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MAT ERIA LD HIGH-PERFORMANCE MULTI-PURPOSE 5-AXIS PROCESSING CENTRE

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  • MAT ERIA LD

    HIGH-PERFORMANCE MULTI-PURPOSE 5-AXIS PROCESSING CENTRE

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    THE MARKET REQUESTSa change in manufacturing processes that en-ables companies to accept the largest possi-ble number of orders. This is coupled with the need to maintain high quality standards whilst offering product customisation with quick and defined delivery times.

    BIESSE RESPONDS with innovative technological solutions for pro-cessing technological materials. The Materia LD is an extremely versatile 5-axis gantry processing centre with mobile crossbar, designed to meet the most varied high-speed machining requirements in the field of plastic and composite double edge trimming, high-speed milling of resin or aluminium models, and the prototyping of moulds. Particularly recommended for the automobile, aerospace, nautical, motor-sport and moulding sectors.

    HIGH SPEED AND POWER

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    OPTIMUM RELIABILITY THANKS TO A ROBUST STRUCTURE SPEED COMBINED WITH ACCURACY EXCELLENT CLEANING OF THE PRODUCT AND THE WORK AREA

    MATERIA LD

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    THE FULLY CLOSED STRUCTURE, AND THE KINEMATIC MECHANISMS ALL IN THE UPPER PART OF THE MACHINE, ENSURE CLEANLINESS AND LONG-LASTING RELIABILITY.

    THE ROBUST LOAD-BEARING STRUCTURE IN ELECTRO-WELDED STEEL, THE LINEAR GUIDES AND PRECISION BEARINGS, AND THE DIRECT COUPLINGS BETWEEN THE PINION AND RACK PROVIDE THE NECESSARY RIGIDITY OF THE STRUCTURAL ELEMENTS TO GUARANTEE OPTIMUM FINISH QUALITY AND MACHINING PRECISION.

    SUPERB RELIABILITY AND PRECISION OVER TIME

    The X, Y and Z axes are all designed to slide on rectified guides and ball blocks, providing the machine with the maximum stability and accuracy.

  • MATERIA LD

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    HIGH POWER

    The high-performance electrospindles allow a host of different materials (plastic, resin, compound and aluminium) to be machined.

    The orthogonal single-shoulder bi-rotary head delivers high torque and power, pneumatic lo-cking of the B and C axes and encoder directly on the axes themselves (optional).

    MAXIMUM POWER THANKS TO ORTHOGONAL LIQUID-COOLED ELECTROSPINDLES (15-18 KW)

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    MATERIA LD

    The machine can also be equipped with a rotating magazine (holding up to 16 tools) on the right-hand side to facilitate tooling operations

    The machine can be fitted with one, two or three tool magazines, each holding 8 tools

    REDUCED TOOL CHANGE TIME

    The tool magazine is located underneath the gantry bridge to reduce the tool change time.

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    TECHNOLO GY

    High-quality and accurate electrospindles, numerous optional and standard systems (on the basis of the material being machined), two numerical control systems (Osai OPEN M or Siemens SINUMERIK 840D sl, particularly requested in the automotive sector), a robust structure and the perfect combination of speed and precision. A variety of models to match every production need.

    CREATIVE TECHNOLOGYVersatility, precision and dynamism are the strengths of the Materia range. Numerical control processing centres that can handle very diverse plastics and composites, guaranteeing precision and constant reliability.

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    MACHINE PERSONALISATION TO SUIT A WIDE VARIETY OF PRODUCTION NEEDSMateria LD can be configured with four different work tables: open gridded, stratified phenolic resin grid, gridded aluminium, or gridded aluminium with “T” slots obtained from steel plates.

    The grid surface allows the operator to insert the gasket in any configuration, creating a specific vacuum area. An internal chamber ensures the even distribution of the vacuum all over the work table. Each area is controlled by a piece locking button, an area selection button, and a start button.

