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KEPCO’s CCS Activities and Demonstration Plan March 17-18, 2011 Chong Kul Ryu ([email protected]) KEPCO Research Institute

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Page 1: KEPCO’s CCS Activities and Demonstration Plan Colloboration...KEPCO’s CCS Activities and Demonstration Plan March 17-18, 2011 ... (500 MW CFBC) Expecting Less ... NOx emission

KEPCO’s CCS Activities and Demonstration Plan

March 17-18, 2011

Chong Kul Ryu ([email protected])

KEPCO Research Institute

Page 2: KEPCO’s CCS Activities and Demonstration Plan Colloboration...KEPCO’s CCS Activities and Demonstration Plan March 17-18, 2011 ... (500 MW CFBC) Expecting Less ... NOx emission

Agenda

Briefing KEPCO & KEPCO RI

Korean Electricity Demand and CO2 Emission

CO2 Capture within KEPCO

Summary

Page 3: KEPCO’s CCS Activities and Demonstration Plan Colloboration...KEPCO’s CCS Activities and Demonstration Plan March 17-18, 2011 ... (500 MW CFBC) Expecting Less ... NOx emission

KEPCO-Power Monopoly in Korea

Assets

Revenues

Generating Capacity

29 billion USD

63,962 MW

60 billion USD

Transmission DistributionGeneration

100%89% 100%

Page 4: KEPCO’s CCS Activities and Demonstration Plan Colloboration...KEPCO’s CCS Activities and Demonstration Plan March 17-18, 2011 ... (500 MW CFBC) Expecting Less ... NOx emission

Korea Electric Power Group

Power Generation (Nuclear, Hydro)

Korea Hydro & Nuclear Power

Power Generation (Thermal)

Power Generation (Thermal)

Power Generation (Thermal)

Power Generation (Thermal)

Power Generation (Thermal)

Korea South-East Power

Korea Midland Power

Korea Western Power

Korea Southern Power

Korea East-West Power

Engineering Service

KEPCO E&C

Plant Maintenance & Repair

Korea Plant & Engineering Co.

Nuclear Fuel Manufacturing

KEPCO Nuclear Fuel Co.

IT Service

Korea Electric Power Data Network

Network Service

Powercomm. Co.

Metering, Real Estate Management

KEPID

LNG Supply

Korea Gas Corporation

Heating production & supply

Korea District Heating Corporation

Page 5: KEPCO’s CCS Activities and Demonstration Plan Colloboration...KEPCO’s CCS Activities and Demonstration Plan March 17-18, 2011 ... (500 MW CFBC) Expecting Less ... NOx emission

KEPCO’s Vision 2020 & Strategy

Page 6: KEPCO’s CCS Activities and Demonstration Plan Colloboration...KEPCO’s CCS Activities and Demonstration Plan March 17-18, 2011 ... (500 MW CFBC) Expecting Less ... NOx emission

KEPCO Research InstituteResearch Center for Electric Power Industry

Korea Hydro & Nuclear Power

Korea South-East Power

Korea Midland PowerKorea Southern Power

Korea Western Power

Korea East-West Power

KEPCO Research Institute

Page 7: KEPCO’s CCS Activities and Demonstration Plan Colloboration...KEPCO’s CCS Activities and Demonstration Plan March 17-18, 2011 ... (500 MW CFBC) Expecting Less ... NOx emission

Agenda

Briefing KEPCO & KEPCO RI

Korean Electricity Demand and CO2 Emission

CO2 Capture within KEPCO

Summary

Page 8: KEPCO’s CCS Activities and Demonstration Plan Colloboration...KEPCO’s CCS Activities and Demonstration Plan March 17-18, 2011 ... (500 MW CFBC) Expecting Less ... NOx emission

Electric Capacity Forecast in Korea (2010-2024)

Nuclear

Coal

anthracite

LNG

Oil

Pumped storage

Renewables

H & P

2010

75,416 MW

2024

112,593 MW

Coal

23, 080

(30.6%)

LNG

19,422

(25.8%)

Nuclear

18,716

(25.0%)

