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Assembly and operating manual Version 11.2012 Page 1 of 25 Leak detector for systems containing liquids for tanks used to store, fill and handle substances that are hazardous to water Leak detector type LAG 2000 to indicate leaks on double-walled above-ground and underground tanks Figure 1 II (1) G [EEx ia] IIC 2004 CONTENTS Page: SAFETY INFORMATION 2 INTENDED USE IN POTENTIALLY EXPLOSIVE ATMOSPHERES 2 INFORMATION FOR USING THE DEVICE 3 DESIGN AND INSTALLATION DIAGRAM 6 ASSEMBLY INSTRUCTIONS 7 ASSEMBLY 10 INSTALLING THE LDL TANK 10 INSTALLING THE DISPLAY UNIT 15 STARTING UP THE LEAK DETECTOR SYSTEM 18 OPERATING THE LAG 2000 19 CARE AND MAINTENANCE 20 REPAIRS 21 TECHNICAL DATA 22 LIST OF ACCESSORIES 22 TABLE 8: PERMISSIBLE LEAK DETECTOR LIQUIDS (STATUS DIBT MARCH 2005) 23 CONTRACTOR'S INSTALLATION CERTIFICATE 24 These instructions apply for models in the Series LAG 2000 with the designs Type Design Relay output Sign LAG 2000 A complete Intrinsically safe II (1) G [EEx ia] II C NOT intrinsically safe LAG 2000 B complete Intrinsically safe II (1) G [EEx ia] II C NOT intrinsically safe Art.-No. 15072-61 Rue des Epinettes – ZI Sud 77200 TORCY 01 60 05 18 53 Fax 01 60 17 58 39 E-mail : [email protected] Internet : www.selfclimat.com

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Page 1: Leak detector for systems containing liquids for tanks used to …€¦ · Intrinsically safe II (1) G [EEx ia] II C NOT intrinsically safe LAG 2000 B complete Intrinsically safe

Assembly and operating manual Version 11.2012Page 1 of 25

– Leak detector for systems containing liquids –for tanks used to store, fill and handle

substances that are hazardous to water

Leak detector type LAG 2000to indicate leaks on double-walledabove-ground and underground tanks

Figure 1

II (1) G [EEx ia] IIC 2004

CONTENTS Page:SAFETY INFORMATION 2INTENDED USE IN POTENTIALLY EXPLOSIVE ATMOSPHERES 2INFORMATION FOR USING THE DEVICE 3DESIGN AND INSTALLATION DIAGRAM 6ASSEMBLY INSTRUCTIONS 7ASSEMBLY 10INSTALLING THE LDL TANK 10INSTALLING THE DISPLAY UNIT 15STARTING UP THE LEAK DETECTOR SYSTEM 18OPERATING THE LAG 2000 19CARE AND MAINTENANCE 20REPAIRS 21TECHNICAL DATA 22LIST OF ACCESSORIES 22TABLE 8: PERMISSIBLE LEAK DETECTOR LIQUIDS (STATUS DIBT MARCH 2005) 23CONTRACTOR'S INSTALLATION CERTIFICATE 24

These instructions apply for models in the Series LAG 2000 with the designs

Type Design Relay output Sign

LAG 2000 A completeIntrinsically safe II (1) G [EEx ia] II CNOT intrinsically safe

LAG 2000 B completeIntrinsically safe II (1) G [EEx ia] II CNOT intrinsically safe

Art.-No. 15072-61

Rue des Epinettes – ZI Sud 77200 TORCY 01 60 05 18 53 Fax 01 60 17 58 39

E-mail : [email protected] Internet : www.selfclimat.com

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Assembly and operating manual Version 11.2012Page 2 of 25

SAFETY INFORMATIONLeak detector liquids and storage media may be hazardous to water. Any material that escapes during maintenance work must be contained. Observe the corresponding laws and regulations relating to water protection.The LAG 2000 leak detector may be installed, started up, maintained and repaired only by specialised companies that are approved according to Section 19 I German Water Management Law (WHG). This does not apply if the system is excluded from this obligation to be installed by a specialised company according to national regulations.These will simply be referred to below as "specialised company".Work on electrical parts may be carried out only by an electrician qualified according to VDE regulations or by an electrician who is qualified according to local regulations.The specialised company and the operator must observe, comply with and understand all the following instructions in this assembly and operating manual.The system operator must have these instructions along with the specialised company's installation certificate in his possession.

