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FLANDERS INVESTMENT & TRADE MARKET SURVEY THE CHEMICALS SECTOR IN THE USA

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Page 1: LAERS INESTENT & TAE MARKET SURVEY

FLANDERS INVESTMENT & TRADE MARKET SURVEY

THE CHEMICALS SECTOR

IN THE USA

Page 2: LAERS INESTENT & TAE MARKET SURVEY

Market study

www.flandersinvestmentandtrade.com

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THE CHEMICALS SECTOR IN THE

U.S.A. Flanders Investment & Trade – Houston

Published / 17.12.2020

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pagina 2 van 21 The Chemicals Sector in the U.S.A. 17.12.2020

TABLE OF CONTENTS

1. Preface ..................................................................................................................................................................................... 3 2. Market Subsectors ............................................................................................................................................................ 4

2.1 Basic Chemicals 4 2.2 Specialty Chemicals 7 2.3 Agricultural Chemicals 7 2.4 Pharmaceuticals 8 2.5 Consumer Products 9

3. Market Situation .............................................................................................................................................................. 10

3.1 Existing & Predicted Clusters 10 3.1.1 The Gulf Coast Petrochemicals Cluster 10 3.1.2 Major corporate players in the cluster 13 3.2 Regulatory Agencies 14

4. Investments in Green & Sustainable Chemistry .......................................................................................... 15 5. Research Centers & Federal Programs ............................................................................................................. 16 6. Conferences & Trade Associations ........................................................................................................................17

6.1.1 Conferences 17 6.1.2 Trade Associations 17

7. Conclusion ........................................................................................................................................................................... 19 8. Sources ................................................................................................................................................................................. 20

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1. PREFACE

The United States’ chemicals industry exceeded sales of $765 billion in 2017 and invested $99 billion in research

and development the same year (Select USA - U.S. International Trade Administration, 2020).

The large amount of money invested into research and development and strong enforcement of intellectual

property in the U.S. represents an opportunity for Flemish companies wishing to enter this market to license

their technologies. There are also significant opportunities for companies to act as suppliers to American

chemicals manufacturers, as the U.S. market makes up around 18 percent of global chemical shipments (Select

USA - U.S. International Trade Administration, 2020).

The purpose of this market research study is to provide a comprehensive market picture of the current

situation in the United States of America, what challenges face the chemicals sector as it moves toward green

(sustainable) chemistry, and what support is available for Flemish companies active in this market.

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pagina 4 van 21 The Chemicals Sector in the U.S.A. 17.12.2020

2. MARKET SUBSECTORS

The chemicals sector in the U.S. is comprised of Basic Chemicals, Specialty Chemicals, Agricultural Chemicals,

Consumer Products, and Pharmaceuticals. The chart below offers a snapshot of the trajectory of shipments

in terms of billions of dollars per year for the main chemical segments in the United States over the 4 year

period from 2014-2018 (American Chemistry Council, 2018).

Source: American Chemistry Council, “2018 Elements of the Business of Chemistry”

2.1 BASIC CHEMICALS

Basic chemicals are often referred to as commodity chemicals. These include inorganic chemicals, bulk

petrochemicals & organic intermediates, plastic resins, synthetic rubber, manufactured fibers, other

derivatives and basic industrials. The pie chart below shows the total amount in billions of U.S. dollars for

shipments of basic chemicals in 2018 (American Chemistry Council, 2018).

0,0

200,0

400,0

600,0

800,0

1 000,0

2014 2015 2016 2017 2018

Total USD Value of Chemical Shipments by Segment , 2014-2018 ($billion)

Basic Chemicals Speciality Chemicals Agricultural Chemicals

Consumer Products Pharmaceuticals

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Source: American Chemistry Council, “2018 Elements of the Business of Chemistry”

As the chart above illustrates, the largest segment of basic chemicals shipped in 2018 were bulk petrochemicals

and organic intermediates, at over 50% of the total shipments of basic chemicals by value. The next largest

segment was plastic resins, followed closely by inorganic chemicals. Synthetic rubber and manufactured fibers

made up a smaller but significant share of the total value of shipments of basic chemicals in 2018 (American

Chemistry Council, 2018).

