irz artificial lift solutions [version 1.2 july 2016]

IRZ ARTIFICIAL LIFTSOLUTIONS

Version 1.2, July 2016

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Izhevskiy Radiozavod (IRZ)

Date of foundation

Total number of employees

Engineering department

Customer representative offices

Company is certified to

• Russian group of companies producing electronics

• March 6, 1958

• 5 390

• 710

• Ministry of Defense, Russian Railways

• AS/EN 9001 standard by International Aerospace Quality Group (IAQG) for aerospace and military products

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Space-related electronics for on-board and ground segments

User navigationequipment

Railway automatics andsafety systems

Telecommunication systems

Oilfield electronic equipment

Control and measuring equipmentVideo systems

Product Lines

4

Products testingAssembly and integration

Design and development

Procurement, test and supply of electronic components

Hybrids production PCB production

Mechanical processing

Technologies

Surface mounting of components

Artificial Lift Solutions

IRZ TEK, LLC is the leading Russian company supplying oilfield electronic equipment for oil & gas industry

20 years of experience Serial production High quality R&D team

Customers and partners

Artificial Lift Solutions

• VSD

• Downhole Monitoring

• Downhole Monitoring

Oilfield Equipment

ESP Rod pumps PCP Gas lift

Control StationsVSD, soft starters, switchboards

Downhole Monitoring System Standard R&D R&D R&D

Downhole Monitoring SystemHi-Temp R&D R&D R&D R&D

Flowmetering System Dual Completion Systems Anti-Scaling System

Features High accuracy

Overvoltage protection

Harsh environment coating (optional)

5 years lifetime

RS-232 / RS-485 interface

MODBUS protocol

Low cost

Downhole Sensor

ESP Downhole Monitoring System

Monitored parameters Intake pressure & temperature

Motor oil pressure

Motor oil / winding temperature

Motor vibration (X, Y, Z)

Current leakage (insulation resistance)

Discharge pressure & temperature

(optional)

Surface Acquisition Unit

Stand-alone Surface Unit (optional)

Serial production since 1998

More than 20,000 systems already in

operation

Discharge Sub


Harsh operating environment

Solids max 0.1%H2S max 0.001% Gas max 80% (volume)

Pressure 320 kgf/cm2 (4552 psi)Temperature +150 °C (302 F)Vibration 100 m/sec2 (10g)

Downhole Sensor

Depth 6000 m (19685 ft)Outer diameter 103 mm (4.055’’)

Easy operation and maintenance

Geophysical tasks

Parameter Standard Hi-Temp (R&D)

Intake pressureRangeResolutionAccuracy

0-600 atm / 0-8800 psi0.01 atm / 0.15 psi

0.5%

0 – 600 atm / 0-8800 psi0.01 atm / 0.15 psi

0.5%

Intake temperatureRangeResolutionAccuracy

0-150 °С / 0-302 °F 0.01 °С / 0.1 °F

2%

0-175 °С / 0-347 °F 0.01 °С / 0.1 °F

2%

Motor oil / winding temperatureRangeResolutionAccuracy

0-250 °С / 0-482 °F 0.01 °С / 0.1 °F

2%

0-250 °С / 0-482 °F 0.01 °С / 0.1 °F

2%

Motor vibration (X, Y, Z)RangeResolutionAccuracy

0-5g 0.12%

0-5g 0.12%

Current leakage (insulation resistance)RangeResolutionAccuracy

0-10 MОhm1 kOhm

2-5%

0-10 MОhm1 kOhm

2-5%

Discharge pressure (optional)RangeResolutionAccuracy

0-600 atm / 0-8800 psi0.01 atm / 0.15 psi

0.5%

0-600 atm / 0-8800 psi0.01 atm / 0.15 psi

0.5%

Discharge temperature (optional)RangeResolutionAccuracy

0-150 °С / 0-302 °F 0.01 °С / 0.1 °F

2%

0-175 °С / 0-347 °F 0.01 °С / 0.1 °F

2%

Scanning interval 20 sec (higher rates available upon request)