The sequence of these instructions is the same as the sequence of the individual installation steps. Various symbols are used to help the specialised company and the operator find the information they need quickly.

Sign for a checklistImportant information or Please observe!

ELECTRICAL POTENTIAL:Always switch off the power supply and make sure that it cannot beswitched on again inadvertently before carrying out any installation,maintenance or repair work.

INTENDED USE IN POTENTIALLY EXPLOSIVE ATMOSPHERESThe specialised company must have additional knowledge of fire and explosion protection. If it cannot be excluded that a dangerous, potentially explosive atmosphere can form, the necessary protective measures according to the German Ordinance on Industrial Safety and Health (BetrSichV) must be taken. There is an obligation to assess the probability of a potentially explosive atmosphere, the presence of ignition sources and the potential effects of an explosion and, based on this assessment, to split the potentially explosive atmosphere into zones and take appropriate actions.

The intrinsically safe leak detector type LAG 2000 complies with the requirements for devices and protective systems intended for use in potentially explosive atmospheres according to Directive 94/9/EC. Other technical and organisational measures according to Section 6 and Appendix 4 of the German Ordinance on Industrial Safety and Health (BetrSichV) must be taken.Parts of the LAG 2000 may be installed in potentially explosive atmospheresPart Design Ex protection Ignition protection type

EEx ia II CDisplay unit 1) Not permittedLeak detector liquid tank 2)

Intrinsically safe 1NOT intrinsically safe Not permitted Sign for electrical equipment:

II (1) G [EEx ia] IIC T6

Sensor unit 3) Intrinsically safe 1NOT intrinsically safe Not permitted

1) The display unit has an sign but must be installed outside the ex protection zone.

2) Only the intrinsically safe leak detector liquid tank has the sign.3) The sensor unit has a label "intrinsically safe" or "NOT intrinsically safe".

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Seite 3 von 32Assembly and operating manual Version 11.2012

INFORMATION FOR USING THE DEVICEThe LAG 2000 complies with the DIBt (German Institute for Civil Engineering) approval

principles for leak detectors for tanks (ZG-LAGB) from August 1994 with the DIBt approval principles for safety facilities for tanks and pipelines, leak detectors as at January 1996 as a leak detector for systems containing liquids.The design of the LAG 2000 corresponds to a leak detector system Class II according to DIN EN 13160-1 in combination with DIN EN 13160-3 as a liquid system for tanks based on leak detector liquid.The LAG 2000 is to be used solely to monitor double-walled tanks or tanks with leak protection lining and cladding with leak detector liquid in the monitoring space that are used to store substances that are hazardous to water, flammable, highly flammable or extremely flammable. Leaks in the tank are detected when the level of the leak detector liquid falls.

In Germany, to be used as:• a construction product for stationary systems used to store, fill and handle substances that

are hazardous to water within the scope of the harmonised standards according to European Directive 89/106/EEC on Construction Products:

• Leak detectors for use in facilities for the storage of fuels with a flashpoint > 55 °C intended to supply heating systems in buildings in accordance with Building Rules List B, Part 1 –Version 2009/3 – with No. 1.15.2.

• A construction product for stationary systems used to store, fill and handle substances that are hazardous to water in accordance with Building Rules List B, Part 2 - Version 2009/3 –No. 2.3

Leak detector for tanks used to store, fill and handle substances that are hazardous to water• Construction product for stationary systems used to store, fill and handle substances that

are hazardous to water in accordance with harmonised standards:• Leak detectors for use in facilities for the storage of fuels with a flashpoint > 55 °C intended to

supply heating systems in buildings in accordance with Part III of the List of Technical Building Specifications (Version February 2009) – with No. 1.2.1.

Scope: Double-walled, unpressurised, above-ground tanksThe maximum volume of the monitoring space of the stationary system is 1 m³The leak detector liquid may not exceed water hazard class (WHC) 1.

Substances hazardous to water also include flammable, highly flammable and extremely flammable substances with a flashpoint < 55 °C. The intrinsically safe LAG 2000 model must be used for these substances.See also: INTENDED USE IN POTENTIALLY EXPLOSIVE ATMOSPHERES

Replacing leak detectors in Germany:The LAG 2000 leak detector or parts of it may be connected to underground tanks only if they were installed before 31 December 2002 and have been monitored with a liquid leak detector since then.Replacement includes underground, double-walled tanks regardless of the volume of the monitoring space.Replacement includes tanks with leak protection lining and cladding.

