instruction manual clean room process monitor€¦ · the styrax “clean room process monitor”...

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Styrax Instruments India Pvt. Ltd. Plot No.48-51,Dollapally, Phase V Extn. I.D.A., Jeedimetla, Hyderabad 055 Andhra Pradesh, INDIA Ph: +91 40 2309 3314 Fax: +91 40 2309 3315 Email: [email protected] www.styraxinstruments.com [STYRAX INSTRUMENTS INDIA PVT LTD.] Instruction Manual Clean Room Process Monitor Model No CPM105 Version 1.0

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Page 1: Instruction Manual Clean Room Process Monitor€¦ · The STYRAX “Clean Room Process Monitor” has been specially developed keeping process measurement requirements of CLEAN ROOMS

Styrax Instruments India Pvt. Ltd. Plot No.48-51,Dollapally, Phase V Extn. I.D.A., Jeedimetla, Hyderabad – 055 Andhra Pradesh, INDIA Ph: +91 40 2309 3314 Fax: +91 40 2309 3315 Email: [email protected] www.styraxinstruments.com

[STYRAX INSTRUMENTS INDIA PVT LTD.]

Instruction Manual Clean Room Process Monitor Model No CPM105 Version 1.0

Page 2: Instruction Manual Clean Room Process Monitor€¦ · The STYRAX “Clean Room Process Monitor” has been specially developed keeping process measurement requirements of CLEAN ROOMS

CPM-105 Manual Ver. 1.0

STYRAX INSTRUMENTS 2

Index

Title Page no

1. Preliminary Examination 3

2. Description 4

3. Block Diagram 4

4. Network Diagram 5

5. Features And Specification 5

6. Mechanical Drawings 7

7. Installation 7

8. Instrument Operation 8

8.1 Instrument functionality 8

8.2 Keys functionality 10

8.3 Configuration mode 11

8.3.1 How to select mode

8.3.2 Individual mode Description

9. MODBUS Communication 30

9.1 Communication settings 30

9.2 Memory mapping 30

Appendix 33

Ordering information 34

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CPM-105 Manual Ver. 1.0

STYRAX INSTRUMENTS 3

1. Preliminary Examination:

Make sure that instrument and accessories including instruction manual are placed in packaging

box. Make sure that no damage has occurred no damage has occurred during transportation. If there is any

misplacing or damage notify us. Preserve the packing material for future use.

Check the packing material as per packing list. This should be approved by our QC department.

Packing list:

i. CPM105 Instrument

ii. Test & calibration Certificate

iii. Manual

Checked By:

Date:

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CPM-105 Manual Ver. 1.0

STYRAX INSTRUMENTS 4

2. Description

The STYRAX “Clean Room Process Monitor” has been specially developed keeping process

measurement requirements of CLEAN ROOMS in Pharmaceutical industries. The Process Monitor can

measure Relative Humidity, Temperature and Differential Pressure through inbuilt sensors. It has on

demand dew point display. The Monitor has status LEDs for process violation indication. Humidity,

Temperature and pressure will display individually and data transfers to any master device on modbus

serial communication. It also has communication diagnosis LED. The monitor has inbuilt buzzer for

audible process violation. It has keypad to programming the instrument by user. It has Stainless steel

Modular Face plate, which is designed as a mounting accessory for monitor suited for Modular wall Clean

Room applications where you need flush mounting mechanism. This instrument enables you to measure

humidity, temperature and differential pressure in the following fields:

HVAC (Heating, ventilation, Air conditioning, cooling)

Pharmacy industry.

Blood stations, pharmacies.

Horticultural and cultivation of plants.

3. Block Diagram

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STYRAX INSTRUMENTS 5

4. Network Diagram

5. Features and Specifications

Features:

Advanced Microcontroller based inbuilt RH, Temperature & DP measurement.

Software programmable channel ranges and unit.

Programmable resolution.

4 Digit, 0.39” bright LED display for displaying DP, RH & Temperature.

Process parameter status indication with 3 LEDs.

User selectable set limits for process value violation.

Inbuilt buzzer to audible process value violation.

Password protection for calibration and programming mode.

Software Calibration for 3 channels.

MODBUS RTU multi drop RS-485 serial communication for PLC, SCADA, etc.

