 10137 TORINO (Italia)
Tel.:
Tel.:
Fax:e-mail:
web:
011-3033.278 (Italy Sales dept.)
011-3033.270-279 (Foreign Sales dept.)
011-3033.277 (Italy Service)
011-3033.274 (Foreign Service)
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WARRANTY
The warranty REGULATIONS herein are general and complete those explicitly agreed upon at the time ofsale; they are, in any case, subject to the current local legislation. In particular, the warranty period, un-
less otherwise specified in the sale contract, is for one year as from the date of delivery.
GF WELDING S.p.A. guarantees that the cabin is free of manufacturing defects. If, during the warranty
period malfunctioning should occur due to manufacturing defects the manufacturer reserves the right todecide whether to repair or replace it. GF WELDING S.p.A. will not assume any further responsibility fordamages caused to the customer due to production delays or defects arising from cabinet malfunctioning.
GF WELDING S.p.A. does not give any guarantee, either explicit or implicit, that the programs containedin the welding control fitted in the cabinet are without errors, compatible with any market standard orthat they respond to any special requirement of the manufacturer. In particular,GF WELDING S.p.A. do not assume any responsibility concerning the conformity to the production re-quirements and the functionality of the welding programs and the current self-incrementation made bythe user for a specific task.
The warranty becomes void in the case of tampering on the equipment, failures caused by incorrect con-nections, incorrect use and/or operations carried out by unqualified personnel. Moreover the warrantydoes not cover fuses, cables and connectors or parts subject to wear (e.g. electrodes, seals, etc.)
In particular, the warranty does not cover any circuitry damage caused by electrostatic discharges or byconnection and/or disconnection operations carried out while powered.
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SUMMARY
1. TECHNICAL SPECIFICATIONS:.............................................................................. 5
2. USE....................................................................................................................... 6
3. STRUCTURE.......................................................................................................... 7
3.1 CARRYING STRUCTURE ..............................................................................................73.2 ELECTRICAL CABINET................................................................................................83.3 HYDROPNEUMATIC CIRCUIT ...................................................................................... 11
3.3.1 Pneumatic circuit for gun drive...................................................................... 113.3.2 Cooling system ........................................................................................... 11
4. ELECTRICAL AND HYDROPNEUMATIC CONNECTION........................................... 12
5. STARTING UP ..................................................................................................... 13
6. ELECTRODE DRESSING AND CHANGE MANAGEMENT CARD................................. 14
6.1 MAIN FEATURES ................................................................................................... 146.2 SIGNAL DESCRIPTION FOR ELECTRODE MAINTENANCE......................................................... 14
6.3 DRESSING CYCLE DESCRIPTION.................................................................................. 156.3.1 Electrode force regulation.............................................................................15
6.3.2 Dressing operation ...................................................................................... 156.3.3 Out-of-cycle dressing operation..................................................................... 166.3.4 Electrode changing operation........................................................................ 166.3.5 Emergency spots ........................................................................................166.3.6 Special cases.............................................................................................. 16
7. SAFETY............................................................................................................... 17
7.1 CAUTION NOTES................................................................................................... 177.2 DANGER NOTES ................................................................................................... 177.3 RESIDUAL HAZARDS AND EMERGENCY SITUATIONS ............................................................ 19
8. TROUBLESHOOTING ........................................................................................... 20
9. PREVENTIVE MAINTENANCE............................................................................... 21
10. WELDING CONTROL REPLACEMENT................................................................. 21
11 WARNING PLATES 22
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1. TECHNICAL SPECIFICATIONS:
Nominal voltage power supply 380V +10%-10% 50/60Hz
Equivalent permanent current admitted 250A
Transformer maximum applicable power 150kA 50%FdU
Connection Single-phase
Power supply cables cross section (per phase) 70 mm2(*)
Protection against direct contact differential and ground Hanging system through a trolley with appropriate bracket
Welding control Weld334m PSC
Welding control power supply 27Vac 10% - 100VA max
Weight ~65 kg
Cabinet weight (incl. frame and hydropneumatic part) ~105Kg
Storage temperature (C) 060
Environment temperature (C) 545
Maximum humidity 95%
Pneumatic System
Operation non lubricated air
Pressure 0.30.8 Mpa
Air filter G - Filtration degree 20m
Pressure regulation servovalve G 012 Bar 0-10V
Cooling System
Liquid water Between PH 7.09.0 Hardness G.F.10
Resistivity at 25 Superior to 5K Conductivity at 25 Inferior to 500
Pressure and rate of flow 0.30.6Mpa12 l/m(single-gun)
20 l/m(double-gun)
SCR cooling water consumption 4 l/min.
Water inlet temperature 15 30 C
(*) See Chapter 4
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2. USE
The welding cabinet HPA150 is a machine component, to be assembled by a manufacturer or a user toobtain a complete resistance welding machine.
Its application permits the following:
To take the energy required for the welding from the mains and make it available for atransformer with a specific power.
To automatically adjust the welding current.
To make available the control of monostable electromagnetic valves for pneumatic and/orhydraulic operation, preferably cylinders, to handle the guns.
To command two welding guns (channels A-B) with incorporated transformer; only one gunwelding at a time in all cases.
2 +8 welding programs can be selected for every channel (mono-gun version) and 2 programsgun A + 2 programs gun B (bi-gun version).
The gun connection is carried out through HARTING connectors put on the top of the cabinet.
The welding control outputs to drive the solenoid valves are protected by the Start cycle relayclosing contacts, so that, in the event of an output fault, there is no uncontrolled activation; theStart relay drive is controlled in cycles.
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3. STRUCTURE
The structure of the machine comprises: load-bearing structure electric Cabinet hydropneumatic installation panel
The equipment and component positioning has been made uniform in all PTI cabinets in order to make
the conversion of a mono-gun into a bi-gun version easier by simply adding or removing the plugs.
3.1 Carrying structure
As shown in the picture, the electrical cabinet is secured to the backside of this structure whilethe hydropneumatic panel is secured to its front side. A bracket is mounted on this structure inorder to put the to-the-gun cable and pipe assembly together.
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3.2 Electrical cabinet
Sheet steel electrical cabinet provided with an internal supporting plate. The cabinet can beopened by using a key. On the supporting plate the following components are mounted:
Main switch group QS (see annexes)The welding cabinet circuit breaker can comprise a switching unit provided with a transmissionrod connected mechanically to the control lever of the switch itself. The control rod is mounted
on the lower part of the electric cabin, for easier operation there is a red knob fitted on the endof the rod.
The transmission rod moves the switch to the positions (see drawing):
ON transmission rod in upward position (toward electrical cabinet).
OFF transmission rod in low position (coming out from the electrical cabinet).
Switch in
OFF position
Switch inON position
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VP 0-380-400-415-440-500V VS 0-27V 50Hz single-phase T1 100VA transformer to feed theWeld334m welding control.
VP 0-380-400-415-440-500V VS 0-24V single-phase T2 30VA transformer to feed the
minimum voltage coil necessary to the main switch release.
PGM800/B power compact group max. 160kVA @50% duty cycle
600A 1600V water-cooled SCR
max. SCR inverse peak voltage (1600 V) intermittent load (see separate diagrams)
Requested waterflow rate: 4 l/min
Water inlet max. temperature: 30C
Thermostat (65C).
SCR firing card (HCM2123)
Demagnetiser resistance R1 - 1K150W
(About overall dimensions and missing technical features, please see attached technical card)
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A signal and command push-button panel is located on the lower part of the weldingmachine. It consists of:
Green Led WATER FLOW OK (HLFL1)
White Led WELDING POWER ON (HLT1)
Red Led CHANGE ELECTRODES GUN1 (HLCE1)
Red Led CHANGE ELECTRODES GUN2 (HLCE2)
Red Led ALARM 1 (HL1)
Red Led ALARM GUN1 (HLA1) Red Led ALARM GUN2 (HLA2)
Yellow Led DRESSING GUN1 (HLR1)
Yellow Led DRESSING GUN2 (HLR2)
3-position, key selector switch RESET CHANGE ELECTRODES DRESSING GUN1(SACEHR1)
3-position, key selector switch RESET CHANGE ELECTRODES DRESSING GUN2(SACEHR2)
3-position, key selector switch WELD YES, WELD NO, PRESSURE ONLY. (SAS) 2-position, key selector switch GUN1 DRESSING REQUEST (SAR1)
2-position, key selector switch GUN2 DRESSING REQUEST (SAR2)
Red warning lamp "RESET ALARM HARDWARE" (SBLHAH)
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3.3 Hydropneumatic Circuit
The welding cabinet is provided with a hydropneumatic circuit, which drives and cools twopneumatic guns with integrated transformer (PTI), with or without additional opening.
The hydropneumatic components are mounted on a sheet panel put in the cabinet backside.