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    MATERIA LD

    Piece loading/unloading without stopping the machine, in complete safety

    A removable partition can be installed in the working area to permit pendular machining. The operator can load/unload a piece while the machine carries on working. The electric sensors inside the machine guarantee the safety of the operator. The partition has an aluminium structure with transparent polycarbonate panels to provide the best possible visibility of the working area. TT option (shuttle pallet) - a system with two mobile sheets to increase productivity.

    PENDULAR FUNCTION AND MOTORISED MOBILE SHEETS

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    The Materia LD can be equipped with an efficient suction system to remove machining dust, and an upper closure system that completely encloses the machine.

    EXCELLENT CLEANING OF THE PRODUCT AND THE WORK AREA

    OPTIMUM SAFETY GUARANTEED BY MANUAL OR AUTOMATIC DOORS OPENED FROM THE FRONT AND FITTED WITH LARGE INSPECTION WINDOWS.

    Air Jet system for a tho-roughly clean end pro-duct.

    In its standard configuration, Materia LD is supplied with protective bellows that cover the Z axis guides. For even greater protection, bellows can also be fitted on the guides of the X and Y axes too.The ceiling-mounted bellows guarantee a safe work environment for the operator, especially when machining materials that produce large amounts of dust. The auto-matic opening allows the piece to the loaded by means of a bridge crane

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    MATERIA LD

    MATERIA LD IS AVAILABLE WITH TWO DIFFERENT TYPES OF NUMERICAL CONTROL - OSAI AND SIEMENS - TO MEET ALL THE NEEDS OF THE MARKET.

    New console with touchscreen interface, fully integrated with the machine (no obstruction on the ground). Simple and intuitive.

    HT2 mobile terminal for optimum man/machine integration.

    USER FRIENDLY

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    The technical specifications and drawings are non-binding. Some photos may show machines equipped with optional features. Biesse Spa reserves the right to carry out modifica-tions without prior notice.

    A-weighted sound pressure level (LpA) when working in the operator position on machine without vacuum pumps LpA = 86 dB (A), LWA = 92 dB (A).

    The measurement was carried out in compliance with UNI EN 848-3:2007, UNI EN ISO 3746: 2009 (sound power) and UNI EN ISO 11202: 2009 (sound pressure levels at workstation) during panel machining. The noise levels shown are emission levels and do not necessarily cor-respond to safe operation levels. Despite the fact that there is a rela-tionship between emission and exposure levels, this may not be used in a reliable manner to establish whether further measures need to be ta-ken. The factors determining the exposure level for the workforce inclu-de length of exposure, work environment characteristics, other sources of dust and noise, etc. i.e. the number of other adjoining machines and processes. At any rate, the above information will enable the operator to better evaluate dangers and risks.

    WORKING DIMENSIONS W L H

    Materia LD 4020 inch/mm 322,83 / 8200 153,54 / 3900 177,16 / 4500

    Materia LD 5020 inch/mm 362,20 / 9200 153,54 / 3900 177,16 / 4500

    Materia LD 6020 inch/mm 401,57 / 10200 153,54 / 3900 177,16 / 4500

    Materia LD 4026 inch/mm 322,83 / 8200 177,16 / 4500 177,16 / 4500

    Materia LD 5026 inch/mm 362,20 / 9200 177,16 / 4500 177,16 / 4500

    Materia LD 6026 inch/mm 401,57 / 10200 177,16 / 4500 177,16 / 4500

    MACHINE IN OPERATION LD 4020 LD 5020 LD 6020 LD 4026 LD 5026 LD 6026

    Distance from spindle nose to work table inch/mm 44,33/1126 44,33/1126 44,33/1126 44,33/1126 44,33/1126 44,33/1126

    Pivot inch/mm 8,543/217 8,543/217 8,543/217 8,543/217 8,543/217 8,543/217

    Volume of work (spindle nose)