Overall dimensions 103 mm (4.055’’) OD x 802 mm (31.5’’)


Downhole Flow Metering System

Parameter Value

Flow rate range 20-200 / 100-1000 m3/day125-1257 / 629-6290 BPD

Max flow rate error 5%

Operating temperature range 0-150 ºС / 32-302 ºF

Max depth 5000 m / 16400 ft

Overall dimensions (flow meter) Ø 103 х 900 mm 4.055’’ x 35.43’’

Discharge / intake temperature 0-150 °С / 0-302 °F

Motor oil / winding temperature 0-250 °С / 0-482 °F

Temperature accuracy 2%

Discharge / intake / motor oil pressure 0-600 atm / 0-8800 psi

Pressure accuracy 0.5%

Vibration (X, Y, Z) 0-50g

SpecificationFeaturesReal-time and day flow rate

measurement

Vortex-type (no moving parts)

Discharge temperature and pressure

Corrosion resistant

Configured for oil production and

intrawell fluid pumping (from lower

reservoir to upper reservoir / from

upper reservoir to lower reservoir)

Flow Meter

Surface Acquisition Unit

Downhole Sensor

Variable Speed DriveIRZ-500 Features

Compatible with induction & PMM motors

Motor power up to 400 kW

Operates at -60.. 50 °С (-76..122 °F)

IP54 class cabinet

Smart control algorithms

USB-port for data download

Output sinus filter (integrated)

IEEE519 input filter (optional)

Compatible with SCADA

RS232/ RS485 interfaces

GPRS data transmission (optional)

Parameter Value

Supply voltage 380 V (allowable 190-520 V)

Motor power range 14-400 kW

Frequency control range- AC

- PMM3.5-70 Hz

15-240 Hz

Frequency increment 0.1 Hz

Operating current control range 0-1000 A

Current leakage control (insulation resistance)

20-1000 kOhm – error 2%1-10 MOhm – error 5%

Backspin rotation frequency control

1-50 Hz(error 2%)

Control error of current , voltage, frequency, time settings 2%

Specification

ESP Control Stations

Soft StarterIRZ-700

ESP Control Stations

Features 4 start-up modes (current increase, current

limitation, inrush start, direct start)

2 brake-up modes (soft, run-down)

Compatible with induction & PMM motors

Motor power up to 320 kW

Operates at -60.. 50 °С (-76..122 °F)

IP54 class cabinet




GPRS data transmission (optional)

Parameter Value

Supply voltage 380 V (allowable 190-520 V)


Frequency control range- AC

- - PMM3.5-70 Hz

15-240 Hz

Frequency increment 0.1 Hz

Operating current control range 0-1000 A

Current leakage control (insulation resistance)

20-1000 kOhm – error 2%1-10 MOhm – error 5%

Backspin rotation frequency control

1-50 Hz(error 2%)

Control error of current , voltage, frequency, time settings 2%

Specification

VSD forRod Pumps / PCPsIRZ-400

Features Smart control algorithms

Manual / automatic operation mode

Oil well parameters monitoring

Soft start, smooth braking

Motor frequency control

Rod pump oscillation frequency control

(without stoppage or changing pulleys)

Compatible with sensors of various

vendors




On-line access

SpecificationParameter Value

Supply voltage 270-520 V


Rotor frequency control range 0.5 - 100 Hz (increment 0.1)

Error (current, voltage, rotation frequency, time setting) 2%

Cabinet protection class IP54

Operating temperature -60..+50 °С ( -76..122 °F )

Rod Pump / PCP Control Stations

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Surface Acquisition Unit (VSD integrated)