3.3.1 Pneumatic circuit for gun drive
The pneumatic circuit, which drives the two pneumatic guns, consists of the following
components: Water filter Proportional valve Brass hose fitting 3/8g quick coupling for auxiliary intake
3.3.1.1 Water filter
It is mounted on board of the cabinet. It has the function of removing possible impurities andmoisture present in the pneumatic air and of keeping them in its transparent bucket.
3.3.1.2 Proportional valve (pressure regulation)
It has the function of automatically changing the pressure value during the welding process inorder to exert the correct pressure on the welding electrodes (the pressure value has to be setin the dedicated welding programme).Regulation range 0-12Bar analogical signal 0-10V connections g .
3.3.2 Cooling system
The function of this system is to allow, through brass distributors, water to circulate to cool thefollowing cabinet and gun parts:
transformer SCR Gun upper and lower arm
Brass pipefittings are mounted on the cooling water distributors for flexible pipes, which areprovided with arrows showing the flow direction (material: POLYURETHANE).
This circuit is also composed of the following hydraulic components:
Ball valves g . Flow regulator
3.3.2.1 Flow regulator
On the water outlet, next to the outlet distributor, an adjustable flowmeter has been mounted.
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4. ELECTRICAL AND HYDROPNEUMATIC CONNECTION
These operations are to be carried out by skilled technicians and must conform to the safety standards ofthe country where the machine is installed.
The maximum cross-section of the power supply cables on the main switch is 2x50 mm2.(*)
The cable cross section is calculated according to the welding transformer permanent thermal current
(the cabinet size allows up to 250A) and according to the allowed voltage drop; the definition of thepower supply cable cross section for each machine is to be made by the user according to require-ments.
Check that the factory mains voltage is within the machine power supply tolerance.
The welding cabinet can not be provided with a short-circuit protection on the power feed side, so thisprotection has to be carried out through fuses before the feed itself.
The cabinet is fitted with a differential protection (grouped together with switch QS) against indirect
contacts. It is regulated to 30mA (instantaneous intervention) and a mounting for the ground markedwith a PE plate. This connection is compulsory and is to be made with a conductor having anadequate cross section (see table below);
The ground connection must be checked before starting up the machine.
Minimum cross section of external protection copper conductor to a machine ground
Cross section of Power Supply cablesS (mm2)
Cross section of protection cableSp(mm
2)
S16 S
16
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5. STARTING UP
Connect the welding equipment to the cabinet by means of the relevant power and auxiliary cables,the pneumatic circuit and the hydraulic circuit.
Check the connection for the ground protection.
Link up to the power supply mains.
Close the main switch through the lever command carefully checking that the emergency circuit(minimum voltage coil for switch release) had been closed and connected to the +24Vac.
Feed the cooling and the pneumatic systems.
Regulate the gun pressure and check their correct closure.
At this point the welding cabinet is ready to work.
Before starting up it is advisable to carefully read the Weld334m working description and theprogramming instructions.
A remote programming terminal HHT4300 is used to program Weld334m; they are linked to eachother through a 9-way connector.
Weld334m records the troubleshooting happening during the working session in its alarm storage,which can be consulted through the programming terminal.
The machine is completely turned off (main switch off) by pushing downwards the red-handled rodcommand; to turn it on again, it is necessary to push upwards the same command.
The machine can be turned off also through a release circuit, which is linked to the minimum voltage
coil; in this situation the main switch remains released (its closure is forbidden). Then it is necessaryto turn the machine on again: first of all the main switch has to be restored, then the command rodhas to be pulled downwards to the Off-position (main switch normally open), then this rod has to bepushed upwards (On-position).
The PTI suspended welding machine is provided with a parameter-changing selector, which is put onthe command grip. This selector allows the use of two different programs for every gun. The cabinet ispre-set in order to work both in a mono-gun and in a bi-gun version.
In the mono-gun version:Gun A programme 1 (code 0) programme 2 (code 1) (+8 cam programmes)
In the bi-gun version:Gun A programme 1 (code 0) programme 2 (code 1)Gun B programme 4 (code 2) programma 8 (code 3)
In the mono-gun version, with the help of 4 limit switches, it is possible to use from 1 up to 10ldi Th li it it h li k d t th l t i l bi t th h H ti
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6. ELECTRODE DRESSING AND CHANGE MANAGEMENT CARD
6.1 Main features
The Weld334m control and the F393 card are mainly conceived to be used in manual areas, withthe possibility of commanding 2 welding guns, and integrate all functions necessary to a simplifiedmanagement of the electrode maintenance. The available programmes are 63 and are managedby 6 digital inputs, which the parity control can be added to.
6.2 Signal description for electrode maintenanceThe signals dedicated to the electrode maintenance operations are:
1. A/B Stepper warning (ouput): when it is permanently on, it means that the programmedwelding spot threshold for the electrode change warning has been achieved (HLA1 HLA2).
2. A/B Electrode dressing request (output): when it is permanently on, it means that theprogrammed welding spot number for the dressing operation has been achieved. When it isblinking, it means that an extraordinary dressing operation has been requested by theoperator (HLR1 HLR2).
3. A/B Electrode change request (output): when it is permanently on, it means that the pro-grammed welding spot threshold for the electrode change has been achieved (HLCE1-
HLCE2).
4. A/B Electrode dressing executed (input): when it is active (input level: 24Vdc), it communi-cates to the welding control that the electrode dressing operation has been executed. Thedressing counter is incremented, the Electrode dressing request sgnal is disabled and, ac-cording to the selected Stepper Mode, the executed welding counter is reset (SACEHR1 SACEHR2).
5. A/B Electrode change executed (inlet): when it is active (input level: 24Vdc), itcommunicates to the welding control that the electrode change operation has beenexecuted. Both the dressing and the executed welding counters are reset and theElectrode change request signal is disabled (SACEHR1 SACEHR2).
6. A/B Electrode dressing request (inlet): when it is active (input level: 24Vdc), and theDressing request output is active as well, it communicates to the welding control thatfrom the following welding start, the electrode dressing programme will have to beexecuted. When it is active (input level: 24Vdc) and the Dressing request output is notactive, it communicates to the welding control an extraordinary dressing request;subsequently, from the following welding start, the electrode dressing programme will haveto be executed (in this case the Electrode dressing output blinks) (HLR1-HLR2).
For further information please see the push-button panel description in Chapter 3.2
All signals and commands operate on the selected stepper only inside the relevant weldingchannel (channel A or B).
For more detailed information please see our Weld334m Welding Control technical manual.
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6.3 Dressing cycle description
6.3.1 Electrode force regulation
The dressing operation has to be executed with a reduced charge: before dressing, it isnecessary to regulate the electrode force. The pressure change in the pneumatic circuit, whichis transformed into the electrode force by the cylinder, is commanded by a proportional
servovalve with a welding control-managed analogical command.
1. Rotate the GUN DRESSING REQUEST key selector rightwards: when the key selector is in
this position, the welding control automatically selects the welding programme (PRG 62 forGUN A and PRG 63 for GUN B, respectively), changes the execution mode into Withoutcurrent and makes the pneumatic circuit ready for the dressing operations.
2. Insert the force gauge between the electrodes.
3. Press the START push-button (on the welding gun grip) in order to close the gun.
4. Check whether the load on the electrodes is under 150kg (always check pneumaticdressing tool features supplied by the builder), up to a mini. 2 Bar pressure in thepneumatic circuit (minimum working pressure of the welding electrovalve). Change the P1parameter in the welding programme in order to obtain the requested force.
5. Rotate the GUN DRESSING REQUEST key selector rightwards (Off-position).
6.3.2 Dressing operation
1. When the GUN DRESSING signal yellow lamp is switched on, the operator is informedthat it is necessary to start the dressing operations.
2. Rotate the GUN DRESSING REQUEST key selector rightwards.
3. Insert the resistance welding electrode dressing tool (which is manually pneumaticallycommanded) between the electrodes.
4. Press the START push-button (on the welding gun grip) in order to close the electrodeson the dressing tool (NB: the START push-button has to be kept pressed up to the end ofthe dressing cycle). The welding control automatically selects the welding programme (PRG62 for GUN A and PRG 63 for GUN B, respectively) , changes the execution mode intoWithout current and makes the pneumatic circuit ready for the dressing operations.
5. Wait for a second so that possible vibrations caused by the impact of the electrodes againstthe miller are softened.
6. Start the dressing tool pneumatic engine.
7. At the end of the dressing operation, the gun automatically opens: at this point release the
START push-button.8. Rotate the GUN DRESSING REQUEST key selector up to the central position (Off-
position).
9. Rotate the SACEHRx 3-position key selector leftwards up to the GUN DRESSING RESETposition in order to confirm that the dressing operation has been executed. The weldingcontrol automatically resets signals and counters.
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6.3.3 Out-of-cycle dressing operationThe out-of-cycle dressing request (or manual request) is executed by the operator in thecase of an extraordinary electrode maintenance and is commanded as follows:
1. Rotate the GUN DRESSING REQUEST key selector rightwards. When the selector is in thisposition, the dressing programme (PRG 62 for GUN A and PRG 63 for GUN B, respectively)automatically starts at the following cycle-start while the GUN DRESSING signal yellowlamp starts blinks.