Programmable baud rate.

Diagnosis of Communication with master.

Remote programmable from master device.

User programmable offset correction.

Brick and modular wall mounting.

Stainless steel enclosure.

Specifications:

8 sec

12 sec

1 sec

RS-485 isolated

3 (RH, T, DP)

Integral RH+T sensor

Integral RH+T sensor

Integral DP sensor

Specifications:

INPUTS

No. of inputs:

Input RH

Input T

Input DP

RESPONSE TIME

%RH

Temperature

Differential pressure

COMMUNICATION

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CPM-105 Manual Ver. 1.0

STYRAX INSTRUMENTS 6

6. Mechanical Dimensions

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STYRAX INSTRUMENTS 7

7. Installation

RCC Wall Concealed Mounting:

Wall Mounting:

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STYRAX INSTRUMENTS 8

Wiring diagram:

8. Instrument Operation

8.1. Functionality

Process Monitor has different modes of working. Description of each mode is given below:

a. Measurement mode: Measurement mode is default mode for Instrument. In measurement mode

instrument displays process values of three process parameters in respective display section.

b. Configuration mode: When PRG Key pressed in measurement mode causes to enter into

configuration mode. In configuration mode, we can configure/change the several key parameters

including instrument calibration. In detail will discuss in section 8.3.

c. Violation mode: When process value of any one of three parameters exceeds the set limits range,

Instrument will enter into violation mode measurement mode. In violation mode violated process

parameter display section will starts flashing, while flashing parameter enables, and respective

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STYRAX INSTRUMENTS 9

status LED becomes glow in red color and buzzer also becomes ON, while buzzer control

parameter ON.

d. Auto Zero Calibration mode: Hold the OK key for 5 sec causes to enter into auto zero calibration mode

from measurement mode. In this mode present differential pressure value will take it as zero offset.

Every unit has its own zero offset value. This mode indicates with ZERO display in place of

differential pressure display section. This mode remains for 5 sec only then it automatically comes

back to measurement mode.

e. Unit display mode: INC (▲) key press in measurement mode causes to enter into this mode. In this

mode present measured pressure unit will display at pressure display section. This mode remains

for 5 sec.

Display Indication of each unit is as mentioned below:

mmWC ->

mbar ->

mmHg ->

cmH2o ->

Inch. H2o ->

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STYRAX INSTRUMENTS 10

Psf(USA) ->

hPa ->

psi ->

Pascal ->

kPa ->

Figure: 1

f. Dew point display mode: SHIFT (◄) key press in measurement mode causes to enter into this mode.

In this mode Dew point Value will displays in unit of degC in the place of humidity display

section. This parameter display remains until next ◄ key press or reset of instrument.

8.2. Keys Functionality:

CPM has keypad with five keys named PRG/ESC, SHIFT, INC, DEC, OK/ACK.

Functionality of each key described below:

8.2.1 PRG/ESC Key: This key was used to enter into instrument configuration mode from measurement

mode. And also used for exit from configuration mode and sub modes of configuration mode.

8.2.2 SHIFT Key (◄): This key was used to select the edit digit, while editing the values in

configuration mode. This was also used for enter into the dew point display mode from measurement

mode.

8.2.3 INC Key (▲): This key was used to increment the editing digit value in configuration mode. This

key was used to enter into Unit display mode from measurement mode and also exit from unit display

mode to enter into measurement mode.

8.2.4 DEC Key (▼): This key was used to decrement the editing digit value in configuration mode.

8.2.5 OK/ACK Key: This key was used to accept the edit value in configuration mode. And also used to

acknowledge the process violation, to enter in to measurement mode from violation mode. Hold this

key for 5secs causes to enter into Auto zero calibration mode, while instrument is in measurement

mode.

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STYRAX INSTRUMENTS 11

8.3. Configuration mode:

To enter into this we need to enter valid Entry Code. It will asks code reentry, if

wrong code enters, this for once only. If enter wrong password for second time it automatically comes

out to measurement mode. Default Entry Code is 1111. User can change this in entry code change

mode.