Bulk Petrochemicals & organic intermediates are derived from hydrocarbon feedstocks mainly in the form of

petroleum, natural gas and coal. Petrochemicals are chemically converted (refined and broken down) to be

combined with other chemicals to produce thousands of chemical products. Bulk petrochemicals help to make

many items we use every day, including plastic garbage bags and personal deodorant.

Plastic resins are created in a process known as “cracking”. Cracking heats hydrocarbons to break down their

molecules into two compounds: ethylene and propylene. Once the cracking process is complete, the

compounds form chains called polymers.

Ghent-born Leo Baekeland has been referred to as the father of the plastics industry (Imperial Chemical

Industries Ltd., Plastics Division, 1962), for creating the first plastic made from synthetic components in 1907,

Bakelite (Chemical Heritage Foundation, 1997).

$90.5

$45.5

$7.4$6.9

$190.5

Basic Chemicals Shipments, 2018 ($billion)

Plastic Resins Inorganic Chemicals

Synthetic Rubber Manufactured Fibers

Bulk Petrochemicals & Organic Intermediates

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pagina 6 van 21 The Chemicals Sector in the U.S.A. 17.12.2020

Inorganic chemicals are simply compounds which do not contain carbon and its by-products in their

molecular structure. Inorganic compounds commonly found in daily life include water, table salt, and iron.

Synthetic rubber is an artificial elastomer. An elastomer is a polymer which has been synthesized from

petroleum byproducts and has elastic properties. They are most widely used in the automotive industry to

manufacture tires.

Manufactured fibers are often called synthetic fibers and are created through a process known as chemical

synthesis. Examples of common manufactured fibers are polyester, nylon, and fiber glass.

The chart below gives an overview of imports & exports of Basic Chemicals to and from the U.S. in 2018

(American Chemistry Council, 2018).

Source: American Chemistry Council, “2018 Elements of the Business of Chemistry”

As the chart illustrates, the U.S. has consistently been a net exporter of basic chemicals in recent years, due

in large part to shale gas-related chemical investments.

0

20 000

40 000

60 000

80 000

100 000

120 000

2014 2015 2016 2017 2018

Basic Chemicals Imports & Exports, 2018 ($million)

Imports Exports

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2.2 SPECIALTY CHEMICALS

Specialty Chemicals are unique chemicals which are used to perform functions that other chemicals can’t.

They can be distinctive molecules or combined with a mixture of molecules into formulations. Some examples

of specialty chemicals are lubricants, polymers, and fragrances.

The chart below illustrates that the U.S. has been a net exporter of specialty chemicals in recent years

(American Chemistry Council, 2018). The driving factor behind strong export numbers is that the U.S. has been

a leader in product innovations for paints, coatings, lubricants, and construction chemicals.

Source: American Chemistry Council, “2018 Elements of the Business of Chemistry”

2.3 AGRICULTURAL CHEMICALS

Agricultural Chemicals, also known as Agrochemicals, are specialized chemicals designed for the agricultural

market. The most common agrochemicals are pesticides, fertilizers, and herbicides.

The following chart illustrates imports and exports of agricultural chemicals to the U.S. in 2018 (American

Chemistry Council, 2018).

0

10 000

20 000

30 000

2014 2015 2016 2017 2018

Speciality Chemicals Imports & Exports, 2018 ($million)

Imports Exports

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pagina 8 van 21 The Chemicals Sector in the U.S.A. 17.12.2020

Source: American Chemistry Council, “2018 Elements of the Business of Chemistry”

As the chart above illustrates, the U.S. has been a net importer of agrochemicals over the past few years,

which is not surprising as U.S. agricultural output has been steadily climbing for decades (U.S. Department of

Agriculture, 2020).

2.4 PHARMACEUTICALS

Pharmaceuticals are considered by the NAICS (North American Industry Classification System) to fall under

the umbrella of the chemicals industry, and as such are included in U.S. government statistics for the industry.

While the pharmaceutical industry is often considered a different sector than the chemicals industry, the two

are completely interwoven. Almost all drugs, both prescription and over-the-counter, rely heavily on

chemicals; and so do vitamins, vaccines, biotechnology, diagnostics and biological products. In short, chemicals

are the life-blood of the pharmaceutical business and the life sciences overall.

The next chart provides a picture of the imports and exports of pharmaceuticals to the U.S. in 2018 (American

Chemistry Council, 2018).

