inter relation ship of design features

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8/14/2019 Inter Relation Ship of Design Features http://slidepdf.com/reader/full/inter-relation-ship-of-design-features 1/33 1 Quality Function Deployment (QFD) Inter relation ship of Design Features Benchmarked Target Values Customer needs (wants) Comparison of Customer priorities How to meet the customer wants J.C.Barik 

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Page 1: Inter Relation Ship of Design Features

8/14/2019 Inter Relation Ship of Design Features

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1

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

J.C.Barik 

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2

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

First Applied in Kobe Ship yard in Japan in 1972

By Dr. Shigeru Mizuno &   Yoji Akao in Japan

By Don Clausing in USAis a Tool that is referred to as “ Voice of the Custothe “House of Quality”.

is a process to ensure that customer’s wantsd needs are heard and translated intechnical characteristics.

Cobbler Story

Customer Satisfaction

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3

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

QFD is an advanced form of customerneeds mapping.

It is a formal process of translatingthe customer requirements in to

appropriate technical requirements.

QFD also assure that thecompany’s operations are driven by

the customer.

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4

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

today's industrial society, where the growi 

istance between producers and users is

oncern, QFD links the needs of the custome

(end user) with design, development,

engineering, manufacturing, and service

functions.

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5

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

helps organizations to seek both spoken

and unspoken needs of the customers ,

translate them into actions and designs,

and focus various business functions

toward achieving this common goal.

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6

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

QFD empowers organizations to exceed

normal expectations and provide a

level of unanticipated excitement

that generates value.

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7

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

Inter 

relation ship

of Design

Features

Benchmarked

Target Values

Customer needs(wants)

Comparison of Customer priorities

How to meet the

customer wants

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8

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

struction of the House

Left side - Customer needsCeiling - Design features & Technical

requirementsRight side - Customer prioritiesFoundation - Benchmarking, Target val

Roof - Matrix describing therelationship between designfeatures

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9

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

Mail / Telephone

Personal Contact

Interviews

Community SurveyCustomer Survey

Focus GroupsCustomer Voice

Customer Expectations-Basic , Expected , Desired , Unanticipated

RequiredItem RequiredQuality

Quality

Element

Quality

Table

QFDHouse of 

Quality

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10

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

• QFD provides a graphic method of expressingthe relationships between customer wants anddesign features.

• It is a matrix that lists the attributes acustomer wants and compares it to thedesign features.

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11

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

ow does QFD differ from other quality initiatives?

FD seeks both "spoken" and "unspoken" customer

equirements and maximizes "positive" quality

such as ease of use, fun, luxury) that creates value.

raditional quality systems aim at minimizing negatiuality (such as defects, poor service). With those

ystems, the best you can get is zero defects –hich we see is not enough when all the playerre good – or in products that fail to sell despite

eing defect-free.

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12

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

hy is a conventional design process notfficient?

onventional design processes focus more on

ngineering capabilities and less on customer needs.

hen they try to incorporate customer perspectiveshese tend to be engineer-perceived or

roducer-perceived.

uality Function Deployment (QFD), focuses allroduct development activities on customer needs.

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13

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

QFD provide the best opportunity for competitiv

advantage

QFD makes invisible requirements and strategicadvantages visible,

How does QFD offer strategic advantage?

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14

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

Benefits of QFD

• Creates a Customer Driven Environment• Reduces the Cycle Time for New Products• Reduces Design to Manufacture Costs• Increases Communications through Cross

Functional teams• Creates data for Proper documentation of 

Engineering knowledge• Establishes Priority Requirements and

Improve Quality

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15

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wantsExternal CTQs vs. Internal CTQs

Customer CTQs [Y]

1. Resist. To lime2 Anti fungal performance

3. Covering capacity

4. Scrub Resistance

5. Whiteness / brightness

6. Opacity7. Exposure resistance

8. Cost

9. Consistency

10. Shade consistency

11. Storage stability12. Chemical resistance

13. Water Resistance

14. Freeze-thaw stability

15. Ease of application

16. EHS

17. Compatibility with range of substrates

Internal CTQs [y]A PVC

B Pigments & Extenders

C Emulsion

D Preservatives

E SurfactantsF Coalescing agents

G Opacifier 

H Thickener 

I Adhesion on substrates

J % Dilution (water intake)K Film Hardness

L Reducing Strength of bases

M Tinting Strength of AMCs

  N Shade

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16

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

External CTQs vs. Internal CTQs: Their RelationshipCustomer CTQs [Y]