The LAG 2000 leak detector corresponds to the design with the previousapproval mark 02/PTB No. III B/S 2368.

Version 11.2012Page 2 of 25

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Assembly and operating manual Version 11.2012Page 4 of 25

We accept no liability for faults that occur as a result of disregarding these instructions.

See also: Leak detectors covered by the quality and inspection requirements for tank protection RAL-RG 977, Series 100 Facilities for flammable liquids hazardous to water, GP 131 "Installation, maintenance and repair of leak detection systems on facilities for flammable and non-flammable liquids" from the German Association For Quality Control And Tank Protection, Gütegemeinschaft Tankschutz.

Replacing leak detectors:The requirements within the scope of the general building-authority approval are consistent with DIN EN 13160-1 and DIN EN 13160-3.In the case of underground tanks the requirements of ZG-LAGB, TRbF 501 and VdTÜV information sheet 904 Tank Systems "Information about function tests and leak detectors for tanks and pipelines may still be considered.Tested leak detector liquids may be reused.

The LAG 2000 corresponds to the safety facility leak detector according to worksheet DWA-A 779 Technical Rules for Substances Hazardous to Water (TRwS)– General Technical Rules.

The LAG 2000 may be used only to monitor tanks.

Monitoring double-walled pipelines with the LAG 2000 leak detector is excluded from the general building-authority approval.

Tanks and storage media

The LAG 2000 may be used only in connection with the following tanks:• Above-ground, double-walled tanks according to DIN 6616, DIN 6618-3, DIN 6623-2,

DIN 6624-2 and DIN EN 12285-2.• Underground, double-walled tanks according to DIN 6608-2, DIN 6619-2 and DIN EN 12285-1

for the replacement of leak detectors.• Note: In Germany, tanks according to DIN EN 12285-1 may be used only if they are included

in Building Rules List B, Part 1.• Other tanks in connection with a usability certificate issued by a building inspectorate (e.g.

according to VbF, BetrSichV, general building-authority approval, quality assurance RAL-GZ 998 storage tanks) or a conformity certificate as a construction product according to the legal regulations to implement directives from the European Community, which also include building inspectorate and water law requirements and have the CE mark. The certificate must show that the monitoring space is suitable for connecting a leak detector.

• Single-wall, unpressurised, above-ground tanks with leak protection lining. The leak protection lining must have a usability certificate issued by a building inspectorate showing that it is suitable for connecting a leak detector for liquid systems.

• Single-wall, unpressurised, above-ground tanks with leak protection cladding. The leak protection cladding must have a usability certificate issued by a building inspectorate showing that it is suitable for connecting a leak detector for liquid systems.

The restrictions as regards storage media in the construction standards or approvals for tanks must be observed. For example:DIN 6618-3: Density of the storage medium 1.0 kg/l; DIN EN 12285-1 andDIN EN 12285-2 Type D Class A: Density of the storage medium

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Seite 5 von 32Assembly and operating manual Version 11.2012

Scope of approval: Storage media, GermanyOnly leak detection liquids contained in Table 8 "Permitted leak detection liquids" (Status DIBt March 2005) may be used.The leak detection liquids are compatible with the following storage media:• Fuel oil EL, diesel fuel• Fatty acid methyl ester (biodiesel/bio fuel oil)• Mixture of fuel oil EL or diesel fuel and fatty acid methyl ester• Petrol• Ethanol• Mixtures of petrol and ethanol• Vegetable oils.

For other storage media it is necessary to have an expert according to water law – if necessary, on the basis of a certificate – confirm that a mixture with the leak detection liquid cannot cause any dangerous reactions or sedimentations.