Coal

30, 320

(26.9%)

LNG

23,517

(20.9%)

Nuclear

35,916

(31.9%)

MKE, 2010, the 5th Basic Plan of Electricity Supply (2010-2024)

Total capacity additions: 43.3 GW, US$ 42 billion (2010)

Nuclear: 18.2 GW (14 unit)

Coal: 12.1 GW (15 unit)

LNG: 12.2 GW (19 unit)

Hydro/pumped storage: 0.8 GW (2 unit)

Retirement only in fossil fuel: 4 GW

Page 9: KEPCO’s CCS Activities and Demonstration Plan Colloboration...KEPCO’s CCS Activities and Demonstration Plan March 17-18, 2011 ... (500 MW CFBC) Expecting Less ... NOx emission

461, 747 GWh 608, 591 GWh32% increase

Nuclear

144,856

(31.4%)

Coal

193,476

(41.9%)

LNG

100,690

(21.8%)

Oil

14,693

(3.2%)

Pumped-

storage

2,084

(0.5%)

Renwables

5,949

(1.3%)

Nuclear

295,399

(48.5%)Coal

188,411

(31.0%)

LNG

59,201

(9.7%)

Oil

2,912

(0.5%)

Pumped-

Storage

8,202

(1.3%)Renewables

54,467

(8.9%)

2010 Electricity Generation/GWh 2024 Electricity Generation/GWh

Electricity Generation Forecast in Korea (2010-2024)

MKE, 2010, the 5th Basic Plan of Electricity Supply (2010-2024)

Page 10: KEPCO’s CCS Activities and Demonstration Plan Colloboration...KEPCO’s CCS Activities and Demonstration Plan March 17-18, 2011 ... (500 MW CFBC) Expecting Less ... NOx emission

1990 2005 2020 2030

298

594

813

888

Year

MtCO2eq

1990 2005 2020 2030

GHG Emission in Korea

Page 11: KEPCO’s CCS Activities and Demonstration Plan Colloboration...KEPCO’s CCS Activities and Demonstration Plan March 17-18, 2011 ... (500 MW CFBC) Expecting Less ... NOx emission

CCS-related Policy in Korea

Korea in 2020 accounts for only 1.6%, 2.1% and 2% of the respective

electric capacity, electricity generation, and CO2 emission in global scale.

Commitment of the 30% GHG reduction below BAU by 2020 (Nov.’09)

Framework Act on Low Carbon, Green Growth (14 April 2010)

Presidential Committee on Green Growth: Major Policies and Plans including

CCS

Announcement of CCS Master Plan (July 13 2010) including two large scale

demonstration by 2020

CO2 will be regulated based on the Clean Air Conservation Act (amended

13 Jan. 2010)

Established Korea CCS Association (KCCA) in MKE, leading by KEPCO

(Nov. 2010)

Carbon emission trading system slated to start on Jan. 2015 rather than

from Jan. 2013 (Bill revised Feb. 2011)

Page 12: KEPCO’s CCS Activities and Demonstration Plan Colloboration...KEPCO’s CCS Activities and Demonstration Plan March 17-18, 2011 ... (500 MW CFBC) Expecting Less ... NOx emission

Agenda

Briefing KEPCO & KEPCO RI

Korean Electricity Demand and CO2 Emission

CO2 Capture within KEPCO

Summary

Page 13: KEPCO’s CCS Activities and Demonstration Plan Colloboration...KEPCO’s CCS Activities and Demonstration Plan March 17-18, 2011 ... (500 MW CFBC) Expecting Less ... NOx emission

KEPCO’s CCS R&DD Strategies

Post-Combustion - Solid Sorbent

CCS

KEPCO 2020 Target Tech

CO2 Capture

CO2 Storage

Pre-Combustion - Solid Sorbent

Chemical Looping Combustion

IGCC / Gas Power Plant

Coal Power Plant

Post-Combustion - Adv. Amine

Geological Storage

Oxy-Fuel Combustion

KEPCO 2025 Target Tech

Page 14: KEPCO’s CCS Activities and Demonstration Plan Colloboration...KEPCO’s CCS Activities and Demonstration Plan March 17-18, 2011 ... (500 MW CFBC) Expecting Less ... NOx emission