Configuration mode has multiple number of Programming parameters and sub modes to configure,

As stated below:

o Unit selection

o Resolution Selection

o Instrument Calibration

o Set point Range Selection

o Measurement Range Selection

o Sensor Offset Selection

o Config. Sub mode

o Communication parameters sub mode

o Entry Code Change

o Display Section test

8.3.1. How to select mode: Valid password entry causes to display fist programming parameter. Password

reentry is allowed for once only, in case of wrong password entry. To wrap around the parameters

selection, use INC/DEC key. To change the specific parameter, press OK key to accept it. Flow for

one of the parameter or sub mode selection is as shown below.

S.No Action to perform Action to be Takes placed Display

1. To enter into configuration mode. Press PRG key, then it will ask

for password entry.

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STYRAX INSTRUMENTS 12

2. Edit the password to 1111 Use ◄/▲/▼ to edit the value

and press OK to conform.

3. To accept the enter password and

displays first programming

parameter Unit selection mode.

Press OK key

4. To go to Resolution Selection mode Press▲ key

5. To go to Instrument Calibration

mode

Press▲ key

6. To go to Set point range selection

mode

Press▲ key

7. To go to Measurement range

Selection mode

Press▲ key

.

8. To go to Sensor Offset Selection

mode

Press▲ key

9. To go to Config sub mode. Press▲ key

.

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STYRAX INSTRUMENTS 13

10. To go to Communication

Parameters sub mode.

Press▲ key

.

11. To go to Entry Code Change mode. Press▲ key

.

12. To go to Display section test mode. Press▲ key

.

13. To go to unit selection mode again,

or go to previous mode.

Press▲/▼key

Press OK key to edit the corresponding programming parameters mode. Then corresponding mode

parameters will display and press ESC key to come out from the mode.

If time out occurs, no key occurs for 30 sec, instrument automatically comes out from

configuration mode and enters into measurement mode.

In the calibration mode this time out is 30 minutes, to stabilize process value.

8.3.2. Individual mode Description: This section describes about how to edit each programming

Parameter mode and brief description about each one.

8.3.2.1 Unit Selection: This mode is to edit the unit of pressure and temperature parameters. When unit

change occurs, set point range, measurement range, sensor off set comes to default values. When ever

unit changes for any process parameter unit, calibration should do again.

Note: When pressure units changes resolution of the parameter automatically changes to specified

value in instrument specifications.

Instrument supported unit are as shown below table:

S.No Process Parameter Supported Units Default Unit

1. Humidity %RH (Fixed Unit) %RH (Fixed Unit)

2 Temperature Deg C, Deg F Deg C

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STYRAX INSTRUMENTS 14

3. Differential Pressure mmWC, mbar, mmHg, cmH2o, Inch H2o,

psf(USA), psi, hPa, kPa,Pa

mmWC

Table: 1

Operational flow to select is as shown below:

S.No Description Action to be Takes

placed

Display

1. Humidity Unit selection: Since

Humidity parameter has single unit,

press OK key to go to next parameter.

2 Temperature unit selection: Present

temperature unit will display after OK

key press.

Press OK key

3. To select required unit press INC or

DEC key.

Press ▲/▼key

4. Differential Pressure Unit selection:

Present pressure unit will display, after

accepting the temperature unit by press

OK key.

Press OK key

5. To select required unit press INC or

DEC key.

Press ▲/▼key

6. To accept edited unit and to go to next

programming parameter mode.

Press OK key

8.3.2.2 Resolution Selection:

S.No Description Key Operation Display

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STYRAX INSTRUMENTS 15

1. Humidity resolution selection: after

accepting previous mode or enter into

this mode by press OK key present

Humidity resolution will display.

2. To select required resolution press INC

or DEC key.

Press ▲/▼key

.

3 Temperature resolution selection:

Present temperature resolution will

display after accepting the humidity

resolution by OK key press.

Press OK key

.

4. To select required resolution press INC

or DEC key.

Press ▲/▼key

5. Differential Pressure resolution

selection: Present pressure resolution

will display, after accepting the

temperature resolution by press OK

key.

Press OK key

.

6. Since pressure resolution is fixed based

on the unit selection. Press OK key to

accept and to go to next mode.

Press OK key

8.3.2.3 Instrument Calibration:

All three process parameters can calibrate individually. In calibration mode, actual value (Direct

value read from sensor) of the process parameter will display to calibrate.