2. Execute the same dressing operations as in paragraph 6.3.2.
If the manual request has been made between two dressing cycles, the stepper counter isincremented. On the contrary, if the request has been made between the last dressingcycle and the electrode changing, several dressings can be made without the countermaking allowance for them.
6.3.4 Electrode changing operation
1. When the GUN ELECTRODE CHANGE signal red lamp is switched on, the operator is in-formed that it is necessary to start the electrode changing operations.
2. Change the electrodes.
3. Rotate the SACEHRx 3-position key selector rightwards up to the ELECTRODE CHANGERESET position in order to confirm that the electrode changing operation has been exe-cuted. The welding control automatically resets signals and counters.
The electrode changing operation is over. Now you can carry on with the usual welding op-erations.
6.3.5 Emergency spots
The emergency spots (which are usually the same quantity as the welding spots minus
one) can be programmed for every gun. The emergency spots, which can be set on theSTEPPER - EDIT menu of the hand held terminal (see our welding control programmingmanual) allow the operator to complete the current welding operation although thedressing requestor the electrode change request arise. Therefore, after ending the currentwelding operation, the operator is obliged to execute the dressing or electrode changingoperation, respectively.
6.3.6 Special cases
6.3.6.1 E66 anomaly
The E66 anomaly occurs if the electrode dressing operation is not executed before the pro-grammed emergency spots have expired.This anomaly prevents the execution of a new welding sequence and it is necessary to exe-cute the a.m. electrode maintenance operation in order to resume the usual operations.
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7. SAFETY
In order to ensure maximum working reliability, GF WELDING S.p.A. has made a careful selection ofthe materials and components to be used in the manufacturing of the equipment, submitting it totests before delivery.Welder efficiency over time also depends on the correct use and adequate preventive maintenance inaccordance with the instructions given in this manual.The constructed elements, connection and control parts have been designed and built with a degree ofsafety that can resist abnormal stress and in any case more than that indicated in the manual.Best quality materials have been used and the entry into the company, the storage and use in the
factory is continually checked in order to ensure there is no damage, deterioration or malfunctioning.
7.1 Caution Notes
Before starting up the equipment again after a failure, carefully inspect and check to highlightany damage.
When using a megaohmmeter to check the insulation of electrical equipment, make sure that allthe electronic control equipment has been disconnected to avoid damage to the components.
Always use perfectly dry air for cleaning and with a pressure that does not exceed 0.2 Mpa.
Always use tools in perfect condition and specifically designed for the operation to be carriedout; the use of inadequate or inefficient tools can cause serious damage.
Carry out repair operations in a clean environment, and where possible, without dust. Protect allconnection openings with plastic plugs and carefully cover all machined surfaces of dismantledparts until they are reassembled on the welder.
The running of the welder is to be entrusted to qualified personnel, who have read andunderstood the instructions given in this manual, and who are familiar with the safety devices
installed on the welder.
Before refitting a unit, always spread a film of hydraulic oil on internal parts andcoupling surfaces. Replace all seals and gaskets of hydropneumatic parts with originalspare parts before re-assembling the components.
7.2 Danger Notes
High voltages can cause death upon contact. Always operate with utmost caution and inaccordance with the current accident prevention laws of your country.
Always cut off all equipment supplies, main and auxiliary before starting maintenanceoperations on the said equipment. Place specific warning signboards WELDER BEINGSERVICED - NO NOT POWER ON near the main switches and lock them in OFF position withthe special padlocks.
When running there are parts of the equipment in motion that can cause injuries. Avoid contact
with these parts. Before operating on the equipment ascertain that there is no danger ofaccidental movement caused by connected equipment.
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Never cut off safeties and protection devices installed on the equipment. If this is necessary,indicate this condition by means of warning signboards and operate with utmost caution.
Restore all safeties and protection devices as soon as possible.
Lack of ground connection can cause serious injuries. Always make sure that there are groundconnections and that they comply with the relevant standards.
Do not use inflammable or toxic solvents such ass petrol, benzene, ether or spirit. It isrecommended to use trichloroethylene, taking the necessary precautions.
Before starting up the equipment, always make sure that the maintenance staff is at a safedistance and that no tools or materials have been left near the welder.
Always use protective gloves and goggles when servicing the equipment.
The equipment installation must always abide by the accident prevention regulations. All movingparts and transmission organs are to be protected against accidental contact.
Always make sure that all the protections are installed and correctly closed before starting upthe equipment.
Long overloads or failures can cause overheating of electrical equipment with the development
of harmful fumes; immediately cut off the power for safety, and do not approach the equipmentuntil the fumes have been dispersed by adequate ventilation. Do not inhale the fumes remainingin the equipment while making the repairs.
Never use water jets in the case of fire on the equipment; cut off all power supplies and use CO2extinguishers.
Take every precaution not to mix air and hydraulic oil in the system under pressure to avoid theformation of explosive mixtures.
Always make sure that the systems are not under pressure before starting any maintenanceoperation on the components.
Keep a safe distance from holes and bleed taps when discharging pressure from systems.
Carefully inspect all couplings making sure there is no dust, oil, dirt or defect on the threadsbefore making the connection.
Check that the torque is correct on all couplings and joints before pressurising the systems afterrepairs.
Always keep at a safe distance from any component that could be set in motion by hydraulic
pressure, when this has not been completely discharged from the systems. Never wear thingsthat could be caught up in the equipment and act as conductors (chains, bracelets, etc.).
Make sure that the tools to be used are in perfect condition and have insulated gripswhere necessary. Check that the insulation of cable and conductors on the testing equipmentshows no signs of breaks or damage.
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7.3 Residual hazards and emergency situationsAfter having carefully considered all possible risks concerning the use of the pendant welder, allthe solutions necessary have been applied to remove the risks and limit hazards for thepersonnel.
However, on the pendant welder the following residual risks remain; these can be removed orreduced taking these precautions:
Risk of circuitry failure on the stop and emergency safety circuits with possible lowering ofsafety level.
CAUTION!
Due to possible failures, the safety circuits for emergency stops may lose part of theirefficiency. Make periodic checks (once a month) on the operating condition of the
safety circuits.
Impact, crushing, shearing risks after starting up of unexpected movements duringmaintenance operations.
CAUTION!
Before starting any maintenance work on the welder, the operator shall disconnectthe main switch and lock it with its relevant padlock.
CAUTION!
With the main switch in the "OFF" position, the input terminal of the main switch islive, and, where present, likewise the terminal of the input transformer on the release
coil of the main switch.
Risks of electrocution, electric shocks when making maintenance operations in the SCR areawith power on.
The welder in the secondary circuit area generates strong alternating magnetic fields. Allmagnetic materials, (iron, steel etc.) in this field are subject to strong mechanical stress.Furthermore the magnetic data recording systems are deleted.
CAUTION!
Persons wearing heart stimulators or pacemakers are not to approach these machines
for any reason whatsoever.
It is also advised not to approach the welder when carrying materials that could becomedamaged:
all types of magnetic cards, such as credit cards, telephone cards, viacard, identity cards, timecards, company permits etc.
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8. TROUBLESHOOTING
The welding control has a diagnostic system that in most cases can trace the cause of any malfunc-tions or incorrect operation.To use the diagnostics correctly it is important to know, through the manual, the significance of thefunctions available on the control to monitor the field (I/O status LEDs, alarms memory, I/O softwaretrace , welding trace, etc).If a diagnostic or machine fault alarm is activated, it is necessary to know the error code. It is
possible, through the manual programming terminal, to display the alarm history and it is alsopossible to consult the paragraph "description of alarms" in the welding control use manual. The listgiven below is only a selection of some of alarms:
Alarm Probable cause
Gun fails to close - Pre-stroke closed input missing
- No Start signal- Pre-stroke not actuated- The gun is blocked for mechanical reasons
- The welding valve / commutation valve is defective- No air pressure
No welding current - Check whether Weld 334 displays alarms- Current sensor is interrupted- Sheet metal parts have not been coupled- The electrode surface shows impurities- Gun is not correctly closed- Pre-approach time too short
The power selector trips - Switch in emergency- Line fuses disconnected
- Thyristor in short-circuit- Weld334 internal fault
The 24 Vdc fuse breaks down- 24V feed in short-circuit- Defective valve coil
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9. PREVENTIVE MAINTENANCE
We recommend to:
Always cut off the power circuit breaker through the release coil, never under load.
Periodically check the differential and magnetic protection are functioning properly using thespecific test button.
Every 10 - 12 weeks check the tightness of the power side connection clamps (circuit breaker,transformer, SCR).
Check the machine ground connection.
Check that no water losses are present; otherwise eliminate them.
