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Page 1: Instrumentation in produced water applications For oil ... · For oil & gas environmental management Instrumentation in produced water. 2 Instrumentation in produced water applications

Products Solutions Services

Instrumentation in produced water applicationsFor oil & gas environmental management

Inst

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enta

tion

in p

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wat

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Page 2: Instrumentation in produced water applications For oil ... · For oil & gas environmental management Instrumentation in produced water. 2 Instrumentation in produced water applications

Instrumentation in produced water applications2

Every drop costs you money The estimated cost associ-ated with treating produced water in the United States is approximately $18 billion. The cost of cleaning produced water is 300 times greater than municipal waste water and 3,000 times greater than irrigation water.

Difficulty finding the right people resources for your process You are faced with an experienced workforce retiring in the coming years and a lack of new skilled workers entering into the automation field.

Environmental regulation compliance Endress+Hauser instruments are an important part of the processes you have in place to maintain your compliance. Our products are made to the highest quality and accuracy standards.

How can Endress+Hauser help? • Competence and “know-how” in the field• Training from online to hands-on experience • Start-up and maintenance services • Automation of your process • Engineering services• Project management services • 24-hour technical support • Tools and software• Calibration services

Complete basket supplier Endress+Hauser is the only company to offer a complete portfolio for your oil and gas environmental management needs, consisting of:• level • flow• analytical• pressure• temperature• services• solutions

Our reliable instruments are designed to meet rigorous oil field production standards and are able to withstand harsh operating environments. We can help you reduce your risk, transactional costs and environmental impact.

Water separation and treating is essential to oil and gas recovery

Find out more about Endress+Hauserwww.us.endress.com

Endress+Hauser competence in oil & gaswww.us.endress.com/oil-gas

Endress+Hauser competence in produced waterwww.us.endress.com/produced-water

Page 3: Instrumentation in produced water applications For oil ... · For oil & gas environmental management Instrumentation in produced water. 2 Instrumentation in produced water applications

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Understanding your process and offering the solutions you need

Produced water treatment process example

Chlorine

Truck Offloading Oil/Water Separation

Holding Tanks

Oil Recovery

DebrisFilter

Filter Static Mixer

OxidationReaction

Tank

ElectrostaticCoagulation Settling

Tank

Solids Processing

Sand Filter

Product Water

Endress+Hauser products to measure and control your process

Your complete 2-wire technology provider Endress+Hauser’s complete basket of 2-wire instruments, including fl ow, level, temperature, pressure and analytical, provides you the opportunity to replace existing technologies - that may have been the best or only solution at the time for a particular application - with modern technologies. Bringing your process control into the 21st century, our 2-wire instruments provide cost eff ective updates without sacrifi cing performance.

The world’s fi rst 2-wire Coriolis fl owmeter and magnetic fl ow technology Endress+Hauser’s complete basket of fl owmeters provide you with true industry-compliant 2-wire technology - including Coriolis, magnetic, ultrasonic and vortex. This reduces your cost for installation and promotes safety in hazardous areas.

Memosens® water analysis makes sense – the only true digital, hot plug and play platform Innovative Memosens systems provide the ideal solution for safety and operating comfort in analytical measuring technology. Customers of

Endress+Hauser have saved up to 50% on their maintenance costs since the launch of Memosens – let us show you how. Memosens technology can monitor multiple parameters in your fi nal processed water analysis, such as: pH, free chlorine, turbidity, ORP and conductivity.

Maximize separator effi ciency with dual technology The Levelfl ex FMP55 dual technology provides measurement even in the presence of emulsion (rag layer). This device utilizes guided wave radar and capacitance technologies on the same probe. Combining these two technologies guarantees an accurate interface and overall level measurement even while emulsions/rag layers are present.

Uniquely meeting your pressure and temperature needs Endress+Hauser’s ceramic sensors can handle your most abrasive and corrosive applications. These fl ush mounted units mean no issues with build-up, plus it has no drift and no zero point adjustment is needed. Our temperature line is convenient for you. Save time and money by using one order code to order your transmitters and thermowells.

Page 4: Instrumentation in produced water applications For oil ... · For oil & gas environmental management Instrumentation in produced water. 2 Instrumentation in produced water applications

DP

FT

LT LSLTLSHolding Tanks

DebrisFilter

DP

C

LTLT

Oil/Water Separation

Oil Recovery

Filter

Instrumentation in produced water applications4

Accurately account for amount of produced and used water Government regulations are increasingly more strict, and we know accurate measurements on the amount of water which is consumed or disposed, is crucial. Account for total amount of produced water using our Promag fl owmeters. Endress+Hauser’s Promag fl owmeters will consistently give you proven, and repeatable measurements, and is the only certifi ed solution satisfying regulatory requirements in produced water fl ow measurement.

Accurately measure overall and interface level in your oil and water storage tanks As oil in a storage tank further separates by gravity, an oil tank will always contain water and a water tank will always contain oil. Knowing how much oil and water is in each vessel will allow you to better plan your water and oil truck routes.