Since the humidity process value is dependent on the temperature process value, do the

temperature calibration before the humidity calibration.

To calibrate process parameter, select YES option when instrument ask for corresponding

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STYRAX INSTRUMENTS 16

parameter. After select YES to calibrate instrument will display “wait”. Until current process value

read from the sensor. To edit the process value press OK key after get stabilized process value and

then calibrate. In this key time out would be 30 minutes.

S.No Description Action to be Takes

placed

Display

1. After enter into the instrument

calibration mode, it will enter into

temperature parameter calibration. It

asks for, wish to do calibration or not.

2. To do temperature calibration by select

YES and press OK key.

Press ▲key

3. After accept calibration it will display

present process value. Until value read

from sensor it will display WAIT

message.

Press OK key

. .

4. Edit the process value to calibrated

value, when you get stabilized value.

Press ◄/▲/▼key

.

5. To accept calibrated value press OK

key. Then it will ask for, wish to do

Humidity parameter calibration or not.

Press OK key

6. To do humidity calibration by select

YES and press OK key.

Press ▲key

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STYRAX INSTRUMENTS 17

7. After accept calibration it will display

present process value. Until value read

from sensor it will display WAIT

message.

Press OK key

8. Edit the process value to calibrated

value, when you get stabilized value.

Use ◄/▲/▼keys

9. To accept calibrated value press OK

key. Then it will ask for, wish to do

Differential Pressure parameter

calibration or not.

Press OK key

10. To do Differential pressure parameter

calibration by select YES and press OK

key.

Press ▲key

11. After accept calibration it will display

present process value. Until value read

from sensor it will display WAIT

message.

Press OK key

.

12. Edit the process value to calibrated

value, when you get stabilized value.

Use ◄/▲/▼keys

.

13. To accept calibrated value press OK

key. Then it will go to next

programming parameter “set point

selection”.

Press OK key

8.3.2.4 Process Parameter Set point range Selection:

Every process parameter has low and high set point. By default these values are as same as

maximum values of that parameter specified in instrument specification.

If you entered these values out of the maximum ranges specified in instrument specification,

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STYRAX INSTRUMENTS 18

then it will ask for entry once.

S.No Description Action to be Takes

placed

Display

1. Humidity low set point selection: after

accepting previous mode or enter into

this mode by press OK key present

Humidity low set point will display.

Press OK key

2. Edit the value to required value. Editing

digit appears with blinking. To editing

digit will select through ◄ key.

Use ◄/▲/▼keys

3. To accept the edited value, press OK

key. Then will display Humidity high

set point value.

Press OK key

4. Edit the value to required value. Editing

digit appears with blinking. To editing

digit will select through ◄ key.

Use ◄/▲/▼keys

5. To accept the edited value, press OK

key. Then will display Temperature

low set point value.

Press OK key

.

6. Edit the value to required value. Editing

digit appears with blinking. To editing

digit will select through ◄ key.

Use ◄/▲/▼keys

. .

7. To accept the edited value, press OK

key. Then will display Temperature

High set point value.

Press OK key

.

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STYRAX INSTRUMENTS 19

8. Edit the value to required value. Editing

digit appears with blinking. To editing

digit will select through ◄ key.

Use ◄/▲/▼keys

.

9. To accept the edited value, press OK

key. Then will display Differential

pressure Low set point value.

Press OK key

.

10. Edit the value to required value. Editing

digit appears with blinking. To editing

digit will select through ◄ key.

Use ◄/▲/▼keys

.

11. To accept the edited value, press OK

key. Then it will display Differential

pressure High set point value.

Press OK key

.

12. Edit the value to required value. Editing

digit appears with blinking. To editing

digit will select through ◄ key.

Use ◄/▲/▼keys

.

13. To accept the edited value, press OK

key. Then it will display next

programming parameter measurement

range selection.

Press OK key

.

8.3.2.5 Measurement Range Selection:

Every process parameter has its own measurement range. Measurement range includes low

measure value and high measure value. Whenever process value becomes lower than the low

measurement value of that parameter, instrument will show low measure value as process value. And

whenever process value becomes higher than the high measurement value of that parameter,

instrument will show high measure value as process value.