Post-Combustion CO2 Capture: Solid Sorbent

Schematic of Dry Post-Combustion

Technology

Flue gas

Steam

CO2

H2O

CO2 free flue gas

MHCO3

M2CO3

MHCO3

MHCO3

Re

ge

ne

rato

r

Ca

rbo

na

tor

Solid sorbent

KEPCO’s Dry Regenerable Sorbent

Technology KEPCO’s Solid Sorbent

KIER’s Fluidized-Bed (FB) CO2 Capture Process

Commissioning of 0.5 MW Capture Facility

at KOSPO’s Hadong Thermal Power Station

(Unit # 3) in March 2010.

Achieved 85% CO2 Removal from

25 kW BSU (2008) and 70-85% Removal

from 0.5 MW Plant

10 MW Pilot Plant (‘10~‘14) & 300 MW Demo (‘14~’18) 10 MW site: KOSPO’s Hadong Thermal Power Station (Unit #8)

300 MW site: KOSPO’s Samcheock Power Station (500 MW CFBC)

Expecting Less $, Space, and water consumption etc.

Participant: KEPCO RI, TODA ISU, KIER, KEPCO E&C,

KC Cottrell, KOSPO, KEPCO and its 5 Thermal Power Co.,

MKE (10 MW+), MEST (0.5 MW)

Page 15: KEPCO’s CCS Activities and Demonstration Plan Colloboration...KEPCO’s CCS Activities and Demonstration Plan March 17-18, 2011 ... (500 MW CFBC) Expecting Less ... NOx emission

0.5 MW small pilot plant: Dry regenerable sorbent

Main Features

Scale: 0.5 MW slip-streamed from 500

MW coal-fired power plant(SC)

Capacity: 10 tCO2/d

Flue gas: coal-fired boiler

Process: KIER’s Fluidized-bed Process

Sorbent: KEP-CO2P

80% CO2 capture

> 95% CO2 product purity

Regeneration energy (< 4.2 GJ/tCO2)

Startup: 2010.03.

Plot plant area: 10 x 6 x 24(H) m

Location: Province of Hadong, Korea.

KOSPO’s Hadong Thermal Power

Station (unit 3)0.5 MW small pilot plant at KOSPO’s Hadong

coal-fired power plant,

Page 16: KEPCO’s CCS Activities and Demonstration Plan Colloboration...KEPCO’s CCS Activities and Demonstration Plan March 17-18, 2011 ... (500 MW CFBC) Expecting Less ... NOx emission

Post-Combustion CO2 Capture: Adv. Amine

Advanced CO2 Capture

System (A-COS) Commissioning of 0.1 MW

Test-bed (Dec ‘10) at KOMIPO’s

Boryeong Thermal Power Station

Next development step after 0.1 MW

test-bed at Seoul H&P station

(2002~2009)_ABB Lummus Technology

Achieved very low regeneration energy (KoSol 3: 2.6 GJ/tCO2) from BSU (2

Nm3/h) and 0.1 MW with 90 % removal

10 MW Pilot Plant (‘10~‘14) and 500 MW Demo (‘14~‘18) at

KOMIPO’s Boryeong Thermal Power Station

Participants: KEPCO RI, Daelim Industry, KEPCO E&C,

POSCO E&C, KOMIPO, KEPCO & its 5 Thermal Power Co.,

MKE

0.1MW Test bed at

Boryeong

coal-fired power plant

Page 17: KEPCO’s CCS Activities and Demonstration Plan Colloboration...KEPCO’s CCS Activities and Demonstration Plan March 17-18, 2011 ... (500 MW CFBC) Expecting Less ... NOx emission

0.1 MW small pilot plant for adv. amine

Main Features

Scale: 0.1 MW slip-streamed from

500 MW coal-fired power plant(SC)

Capacity: 2 tCO2/d

Flue gas: coal-fired boiler

Process: A-COS (Advanced CO2

capture system) Process

Solvent: KoSoL-3

90% CO2 capture

99% CO2 product purity

Regeneration energy (2.6

GJ/tCO2)

Startup: 2010.12.