Eliminate possible condense present in the air filter bulb
Every 3 monthcheck that fittings and tubes are not corroded; check the manometer; replace the airfilter (before carrying out any maintenance operation to the hydropneumatic system, please
remember to close the 3-globe feeding valves on the panel).
10. WELDING CONTROL REPLACEMENT
This is to be carried out by skilled personnel (qualified electricians or trained and authorised operators)attaining to the relevant accident prevention regulations.
Connect the programming terminal (HHT 4300 or Laptop with SW WMS and interface cable).
Ascertain that circuit breaker QS is deactivated
Open the cabinet door
Cut off the external 24V-fed minimum voltage coil (fuses FU5-FU6)
Disconnect the signal terminals from the Weld334m.
Replace the control and connect the terminals to the new control.
Power on the external 24V-fed minimum voltage coil (fuses FU5-FU6)
Close the cabinet door
Activate the circuit breaker
Load the program following the programming instructions
Disconnect the programming terminal
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Welding cabinet for PTI
11. WARNING PLATES
The cabinet is equipped with all the accident prevention warnings required by current standards.
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Welding cabinet for PTI
WARNING SIGNSFEATURES: TRIANGULAR SHAPE BLACK PICTOGRAM YELLOW BACKGROUND
CAUTION!Electric tensionSTANDARD:Dir. CE 92/58
CAUTION!Mind your handsSTANDARD:Dir. CE 92/58
CAUTION!Intense magneticfieldsSTANDARD:Dir. CE 92/58ISO 3864
CAUTION!
Hot surfacesSTANDARD:Dir. CE 92/58ISO 3864
PROHIBITORY SIGNSFEATURES: ROUND SHAPE BLACK PICTOGRAM-WHITE BACKGROUND RED BORDER AND STRIPE
DO NOT use water to put outfiresSTANDARD:Dir. CE 92/58ISO 3864
NO ENTRY if you wearartificial metal apparatusSTANDARD:Dir. CE 92/58
ISO 3864
NO ENTRY if you wear apacemakerSTANDARD:Dir. CE 92/58
ISO 3864
INSTRUCTION SIGNSFEATURES: ROUND SHAPE WHITE PICTOGRAM BLUE BACKGROUND
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Welding cabinet for PTI
12. REFERENCE STANDARDS AND LEGISLATION
DIRECTIVE/STANDARD
TITLE
98/37/CEE Machines Directive
89/336/CEE Concepts concerning electromagnetic compatibility problems.
UNI EN 292-1 Machinery safety - Fundamental concepts: general engineering principles
Basic methodology terminology.UNI EN 292-2 Machinery safety - Fundamental concepts: general engineering principles.
Specifications and technical principles.
UNI EN 418 Safety of machinery -- Emergency stop devices -- Functional aspects Designprinciples.
UNI EN 470-1 Protective clothing for welding and related procedures. General requirements.
UNI EN 1037 Safety of machinery. Prevention of unexpected start-up.
CEI EN 50063 Safety standards for construction and installation of resistance weldingequipment and related techniques.
CEI EN 60204-1
Machinery safety - Machine electrical equipmentPart 1: general requirements.
CEI EN 60529 Degree of protection for casings (code IP).
ISO 669-1 Specifications for resistance welding materials. International standards.
ISO 5826 Transformers for resistance welding machines.General specifications applicable to all transformers.
UNI 7712 Machine tools. Measurement of noise in working environment.
13. INFORMATION CONCERNING DEMOLITIONThe machine and the systems are composed of metal, plastic and rubber materials, that ifburnt produce gas.
The welding transformer is composed of epoxy resins that if burnt, produce gas.
To proceed correctly with the demolition, carefully separate the electrical cables, flexiblerubber hoses and plastic components from the metal components.
The disposal must be carried out in accordance with the legislation of the country in which
the welding machine is installed.
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Welding cabinet for PTI
14. PRECAUTIONS FOR SAFETY AND CORRECT USE OF THE MACHINE
CAUT I ON :
First and foremost check power-supply voltage corresponds to the voltage indicated on themachine rating plate and that the welding transformer and the auxiliary circuit transformers are
connected properlyR I SK OF DAMAGE TO WELD I NG MACH I NE
I M PORTANT
Before carrying out maintenance on the machine the electricity, pneumatic and cooling watersupplies must be disabled
H I GH R I SK OF ACCI DENT
CAUT I ON :
The cooling system couplings are to be tightened with a maximum torque of 15 Nm.
15. RESIDUAL RISKS THAT CANNOT BE ELIMINATED
In order to prevent possible accidents and/or damage to the machine, these are WARNINGS onwhat to DO and NOT DO:
CAUT I ON :Whenever the welding machine does not present the safety characteristics and/or normal
functioning, it must be cut off from the main power supply switch.THE QUAL I F I ED TECHN I CAL PERSONNEL MUST BE I NFORMED OF THE PROBLEM .
I MPORTANT :
the use of the machine by untrained or non-authorized personnel is strictly forbidden.
ACCI DENT HAZARD!
CAUT I ON :
The welding cabinets must not be installed near:- deposits of inflammable and/or explosive materials (paper, solvents, oils, etc.);
- machines, devices, objects sensitive to magnetic fields;R I SK OF VERY SER I OUS DAM AGE
H I GH R I SK OF ACCI DENT
4
6
5
1
2
3
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Welding cabinet for PTI
16. ANNEXES
Part list RiccabPTI_PSA_DCAC.doc
Assembly layout Drawing n 75543001
Electromechanical layout Drawing n 75543011
Hydropneumatic system Drawing n 75543031
Hydropneumatic system connections Drawing n 75543032
Wiring diagram Drawing n 75543012
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01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
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DIS.
DATA UL.M.
COMM.
ZRY
16.12.05
WELD334mPSC
DENOMINAZIONE
essere utilizzato per la costruzione dell'oggetto rappresentato
CLIENTE
PEUGEOT CINA
MANUAL GUN WITH INTEGRATED TRANSFORMER
ne' venire comunicato a terzi o riprodotto. La societa' proprietaria tutela i propri diritti a rigore di legge.
TECHNICAL DATADATA STAMPA
FG.N.
N.DISEGNOPOS.ARCH
TOTALE FOGLITIPO
16.12.05
23
MOD. CARTGF CAE EPLAN
1
DI FG.
24
2
75543012/03
DESCRIPTION
CUSTOMER
DRAWING N.
YEAR OF MANUFATCURE
WELDING
:
:
:
:
MANUAL GUN WITH INTEGRATED TRANSFORMER
PEUGEOT CINA
75543012/03
2003
POWER
WELDING CONTROL
POWER SUPPLY
:
:
: 380 VAC 50 HZ
WELD334mPSC
150KVA
GF-WELDING SPA
Strada del Portone 18/24
10137 TORINO Italy
Tel.: 39-011 3031111
Fax : 39-011 3139716
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
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Senza autorizzazione scritta della societa' proprietaria il presente disegno non potra' comunque
DIS.
DATA UL.M.
COMM.
ZRY
29.07.03
WELD334mPSC
DENOMINAZIONE
essere utilizzato per la costruzione dell'oggetto rappresentato
CLIENTE
PEUGEOT CINA
MANUAL GUN WITH INTEGRATED TRANSFORMER
ne' venire comunicato a terzi o riprodotto. La societa' proprietaria tutela i propri diritti a rigore di legge.
POWER SUPPLYDATA STAMPA
FG.N.
N.DISEGNOPOS.ARCH
TOTALE FOGLITIPO
16.12.05
23
MOD. CARTGF CAE EPLAN
2
DI FG.
24
3
75543012/03
(L1)R
(L2)S
10.17/P2201
10.21/P2202
2.5 mmq BLACK HO7-RNF
2AFU5
530
P
S30VA24Vca
TC2
541
1AFUBS
542
380V
1 mmq ORANGE
2AFU6
531
540
U
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35/55
Senza autorizzazione scritta della societa' proprietaria il presente disegno non potra' comunque
DIS.
DATA UL.M.
COMM.
ZRY
29.07.03
WELD334mPSC
DENOMINAZIONE
essere utilizzato per la costruzione dell'oggetto rappresentato
CLIENTE
PEUGEOT CINA
MANUAL GUN WITH INTEGRATED TRANSFORMER
ne' venire comunicato a terzi o riprodotto. La societa' proprietaria tutela i propri diritti a rigore di legge.
SCR BLOCK AND FIRING BOARDDATA STAMPA
FG.N.
N.DISEGNOPOS.ARCH
TOTALE FOGLITIPO
16.12.05
23
MOD. CARTGF CAE EPLAN
3
DI FG.