S.No Description Action to be Takes Display

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STYRAX INSTRUMENTS 20

placed

1. Humidity low set point selection: after

accepting previous mode or enter into

this mode by press OK key present

Humidity low set point will display.

Press OK key

2. Edit the value to required value. Editing

digit appears with blinking. To editing

digit will select through ◄ key.

Use ◄/▲/▼keys

3. To accept the edited value, press OK

key. Then will display Humidity high

set point value.

Press OK key

4. Edit the value to required value. Editing

digit appears with blinking. To editing

digit will select through ◄ key.

Use ◄/▲/▼keys

5. To accept the edited value, press OK

key. Then will display Temperature

low set point value.

Press OK key

.

6. Edit the value to required value. Editing

digit appears with blinking. To editing

digit will select through ◄ key.

Use ◄/▲/▼keys

. .

7. To accept the edited value, press OK

key. Then will display Temperature

High set point value.

Press OK key

.

8. Edit the value to required value. Editing

digit appears with blinking. To editing

digit will select through ◄ key.

Use ◄/▲/▼keys

.

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STYRAX INSTRUMENTS 21

9. To accept the edited value, press OK

key. Then will display Differential

pressure Low set point value.

Press OK key

.

10. Edit the value to required value. Editing

digit appears with blinking. To editing

digit will select through ◄ key.

Use ◄/▲/▼keys

.

11. To accept the edited value, press OK

key. Then it will display Differential

pressure High set point value.

Press OK key

.

12. Edit the value to required value. Editing

digit appears with blinking. To editing

digit will select through ◄ key.

Use ◄/▲/▼keys

.

13. To accept the edited value, press OK

key. Then it will display next

programming parameter sensor offset

selection.

Press OK key

8.3.2.6 Sensor Offset Selection:

S.No Description Action to be Takes

placed

Display

1. Humidity resolution selection: after

accepting previous mode or enter into

this mode by press OK key present

Humidity sensor offset will display.

Press OK key

2. Edit the value to required value. Editing

digit appears with blinking. To editing

digit will select through ◄ key.

Use ◄/▲/▼keys

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STYRAX INSTRUMENTS 22

3. To accept the edited value, press OK

key. Then it will display Temperature

sensor offset value.

Press OK key

.

4. Edit the value to required value. Editing

digit appears with blinking. To editing

digit will select through ◄ key.

Use ◄/▲/▼keys

.

5. To accept the edited value, press OK

key. Then it will display Pressure

sensor offset value.

Press OK key

.

6. Edit the value to required value. Editing

digit appears with blinking. To editing

digit will select through ◄ key.

Use ◄/▲/▼keys

.

7. To accept the edited value, press OK

key. Then it will display next

programming parameter of

configuration sub mode selection.

Press OK key

.

8.3.2.7 Configuration Sub mode:

S.No Description Action to be Takes

placed

Display

1. After accepting the configuration

sub mode By OK key press, when

“cnfg. mode” display, response

delay constant selection, first

programming parameter in sub

mode, will display.

Press OK here to edit this mode or

to select other parameter use

INC/DEC key.

Press OK key

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STYRAX INSTRUMENTS 23

2. To go to Differential pressure zero

offset Selection.

Press OK here to edit this mode or

to select other parameter use

INC/DEC key.

Press ▲key

3. To go to Buzzer Control Selection.

Press OK here to edit this mode or

to select other parameter use

INC/DEC key.

Press ▲key

4. To go to Display Flashing control

Selection.

Press OK here to edit this mode or

to select other parameter use

INC/DEC key.

Press ▲key

5. To wrap around sub mode

parameters press INC/DEC key.

To come out from the sub mode

press ESC key. Then it will display

communication sub mode.

Press ESC key

.

8.3.2.7.1 Response Time Constant Selection:

This constant represents the time delay in sec to update the process parameter display. Maximum

possible value can set is 20. By default it is 1.

S.No Description Action to be Takes

placed

Display

1. Humidity and Temperature response

delay constant: After accepting the

response delay constant it will display

present Humidity and Temperature

process parameters response delay

constant. By default it is 1.

2. Edit the value to required value. Editing

digit appears with blinking. To editing

digit will select through ◄ key.

Press OK key to accept the edited

value.