Plot plant area: 12 x 6.5 x 25(H) m

Location: City of Boryeong, Korea.

KOMIPO’s Boryeong Thermal Power

Station (unit 8)

Absorber Stripper

Reboiler

0.1MW Test-bed at Boryeong coal-fired

power plant

Page 18: KEPCO’s CCS Activities and Demonstration Plan Colloboration...KEPCO’s CCS Activities and Demonstration Plan March 17-18, 2011 ... (500 MW CFBC) Expecting Less ... NOx emission

Oxy-PC

Oxy-PC

2007.10- 2010.9: Conceptual Design

2010.10- 2012.9: FEED Study

2015: Completing Retrofit of

100 MWe Oxy-PC at KOSEP’s

Youngdong Power Station

Participants:

KEPCO RI: Plant basic design

Doosan: Boiler and combustion

KIMM: Environmental control

KEPCO and KOSEP

Page 19: KEPCO’s CCS Activities and Demonstration Plan Colloboration...KEPCO’s CCS Activities and Demonstration Plan March 17-18, 2011 ... (500 MW CFBC) Expecting Less ... NOx emission

Oxy-PC

Phased Target

1st Step ’07.10~’10.09(3yrs)2nd Step ’10.10~’12.09(2yrs)

-Conceptual Design of Oxy-PC Boiler

-Optimization & Integration of

Oxy-PC Boiler

-Development of key

technology of Oxy-PC Combustor

-Development of SOx & Dust

Removal New Technology

-Basic Design of Oxy-PC Plant

-Pilot plant test operation

- Preparation of construction

- Completion of test bed (CPU)

- Development of key technology

Detailed Design &

Construction of

Demo. Plant

in the 100MW class

Development of conceptual Design

Of Oxy-PC combustor

Basic Design of

Oxy-PC Combustor

Detailed Design & Construction of

100MW grade Oxy-PC Power plant

3rd Step ’12.10~’05.09(3yrs)

Page 20: KEPCO’s CCS Activities and Demonstration Plan Colloboration...KEPCO’s CCS Activities and Demonstration Plan March 17-18, 2011 ... (500 MW CFBC) Expecting Less ... NOx emission

CLC & Oxygen Carriers Intrinsic CO2 separation w/o ASU and CO2 Capture Facility

CO2 capture cost: <10-20 $/tCO2 (‘20)

Scale-up

50 kWth (‘09)→200 kWth (‘11)→1 MWth (‘16)→100 MW (‘20)

Participants: Process (KIER, Daegu City Gas Co., MEPS, NEXCOM)

O2 carrier (KEPCO RI, KEPCO & its 5 Thermal Power Co.)

Fuel + Air CO2 + H2O

Me

공기반응기(금속연소)

연료반응기(연료연소)

HXR

HXR

발전

Air

Fuel(CH4, Syngas)

Steam

H2

N2

N2+MeO

공기반응기(금속연소)

AirReactor

연료반응기(연료연소)

Fuel Reactor

HXR

HXR

발전Power

2O

CO2

N2+MeO

+ 2+ 2

Page 21: KEPCO’s CCS Activities and Demonstration Plan Colloboration...KEPCO’s CCS Activities and Demonstration Plan March 17-18, 2011 ... (500 MW CFBC) Expecting Less ... NOx emission

200 kW CLC BSUMain Features

Scale: 200 kWth

Capacity: 1 tCO2/d (CO2 20 Nm3/h)

Fuel gas: Natural gas

Process: two fluidized-bed process

Oxygen carrier (OCN70 series): batch

test

Fuel conversion >99.7%

CO2 selectivity >99%

99% CO2 product purity

NOx emission < 10 ppm

CO + H2+CH4 <0.3 %

O2 transfer capacity >12

wt% (AI <15%)

Startup: 2011.03 (100 h)