0

5 000

10 000

15 000

2014 2015 2016 2017 2018

Agricultural Chemicals Imports & Exports, 2018 ($million)

Imports Exports

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Source: American Chemistry Council, “2018 Elements of the Business of Chemistry”

The chart shows a dramatic increase of 45.7% in just 4 years’ time of pharmaceutical imports into the United

States. There are a number of reasons to explain this dramatic increase, but the key driver is the aging

population of the U.S. According to the Population Reference Bureau there were over 52 million Americans

age 65 and older in 2018 (Population Reference Bureau, 2020).

2.5 CONSUMER PRODUCTS

Consumer products are goods that are manufactured for consumption by the consumer market, which is

made up of individuals or households. Almost all consumer goods rely on chemicals for the creation and

delivery of their final product. Common consumer products include soap, toothpaste, deodorant, and

cosmetics; all of these products rely on a combination of chemicals for their creation, packaging, and shipping.

The next chart illustrates that imports & exports of consumer products have been increasing in recent years,

in lock-step with the overall economic growth of the U.S. during the years included (American Chemistry

Council, 2018).

0

20 000

40 000

60 000

80 000

100 000

120 000

140 000

160 000

2014 2015 2016 2017 2018

Pharmaceuticals Imports & Exports, 2018 ($million)

Imports Exports

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pagina 10 van 21 The Chemicals Sector in the U.S.A. 17.12.2020

Source: American Chemistry Council, “2018 Elements of the Business of Chemistry”

3. MARKET SITUATION

3.1 EXISTING & PREDICTED CLUSTERS

3.1.1 The Gulf Coast Petrochemicals Cluster

The Gulf Coast Petrochemical Cluster covers the regions of Texas,

Louisiana, Mississippi, Alabama, and parts of Florida (shown on the

map at right in red.) This cluster is one of the most important in all

of the United States. It possesses an extremely well-developed

infrastructure, due to the region having been a historical bedrock

of the U.S. oil & gas industry since its early days.

Image Source Wikimedia Commons (User:Derfel73, User:Wapcaplet, & User:Angr, 2011):

0

2 000

4 000

6 000

8 000

10 000

12 000

14 000

2014 2015 2016 2017 2018

Consumer Products Chemicals Imports & Exports, 2018 ($million)

Imports Exports

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According to the U.S. Energy Information Administration, over 45% of total U.S. petroleum refining capacity

is located in this cluster. This region is also home to 51% of total U.S. natural gas processing plant capacity

(U.S. Energy Information Administration, 2020).

The chart below is from the Louisiana State University Center for Energy Studies’ Gulf Coast Energy Outlook

2020 (figure 23 in the document, found on page 25 in the PDF published on their website) and illustrates the

magnitude of capital expenditures per year in billions of USD from cluster member states Texas, Louisiana,

Alabama & Mississippi (Dismukes, Terrell, & Upton, Jr., 2020).

The chart shows historical numbers as well as predictions for future years. Texas and Louisiana dominate as

the cluster’s heavyweights, due to their strategic location to numerous oil & gas fields and their vast network

of refineries, pipelines, and ports.

Source: LSU Center for Energy Studies Gulf Coast Energy Outlook 2020. The next chart (figure 24, found on page 26 in the PDF document published on their website) shows the

capital expenditures by sector of the Gulf Coast Chemical cluster. The chart provides historical numbers as

well as predictions for future years.

Gulf Coast energy manufacturing investments by state

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Source: LSU Center for Energy Studies Gulf Coast Energy Outlook 2020. Cracker/Polymer projects and Methanol/Ammonia investments have been historically strong in the region

and will continue to be so in the future. However, the Liquified Natural Gas (LNG) export market is predicted

to overtake these projects in terms of billions of dollars spent in a dramatic fashion. This is mainly due to the

abundance of shale gas that is found in the region from The Haynesville Shale, which covers large swaths of

East Texas & Northwest Louisiana. According to the EIA the Haynesville Shale possess proved reserves of 44.7

trillion cubic feet of natural gas (U.S. Energy Information Administration, 2019).

The following chart, viewable on the June 23rd, 2020 “Today in Energy” Update on the U.S. Energy Information

Administration’s website (United States Energy Information Administration, 2020), shows the dramatic

increase in LNG exports over the past few years. 2020 has seen a sharp decline due to the worldwide COVID-

19 pandemic, however volumes are expected to start to grow in late 2020.