    X inch/mm 140,3/3566 179,7/4566 219,1/5566 140,3/3566 179,7/4566 219,1/5566

    Y inch/mm 61,65/1566 61,65/1566 61,65/1566 85,27/2166 85,27/2166 85,27/2166

    Z inch/mm 38,70/983 38,70/983 38,70/983 38,70/983 38,70/983 38,70/983

    AXES STROKE X Y Z

    Materia LD 4020 inch/mm 157,4/4000 78,74/2000 47,24/1200

    Materia LD 5020 inch/mm 196,8/5000 78,74/2000 47,24/1200

    Materia LD 6020 inch/mm 236,2/6000 78,74/2000 47,24/1200

    Materia LD 4026 inch/mm 157,4/4000 102,3/2600 47,24/1200

    Materia LD 5026 inch/mm 196,8/5000 102,3/2600 47,24/1200

    Materia LD 6026 inch/mm 236,2/6000 102,3/2600 47,24/1200

    AXIS SPEED X Y Z

    Materia LD m/min 85/278,87 60/196,8 60/196,8

    TECHNICAL DATA

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    Rover Plast J FT Rover Plast B FTRover Plast A FT Rover Plast M5

    Brema Plast Eko 2.1

    Materia CL Materia FC Materia MR Materia XCMateria LD

    CNC

    CNC

    SANDING

    SIZING WATERJET CUTTING SYSTEMS

    VERTICAL CENTRE

    BIESSE ADVANCED MATERIALS RANGE

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    SERV ICE & PARTS

    Direct, seamless co-ordination of service requests between Service and Parts. Support for key customers from specific Biesse personnel, in-house and/or at the customer's site.

    BIESSE SERVICE Installation and start-up of machines and systems.

    Training centre for Biesse Field technicians, branch and dealer personnel, and training directly at customer's site.

    Overhaul, upgrade, repair and maintenance. Remote diagnostics and troubleshooting. Software upgrade.

    500Biesse Field engineers in Italy and worldwide.

    50Biesse engineers manning a Teleservice Centre.

    550certified Dealer engineers.

    120training courses in a variety of languages every year.

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    The Biesse Group promotes, nurtures and develops close and constructive relationships with customers in order to better understand their needs and improve products and after-sales service through two dedicated areas: Biesse Service and Biesse Parts. With its global network and highly specialised team, the company offers technical service and machine/com-ponent spares anywhere in the world on-site and 24/7 on-line.

    BIESSE PARTS Original Biesse spare parts and spare kits tailored to each machine model.

    Spare part identification support.

    Offices of DHL, UPS and GLS logistics partners located within the Biesse spare part warehouse, with multiple daily pick-ups.

    Order fulfillment times optimised thanks to a global distribution network with delocalised, automated warehouses.

    92%of downtime machine orders fulfilled within 24 hours.

    96%of orders delivered in full on time.

    100spare part staff in Italy and worldwide.

    500orders processed every day.

  • LIVETHE EXPERIENCE

    UPM-ITALY.COM

    UPM MODENA: FROM THE CONCEPT TO THE FINISHED PRODUCT.Matthew Gualdi is the commercial direc-tor of Upm, the Modena-based company that has been operating for over seven-ty years in the visual communications and illuminated sign sector, as well as more recently in the general contractor industry. “We are able,” states Gualdi “to offer turnkey solutions, from concept to

    finished product, tailored to the needs of our customers. We manage all design, technical, bureaucratic and logistics aspects with a winning combination of highly-qualified technical and graphics staff, who work with advanced tools, cutting-edge technologies and innova-tive materials.” Biesse has played a de-

    cisive role in transforming Upm’s com-mitment to innovation into a reality: “We had always used machines that could be defined as slightly ‘niche’. Then, we decided to equip ourselves with a more technologically-advanced and powerful machine: and we found the perfect solu-tion with Biesse Group “.

  • BIESSEGROUP.COMLIVETHE EXPERIENCE

    Interconnected technologies and advanced services that maximise efficiency and productivity, generating new skills to serve better our customer.

    LIVE THE BIESSE GROUP EXPERIENCE AT OUR CAMPUSES ACROSS THE WORLD.

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    BIESSE.COM

    5808A1319 february 2018