Oil/Water separation and produced water disposal

Prevent spills It is good engineering practice to have a backup, high-level device to prevent spills. Endress+Hauser’s Liquiphant® family of tuning forks are a work horse for high-point level detection. This unit continuously self-checks itself, notifying you in the event that your overfi ll prevention device quits working. This allows you to take corrective action immediately, in turn reducing your risk of overfi lling the vessel and polluting the environment. By adding a Nivotester to the Liquiphant tuning fork, this will allow in-situ testing, when initiated by the operator, without removing the device for service. This solution increases personnel safety by eliminating the need to climb tanks in order to test the overfi ll prevention devices.

Reducing backwash and contamination Record delta pressure (dP) through your fi lters using the Deltabar S. The Deltabar S reduces backwash time and expense and possible contamination by monitoring the pressure across your fi lters.

Page 5: Instrumentation in produced water applications For oil ... · For oil & gas environmental management Instrumentation in produced water. 2 Instrumentation in produced water applications

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Oxidation reaction/biocide injection and processed product water

Correct results and less downtime Before your biocide injection, ORP sensors often become coated from the process fluid and require maintenance. With Memosens technology, your sensor can be swapped in seconds with a pre-calibrated sensor, assuring correct results and less downtime.

Control bleach addition Control biocide addition with Endress+Hauser’s Memosens ORP, Free Chlorine/Chlorine Dioxide, and pH sensors all in one panel solution. Memosens sensor technology helps you to better your process control with low maintenance sensor technology that gives you increased accuracy of the measured param-eter. This helps you to apply correct biocide dosage, which leads to reduced plugging from bacteria – ultimately saving you money.

ORP

ORP

FT

CL

pH

C

NaOCL(Sodium HypoChlorite)

Static Mixer

OxidationReaction

Tank

Chlorine measurement for biocide

Endress+Hauser offers a complete

basket of products for all of these measurement points

Page 6: Instrumentation in produced water applications For oil ... · For oil & gas environmental management Instrumentation in produced water. 2 Instrumentation in produced water applications

Instrumentation in produced water applications6

A true digital, hot plug and play platform - reducing maintenance and downtime Endress+Hauser’s Memosens technology can monitor multiple parameters in your final processed water analysis one-panel solution:• pH• Free chlorine• Turbidity• ORP• Conductivity

With Memosens, actual run hours can be observed from the sensor, leading to planned maintenance periods, less exposure of your personnel to the process, and thus more reliable results for you. This means tremendous cost savings for you with assurance that the water is fit for its next use and you meet your regulatory requirements.

Accurate iron measurement Endress+Hauser’s Iron Analyzer is one of the few on-line colorimetric analyzers on the market and offers auto calibration and cleaning.

Monitor temperature Shifts with changes in temperature result in reactions. To prevent this, we offer transmitters that can monitor the temperature in your process.

P

ElectrostaticCoagulation L

SettlingTank

Solids Processing

DP

FT

FT pH Cl Tr ORP C T

FT FT

LT LT

Sand Filter

Product Water

Final processed water analysis

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Reduce truck traffic With the cost of trucking water to and from a site directly affecting your pocket, we know a continuous and reliable operation – where you can maintain and increase oil and gas production – is crucial. With solutions provided to you through Endress+Hauser, the benefits are: fewer accidents, less maintenance to roads, less emissions, reduced transportation costs and improved process efficiencies.

SupplyCare - the flexibility you need Endress+Hauser’s Inventory Control Solution ensures seamless integration and gives you long-term protection on your investment. This also applies to our SupplyCare software. If you start with a system hosted by Endress+Hauser or run it in your IT environment, you always have the flexibility to change from one to another or both.

SupplyCare - online inventory monitoring and management With SupplyCare you can: • View the current product levels in your tanks at your

desk • Assign warning and alarm limits to all monitored

inventory data • Send or receive e-mail notification, if/when replenish-

ment is necessary • Export inventory data in universal or standardized

format • View trends, historical data and events • Manage tanks, groups of tanks, customers and products • Assign specific viewing rights to suppliers, vendors and

internal users• Transactional integration into ERP or SCM business

systems

Inventory control

DP

FT

FT pH Cl Tr ORP C T

FT FT

LT LT

Sand Filter

Product Water

Page 8: Instrumentation in produced water applications For oil ... · For oil & gas environmental management Instrumentation in produced water. 2 Instrumentation in produced water applications

CP01

039A

/24/

EN/0

1.13

US/I

NDD

CS5

USA

Endress+Hauser, Inc.2350 Endress PlaceGreenwood, IN 46143Tel: 317-535-7138Sales: 888-ENDRESS (888-363-7377)Service: 800-642-8737Fax: [email protected]

Canada

Endress+Hauser Canada1075 Sutton DriveBurlington, ON L7L 5Z8Tel: 905-681-9292800-668-3199Fax: [email protected]

Mexico

Endress+Hauser México S.A. de C.V.Fernando Montes de Oca 21 Edificio A Piso 3Fracc. Industrial San Nicolás 54030 Tlalnepantla de BazEstado de MéxicoMéxicoTel: +52 55 5321 2080Fax: +52 55 5321 [email protected]

Other locations

www.addresses.endress.com

ISO 9001:2008 Certified

The answer Endress+Hauser is the answer to all your water treatment needs. Working with an experienced, complete basket supplier allows you to focus on your core competence in oil and gas production. Contact us today to learn how we can help you improve your competitive position while reducing your costs and environmental impact.

Endress+Hauser competence in produced waterwww.us.endress.com/produced-water