1. Resist. To lime blooming A B C F G I K L

2 Anti Algal performance A C D I K L

3. Film Integrity A B C D F I J K L 

4. Covering capacity A B C G H I K L 

5. Scrub Resistance A B C E G I J K L

6. Whiteness / brightness A B C I K O 7. Opacity A B C G I K  

8. Exposure resistance A B C D I J K L O

9. Cost A B C D E F G H K  

10. DPUR  A B C I K L 

11. Consistency A B C E F H K 

12. Shade consistency B C M N O13. Storage stability C D H 

14. Chemical resistance A B C D E F G I J K L

15. Water Resistance A B C D E F G I J K L

16. Freeze-thaw stability C E F G

17. Ease of application C E F H K 

18. EHS B C D E F

19. Compatibility with C Jrange of substrates

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17

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

QFD 

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18

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

QFD 

House-1

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19

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

QFD 

House-2

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20

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

QFD 

House-3

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21

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

QFD 

House-4

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22

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         H                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            o                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             u              

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             s                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            e               

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            o                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        f

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        Q                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 u                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           a              

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         l                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         i                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       t                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               y                                                                                                                                                                                                                                                                                           

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          #                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            1

HOW

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         H                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            o                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             u              

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             s                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            e               

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            o                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        f

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        Q                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 u                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           a              

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         l                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         i                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       t                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                y                                                                                                                                                                                                                                                                                           

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          #                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            2

HOW

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         H                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            o               

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              u                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           s                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            e               

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            o                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        f

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        Q                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 u                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           a              

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         l                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         i                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       t                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               y                                                                                                                                                                                                                                                                                           

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          #                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            3                

HOW

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         H

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            o                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             u              

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             s                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            e               

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            o                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        f

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        Q                                                                                                   

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              u                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           a              

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         l                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         i                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       t                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               y                                                                                                                                                                                                                                                                                           

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          #                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           4

HOW

This stepwise deployment of the How to What in a quality system is

known as Quality Function Deployment

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23

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

CTQ Identification for QFD

Step 1 Step 2Understand Customer and

Technical Requirements

Translate Technical

Requirements to Parts CTQ’s

• Who are the

Customers?

• What is important to

them?

• What are the technical

requirements?

• What are the technical

requirements?

• What are the

component

characteristics?

• What is critical?

Translates Customer Requirements

to Part CTQ Characteristics

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24

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

1. Collect and organize Customer 

Requirements

• Work with Marketing and other 

organizations

• Put yourself in the shoes of the

Customer 

• Storyboard Customer 

requirements

• Rate importance of each specific

Customer requirement on a

scale of 1 to 5

   I   M   P   O   R   T   A   N   C   E

CTQ 1

CTQ 2

-

-

-

-

-

-

-

-

-

-

-

-

CTQ n

   C   U   S   T   O   M   E   R   R   E   Q   U   I   R   E   M   E   N   T   S

   (   W   H   A

   T   )

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25

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

2. Collect and organizeTechnical Requirements

• Use existing

specifications, test

procedures, validation

plans

• Develop specific,

measurable design

requirements

   I   M   P

   O   R   T   A   N   C   E

   R  e  q

  u   i  r  e  m  e  n

   t   1

   R  e  q

  u   i  r  e  m  e  n

   t   2

    - - - - - -

   R  e  q

  u   i  r  e  m  e  n

   t  n

CTQ 1

CTQ 2

-

-

-

-

-

-

-

-

-

-

-

-

CTQ n

   C   U   S   T   O   M   E   R   R   E   Q

   U   I   R   E   M   E   N   T   S

   (   W   H   A   T   )

TECHNICAL REQUIREMENTs

(HOW)

I t

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26

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

3. Map relationship between

customer and technical

requirements

• Use 9-3-1 system

• Multiply by importance

• and sum across row

   R   a   n   k   i   n   g

   R   e   q   u   i   r   e   m   e   n   t   1

   R   e   q   u   i   r   e   m   e   n   t   2

    - - - - - -

   R   e   q   u   i   r   e   m   e   n   t   n

   T   O   T   A   L

CTQ 1

CTQ 2

-

-

-

-

-

--

-

-

-

-

-

CTQ n

   C   U   S   T   O   M   E   R   R   E   Q   U   I   R   E   M   E   N   T   S

   (   W   H   A

   T   )