Use ◄/▲/▼keys

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STYRAX INSTRUMENTS 24

3. Differential Pressure response delay

constant: After accepting the Humi.

&temp. response delay constant it will

display present differential pressure

response delay constant. By default it is

1.

Press OK key

4. Edit the value to required value. Editing

digit appears with blinking. To editing

digit will select through ◄ key.

Press OK key to accept the edited

value.

Use ◄/▲/▼keys

5. After press OK key it will display next

parameter pressure zero offset

parameter selection.

Press OK key

8.3.2.7.2 Zero off set value Selection for Pressure Parameter:

S.No Description Action to be Takes

placed

Display

1. Differential Pressure negative side zero

offset: After accepting the zero offset

selection it will display present

negative zero offset. By default it is 0.

.

2. Edit the value to required value. Editing

digit appears with blinking. To editing

digit will select through ◄ key.

Press OK key to accept the edited

value.

Use ◄/▲/▼keys

.

3. Differential Pressure positive side zero

offset: After accepting the negative zero

offset it will display present positive

zero offset. By default it is 0.

Press OK key

.

4. Edit the value to required value. Editing

digit appears with blinking. To editing

digit will select through ◄ key.

Press OK key to accept the edited

value.

Use ◄/▲/▼keys

.

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STYRAX INSTRUMENTS 25

5. After press OK key it will display next

parameter buzzer control selection.

Press ESC key

8.3.2.7.3 Buzzer Control selection mode:

When instrument is in violation mode, buzzer will ON. Enable/disable of the buzzer working is

possible through this parameter.

S.No Description Action to be Takes

placed

Display

1. Buzzer control: After accepting the

Buzzer control selection it will display

present buzzer status. By default it is

ON.

Press OK key

2. To select required buzzer status press

INC or DEC key.

Press ▲/▼key

3. To accept the edited status press OK

key. Then it will display next parameter

display flashing control selection.

Press OK key

8.3.2.7.4 Display Flashing Control selection mode:

When instrument is in violation mode, display starts flashing. Flashing enable or disable is

possible through this parameter.

S.No Description Action to be Takes

placed

Display

1. Display Flashing Control: After

accepting the Flashing control

selection present display flashing

status. differential pressure response

delay constant. By default it is YES.

Press OK key

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STYRAX INSTRUMENTS 26

2. To select required flashing status press

INC or DEC key.

Press ▲/▼key

3. To accept the edited status press OK

key. Then it will display first

parameter. To come out from the sub

mode press ESC key. Then it will

display.

Press ESC key

.

8.3.2.8 Communication Parameters Selection sub mode:

CPM will work as slave module when it connects to MODBUS master. Some of the

communication parameters are given to user configurable. These parameters are

Instrument address selection

Baud rate selection

Remote programming Enable/disable

S.No Description Action to be Takes

placed

Display

1. After accepting the configuration sub

mode By OK key press, when “comm.

mode” display, Instrument Address

Selection, first programming parameter

in the sub mode, will display.

Press OK here to edit this mode or to

select other parameter use INC/DEC

key.

Press OK key

.

2. To go to Baud rate selection parameter.

Press OK here to edit this mode or to

select other parameter use INC/DEC

key.

Press ▲/▼key

3. To go to Remote Programming

enable/disable.

Press OK here to edit this mode or to

select other parameter use INC/DEC

key.

Press ▲/▼key

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STYRAX INSTRUMENTS 27

4. To wrap around sub mode parameters

press INC/DEC key.

To come out from the sub mode press

ESC key. Then it will display next

parameter Entry code change.

ESC key

.

8.3.2.8.1 Instrument Address selection:

By default instrument address is 1. 247 are the maximum address instrument can support. If

user Edit this value more than 247 it will ask for reentry for once. If user enters more than 247

second time also, instrument takes 247 as address and it will go to next parameter selection.

S.No Description Action to be Takes

placed

Display

1. Instrument Address selection: After

accepting the Instrument address

selection by press OK key, it will

display present instrument address. By

default it is 1.

Press OK key

2. Edit the value to required value. Editing

digit appears with blinking. To editing

digit will select through ◄ key.

Press OK key to accept the edited

value.

Use ◄/▲/▼keys

3. After press OK key it will display next

parameter baud rate parameter

selection.