24
4
75543012/03
2.21/501
2.21/502
V
50mm NOIR
HO7RN-F
4.02
502
1000R1
SUPPLY
TRANSFORMER
GUN 1-2
RC1
4.02
503
U
TV1
TV2
TV2
UVR1
FIRING BOARD HCM2123
(ON BOARD HCM2123)TV
J111+
8.04
P3-7
12
8.06
P3-8
K1 G1
1+
11.04
+24TR
G2 K2
7
11.06
P4402
33
+24V
30
COM
2
X1 +24V
16.23
+24V
COM
9
12.04
P4403
TSCR
THSCR
31
X10 A5
THA1
THA2
X10 B5
X20 B5
THB2
THB1
X20 A5
32
OPTIONAL
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
25 mm BLACK (H07-RNF)
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DIS.
DATA UL.M.
COMM.
ZRY
11.07.03
WELD334mPSC
DENOMINAZIONE
essere utilizzato per la costruzione dell'oggetto rappresentato
CLIENTE
PEUGEOT CINA
MANUAL GUN WITH INTEGRATED TRANSFORMER
ne' venire comunicato a terzi o riprodotto. La societa' proprietaria tutela i propri diritti a rigore di legge.
POWER SUPPLY TRANSFORMERDATA STAMPA
FG.N.
N.DISEGNOPOS.ARCH
TOTALE FOGLITIPO
16.12.05
23
MOD. CARTGF CAE EPLAN
4
DI FG.
24
6
75543012/03
3.06/502
3.08/503
2.08/PE.4
2.09/PE.5
X10 A1
V
U
C1 A2
ON BOARD
TRANSFORMER
U
TRS1
TA1
V
S
R
WELDING
TRANSFORMER
GUN A
X20 A1 C1 A2
ON BOARD
TRANSFORMER
U
TRS2
TA2
V
S
R
WELDING
TRANSFORMER
GUN B
OPTIONAL
40
P4-1
P4-5
P4-4
/9.04P4-1
/9.08P4-5
/9.06P4-4
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
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37/55
Senza autorizzazione scritta della societa' proprietaria il presente disegno non potra' comunque
DIS.
DATA UL.M.
COMM.
JAK
29.07.03
WELD334mPSC
DENOMINAZIONE
essere utilizzato per la costruzione dell'oggetto rappresentato
CLIENTE
PEUGEOT CINA
MANUAL GUN WITH INTEGRATED TRANSFORMER
ne' venire comunicato a terzi o riprodotto. La societa' proprietaria tutela i propri diritti a rigore di legge.
- WELD 334 CONNECTOR PS -DATA STAMPA
FG.N.
N.DISEGNOPOS.ARCH
TOTALE FOGLITIPO
16.12.05
23
MOD. CARTGF CAE EPLAN
6
DI FG.
24
7
75543012/03
C
O
N
N
E
C
T
O
R
-
P
S
-
W
EL
D
3
3
4
-
P
W
R
2
7
V
c
a
1
2.21
PS-01
-
R
T
N
0
V
2
2.21
PS-02
-
S
I
N
+
3
-
S
I
N
-
4
-
+
2
4
V
I
5
-
+
2
4
V
E
6
-
0
V
7
G
N
D
GND PE PE
2.07
PE
T
O
W
A
R
D
S
M
A
I
N
G
R
O
U
N
D
B
A
R
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
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38/55
Senza autorizzazione scritta della societa' proprietaria il presente disegno non potra' comunque
DIS.
DATA UL.M.
COMM.
JAK
11.07.03
WELD334mPSC
DENOMINAZIONE
essere utilizzato per la costruzione dell'oggetto rappresentato
CLIENTE
PEUGEOT CINA
MANUAL GUN WITH INTEGRATED TRANSFORMER
ne' venire comunicato a terzi o riprodotto. La societa' proprietaria tutela i propri diritti a rigore di legge.
- WELD 334 CONNECTOR P2 -DATA STAMPA
FG.N.
N.DISEGNOPOS.ARCH
TOTALE FOGLITIPO
16.12.05
23
MOD. CARTGF CAE EPLAN
7
DI FG.
24
8
75543012/03
1
5
P
I
N
C
O
N
N
E
C
T
O
R
-
P
2
-
WE
L
D
3
3
4
-
+
2
4
V
8
-
0
V
7
YELLOW
-
E
N
S
E
R
V
15
E1
PE
W
H
I
TE
-
V
S
E
R
V
+
10
6 (CTRL)
B
R
O
W
N
3 (24V) YV5
B
L
U
E
P
I
N
K
1 (GND)
-
V
S
E
R
V
-
3
5 (GND)
2
-
V
S
C
H
11
PARKER SEMPRESS PNEUMATC
EPDN4-1,2-12B-0U10-11-0-VW
COD.3079100
0-10 V
12 bar
G
R
E
Y
-
S
T
S
E
R
V
6
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
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39/55
Senza autorizzazione scritta della societa' proprietaria il presente disegno non potra' comunque
DIS.
DATA UL.M.
COMM.
JAK
29.07.03
WELD334mPSC
DENOMINAZIONE
essere utilizzato per la costruzione dell'oggetto rappresentato
CLIENTE
PEUGEOT CINA
MANUAL GUN WITH INTEGRATED TRANSFORMER
ne' venire comunicato a terzi o riprodotto. La societa' proprietaria tutela i propri diritti a rigore di legge.
- WELD 334 CONNECTOR P3 -DATA STAMPA
FG.N.
N.DISEGNOPOS.ARCH
TOTALE FOGLITIPO
16.12.05
23
MOD. CARTGF CAE EPLAN
8
DI FG.
24
9
75543012/03
9
P
I
N
C
O
N
N
E
C
T
O
R
-
P
3
-
W
EL
D
3
3
4
FROM TV TRANSFORMER TO CHECK SCR CONDUCTION
OUTSIDE THE WELDING TIME
7
3.11
P3-7
-
V
O
L
T
A
G
E
S
E
N
S
O
R
(
T
V
+
)
8
3.12
P3-8
-
V
O
L
T
A
G
E
S
E
N
S
O
R
(
T
V
-
)
9
-
S
C
H
I
E
L
D
T
V
(
T
V
SC
H
)
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
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Senza autorizzazione scritta della societa' proprietaria il presente disegno non potra' comunque
DIS.
DATA UL.M.
COMM.
JAK
29.07.03
WELD334mPSC
DENOMINAZIONE
essere utilizzato per la costruzione dell'oggetto rappresentato
CLIENTE
PEUGEOT CINA
MANUAL GUN WITH INTEGRATED TRANSFORMER
ne' venire comunicato a terzi o riprodotto. La societa' proprietaria tutela i propri diritti a rigore di legge.
- WELD 334 CONNECTOR P4 -DATA STAMPA
FG.N.
N.DISEGNOPOS.ARCH
TOTALE FOGLITIPO
16.12.05
23
MOD. CARTGF CAE EPLAN
9
DI FG.
24
10
75543012/03
9
P
I
N
C
O
N
N
E
C
T
O
R
-
P
4
-
W
EL
D
3
3
4
1
4.23
P4-1
CURRENT SENSOR READING
-
S
H
I
E
L
D
T
A
A
(
T
A
A
S
C
H
)
4
4.23
P4-4
-
C
U
R
R
E
N
T
S
E
N
S
O
R
(
T
A
A
+
)
5
4.23
P4-5
-
C
U
R
R
E
N
T
S
E
N
S
O
R
(
T
A
A
-
)
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
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Senza autorizzazione scritta della societa' proprietaria il presente disegno non potra' comunque
DIS.
DATA UL.M.
COMM.
JAK
29.07.03
WELD334mPSC
DENOMINAZIONE
essere utilizzato per la costruzione dell'oggetto rappresentato
CLIENTE
PEUGEOT CINA
MANUAL GUN WITH INTEGRATED TRANSFORMER
ne' venire comunicato a terzi o riprodotto. La societa' proprietaria tutela i propri diritti a rigore di legge.
- WELD 334
CONNECTOR P20/P22 -
DATA STAMPA
FG.N.
N.DISEGNOPOS.ARCH
TOTALE FOGLITIPO
16.12.05
23
MOD. CARTGF CAE EPLAN
10
DI FG.
24
11
75543012/03
C
O
N
N
E
C
T
O
R
-
P
2
0
-
W
E
L
D
3
3
4
11.10
+24V.11.15
+24V..
1
X1 +24V
12.02
+24V
-
2
4
V
X10 C5
12.08
+24V,
2
-
2
4
V
X20 C5
12.11
+24V,,
HLT1
17.12
+24V:
VOLTAGE
TURNED ON
3
-
0
V
4
X1 0V
13.02
0V
-
0
V
X10 B2
11.12
0V.
X20 B2
11.16
0V..17.12
0V:
C
O
N
N
E
C
T
O
R
-
P
2
2
-
W
E
L
D
3
3
4
1
2.03
P2201
-
S
G
N
C
3
-
S
G
N
O
2
2.03
P2202
-
S
G
C
O
M
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
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Senza autorizzazione scritta della societa' proprietaria il presente disegno non potra' comunque
DIS.
DATA UL.M.
COMM.