TECHNICAL REQUIREMENT

(HOW)

STRONG 9

MODERATE 3

WEAK 1

NONE BLANK

Inter

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27

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

4.Map relationship betweentechnical requirements and

component characteristics

•Use 9-3-1 system

•Multiply by importance

•and sum across row

   R   a   n   k   i   n   g

   C   H   A

   R   A   C   T   E   R   I   S   T   I   C   1

   C   H   A

   R   A   C   T   E   R   I   S   T   I   C   2

    - - - - - -

   C   H   A   R   A   C   T   E   R   I   S   T   I   C   N

   T   O   T   A   L

REQUIREMENT 1

REQUIREMENT 2

-

-

-

-

--

-

-

-

-

-

-

REQUIREMENT n

   T   E   C   H   N   I   C   A   L   R   E   Q   U   I   R   E   M   E   N   T   S

   (   W   H   A   T   )

COMPONENT CHARACTERISTICS(HOW)

STRONG 9

MODERATE 3

WEAK 1

NONE BLANK

Inter

Th QFD C d

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28

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

The QFD Cascade

Customer Requirements

Technical Requirements

Component Characteristics

CTQ Characteristics

Process Step

The QFD links every process step

with the customer requirements

Inter

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29

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

Inter

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30

Quality Function Deployment (QFD)

Inter relation ship

of DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

Inter 

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31

Quality Function Deployment (QFD)

relation shipof DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 15.0 15.0 15.0 15.0 15.0 15.0

5 5 4 5 1.0 7.5 5.929.5 29.5 29.5 29.5 29.5 29.5 29.5 29.5 29.5 29.5 17.7 17.7 17.7 17.7 17.7 17.7

25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 15.0 25.0 15.0 15.0 15.0

5 5 3 5 1.0 7.5 5.929.5 29.5 29.5 29.5 29.5 29.5 29.5 29.5 29.5 29.5 17.7 29.5 17.7 17.7 17.7

25.0 25.0 25.0 25.0 25.0 25.0 25.0 5.0 5.0 5.0

5 4 3 5 1.3 9.8 7.638.0 38.0 38.0 38.0 38.0 38.0 38.0 7.6 7.6 7.6

25.0 25.0 25.0 25.0 25.0 25.0 15.0 15.0 5.0 15.0 15.0

5 4 3 5 1.3 9.8 7.638.0 38.0 38.0 38.0 38.0 38.0 22.8 22.8 7.6 22.8 22.8

25. 0 25. 0 25. 0 25. 0 25. 0 25. 0 25. 0 25. 0 15. 0 15. 0 5. 0 5. 0 1 5. 0 15. 0

5 4 2 5 1.3 9.8 7.638. 0 38. 0 38. 0 38. 0 38. 0 38. 0 38. 0 38. 0 22. 8 22. 8 7. 6 7. 6 2 2. 8 22. 8

25. 0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 12.0 12. 0 12.0 12.0

4 4 3 5 1.3 7.8 6.124. 4 24.4 24.4 24.4 24.4 24.4 24.4 24.4 18.3 18. 3 18.3 18.3

25. 0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 12.0 12. 0 12.0 12.0

4 4 3 5 1.3 7.8 6.124. 4 24.4 24.4 24.4 24.4 24.4 24.4 24.4 18.3 18. 3 18.3 18.3

20.0 20.0 20.0 12.0 12.0 20.0 4.0 20.0 20.0

4 4 3 5 1.3 7.8 6.124.4 24.4 24.4 18.3 18.3 24.4 6.1 24.4 24.4

25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 15.0 15.0 5.0 25.0

5 4 3 5 1.3 7.8 6.130.5 30.5 30.5 30.5 30.5 30.5 30.5 30.5 18.3 18.3 6.1 30.5

20.0 20.0

4 5 3 5 1.0 4.0 3.115.5 15.5

25.0 25.0 25.0 25.0 25.0 25.0 25.0 15.0 5.0 5.0

5 4 3 5 1.3 6.5 5.125.5 25.5 25.5 25.5 25.5 25.5 25.5 15.3 5.1 5.1

25.0 25.0 25.0 25.0 25.0 15.0 5.0 15.0 15.0

5 4 4 5 1.3 6.5 5.125.5 25.5 25.5 25.5 25.5 15.3 5.1 15.3 15.3

25. 0 25. 0 25. 0 25. 0 25. 0 25. 0 25. 0 25. 0 15. 0 15. 0 15. 0 15. 0 25. 0

5 4 3 5 1.3 6.3 4.924. 5 24. 5 24. 5 24. 5 24. 5 24. 5 24. 5 24. 5 14. 7 14. 7 14. 7 14. 7 24. 5