Downhole Monitoring System forRod-Pumps / PCP / Gas Lift / Flowing Wells

Parameter StandardCable length 6000 m / 19685 ft

TemperatureRangeResolutionAccuracy

0-150 ºС / 32-302 ºF0.01

± 1.5%

Tubing pressureRangeResolutionAccuracy

0-60 MPa / 0-8702 psi0.01± 1%

Annulus pressureRangeResolutionAccuracy

0-60 MPa / 0-8702 psi0.01 (0.001 for quartz version)

± 1% (± 0.1% for quartz version)

Vibration acceleration (X, Y, Z)

RangeResolutionAccuracy

0-5g0.01± 5%

Scanning interval Less than 1 secLifetime 3 yrs

Dimensions ø 28 x 700 mm / ø 1.1’’ x 27.56’’

Specification (R&D)FeaturesDigital interface

Compact size

High accuracy

Resistant to H2S

Logging cable (optional)

MODBUS protocol

GPRS channel (optional)

Compatible with any VSD

Stand-alone Surface Unit (optional)

Features Separated control for each reservoir

Parameters measured for each

segregated zone

One ESP for two reservoirs

Valve is controlled by VSD

Pressure of separated reservoir is measured by valve

One motor with two ESPs configuration available

Dual Completion SystemsSingle packer configuration

Double packer configuration

Parameter Value

Intake pressure range 0-60 MPa / 0-8702 psi

Intake temperature range 0-150 ºС / 32-302 ºF

Motor oil temperature 15-200 ºС / 59-392 ºF

Radial vibration 0-5g

Valve position 0-100%

Pressure of separated reservoirs 0-60 MPa / 0-8702 psi

Specification

In collaboration with

Electromagnetic field changes the structure of salt crystals in the fluid

Pilot-1 Anti-Scaling System

Donwhole sensor

Anti-scaling downhole unit

Electromagnetic field

System prevents deposits of salts:

CaCO3Calcium carbonate

CaSO4Calcium sulfate

Effect is proved by laboratory and field tests

The emitter generates an alternating electro-magnetic field which affects the structure of salts crystals in a fluid. As a result, the salts are not deposited on metal surfaces of downhole equipment. The field is acting along the whole length of the well.

Connection• Powered by an additional winding of motor

(requires modification of motor)• Operated and controlled by downhole

monitoring system• Data is transferred via downhole sensor


Parameter Value

Supply voltage 170-285 V50 Hz

Power consumption less 40 W

Lifetime 2 years

Dimensions Ø 120 x 1865 mm / ø 4.72’’ x 72.42’’

Specification

Solids max 0.1%H2S max 0.01 g/l Gas max 80% (volume)

Pressure 320 kgf/cm2 (4552 psi)Fluid temperature +120 °C (248 °F)Vibration 5g

Depth 6000 m (19685 ft)Outer diameter 120 mm (4.72’’)

Operation environment

Benefits No chemicals needed

MTBF increase up to 2 times +20% production rate

ESP runtime protection


without Pilot-1 with Pilot-1

Tested and approved by

In collaboration with New Technology LLC, the Russian

manufacturer of ESP systems, IRZ can supply ESP

systems:

ESP

asynchronous motors

gas separators

motor seals

power cables

surface control stations

downhole sensors

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ESP Systems

Production

Assembly, integration and tests

8000 sensors / year1000 VSDs / year

300 employees

LEAN production

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Quality Management

ISO 9001:2015 ISO 14001:2004 OHSAS 18001:2007

Contact us

We are looking for partners to establish long-term cooperation in the field of artificial lift solutions.

IRZ TEK, LLC19 Bazisnaya street, city of Izhevsk, Russia, 426034Tel / fax: + 7 3412 501 501 / 686 555 Email: [email protected] Web: oil.irz.ru

Anton StarkovHead of Business Development DepartmentTel: +7 3412 722 971Email: [email protected]

Ivan IsaevBusiness Development ManagerTel: +7 3412 501 189Email: [email protected]

Julia DetkovaBusiness Development ManagerTel: +7 3412 662 660Email: [email protected]