Plot plant area: 5 x 5 x 6(H) m

Location: City of Daegu, Korea. Joo-

kok CES H & P plant

Oxidizer Reducer

Page 22: KEPCO’s CCS Activities and Demonstration Plan Colloboration...KEPCO’s CCS Activities and Demonstration Plan March 17-18, 2011 ... (500 MW CFBC) Expecting Less ... NOx emission

Pre-Combustion CO2 Capture

가스화기Combined

Cycle

CoalOxygen

Warm Gas Cleanup

SEWGSBy One Loop Process

Gasifier

CO2 StorageCO2

Compression

H2S Sorbent

HCl sorbent

WGS Catalyst

CO2

Sorbent

KEPCO’s Solid Sorbent Pre-Combustion CO2 Capture

Strategic Approach

Min. loss of power efficiency and reduction of CO2 capture cost

Maintain high T & P of the whole process

Warm Gas Clean-up

Solid sorbent (KEPCO RI) & FB Process(KIER)

One Loop Process for Pre-combustion CO2 Capture

Solid Sorbents (KEPCO RI) & One-loop FB Process (KIER)

Scale-up Schedule of Process Development

0.1 MW ('11) → 1-10 MW (‘18) → 300 MW (’18~)

Participant: KEPCO RI, KIER, IAE, KEPCO and WP

Page 23: KEPCO’s CCS Activities and Demonstration Plan Colloboration...KEPCO’s CCS Activities and Demonstration Plan March 17-18, 2011 ... (500 MW CFBC) Expecting Less ... NOx emission

Korean CCS Demonstration Plan

Two Large-scale integrated CCS demonstrations by 2020

Need about $1.92 billion USD

Government: $ 1 billion (52%), Private: $ 0.92 billion (48%)

Stage 1. Pilot demo

(10-30 MW)

Stage 2. Large-scale demo

(100-300 MW)

1st

Demonstration Project

2010 2014 2014 2018

2nd

Demonstration Project

2012 2016 2016 2020

Post-Combustion

(Dry or Wet)

Pilot Plant

FEEDDemonstration

(Link to Storage)

Oxy-fuel or IGCC

Pilot PlantFEED

Demonstration

(Link to Storage)

Page 24: KEPCO’s CCS Activities and Demonstration Plan Colloboration...KEPCO’s CCS Activities and Demonstration Plan March 17-18, 2011 ... (500 MW CFBC) Expecting Less ... NOx emission

Demo Sites of CO2 Capture Plants

Youngdong: Oxy-Fuel

Combustion(‘17, 100 MW)

Boryeong: Adv. Amine

(‘14, 10 MW)

(’18, 500 MW)

Taean: IGCC + CCS

Solid Sorbent

(‘16, 10 MW)

(‘20, 300 MW?)

Hadong: Solid Sorbent

(‘11 : 0.5 MW, ‘14 : 10 MW)

KOSPO: Samcheok

Solid Sorbent

(’18, 300 MW)

Page 25: KEPCO’s CCS Activities and Demonstration Plan Colloboration...KEPCO’s CCS Activities and Demonstration Plan March 17-18, 2011 ... (500 MW CFBC) Expecting Less ... NOx emission

Agenda

Briefing KEPCO & KEPCO RI

Korean Electricity Demand and CO2 Emission

CO2 Capture within KEPCO

Summary

Page 26: KEPCO’s CCS Activities and Demonstration Plan Colloboration...KEPCO’s CCS Activities and Demonstration Plan March 17-18, 2011 ... (500 MW CFBC) Expecting Less ... NOx emission

Summary

For energy security and climate change, KEPCO offers

the comprehensible portfolio of CO2 capture technology

as well as other low carbon technologies

Post-combustion demo project currently scaled 0.1- 0.5

MW and two 10 MW pilot plants (dry sorbent and adv.

amine) are under development with a goal of bringing at

least one commercial demo project online by 2015

The 100 MW oxyfuel combustion project is now at the

FEED stage and will complete construction by 2015

KEPCO RI also develops the key technologies of pre-

combustion and CLC for advanced power generation

KEPCO with MKE support is moving big steps

forwarding to commercialize CCS technology by 2020