JAK
11.07.03
WELD334mPSC
DENOMINAZIONE
essere utilizzato per la costruzione dell'oggetto rappresentato
CLIENTE
PEUGEOT CINA
MANUAL GUN WITH INTEGRATED TRANSFORMER
ne' venire comunicato a terzi o riprodotto. La societa' proprietaria tutela i propri diritti a rigore di legge.
- WELD 334 CONNECTOR P44 -DATA STAMPA
FG.N.
N.DISEGNOPOS.ARCH
TOTALE FOGLITIPO
16.12.05
23
MOD. CARTGF CAE EPLAN
11
DI FG.
24
12
75543012/03
C
O
N
N
E
C
T
O
R
P
4
4
-I
O
B
-
+
2
4
P
U
L
S
E
T
R
1
3.14
+24TR
-
P
U
L
S
E
T
R
C
O
M
M
A
N
D
2
3.15
P4402
-
S
P
O
U
T
1
9
-
E
V
S
A
W
E
L
D
I
N
G
"
A
"
10
10.01
+24V.
11
P4411
X10 C2
J1/1
YV1
J1/2
10.12
0V.14.11
0V.
-
E
V
S
B
W
E
L
D
I
N
G
"
B
"
12
10.03
+24V..
13
P4413
X20 C2
J2/1
YV2
J2/2
10.13
0V..
OPTIONAL
14.18
0V..
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
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43/55
Senza autorizzazione scritta della societa' proprietaria il presente disegno non potra' comunque
DIS.
DATA UL.M.
COMM.
JAK
29.07.03
WELD334mPSC
DENOMINAZIONE
essere utilizzato per la costruzione dell'oggetto rappresentato
CLIENTE
PEUGEOT CINA
MANUAL GUN WITH INTEGRATED TRANSFORMER
ne' venire comunicato a terzi o riprodotto. La societa' proprietaria tutela i propri diritti a rigore di legge.
- WELD 334 CONNECTOR P44 -DATA STAMPA
FG.N.
N.DISEGNOPOS.ARCH
TOTALE FOGLITIPO
16.12.05
23
MOD. CARTGF CAE EPLAN
12
DI FG.
24
13
75543012/03
P
4
4
-
I
O
B
10.04/+24V
-
T
S
C
R
3
3.17
P4403
-
E
M
E
R
G
E
N
C
Y
4
P4404
FL1
1
3
.
2
3
/
0
V
-
F
L
O
W
S
E
N
S
O
R
O
.
K
.
HLF1
1
3
.
2
3
/
0
V
-
S
T
A
R
T
"
A
"
5
P4405
D1
D1-01
X10 C3
1SC
10.05
+24V,
/
1
6
.
0
9
1
S
P
15.07
1AS
D2
D1-02
X10 A7
2SC
/
1
6
.
0
9
2
S
P
15.08
2AS
-
S
T
A
R
T
"
B
"
6
P4406
V1
D2-01
X20 C3
3SC
10.06
+24V,,
/
1
6
.
1
3
3
S
P
15.11
3AS
V2
D2-02
X20 A7
4SC
/
1
6
.
1
3
4
S
P
15.12
4AS
-
C
O
N
D
U
C
T
I
O
N
+
7
OPTIONAL
-
C
O
N
D
U
C
T
I
O
N
-
8
-
R
E
S
E
R
V
E
D
S
I
G
N
A
L
14
-
W
E
L
D
15
P4415
SAS
-
O
N
L
Y
P
R
E
S
S
U
R
E
16
P4416
SAS12.18
SAS12.18
/15.02+24V
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
-
8/13/2019 HPA150(PSA 2003 )ponteadeira funilaria
44/55
Senza autorizzazione scritta della societa' proprietaria il presente disegno non potra' comunque
DIS.
DATA UL.M.
COMM.
JAK
11.07.03
WELD334mPSC
DENOMINAZIONE
essere utilizzato per la costruzione dell'oggetto rappresentato
CLIENTE
PEUGEOT CINA
MANUAL GUN WITH INTEGRATED TRANSFORMER
ne' venire comunicato a terzi o riprodotto. La societa' proprietaria tutela i propri diritti a rigore di legge.
- WELD 334 CONNECTOR P42 -DATA STAMPA
FG.N.
N.DISEGNOPOS.ARCH
TOTALE FOGLITIPO
16.12.05
23
MOD. CARTGF CAE EPLAN
13
DI FG.
24
14
75543012/03
10.11/0V
C
O
N
N
E
C
T
O
R
P
4
2
-
I
O
E
-
A
L
A
R
M
A
P
R
E
A
L
A
1
P4201
HLA1
-
A
L
A
R
M
B
P
R
E
A
L
B
2
P4202
HLA2
-
G
U
N
"
A
"
D
R
E
S
S
I
N
G
R
E
Q
U
E
S
T
R
I
C
H
R
A
V
A
3
P4203
HLR1
-
G
U
N
"
B
"
D
R
E
S
S
I
N
G
R
E
Q
U
E
S
T
R
I
C
H
R
A
V
B
4
P4204
HLR2
-
G
U
N
"
A
"
C
H
A
N
G
E
E
L
E
C
T
R
.
R
I
C
H
E
L
A
5
P4205
HLCE1
-
G
U
N
"
B
"
C
H
A
N
G
E
E
L
E
C
T
R
.
R
I
C
H
E
L
B
6
P4206
HLCE2
-
A
L
A
R
M
1
7
P4207
HL1
-
A
L
A
R
M
2
8
P4208
SBLHAH
/12.060V
/12.060V
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
-
8/13/2019 HPA150(PSA 2003 )ponteadeira funilaria
45/55
Senza autorizzazione scritta della societa' proprietaria il presente disegno non potra' comunque
DIS.
DATA UL.M.
COMM.
JAK
29.07.03
WELD334mPSC
DENOMINAZIONE
essere utilizzato per la costruzione dell'oggetto rappresentato
CLIENTE
PEUGEOT CINA
MANUAL GUN WITH INTEGRATED TRANSFORMER
ne' venire comunicato a terzi o riprodotto. La societa' proprietaria tutela i propri diritti a rigore di legge.
- WELD 334 CONNECTOR P42 -DATA STAMPA
FG.N.
N.DISEGNOPOS.ARCH
TOTALE FOGLITIPO
16.12.05
23
MOD. CARTGF CAE EPLAN
14
DI FG.
24
15
75543012/03
I
O
E
-
W
E
L
D
I
N
G
R
E
Q
U
E
S
T
R
I
C
H
S
A
L
9
-
E
N
D
O
F
W
E
L
D
I
N
G
F
I
N
E
S
A
L
10
-
E
N
D
O
F
S
E
Q
U
E
N
C
E
F
I
N
E
S
E
Q
11
-
R
E
A
D
Y
12
-
O
P
E
N
I
N
G
"
A
"
E
V
A
S
A
1
13
P4213
X10 A3
YV3
11.13
0V.
-
C
L
O
S
I
N
G
"
A
"
E
V
A
S
A
2
14
P4214
X10 B3
-
O
P
E
N
I
N
G
"
B
"
E
V
A
S
B
1
15
P4215
X20 A3
YV4
11.18
0V..
-
C
L
O
S
I
N
G
"
B
"
E
V
A
S
B
2
16
P4216
X20 B3
OPTIONAL
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
-
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46/55
Senza autorizzazione scritta della societa' proprietaria il presente disegno non potra' comunque
DIS.
DATA UL.M.
COMM.
JAK
29.07.03
WELD334mPSC
DENOMINAZIONE
essere utilizzato per la costruzione dell'oggetto rappresentato
CLIENTE
PEUGEOT CINA
MANUAL GUN WITH INTEGRATED TRANSFORMER
ne' venire comunicato a terzi o riprodotto. La societa' proprietaria tutela i propri diritti a rigore di legge.
- WELD 334 CONNECTOR P43 -DATA STAMPA
FG.N.
N.DISEGNOPOS.ARCH
TOTALE FOGLITIPO
16.12.05
23
MOD. CARTGF CAE EPLAN
15
DI FG.
24
16
75543012/03
C
O
N
N
E
C
T
O
R
P
4
3
I
O
E
12.23/+24V
-
R
E
S
E
T
A
L
A
R
M
H
A
R
DW
A
R
E
R
E
S
H
W
F
K
1
P4301
SBLHAH
-
R
E
S
E
T
A
L
A
R
M
H
W
WI
T
H
R
E
P
E
A
T
R
E
S
H
W
R
P
2
-
A
D
D
.
O
P
E
N
I
N
G
C
H
A
NN
E
L
"
A
"
C
O
M
M
A
N
D
C
E
V
A
S
A
3
P4303
X10 A4
1AS
12.08
1AS
2AS
12.09
2AS
A
D
D
I
T
I
O
N
AL
O
P
E
N
I
N
G
F
A
U
L
T
C
O
N
N
E
C
T
WE
I
D
M
U
L
L
E
R
W
S
D
2
,
5
1
0
5
8
6
6
C
A
R
D
-
A
D
D
.