Press OK key

8.3.2.8.2 Baud rate Selection:

This Instrument supports Three baud rate, 9.6K, 19.2K, 38.4K for RS-485 communication

to communicate with any MODBUS master. Default baud rate is 9.6K.

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STYRAX INSTRUMENTS 28

S.No Description Action to be Takes

placed

Display

1. Baud Rate: After accepting the Baud

rate selection by press OK key, it will

display present baud rate for

communication. By default it is

9.6Kbps.

Press OK key

.

2. To select required baud rate press INC

or DEC key.

Press OK key to accept the edited

value.

Press ▲/▼key

.

3. After press OK key it will display next

parameter remote programming

enable/disable parameter selection.

Press OK key

8.3.2.8.3 Remote Programming control selection:

This parameter is control the configuring the programming parameters through remotely from

MODBUS master. When selects remote enable YES only, remote programming possible. Here

listed programming parameters which can change remotely from master.

Unit of the process parameter.

Resolution of the process parameter.

Set point range of the process parameter

S.No Description Action to be Takes

placed

Display

1. Remote Programming Enable/Disable:

After accepting the Remote

enable/disable selection by press OK

key, it will display present status. By

default it is NO.

Press OK key

2. To select required remote programming

status press INC or DEC key.

Press OK key to accept the edited

status.

Press ▲/▼key

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STYRAX INSTRUMENTS 29

3. After press OK key it will display first

parameter in this sub mode.

Press ESC key to go to next parameter

in mode, Entry code change.

Press ESC key

.

8.3.2.9 Entry Code change:

This code should enter to enter in to configuration mode to edit the programming parameters and

to do instrument calibration and to do display sections test. Default code is 1111.

This describes how to change the entry code. From next time onwards user should enter new one.

S.No Description Action to be Takes

placed

Display

1. New Entry Code: After accepting the

Entry Code change by press OK key, it

will display present configuration mode

entry code. By default it is 1111.

Press OK key

2. Edit the value to required value. Editing

digit appears with blinking. To editing

digit will select through ◄ key.

Press OK key to accept the edited

value.

Use ◄/▲/▼keys

3. After press OK key it will display first

parameter in the mode, display sections

test.

Press OK key

8.3.2.10 Display Section test:

This is to test display sections proper working. Each segment of 7 segments will display

sequentially.

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STYRAX INSTRUMENTS 30

S.No Description Action to be Takes

placed

Display

1. Display Sections Test: After accepting

the display sections test by press OK

key, it will display each segment

position.

Press OK key

2. Automatically comes out from this test,

when completes the two times checking

of every segment position or press ESC

key. After coming out from this mode it

will display first parameter Unit

Selection.

Press ESC key

3. To come out from the configuration

mode Press ESC key. Then it will enter

in to measurement mode.

.

.

.

9. MODBUS Communication:

CPM supports MODBUS communication. It works as slave device only. It works on MODBUS

serial RTU mode.

9.1. Communication settings:

Mode: RTU mode.

Baud rate: 9600bps (default)

Bits Per Byte: 8-bit

Start bit: 1

Stop bit: 1

Parity: Even

Note: CPM supports variable baud rate. User can change the Baud rate through keypad in

programming mode. Supported baud rates are 9600, 19200, 38400 bps.

9.2. Memory Mapping:

CPM supports three function codes; listed “Read input registers”, “Write single register” and

“Write holding registers”. Each Register is of length 16 Bit. Float values are stored as standard IEEE-

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STYRAX INSTRUMENTS 31

754 floating format. This format occupies 4 bytes.

9.2.1. Input Registers (3X): Input Registers stores process value of the parameters in float and integer format.

Integer value can convert in to float by dividing with resolution of respective parameter.

S.No Register

Address

No of Registers

(16 bit)

Parameter Description Remarks

1. 30300 2 Humidity Process Value This value is stored as float Data

type

2. 30302 2 Temperature Process Value This value is stored as float Data

type

3. 30304 2 Differential Pressure Process Value This value is stored as float Data

type

4. 30306 1 Humidity Process Value This value is stored as Signed

Integer Data type

5. 30307 1 Temperature Process Value This value is stored as Signed

Integer Data type

6. 30308 1 Differential Pressure Process Value This value is stored as Signed

Integer Data type

9.2.2. Holding Registers (4X):

Holding register stores the process value, resolution, units and set points. All parameters

are signed integers and occupies 16-bit register.