The LAG 2000 may be used in connection with the following storage media:• Fuel oil (fuel) with a flashpoint > 55 °C, for example• fuel oil EL standard acc. to DIN 51603-1; fuel oil EL low sulphur acc. to DIN 51603-1; fuel oil L

acc. to DIN 51 603-2; fuel oil S acc. to DIN 51 603-3; fuel oil EL A acc. to DIN V 51603-6; gas oil D acc. to BS 2869 (GB); fuel oil acc. to NBN T 52-716 (BE); diesel oil acc. to NBN T 52-716 and EN 590 (BE); fuel oil acc. to ÖNORM C1109 and C1108 (AT); fuel oil, low-sulphur acc. to ÖNORM C1109 (AT); gas oil acc. to BDS 9805 (BG); gas oil (diesel oil) acc. to EN 590 (BG); fuel oil acc. to UNI 6579 (IT); fuel oil L-1 acc. to PN C 96024 (PL); fuel oil L-2 acc. to PN C 96024 (PL); fuel oil HF extra light acc. to SIST 1011 (SI); fuel oil CH quality acc. to SN 181160-2(CH); fuel oil Euro quality acc. to SN 181160-2 (CH); fuel oil Eo1 acc. to SS 155410 (SE); FAME acc. to DIN EN 14214; BTL; vegetable oils (such as cotton seed, wheatgerm, castor, palm, canola, soy, olive, coconut, sunflower oil, etc.) hydrogenated vegetable oils; glycerol; fuel oil acc. to prCEN/TR 15738.

• Fuel oil (fuel) with a flashpoint < 55 °C, for example kerosene C1 acc. to BS 2869 (GB); kerosene C2 acc. to BS 2869 (GB); petroleum NATO code F-58, Bundeswehr code FY0045 acc. to BWB TL 9140-0005.

• Fuel with a flashpoint > 55 °C, for example:Diesel fuel acc. to DIN EN 590; diesel fuel acc. to DIN EN 590: 6 classes for temperate climates (to -20°C) and 5 classes for Arctic or severe winter climates; diesel fuel acc. to DIN 51628; diesel fuel NATO code F-75, Bundeswehr code FY0050 acc. to BWB TL 9140-0003; FT diesel; US diesel DF2; FAME (biodiesel, RME) acc. to DIN EN 14 213; RME, PME; UFOME, AME; mixture of diesel fuel and FAME; canola oil; canola oil acc. to RK quality standard 05/2000 or DIN V 51506; biodiesel acc. to ASTM D 6751 (US); DME.

• Fuel as a flammable, highly flammable and extremely flammable substance with aflashpoint < 55°C, for example:Petrol acc. to DIN EN 228 and DIN 51600; petrol acc. to DIN EN 228 with additives permitted: max. 5% by vol. ethanol, max. 15% by vol. MTBE/ETBE/TAEE; FAM special petrol acc. to DIN 51635; aviation fuel avgas 100 LL, 80 and 100 acc. to ASTM D910; Jet A 1 acc. to World Jet Fuel Specifications; F 34 (JP 8) acc. to DEFSTAN 91-87; F 44 (JP 5) acc. to DEFSTAN 91-86; special petrol NATO code S-752, Bundeswehr code SY7155 acc. to BWB TL 6810-0012; special petrol type I NATO code without, Bundeswehr code SY7365 acc. to BWB TL 6810-0092; ethanol fuel acc. to DIN 51625; bio-ethanol to blend with petrol acc. to DIN EN 15376 (max. 85% by vol. ethanol); ethanol diesel fuel mixture D20; bio-ethanol E100; bio-butanol (BP); ETBE, MTBE and TAEE, ABE (acetone, butanol, ethanol); methanol MeOH; DME; BTL, GTL, CTL; mixtures of biofuels, e.g. DiSol; fuels (Class F) as marine fuel acc. toDIN ISO 8216-1; gas oil acc. to ISO 8217.

• Other flammable and non-flammable substances that are hazardous to water, liquids according to DIN 6601, DIN EN 12285-1 Appendix B

Version 11.2012Page 5 of 25

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Assembly and operating manual Version 11.2012Page 6 of 25

• Other substances hazardous to water, for examplehydraulic oils acc. to DIN 51524-1, DIN 51524-2, DIN 51524-3 or DIN 51524-4; lubricants, lubricating oils acc. to DIN 51517-1, DIN 51517-2 or DIN 51517-3; lubricants, industrial oils and similar products, Class L – family H (hydraulic systems) - acc. to DIN EN ISO 6743-4; lubricants, industrial oils and similar products, Class L – family H (hydraulic systems) - acc. to DIN EN ISO 12922; lubricating oils. Process oils, thermal oils (used and unused); biodegradable oils in Category HEPG (glycol based), HETG (vegetable oil based) and HEES (synthetic ester based), urea (AdBlue) acc. to DIN 70070; distillates "D" and residue oils "R" acc. to DIN ISO 8216-1; lubricants, industrial oils and similar products, Class L for turbines acc. to ISO 6868; low flammable liquids as pressure liquids in Category HFAE and HFAS acc. to DIN 2432