25.0 25.0 25.0 25.0 25.0 25.0 5.0 5.0 15.0 15.0 25.0 25.0

5 4 4 5 1.3 6.3 4.924.5 24.5 24.5 24.5 24.5 24.5 4.9 4.9 14.7 14.7 24.5 24.5

20.0 20.0 20.0 12.0 4.0 4.0 12.0 12.0 20.0 20.0

4 4 4 5 1.3 7.8 6.130.5 30.5 30.5 18.3 6.1 6.1 18.3 18.3 30.5 30.5

20.0 20.0 20.0 20.0 20.0 20.0 12.0 20.0

4 4 2 5 1.3 7.8 6.130.5 30.5 30.5 30.5 30.5 30.5 18.1 30.5

25. 0 25.0 25.0 25.0 25.0 25.0 5. 0 5. 0 15.0 25. 0 25.0 25.0 25.0

5 5 3 5 1.0 7.5 5.929. 5 29.5 29.5 29.5 29.5 29.5 5. 9 5. 9 17.7 29. 5 29.5 29.5 29.5

  3  6  5

  2  7  5

  3  6  5

  2  7  5

  3  6  5

  2  8  7

  7  0

  7  0

  2  8  4

  2  3  9

  1  8  1

  2  0  6

  2  5

  1  4  7

  2  1  4

  2  0  9

128 100

  4  4  3

  3  3  1

  4  4  3

  3  3  1

  4  4  3

  3  4  9

  9  0

  9  0

  3  3  7

  2  6  9

  2  2  7

  2  5  6

  3  3

  1  7  2

  2  7  5

  2  6  2

RIL IRSL

Good

BadDesig

Qua   0 .  6

  x  +  / -  1

  0

  1  0  0  %

  X  +  /

  <  5

Engg. Benchmarking

Internal

  5   7  0  1

  2  4 -  7

 

  3  0  0   5

  9  3 -  1  0

 

  1 .  1 -

 Qual ElemWeight

  1  0  0

  <  3

  2  8  8  d

 

  2  8 -  3

 

  <  1 .

  <  5

Customer 

Benchmarking

Assessment

HOW MUCH ?

Qual ElemImport

Export of Products

17

16

15

Importance

Rating

  B  A  D

  G  O  O  D

  b  C  o  l  o  r

  b  C  o  l  o  r ,  C  V  %

  U  V  G  l  o  w

  U  V  G  l  o  w ,  C  V

  D  y  e  a  b  i  l  i  t  y ,  %

  D  y  e  a  b  i  l  i  t  y ,  C  V

  R  e  a  c  t  o  r  T  e  m  p

 

  R  e  a  c  t  o  r  L  e  v  e  l

  P  T  A  M  P  S ,  m  i

  P  l  a  n  n  e  d

  L  e  v  e  l -  u  p

  S  a  l  e  s  P  o  i

  N  o .  o  f  V  i  s  i  t  s  p

 

  C  o  m  p  l  a  i  n  t  R  e  s

 

  C  y  c  l  e  t  i  m  e  f  o  r

  M  a  r  k  e  t  s  h  a  r  e

  O  u  r  s

  I  m  p  o  r  t  a  n  c  e

  P  T  A  f  i  n  e  s ,  %

  N  o  o  f  p  r  o  d  u  c  t

  A  b  s  o  l  u  t  e

Quality Planning

Comp Plan Weight

  C  o  m  p  e  t  i  t

 

  R  e  q  u  i  r  e  d

 

  N  e  w

  P  r  o  d  u  c  t  s

Consistent b Color

Consistent UV Glow

Quick Res of Probl

Uniform Narrow Dye

Zero Fabric Defect

Zero Mkt Compl

Low b Color CV %

Low UV Glow CV %

Low Dye CV %

Zero Export Rej

Compet Field Staff 

Quick Den Change

Market Support

Inv of Products

Prompt Delivery

Competitive Price

  C  U  S  T  O

  M

 