O
P
E
N
I
N
G
C
H
A
NN
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L
"
B
"
C
O
M
M
A
N
D
C
E
V
A
S
B
4
P4304
X20 A4
3AS
12.12
3AS
OPTIONAL
4AS
12.13
4AS
-
S
E
L
E
C
T
I
O
N
O
F
D
R
ES
S
I
N
G
P
R
O
G
R
A
M
C
H
A
N
N
E
L
"
A"
R
A
V
E
X
T
A
5
P4305
SAR1
-
S
E
L
E
C
T
I
O
N
O
F
D
R
ES
S
I
N
G
P
R
O
G
R
A
M
C
H
A
N
N
E
L
"
B"
R
A
V
E
X
T
B
6
P4306
SAR2
-
P
E
R
F
O
R
M
E
D
D
R
E
S
S
IN
G
C
O
N
F
I
R
M
A
T
I
O
N
C
H
A
N
NE
L
"
A
"
R
A
V
O
K
A
7
P4307
SACEHR116.04
-
P
E
R
F
O
R
M
E
D
D
R
E
S
S
IN
G
C
O
N
F
I
R
M
A
T
I
O
N
C
H
A
N
NE
L
"
B
"
R
A
V
O
K
B
8
P4308
SACEHR216.06
/16.02+24V
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
-
8/13/2019 HPA150(PSA 2003 )ponteadeira funilaria
47/55
Senza autorizzazione scritta della societa' proprietaria il presente disegno non potra' comunque
DIS.
DATA UL.M.
COMM.
JAK
11.07.03
WELD334mPSC
DENOMINAZIONE
essere utilizzato per la costruzione dell'oggetto rappresentato
CLIENTE
PEUGEOT CINA
MANUAL GUN WITH INTEGRATED TRANSFORMER
ne' venire comunicato a terzi o riprodotto. La societa' proprietaria tutela i propri diritti a rigore di legge.
- WELD 334 CONNECTOR P43 -DATA STAMPA
FG.N.
N.DISEGNOPOS.ARCH
TOTALE FOGLITIPO
16.12.05
23
MOD. CARTGF CAE EPLAN
16
DI FG.
24
17
75543012/03
I
O
E
15.21/+24V
-
G
U
N
"
A
"
R
E
S
E
T
C
H
.
E
L
E
C
.
C
H
G
E
O
K
A
9
P4309
SACEHR1
-
G
U
N
"
B
"
R
E
S
E
T
C
H
.
E
L
E
C
.
C
H
G
E
O
K
B
10
P4310
SACEHR2
-
C
O
D
E
0
11
X10 C4
1SP
12.08
1SP
X10 C8
2SP
12.09
2SP
-
C
O
D
E
1
12
X10 B4
X10 B8
-
C
O
D
E
2
13
P4313
X20 C4
3SP
12.12
3SP
X20 C8
4SP
12.13
4SP
OPTIONAL
OPTIONAL
-
C
O
D
E
3
14
P4314
X20 B4
X20 B8
-
C
O
D
E
4
15
P4315
X20 C9
-
C
O
D
E
5
16
P4316
X20 B9
-
C
O
D
E
P
17
-
E
N
A
B
L
E
W
E
L
D
I
N
G
C
O
N
S
A
L
18
P4318
/3.16+24V
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
-
8/13/2019 HPA150(PSA 2003 )ponteadeira funilaria
48/55
Senza autorizzazione scritta della societa' proprietaria il presente disegno non potra' comunque
DIS.
DATA UL.M.
COMM.
JAK
11.07.03
WELD334mPSC
DENOMINAZIONE
essere utilizzato per la costruzione dell'oggetto rappresentato
CLIENTE
PEUGEOT CINA
MANUAL GUN WITH INTEGRATED TRANSFORMER
ne' venire comunicato a terzi o riprodotto. La societa' proprietaria tutela i propri diritti a rigore di legge.
- WELD 334 CONNECTOR P43 -DATA STAMPA
FG.N.
N.DISEGNOPOS.ARCH
TOTALE FOGLITIPO
16.12.05
23
MOD. CARTGF CAE EPLAN
17
DI FG.
24
18
75543012/03
I
O
E
17.23/.+24V
-
G
U
N
"
A
"
R
E
S
E
T
C
H
.
E
L
E
C
.
C
H
G
E
O
K
A
9
P4309
SACEHR1
-
G
U
N
"
B
"
R
E
S
E
T
C
H
.
E
L
E
C
.
C
H
G
E
O
K
B
10
P4310
SACEHR2
-
C
O
D
E
0
11
X10 C4
1SP
.1SP
X10 C8
2SP
.2SP
-
C
O
D
E
1
12
X10 B4
X10 B8
10.14/0V:
10.07/+24V:
-
C
O
D
E
2
13
P4313
X20 C4
+24V
FC1
0V
-
C
O
D
E
3
14
P4314
X20 B4
+24V
FC2
0V
-
C
O
D
E
4
15
P4315
X20 C9
+24V
FC3
0V
-
C
O
D
E
5
16
P4316
X20 B9
24V
FC4
0V
-
C
O
D
E
P
17
-
E
N
A
B
L
E
W
E
L
D
I
N
G
C
O
N
S
A
L
18
P4318
/17.02.+24V
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
-
8/13/2019 HPA150(PSA 2003 )ponteadeira funilaria
49/55
Senza autorizzazione scritta della societa' proprietaria il presente disegno non potra' comunque
DIS.
DATA UL.M.
COMM.
JAK
29.07.03
WELD334mPSC
DENOMINAZIONE
essere utilizzato per la costruzione dell'oggetto rappresentato
CLIENTE
PEUGEOT CINA
MANUAL GUN WITH INTEGRATED TRANSFORMER
ne' venire comunicato a terzi o riprodotto. La societa' proprietaria tutela i propri diritti a rigore di legge.
TABLE OF PROGRAMSDATA STAMPA
FG.N.
N.DISEGNOPOS.ARCH
TOTALE FOGLITIPO
16.12.05
23
MOD. CARTGF CAE EPLAN
18
DI FG.
24
19
75543012/03
PAGE 17 IN THE ELECTRICAL DRAWING SHOWS THE CASE OF TEN PROGRAMS CHOSEN
THROUGH A SELECTOR SWITCH ON GUN 1 GRIP AND THROUGH 4 LIMIT SWITCHES
CASE IN WICH A MANUAL GUN USES FROM 2 UP TO 10 PROGRAMS WITH A LIMIT SWITCH FOR EVERY
PROGRAM CHANGE AND A SELECTOR SWITCH ON THE GUN GRIP TO CHOOSE THE FIRST TWO PROGRAMS.
PAGE 16 IN THE ELECTRICAL DRAWING SHOWS THE CASE OF THE PROGRAMS (PROGRAM 1 AND 2) CHOSEN
THROUGH A SELECTOR SWITCH ON GUN 1 GRIP.
PROGRAM 1
PROGRAM 2
PROGRAM 5
PROGRAM 6
PROGRAM 9
PROGRAM 10
PROGRAM 17
PROGRAM 18
PROGRAM 33
PROGRAM 34
PROGRAM
CODE 0
BIT0 0
*
*
*
*
*
PROGRAM
CODE 1
BIT 1
*
*
*
*
*
PROGRAM
CODE 2
BIT 2
*
*
PROGRAM
CODE 3
BIT 3
*
*
PROGRAM
CODE 4
BIT 4
*
*
PROGRAM
CODE 5
BIT 5
*
*
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
-
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50/55
Senza autorizzazione scritta della societa' proprietaria il presente disegno non potra' comunque
DIS.
DATA UL.M.
COMM.
JAK
11.07.03
WELD334mPSC
DENOMINAZIONE
essere utilizzato per la costruzione dell'oggetto rappresentato
CLIENTE
PEUGEOT CINA
MANUAL GUN WITH INTEGRATED TRANSFORMER
ne' venire comunicato a terzi o riprodotto. La societa' proprietaria tutela i propri diritti a rigore di legge.
- WELD 334 CONNECTOR P1 -DATA STAMPA
FG.N.
N.DISEGNOPOS.ARCH
TOTALE FOGLITIPO
16.12.05
23
MOD. CARTGF CAE EPLAN
19
DI FG.
24
20
75543012/03
C
O
N
N
E
C
T
O
R
-
P
1
-
W
E
L
D
3
3
4
SCH
T
X
0
+
-
T
X
0
+
5
P1 5
T
X
0
-
-
T
X
0
-
9
P1 9
R
X
0
+
-
R
X
0
+
4
P1 4
R
X
O
-
-
R
X
O
-
8
P1 8
CONNECTOR REMOTE CONTROL PROGRAMMING WELD 334
D
G
N
D
-
D
G
N
D
1
P1 1
D
G
N
D
-
D
G
N
D
6
P1 6
+
V
N
R
-
+
V
N
R
2
P1 2
+
V
N
R
-
+
V
N
R
7
P1 7
R
E
S
E
R
V
E-
R
E
S
E
R
V
E
3
P1 3
HHT 3400
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
-
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51/55
Senza autorizzazione scritta della societa' proprietaria il presente disegno non potra' comunque
DIS.