Gulf Coast energy manufacturing investments by sector

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Source: U.S. Energy Information Administration “Today in Energy: June 23, 2020 - U.S. liquefied natural gas exports have declined by more than half so far in 2020”

3.1.2 Major corporate players in the cluster

Major corporate players in the chemicals cluster include DOW, Dupont, BASF, LyondellBasell, Solvay,

ExxonMobil, Chevron Phillips, Westlake, Air Products, Eastman and Hunstsman. There are many more medium

and small-sized players in this cluster in the U.S. market.

Gulf Coast

DUPONT

BASF

WESTLAKE

LYNDOLL

SOLVAY

DOW

Gulf Coast

EXXON

AIR PRODUCTS

HUNTSMAN

SABIC

EASTMAN

CHEVRON

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3.2 REGULATORY AGENCIES

In addition to the major regulatory agencies listed below, there may be additional regulating bodies and

regulations issued at the state and local level.

United States Environmental Protection Agency (EPA)

https://www.epa.gov/

The United States EPA is the main regulatory body overseeing the chemicals sector. Manufacturers must

submit premanufacturing notification to the EPA prior to manufacturing or importing new chemicals for

commerce, with some exceptions.

The United States Department of Health and Human Services (DHHS)

https://www.hhs.gov/

The DHHS oversees 11 agencies, including the Food & Drug Administration FDA), the Agency for Toxic

Substances and Disease Registry (ATSDR), the National Institute of Environmental Health Sciences, The National

Institutes of Health, and the Centers for Disease Control and Prevention (CDC). The DHHS investigates health

impacts from environmental health threats, which may include chemicals, often through the aforementioned

agencies.

United States Food & Drug Administration (FDA)

http://fda.gov/

This agency regulates food, tobacco, dietary supplements, pharmaceutical drugs, biopharmaceuticals, animal

foods & feed, veterinary and other products that chemicals may fall under when producing those goods.

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4. INVESTMENTS IN GREEN & SUSTAINABLE CHEMISTRY

By 2020 the renewable chemicals market is projected to reach $85.6 billion, a significant growth rate of 10.6%

from 2015’s figure of $51.7 billion (Forsgren, 2020).

Green chemistry is expected to grow to $100 billion from $11 billion globally over the same five-year period

(Forsgren, 2020). This projection incorporates chemicals, renewable feedstocks, green polymers and less toxic

chemical formulations into the figure. In North America, growth is projected to reach $20 billion in 2020 from

$3 billion in 2015 (Forsgren, 2020).

Companies in the USA who are focused on the circular economy model are the leaders in investments in

green & sustainable chemicals. These companies are currently focused on CO2 capture, advanced recycling,

adding polystyrene products into their original feedstocks, converting waste plastics into feedstocks for

plastics production and fuel, catalytic chemistry to create chemicals from renewable resources, and the

decarbonization of the chemicals industry through a variety of methods.

Because the European market has stricter regulations on chemicals in general, Flemish companies may find

that they have an advantage in the U.S. market, where regulations and sustainability goals have not yet

caught up. Chemical industry analysts from Chemical & Engineering News (C&EN) have pointed to increasing

due-diligence demands for investors in chemical companies, as many investment firms are now requiring that

the companies in their portfolio meet stricter sustainability standards in response to anticipated increases in

regulation in Europe and the U.S. (Zainzinger, 2020).

According to a report from investment firm Jefferies, chemical companies ranked highly in Environmental,

Social & Governance (ESG) performance by scoring firm MSCI during the past decade outperformed those with

low rankings by 4.8% per year (Zainzinger, 2020). The same report found that most of the 2,100 individual

investors it surveyed, preferred to invest in companies that are focused on sustainability, with many citing

climate change as the reason (Zainzinger, 2020).