• Other non-flammable substances hazardous to water, for example: used and fresh oils such as lubricating oils, process oils;Acetone; acryl nitrile; alkyl sulfonic acid phenyl ester; formic acid 85 %; ammonia conc.; amyl acetate; benzene; tetraethyl lead ; butanol; butyl acetate; chromic acid 10 %; cyclohexanone; diacetone alcohol; diethylene glycol; dinonyl phthalate; dioctyl adipate DOA; dioctyl phthalate DOP; dioxane; acetic acid 99.8 %; ethanol; ether; ethyl acetate; ethylene chloride; ethyl glycol; ethyl glycol acetate; 2-ethylhexyl epoxy stearate; Frigene 11 TR; Frigene 113 TR-T; hydrazine 10%; isopropyl alcohol; caustic potash 5 %; methanol; methoxy-n-butyl acetate; methyl acetate; methylene chloride; methyl ethyl ketone; methyl glycol; methyl isobutyl ketone; n-propanol; tetrachloroethylene; petroleum; phenol resin, liquid 50 %; phosphoric acid 85 %; propionaldehyde; hydrochloric acid 37 %; hydrogen sulphide; sulphuric acid 28 %; Shellsol A; Shellsol AB; styrene; turpentine oil; carbon tetrachloride; tetrahydrofuran; toluene, 1,1,1; trichloroethane; trichloroethylene; triethylene glycol; vinyl acetate; xylene.If the LAG 2000 is used in combination with other tanks or other substances that are hazardous to water, the relevant statutory and technical requirements must be complied with.The ambient conditions for use are described in TECHNICAL DATA. Compliance with this is arequirement for the proper and intended condition of the LAG 2000.

DESIGN AND INSTALLATION DIAGRAMAt the end of this assembly and operating manual you will find an installation diagram (Figure 12) showing the basic structure of a leak detector system with the LAG 2000.How the LAG 2000 leak detector system works.The monitoring space of the tanks contains leak detector liquid that is filled up to the inspection glass of the LDL tank (see Figure 2). When the tips of the sensor unit are submerged in the leak detector liquid, the electrical circuit between the two electrodes of the sensor unit is closed.If the tank has a leak, the leak detector liquid flows out. The tips of the sensor unit are no longer submerged, the electric circuit is interrupted and the display unit shows an acoustic and visual alarm.

Type LAG 2000 A with relay output:The relay for an additional alarm is connected.

Scope of delivery of the LAG 2000:The LAG 2000 is delivered with the following parts:• Display unit • LDL tank with sensor unit and sensor cable • Assembly and operating manual

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Assembly and operating manual Version 11.2012Page 7 of 25

INSTRUCTIONSBefore assembling, check that the leak detector is complete and has not suffered any damage during transport.For the leak detector to function as intended it must be installed professionally in compliance with the technical instructions applicable to the planning, construction and operation of theentire system.Only companies that are specialised in terms of Section 19 I of the German Water ManagementLaw (WHG) may install, maintain or clean the leak detector. This does not apply if the systemis excluded from this obligation to be installed by a specialised company according to national regulations.Before starting the installation process, observe the following in addition to theINFORMATION ON SAFETY AND USE:

Leak detector liquid: Generally, leak detector liquids are ethylene or propylene glycol-based liquids. They are mixed with water in a specified ratio. The mixture must be adjusted so that it cannot freeze. Leak detector liquids may not enter into a dangerous chemical reaction with the materials that they come into contact with and are therefore especially conditioned for their intended use.

In Germany, only approved leak detector liquids may be used, such as those approved by theFederal Institute for Materials Research and Testing (BAM) (see Page 28).Some tanks may be filled with leak detector liquids in the factory (notice on type label).In Germany, leak detector liquids may be replaced or mixed only if this is permittedaccording to an expert assessment.Observe the instructions provided by the manufacturer of the leak detector liquid.