  S  U  C  C  E  S

1

2

3

4

  C  O  N  S  I  S  T  E  N  T

  E  X  C

  E  L  L  E

 

  W  O

  R  K  I  N

  G  O  O  D

 

  S  U  P  P

  P  R  O

 

  D  E  L  I

9

14

13

12

10

11

5

6

7

8

Symbol Correspondance Sales point Correlation

Strong = 5 1.5 Strong -

Normal = 3 1.2 Normal -

Expected = 1 1.0 Weak -

Required

Quality Element

Table

Quality

Element

Deployment

Table

Inter 

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32

Quality Function Deployment (QFD)

relation shipof DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants

25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 15.0 15.0 15.0 15.0 15.0 15.0

5 5 4 5 1.0 7.5 5.929.5 29.5 29.5 29.5 29.5 29.5 29.5 29.5 29.5 29.5 17.7 17.7 17.7 17.7 17.7 17.7

25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 15.0 25.0 15.0 15.0 15.0

5 5 3 5 1.0 7.5 5.929.5 29.5 29.5 29.5 29.5 29.5 29.5 29.5 29.5 29.5 17.7 29.5 17.7 17.7 17.7

25.0 25.0 25.0 25.0 25.0 25.0 25.0 5.0 5.0 5.0

5 4 3 5 1.3 9.8 7.638.0 38.0 38.0 38.0 38.0 38.0 38.0 7.6 7.6 7.6

25.0 25.0 25.0 25.0 25.0 25.0 15.0 15.0 5.0 15.0 15.0

5 4 3 5 1.3 9.8 7.638.0 38.0 38.0 38.0 38.0 38.0 22.8 22.8 7.6 22.8 22.8

25. 0 25. 0 25. 0 25. 0 25. 0 25. 0 25. 0 25. 0 15. 0 15. 0 5. 0 5. 0 1 5. 0 15. 0

5 4 2 5 1.3 9.8 7.638. 0 38. 0 38. 0 38. 0 38. 0 38. 0 38. 0 38. 0 22. 8 22. 8 7. 6 7. 6 2 2. 8 22. 8

25. 0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 12.0 12. 0 12.0 12.0

4 4 3 5 1.3 7.8 6.124. 4 24.4 24.4 24.4 24.4 24.4 24.4 24.4 18.3 18. 3 18.3 18.3

25. 0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 12.0 12. 0 12.0 12.0

4 4 3 5 1.3 7.8 6.124. 4 24.4 24.4 24.4 24.4 24.4 24.4 24.4 18.3 18. 3 18.3 18.3

20.0 20.0 20.0 12.0 12.0 20.0 4.0 20.0 20.0

4 4 3 5 1.3 7.8 6.124.4 24.4 24.4 18.3 18.3 24.4 6.1 24.4 24.4

25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 15.0 15.0 5.0 25.0

5 4 3 5 1.3 7.8 6.130.5 30.5 30.5 30.5 30.5 30.5 30.5 30.5 18.3 18.3 6.1 30.5

20.0 20.0

4 5 3 5 1.0 4.0 3.115.5 15.5

25.0 25.0 25.0 25.0 25.0 25.0 25.0 15.0 5.0 5.0

5 4 3 5 1.3 6.5 5.125.5 25.5 25.5 25.5 25.5 25.5 25.5 15.3 5.1 5.1

25.0 25.0 25.0 25.0 25.0 15.0 5.0 15.0 15.0

5 4 4 5 1.3 6.5 5.125.5 25.5 25.5 25.5 25.5 15.3 5.1 15.3 15.3

25. 0 25. 0 25. 0 25. 0 25. 0 25. 0 25. 0 25. 0 15. 0 15. 0 15. 0 15. 0 25. 0

5 4 3 5 1.3 6.3 4.924. 5 24. 5 24. 5 24. 5 24. 5 24. 5 24. 5 24. 5 14. 7 14. 7 14. 7 14. 7 24. 5