Organizations that C&EN reported analyze companies to provide ESG scores to investors include:

• Institutional Shareholder Services ESG - https://www.issgovernance.com/esg/ • MSCI - https://www.msci.com/ • RobecoSAM - https://www.robeco.com/ • Sustainalytics - https://www.sustainalytics.com/ • Vigeo Eiris - https://vigeo-eiris.com/

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5. RESEARCH CENTERS & FEDERAL PROGRAMS

Massachusetts Institute of Technology (MIT)

https://cheme.mit.edu/research/

Stanford University

https://chemistry.stanford.edu/research/research-areas

Stanford Synchrotron Radiation Lightsource (SSRL)

https://www-ssrl.slac.stanford.edu/

Stanford Center for Molecular Analysis & Design

https://chemistry.stanford.edu/cmad

Stanford Chemistry, Engineering & Medicine for Human Health (ChEM-H)

https://chemh.stanford.edu/

The U.S. Army Edgewood Chemical Biological Center

https://www.cbc.ccdc.army.mil/

Manufacturing USA

https://www.manufacturingusa.com/

A partnership between 14 public-private institutes and federal sponsoring agencies, including the U.S.

departments of Energy, Defense and Commerce.

The Institute for Advanced Composites Manufacturing Innovation (IACMI)

https://iacmi.org/

Dedicated to supporting development of manufacturing technologies for advanced polymer composites for

vehicles, wind turbines and compressed gas storage.

Department of Energy’s Advanced Manufacturing Office (AMO)

https://www.energy.gov/eere/amo/advanced-manufacturing-office

The Innovative Process and Materials Technologies Project and the Next Generation Materials Project are

two chemicals-related research and development support projects from this office.

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Department of Agriculture’s Rural Business and Cooperative Service (RBSC)

https://www.rd.usda.gov/about-rd/agencies/rural-business-cooperative-service

This service’s Biorefinery, Renewable Chemical and Biobased Product Manufacturing Assistance Program

(BAP) assists in the development of manufacturing facilities for biobased chemical products and renewable

chemicals.

Greentown Labs

https://greentownlabs.com/

A startup incubator devoted to “climatech”, or sustainable solutions.

6. CONFERENCES & TRADE ASSOCIATIONS

6.1.1 Conferences

Due to the COVID-19 pandemic many conferences have been delayed or will take place as virtual conferences.

For the latest information on dates we advise companies to consult conference organizers’ websites directly.

American Chemical Society National Meeting

https://www.acs.org/content/acs/en/meetings.html

IEEE IAS Petroleum and Chemical Industry Committee (PCIC) Annual Conference

http://ieeepcic.com/

6.1.2 Trade Associations

American Chemical Society (ASC) https://www.acs.org American Chemistry Council (ACC) http://www.americanchemistry.org/ American Institute of Chemical Engineers (AIChE) / Council for Chemical Research (CCR) https://www.aiche.org/ www.ccrhq.org

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Colorado Cleantech Industries Association

https://coloradocleantech.com/

Plastics Industry Association

http://www.plasticsindustry.org/

Society of Chemical Manufacturers and Affiliates

http://www.socma.org/

Adhesive and Sealant Council

http://www.ascouncil.org/

American Cleaning Institute (Cleaning Products)

http://www.cleaninginstitute.org/

American Coatings Association

http://www.coatingstech.org/

CropLife America (Pesticides)

http://www.croplifeamerica.org/

The Fertilizer Institute

http://www.tfi.org/

American Fuel & Petrochemical Manufacturers

http://www.afpm.org/

Personal Care Products Council

http://www.personalcarecouncil.org/

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7. CONCLUSION

While the United States’ chemicals industry is a behemoth which accounts for 10% of all U.S. goods exported

(American Chemistry Council, 2020), the sector has consistently shown an ability to adapt to market changes

by rapidly utilizing new technologies to achieve cutting edge breakthroughs.

While COVID-19 attempted to cripple international trade, it was only successful in slowing the momentum.

We believe that the aftereffects will actually prove to be a catalyst for European firms as American companies

will look to Europe in order to diversify their supply chains away from the systematic risk associated with

China. Flemish companies must capitalize on this opportunity.

The Port of Antwerp and the Port of Houston have enjoyed a special relationship which is bolstered by their

strategic positions at the heart of the oil, gas & chemicals industries for Europe and the United States,

respectively. This relationship will continue to grow in the future. Flemish firms should leverage this

advantage in order to reach new chemical markets in the U.S., while strengthening their grip on existing

product offerings & market share.

It is no secret that the United States has lagged Europe in regards to transitioning towards a carbon-neutral

world. As the chemicals industry adapts to an ever-changing world, with a push towards a circular economy,

there exists an opportunity for Flemish companies with expertise in sustainable resources, materials, and

chemicals to capitalize on their proficiency.