Leak detector liquid tank – LDL tank

The monitoring space contains a specified volume of leak detector liquid (see type label on the tank ). The larger this volume is, the larger the overall usable volume of all LDL tanks

of the leak detector system must be.The usable volume Va is 50% of the volume between the level of the liquid directly before an alarm is triggered and the top of the LDL tank.The usable volume is Va = 4.5 L.An inspection glass is used to check the level of the liquid.

The LDL tank has a ventilation opening.An LDL tank may be connected only with one tank. Deviating from this, in the case of larger tanks several LDL tanks may be connected in series at the same height.Figure 3: Example ofabove-ground tank withLDL tank and additionalLDL tank

Figure 2: View of LDL tank with sensor unit

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Assembly and operating manual Version 11.2012Page 8 of 25

Replacing leak detectors on systems that were installed before 31 December 2002:If more than 1 tank is monitored with one/several LDL tanks or one display unit, no upgrade is required.Several tanks may be monitored with several LDL tanks connected in series at thesame height and with just one display unit if this conforms with the approval requirements.A distinction is made between the following 2 tank storagescenarios to determine the number of LDL tanks required :

Scenario 1: Above-ground tank and underground tank with earth coverage < 30 cm 4)

The usable volume of an LDL tank must be at least 1 L per 35 L leak detector liquid in the monitoring space .One LDL tank is sufficient for 157.5 L monitoring volume. That corresponds to tanks with a storage volume of up to 20,000 L.The number of additional LDL tanks can be determined from the volume of the leak detector liquid in the monitoring space shown in Table 2.Table 2:

Volume of leak detector liquid according to type

label on the tank

Number of requiredLDL tanks

with sensor unit

Number of requiredadditional LDL tankswithout sensor unit

0 to 157.5 litres

1

0158 to 315 litres 1316 to 472.5 litres 2473 to 630 litres 3631 to 787.5 litres 4

Scenario 2: Underground tanks with at least 30 cm earth coverage 4)

The usable volume of an LDL tank must be at least 1 L per 100 L leak detector liquid in the monitoring space.One LDL tank is sufficient for 450 L monitoring volume. That corresponds to tanks with a storage volume of up to 60,000 L.The number of additional LDL tanks can be determined from the volume of the leak detector liquid in the monitoring space shown in Table 3.4) In Germany, underground tanks only within the scope of replacing leak detectors

Table 3:Volume of leak detector liquid according to type

label on the tank

Number of requiredLDL tanks

with sensor unit

Number of requiredadditional LDL tankswithout sensor unit

0 to 450 litres

1

0451 to 900 litres 1901 to 1350 litres 2

1351 to 1800 litres 31801 to 2250 litres 4

Connection line between LDL tank and monitoring space of the fuel tank

Is the inlet of the leak detector system.If possible, the inlet and outlet must be attached to the end points of the leak detectorsystem to ensure an adequate flow of leak detector liquid.Do not use any pipes or fittings that are zinc-plated on the inside, as zinc reacts with the leak detector liquid.Pipes and fittings must be protected against corrosion on the outside.The inside diameter of the connection line

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Assembly and operating manual Version 11.2012Page 9 of 25

Do not install any constrictions or shut-off fittings in the connection line. Constrictions are possible at the connections.With copper pipes, an isolation part must be installed to prevent contact corrosion.Hoses may only be used where LDL tanks are installed on the domes of underground tanks, or as a short visual section in the connection line.The connection line must not be the sole support for the LDL tank.The connection line must rise continuously from the fuel tank to the LDL tank.

For connection lines in potentially explosive atmospheres, according toDIN EN 131260-3, electrical surface resistance must be < 1 x 109 .This requirement does not apply to the LAG 2000 if the outer diameter of

The isolation part for copper pipes must be equipped with an isolatingspark gap.In potentially explosive atmospheres use only isolation parts and isolatingspark gaps that are certified according to Directive 94/9/EC.

Check valve of the monitoring spaceIs the outlet of the leak detector system.To check the function of the leak detector , the leak detector liquid is drained viaa check valve.The check valve must be dimensioned for a flow of > 0.5 L/min. leak detector liquid , e.g. ½" ball valve.

Display unit

The display unit has a signbut must be installed outside the ex protection zone.

Installation in a dry room that is easily accessible and entered often.Installation at eye height on a smooth, vertical wall.Must not be reached by water or spray water.

