imp visit july 10, 2013 matt hoff lbnl july 18, 2013

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IMP Visit July 10, 2013 Matt Hoff LBNL July 18, 2013

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Page 1: IMP Visit July 10, 2013 Matt Hoff LBNL July 18, 2013

IMP Visit July 10, 2013

Matt Hoff LBNL July 18, 2013

Page 2: IMP Visit July 10, 2013 Matt Hoff LBNL July 18, 2013

Bad cut-back machining

Note the scribe line showing the cut-back angle

Page 3: IMP Visit July 10, 2013 Matt Hoff LBNL July 18, 2013

Vane cut-back repair #2To be ebeam welded along the curved joint

Page 4: IMP Visit July 10, 2013 Matt Hoff LBNL July 18, 2013

The dropped and bent vane

Bent like this

Page 5: IMP Visit July 10, 2013 Matt Hoff LBNL July 18, 2013

Adjustable tuners

Page 6: IMP Visit July 10, 2013 Matt Hoff LBNL July 18, 2013

Half length module with adjustable tuners and hoist rings

Page 7: IMP Visit July 10, 2013 Matt Hoff LBNL July 18, 2013

Temporary cut-back blocks

Page 8: IMP Visit July 10, 2013 Matt Hoff LBNL July 18, 2013

Adjustable end tuners RF spring slot

Page 9: IMP Visit July 10, 2013 Matt Hoff LBNL July 18, 2013

Flat plate used to bring the four vanes together

Page 10: IMP Visit July 10, 2013 Matt Hoff LBNL July 18, 2013

Bead pull set-up

North side

South side

Page 11: IMP Visit July 10, 2013 Matt Hoff LBNL July 18, 2013

Beads

Page 12: IMP Visit July 10, 2013 Matt Hoff LBNL July 18, 2013

Ebeam weld test pieces. Checking for good penetration. All the samples looked good.

Page 13: IMP Visit July 10, 2013 Matt Hoff LBNL July 18, 2013

Module 2. Note the RF port. Note the tapped holes on the side for bolting

Page 14: IMP Visit July 10, 2013 Matt Hoff LBNL July 18, 2013

Lifting fixture similar to our U-bracket design.

Steel pallets for holding the vanes. Similar to what we showed them.

Page 15: IMP Visit July 10, 2013 Matt Hoff LBNL July 18, 2013

Note all the extra holes to bolt the vanes together for brazing

Safety hazard?

Page 16: IMP Visit July 10, 2013 Matt Hoff LBNL July 18, 2013

Lifting brackets bolted to the copper to handle the rough machined vanes. The tapped holes are shallow. Not allowed at LBNL

Page 17: IMP Visit July 10, 2013 Matt Hoff LBNL July 18, 2013

A test RFQ with water lines