25.0 25.0 25.0 25.0 25.0 25.0 5.0 5.0 15.0 15.0 25.0 25.0

5 4 4 5 1.3 6.3 4.924.5 24.5 24.5 24.5 24.5 24.5 4.9 4.9 14.7 14.7 24.5 24.5

20.0 20.0 20.0 12.0 4.0 4.0 12.0 12.0 20.0 20.0

4 4 4 5 1.3 7.8 6.130.5 30.5 30.5 18.3 6.1 6.1 18.3 18.3 30.5 30.5

20.0 20.0 20.0 20.0 20.0 20.0 12.0 20.0

4 4 2 5 1.3 7.8 6.130.5 30.5 30.5 30.5 30.5 30.5 18.1 30.5

25. 0 25.0 25.0 25.0 25.0 25.0 5. 0 5. 0 15.0 25. 0 25.0 25.0 25.0

5 5 3 5 1.0 7.5 5.929. 5 29.5 29.5 29.5 29.5 29.5 5. 9 5. 9 17.7 29. 5 29.5 29.5 29.5

  3  6  5

  2  7  5

  3  6  5

  2  7  5

  3  6  5

  2  8  7

  7  0

  7  0

  2  8  4

  2  3  9

  1  8  1

  2  0  6

  2  5

  1  4  7

  2  1  4

  2  0  9

128 100

  4  4  3

  3  3  1

  4  4  3

  3  3  1

  4  4  3

  3  4  9

  9  0

  9  0

  3  3  7

  2  6  9

  2  2  7

  2  5  6

  3  3

  1  7  2

  2  7  5

  2  6  2

RIL IRSL

Good

BadDesig

Qua   0 .  6

  x  +  / -  1

  0

  1  0  0  %

  X  +  /

  <  5

Engg. Benchmarking

Internal

  5   7  0  1

  2  4 -  7

 

  3  0  0   5

  9  3 -  1  0

 

  1 .  1 -

 Qual ElemWeight

  1  0  0

  <  3

  2  8  8  d

 

  2  8 -  3

 

  <  1 .

  <  5

Customer 

Benchmarking

Assessment

HOW MUCH ?

Qual ElemImport

Export of Products

17

16

15

Importance

Rating

  B  A  D

  G  O  O  D

  b  C  o  l  o  r

  b  C  o  l  o  r ,  C  V  %

  U  V  G  l  o  w

  U  V  G  l  o  w ,  C  V

  D  y  e  a  b  i  l  i  t  y ,  %

  D  y  e  a  b  i  l  i  t  y ,  C  V

  R  e  a  c  t  o  r  T  e  m  p

 

  R  e  a  c  t  o  r  L  e  v  e  l

  P  T  A  M  P  S ,  m  i

  P  l  a  n  n  e  d

  L  e  v  e  l -  u  p

  S  a  l  e  s  P  o  i

  N  o .  o  f  V  i  s  i  t  s  p

 

  C  o  m  p  l  a  i  n  t  R  e  s

 

  C  y  c  l  e  t  i  m  e  f  o  r

  M  a  r  k  e  t  s  h  a  r  e

  O  u  r  s

  I  m  p  o  r  t  a  n  c  e

  P  T  A  f  i  n  e  s ,  %

  N  o  o  f  p  r  o  d  u  c  t

  A  b  s  o  l  u  t  e

Quality Planning

Comp Plan Weight

  C  o  m  p  e  t  i  t

 

  R  e  q  u  i  r  e  d

 

  N  e  w

  P  r  o  d  u  c  t  s

Consistent b Color

Consistent UV Glow

Quick Res of Probl

Uniform Narrow Dye

Zero Fabric Defect

Zero Mkt Compl

Low b Color CV %

Low UV Glow CV %

Low Dye CV %

Zero Export Rej

Compet Field Staff 

Quick Den Change

Market Support

Inv of Products

Prompt Delivery

Competitive Price

  C  U  S  T  O

  M

 

  S  U  C  C  E  S

1

2

3

4

  C  O  N  S  I  S  T  E  N  T

  E  X  C

  E  L  L  E

 

  W  O

  R  K  I  N

  G  O  O  D

 

  S  U  P  P

  P  R  O

 

  D  E  L  I

9

14

13

12

10

11

5

6

7

8

Symbol Correspondance Sales point Correlation

Strong = 5 1.5 Strong -

Normal = 3 1.2 Normal -

Expected = 1 1.0 Weak -

Required

Quality Element

Table

Quality

Element

Deployment

Table

Inter l i hi

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33

Quality Function Deployment (QFD)

relation shipof DesignFeatures

BenchmarkedTarget Values

Customer needs(wants)

Comparison of Customer priorities

How to meet thecustomer wants