S.No Register

Address

No of Reg.

(16 bit)

Parameter

Description

Variants Default

Value

Remarks

1. 40600 1 Humidity Process

Value

2. 40601 1 Temperature

Process Value

3. 40602 1 Differential

Pressure Process

Value

4. 40603 1 Humidity

Resolution

0 – xxxx

1 – xxx.x

0

5. 40604 1 Temperature

Resolution

0 – xxxx

1 – xxx.x

1

6. 40605 1 Pressure

Resolution

0 – xxxx

1 – xxx.x

2 – xx.xx

3 – x.xxx

1 Pressure resolution fixed as

mentioned in specification.

7. 40606 1 Humidity unit 0 - %RH 0 Unit fixed. Don’t change this

value.

8. 40607 1 Temperature unit 0 – deg C

1 – deg F

0 In case unit change, low/high set

point should enter through keypad

or master.

9. 40608 1 Pressure unit 0 – mmWC

1 – mbar

2 – mmHg

3 – cmH2o

0 In case unit change, low/high set

point should enter through keypad

or master.

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STYRAX INSTRUMENTS 32

4 – inch H2o

5 – psf(USA)

6 – hPa

7 – psi

8 – Pascal

9 - kPa

10. 40609 1 Humidity low set

point

0 – 100 0 This value should enter as integer

values only. Convert the float in

to integer by multiply float value

with 10^resolution value.

Resolution value is varied

according to unit.

11. 40610 1 Humidity High

set point

0 – 100 100 This value should enter as integer

values only. Convert the float in

to integer by multiply float value

with 10^resolution value.

Resolution value is varied

according to unit.

12. 40611 1 Temperature Low

set point

-400 – 1000 -400 This value should enter as integer

values only. Convert the float in

to integer by multiply float value

with 10^resolution value.

Resolution value is varied

according to unit.

13. 40612 1 Temperature

High set point

-400 – 1000 1000 This value should enter as integer

values only. Convert the float in

to integer by multiply float value

with 10^resolution value.

Resolution value is varied

according to unit.

14. 40613 1 Pressure Low set

point

-1054 – 1054 -1054 This value should enter as integer

values only. Convert the float in

to integer by multiply float value

with 10^resolution value.

Resolution value is varied

according to unit.

15. 40614 1 Pressure High set

point

-1054 – 1054 1054 This value should enter as integer

values only. Convert the float in

to integer by multiply float value

with 10^resolution value.

Resolution value is varied

according to unit.

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STYRAX INSTRUMENTS 33

Appendix:

How to check RS-485 Communication:

1. If the communication LED blinks for every polling then communication is working properly.

2. Even communication LED blinks, if readings from instruments fails then do the following steps.

3. Switch off the power of all the instruments in the network.

4. Disconnect the instrument to be checked from the net work and switch ON the instrument.

5. Check the voltages across +and -, + and G, - and G terminals at the instrument.

6. The voltage across + and - should be greater than or equal to 3.0V

7. Voltage across +and G should be greater than voltage across + and - terminals.

8. Voltage across – and G should be difference of voltage across +/G and +/- terminals.

9. If the steps 4 to 6 are met checked instrument RS-485 section working properly, otherwise remove

the instrument and contact factory.

10. Do the same procedure for all the instruments. If all the instruments RS-485 section is OK, check

the input lines to the CPM105 network.

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STYRAX INSTRUMENTS 34

Ordering Information

Clean room process monitor:

CPM105 X X X

Model No Input type O/P Type Future Use

CPM105 0 – Inbuilt 1- RS485 X

1 – Remote

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STYRAX INSTRUMENTS 35

Notes

For Further Information Contact:

Styrax Instruments India Pvt. Ltd. PLOT No.48-51, Dollapally road, Phase V Extn. I.D.A., Jeedimetla, Hyderabad – 014

Andhra Pradesh, INDIA

Ph: +91 40 2309 3314, +91 9640447474, Fax: +91 40 2309 3315

www.styraxinstruments.com Email: [email protected]