DATA UL.M.
COMM.
JAK
29.07.03
WELD334mPSC
DENOMINAZIONE
essere utilizzato per la costruzione dell'oggetto rappresentato
CLIENTE
PEUGEOT CINA
MANUAL GUN WITH INTEGRATED TRANSFORMER
ne' venire comunicato a terzi o riprodotto. La societa' proprietaria tutela i propri diritti a rigore di legge.
- CONNECTOR GUN ADATA STAMPA
FG.N.
N.DISEGNOPOS.ARCH
TOTALE FOGLITIPO
16.12.05
23
MOD. CARTGF CAE EPLAN
20
DI FG.
24
21
75543012/03
GUN 1ELECTRICMANIFILD
X10
HartingC2
X11Burndy
A
J1Burndy
A
E
V
W
E
L
D
I
N
G
A
A3
B
B
E
V
A
D
D
.
O
P
E
N
I
N
G
A
A5
C
C
T
H
E
R
M
O
S
T
A
T
B5
D
D
C
OM
M
O
N
T
H
E
R
M
O
S
T
A
T
B6
E
E
E
M
E
R
G
E
N
C
Y
C6
F
F
CO
M
M
O
N
E
M
E
R
G
E
N
C
Y
C5
G
G
+
2
4
V
C3
H
H
ST
A
R
T
-
H
A
N
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L
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1
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K
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C
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1
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-
H
A
N
D
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1
C4
J
J
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DE
0
"
-
H
A
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L
L
C
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B3
M
M
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V
A
D
D
.
C
L
O
S
I
N
G
A
A2
N
N
D
O
N
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T
U
S
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A7
P
P
ST
A
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-
H
A
N
D
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C8
R
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C
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DE
0
"
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S
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1
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-
H
A
N
D
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2
B2
T
T
0
V
A1
U
U
C
U
R
RE
N
T
S
E
N
S
O
R
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A
-
C1
V
V
C
U
R
RE
N
T
S
E
N
S
O
R
T
A
+
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
-
8/13/2019 HPA150(PSA 2003 )ponteadeira funilaria
52/55
Senza autorizzazione scritta della societa' proprietaria il presente disegno non potra' comunque
DIS.
DATA UL.M.
COMM.
JAK
29.07.03
WELD334mPSC
DENOMINAZIONE
essere utilizzato per la costruzione dell'oggetto rappresentato
CLIENTE
PEUGEOT CINA
MANUAL GUN WITH INTEGRATED TRANSFORMER
ne' venire comunicato a terzi o riprodotto. La societa' proprietaria tutela i propri diritti a rigore di legge.
- CONNECTOR GUN BDATA STAMPA
FG.N.
N.DISEGNOPOS.ARCH
TOTALE FOGLITIPO
16.12.05
23
MOD. CARTGF CAE EPLAN
21
DI FG.
24
22
75543012/03
GUN 2ELECTRICMANIFOLD
X20
HartingC2
X21Burndy
A
J2Burndy
A
E
V
W
E
L
D
I
N
G
B
A3
B
B
E
V
A
D
D
.
O
P
E
N
I
N
G
B
A5
C
C
T
H
E
R
M
O
S
T
A
T
B5
D
D
C
O
M
M
O
N
T
H
E
R
M
O
S
T
A
T
B6
E
E
E
M
E
R
G
E
N
C
Y
C6
F
F
C
O
M
M
O
N
E
M
E
R
G
E
N
C
Y
C5
G
G
+
2
4
V
C3
H
H
S
T
A
R
T
-
H
A
N
D
L
E
1
B4
K
K
"
C
O
D
E
3
"
-
H
A
N
D
L
E
1
C4
J
J
"
C
O
D
E
2
"
-
H
A
N
D
L
E
1
A4
L
L
C
E
V
A
S
B3
M
M
E
V
A
D
D
.
C
L
O
S
I
N
G
B
A2
N
N
D
O
N
O
T
U
S
E
A7
P
P
S
T
A
R
T
-
H
A
N
D
L
E
2
C8
R
R
"
C
O
D
E
2
"
-
H
A
N
D
L
E
2
B8
S
S
"
C
O
D
E
3
"
-
H
A
N
D
L
E
2
B2
T
T
0
V
A1
U
U
C
U
R
R
E
N
T
S
E
N
S
O
R
T
A
-
C1
V
V
C
U
R
R
E
N
T
S
E
N
S
O
R
T
A
+
OPTIONAL
C9
"
C
O
D
E
4
"
B9
"
C
O
D
E
5
"
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
-
8/13/2019 HPA150(PSA 2003 )ponteadeira funilaria
53/55
Senza autorizzazione scritta della societa' proprietaria il presente disegno non potra' comunque
DIS.
DATA UL.M.
COMM.
JAK
29.07.03
WELD334mPSC
DENOMINAZIONE
essere utilizzato per la costruzione dell'oggetto rappresentato
CLIENTE
PEUGEOT CINA
MANUAL GUN WITH INTEGRATED TRANSFORMER
ne' venire comunicato a terzi o riprodotto. La societa' proprietaria tutela i propri diritti a rigore di legge.
CONNECTOR HARTINGDATA STAMPA
FG.N.
N.DISEGNOPOS.ARCH
TOTALE FOGLITIPO
16.12.05
23
MOD. CARTGF CAE EPLAN
22
DI FG.
24
23
75543012/03
0,35MMQ BLUE
X20 A1
JUMPER
CURRENT
SENSOR
TRANSFORMER
C1 A5
JUMPER
THERMOSTAT
TRANSFORMER
HARTING CONNECTOR
SECOND GUN PLUG
B5
0,35MMQ ORANGE
B6
JUMPER
BUTTON
EMERGENCY
C6
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
-
8/13/2019 HPA150(PSA 2003 )ponteadeira funilaria
54/55
Senza autorizzazione scritta della societa' proprietaria il presente disegno non potra' comunque
DIS.
DATA UL.M.
COMM.
JAK
29.07.03
WELD334mPSC
DENOMINAZIONE
essere utilizzato per la costruzione dell'oggetto rappresentato
CLIENTE
PEUGEOT CINA
MANUAL GUN WITH INTEGRATED TRANSFORMER
ne' venire comunicato a terzi o riprodotto. La societa' proprietaria tutela i propri diritti a rigore di legge.
TERMINAL BLOCKDATA STAMPA
FG.N.
N.DISEGNOPOS.ARCH
TOTALE FOGLITIPO
16.12.05
23
MOD. CARTGF CAE EPLAN
23
DI FG.
24
24
75543012/03
N
U
M
B
E
R
T
E
R
M
I
N
A
L
T
Y
P
E
T
E
R
M
I
N
A
L
T
E
R
M
I
N
A
L
E
W
3
5
+
2
4
V
D
O
U
B
L
E
J
U
M
P
E
R
W
D
K
2
,
5
V
D
O
U
B
L
E
J
U
M
P
E
R
W
D
K
2
,
5
V
+
2
4
V
D
O
U
B
L
E
J
U
M
P
E
R
W
D
K
2
,
5
V
+
2
4
V
D
O
U
B
L
E
J
U
M
P
E
R
W
D
K
2
,
5
V
+
2
4
V
D
O
U
B
L
E
J
U
M
P
E
R
W
D
K
2
,
5
V
0
V
D
O
U
B
L
E
J
U
M
P
E
R
W
D
K
2
,
5
V
0
V
D
O
U
B
L
E
W
D
K
2
,
5
P
4
-
4
P
4
-
5
P
4
-
5
P
4
-
4
D
O
U
B
L
E
W
D
K
2
,
5
4
0
4
0
4
0
4
0
D
O
U
B
L
E
W
D
K
2
,
5
P
4
-
1
P
4
-
1
P
4
-
1
P
4
-
1
D
O
U
B
L
E
W
D
K
2
,
5
P
4
3
0
3
P
4
3
0
3
P
4
3
0
3
P
4
3
0
3
WELDING CABINET TERMINAL BLOCK
D
O
U
B
L
E
W
D
K
2
,
5
P
4
3
0
4
P
4
3
0
4
P
4
3
0
4
P
4
3
0
4
D
O
U
B
L
E
W
D
K
2
,
5
P
4
3
1
8
P
4
3
1
8
D
O
U
B
L
E
W
D
K
2
,
5
P
4
4
0
4
P
4
4
0
4
P
4
4
0
4
P
4
4
0
4
D
O
U
B
L
E
W
D
K
2
,
5
P
4
3
1
3
P
4
3
1
3
P
4
3
1
3
P
4
3
1
3
D
O
U
B
L
E
W
D
K
2
,
5
P
4
3
1
4