If it is installed outdoors, the display unit must be installedin a protective housing with protection type IP 65 and

an external alarm (e.g. "SmartBox 5" GOK Art. No. 28 500 00,rotating light, siren, etc.) must be connected via the relayoutput as an additional alarm.

Relay output for additional alarm "B":• For the values of the potential free relay contact, refer to the TECHNICAL DATA.• Terminal for additional "alarm": In alarm status terminals 2 and 3 are open and

terminals 1 and 3 closed.See Figure 6 for a view and the terminal assignment of the display unit.

liquid , e.g. 1/2“

an sign

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Assembly and operating manual Version 11.2012Page 10 of 25

Sensor unit with sensor cable

In potentially explosive atmospheres, install only the intrinsically safe model of the sensor unit.The lid of the sensor unit may be cleaned only when there is no potentially explosive atmosphere.

In a fixed installation the sensor cable must be configured as an intrinsically safe circuit separated from other electric circuits.Do not place the sensor cable parallel to high voltage cables, as there is a risk of extraneous radiation.Protect the sensor cable against damage, installation inside a metal tube is recommended.Do not shorten the sensor cable.Install the sensor cable so that the sensor unit can be dismantled easilyafter it has been installed.

Figure 4

ASSEMBLYInstalling the LDL tank

The hazardous features of the storage medium according to the German Ordinance on Hazardous Materials (GefStoffV) are decisive for where the LDL tank is installed. In the case of flammable, highly flammable and extremely flammable storage media, according to BetrSichV, observe Table 4.

Table 4: LDL tank design and storage media

Storage medium Installing the LDFtank in

LDL tankDesign

Requirement

Flammable (R10)Highly flammable (R11)Extremely flammable (R 12)55°C)

Potentially explosive atmosphere zone 1

Intrinsically safe Niche in dome 5)

conductive connection line 6)

not potentially explosive

NOT intrinsically safe

Seal masonry openinggastight 7)

Non-flammable(flashpoint > 55°C to 100°C)

not potentially explosive

NOT intrinsically safe

Niche in dome 5)

Do not store flammable, highly flammable or extremely flammable substances together with non-flammable substancesSubstances hazardous to water

If non-flammable liquids are stored in divided storage tanks together with flammable, highly flammable or extremely flammable liquids, the requirements for storing flammable, highly flammable and extremely flammable liquids apply.If other substances hazardous to water are stored, the relevant statutory and technical requirements must be observed.

5) The LDL tank must not project into the clear opening of the dome; therefore attach it in a niche.6) See installation instructions for the connection line between the LDL tank and the monitoring space of the fuel tank7) Channels from connection lines that come out of the dome must be protected against

the infiltration of flammable, highly flammable and extremely flammable substances and their vapours.

Installation location for the LDL tank:According to DIN EN 13160-3, the LDL tank must be positioned so that

• the hydrostatic pressure of the leak detector liquid at the lowest point of the tank is at least 30 mbar (= 3 kPa) higher than the maximum pressure of the storage medium at the lowest point of the tank (including working pressures) and also the maximum pressure of the groundwater at the lowest point of the tankand

• the pressure in the monitoring space does not exceed the nominal pressure of the monitoring space.

Remark 1: Here, the nominal pressure PN corresponds to the maximum permissible pressure ps

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Assembly and operating manual Version 11.2012Page 11 of 25

Remark 2: The construction standards for tanks contain only information about the testpressure of the monitoring space p t,2 but none about the maximum permissible pressure in themonitoring space ps,2

It must be possible to pull the sensor unit out from the top.The LDL tank must be positioned as follows:

• No surface or rainwater, dirt or windborne sand may get into the LDL tank, the sensor unit or the cable connection f itting (accessory).

• It must be protected against UV radiation.Table 5: Double-walled tanks and information about working and test pressuresTank acc. to construction standard Tank Monitoring space

Working pressure po,1

Test pressure pt,2 Maximum permissible pressure ps,2

DIN 6608-2

500 mbar

600 mbar

To year of manufacture 1975:

500 mbar 8)

To year of manufacture 1976:

550 mbar 8)

DIN 6616DIN 6618-3DIN 6619-2DIN 6623-2DIN 6624-2

DIN EN 12285-1DIN EN 12285-2Tank type D

Class A 400 mbar 360 mbar 9)

Class B, C 600 mbar 550 mbar 9)

none 600 mbar ps,2 = pt,2 / 1.1 8)