Our Houston office recommends that Flemish companies active in the chemicals sector include the U.S. market

in their plans due to the industry’s immense size and growth potential. Our office is available to help Flemish

companies active in any area of chemicals with their market entry or expansion strategies.

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8. SOURCES

American Chemistry Council. (2018). 2018 Elements of the Business of Chemistry. Retrieved from American

Chemistry Council: https://www.americanchemistry.com/

American Chemistry Council. (2020). U.S. Chemicals Trade By the Numbers. Retrieved 2020, from American

Chemistry Council: https://www.americanchemistry.com/Trade-by-the-Numbers/

Chemical Heritage Foundation. (1997). Leo Baekeland. In M. E. Bowden, Chemical achievers: the human face of

the chemical sciences. Philadelphia, PA.

Dismukes, D. E., Terrell, D., & Upton, Jr., G. B. (2020). Gulf Coast Energy Outlook 2020. Retrieved from

Lousiana State University Center for Energy Studies:

https://search.lsu.edu/ces/publications/2019/gceo2020.pdf

Forsgren, C. (2020). Market Analysis on Green Chemistry & Technology. Modern Chemistry & Applications,

7(4). Retrieved July 01, 2020, from https://www.longdom.org/open-access/market-analysis-on-green-

chemistry--technology.pdf

Imperial Chemical Industries Ltd., Plastics Division. (1962). Landmarks of the Plastics Industry. England.

Population Reference Bureau. (2020). Fact Sheet: Aging in the United States. Retrieved from Population

Reference Bureau: https://www.prb.org/aging-unitedstates-fact-sheet/

Select USA - U.S. International Trade Administration. (2020, July 01). Chemical Spotlight - The Chemical

Industry in the United States. Retrieved from Select USA: https://www.selectusa.gov/chemical-industry-

united-states

U.S. Department of Agriculture. (2020, May 05). A Look at Agricultural Productivity Growth in the United

States, 1948-2017. Retrieved from U.S. Department of Agriculture:

https://www.usda.gov/media/blog/2020/03/05/look-agricultural-productivity-growth-united-states-1948-

2017#:~:text=The%20level%20of%20U.S.%20farm,annual%20rate%20of%201.53%20percent.

U.S. Energy Information Administration. (2019, December 13). U.S. Crude Oil and Natural Gas Proved Reserves,

Year-end 2018. Retrieved from Energy Information Administration:

https://www.eia.gov/naturalgas/crudeoilreserves/

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U.S. Energy Information Administration. (2020). Gulf of Mexico Fact Sheet. Retrieved from U.S. Energy

Information Administration: https://www.eia.gov/special/gulf_of_mexico/

United States Energy Information Administration. (2020, June 23). U.S. liquefied natural gas exports have

declined by more than half so far in 2020. Retrieved from U.S. EIA - Today in Energy:

https://www.eia.gov/todayinenergy/detail.php?id=44196

User:Derfel73, W. C., User:Wapcaplet, W. C., & User:Angr, W. C. (2011, August 21). "The Gulf Coast region of the

US, in red.". Retrieved December 2020, from Wikimedia Commons:

https://en.wikipedia.org/wiki/Gulf_Coast_of_the_United_States#/media/File:US_map-Gulf_Coast.svg

Zainzinger, V. (2020, November 15). Is green investing influencing the value of chemical companies? Chemical

& Engineering News, 98(44). Opgeroepen op 2020, van https://cen.acs.org/business/finance/green-investing-

influencing-value-chemical/98/i44

Flanders Investment & Trade – Houston Office Brad Hargis, Director of Business Development 720 Rusk Street, Suite 206 Houston, TX 77002 USA Email: [email protected] Telephone: +1-281-643-8804 Disclaimer The information in this publication is provided for background information that should enable you to get a picture of the subject treated in this document. It is collected with the greatest care based on all data and documentation available at the moment of publication. Thus this publication was never intended to be the perfect and correct answer to your specific situation. Consequently it can never be considered a legal, financial or other specialized advice. Flanders Investment & Trade (FIT) accepts no liability for any errors, omissions or incompleteness, and no warranty is given or responsibility accepted as to the standing of any individual, firm, company or other organization mentioned.