8) According to VdTÜV fact sheet 904, issue 08.90, because DIN standards make no reference to ps,29) Assumed as ps,2 = pt,2 / 1.1 , because DIN EN standards make no reference to ps,2: All pressures are excess pressures

Installation dimension a for the LDL tank in the scope covered by DIN EN 13160-3The installation dimension a is the distance between the top of the fuel tank and thebottom of the LDL tank. The minimum installation dimension amin is to be determined according to calculation equations [2] and [3] and must be complied with. The installation dimension amax may not be exceeded and must be determined according to calculation equation [4] and be complied with.The following applies: amin a amax [1]Distance between the check

valve and the bottom of the

The arrangement of the LDL tank for above-ground and underground tanks isshown schematically in Fig. 5.Note:In Germany, installation of the LAG 2000 for underground tanks is possible only within the scope of replacing leak detectors.Figure 5:Installation dimensions for the LDL tank, for explanations see Table 6 or 7.

amin a amax

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Assembly and operating manual Version 11.2012Page 12 of 25

Calculation equations for installation dimension a according to DIN EN 13160-3

amin = D x - 1) + po,1 + 16,8 [2]Calculation equation [2] applies only with [3]a w + 16,8 [3]

amax = ps,2 – D – c [4]

Table 6: Key for Figure 5 and for the calculation equations according to DIN EN 13160-3:

Symbol Unit Explanation Commenta cm Installation dimension Distance

amin cm Minimum installation dimension Must not be less than this.

amax cm Maximum permissible installation dimension

Must not be exceeded.

D cm Diameter for cylindrical tanks or tank installation height for vertical tanks

kg/l Density of the liquid storage medium 1 kg/l 1.9 kg/lpo,1 mbar Working pressure inside the tank

above the liquid storage mediumExcess pressure, see Table 5Note: Where the pressure is purelyhydrostatic, po,1 = 0

16.8 cm Safety allowance According to DIN EN 13160-3.Figure 5: 30.5 cm – c = 16,8 cm

w cm Possible groundwater or backwater allowance above top of tank

Consider flooding!

c cm Distance between the bottom of the tank and the level of the liquid in the usable volume Va of the LDL tank

Series LAG 2000:c = 13.7 cm

ps,2 mbar Maximum permissible pressure in the monitoring space

Excess pressure, see Table 5

Diagram 1 can be used to determine the minimum installation dimension amin in relation to the density of the storage medium with the parameter tank diameter D or tank height L.

All above-ground and underground tanks according to DIN 6616, DIN 6618-3, DIN 6623-2, DIN 6624-2, DIN 6608-2, DIN 6619-2 andaccording to DIN EN 12285-1 and DIN EN 12285-2 Type D only for Classes B and C. Assumed as: ps,2 = 550 mbar, w = 0, po,1 = 0Diagram 2 applies only for above-ground and underground tanks according toDIN EN 12285-1 and DIN EN 12285-2 Type D in Class A.Assumed as: ps,2 = 360 mbar, w = 0, po,1 = 0

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Seite 13 von 32

D = 240 cm

Assembly and operating manual Version 11.2012

Diagram 1: Minimum installation dimension amin according to DIN EN 13160-3for tanks DIN 6616, DIN 6618-3, DIN 6623-2, DIN 6624-2, DIN 6608-2, DIN 6619-2 and according to DIN EN 12285-1 and DIN EN 12285-2 Type D only for Classes B and C

270

240

L = 276 cm

D = 280 cm D = 270 cm

L = 284 cmD/L = 260 cm

D = 290 cm D = 250 cm

210

180

150

120

90

D = 300 cm D = 230 cmD = 220 cmD = 210 cmD = 200 cmD/L = 190 cmD = 180 cmD = 170 cmD = 160 cmD = 150 cmD = 140 cmD = 130 cmD = 125 cmD = 120 cmD = 110 cmD = 100 cmD = 90 cmD = 80 cm

60

30

01 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9

TanksEN13160

Density of the storage medium in kg/l

Diagram 2: Minimum installation dimension amin according to DIN EN 13160-3ffor tanks according to DIN EN 12285-1 and DIN EN 12285-2 Type D Class A

50

D = 300 cm D = 290 cmD = 280 cmD = 270 cmD = 260 cmD = 250 cmD = 240 cm40 D = 230 cmD = 220 cmD = 210 cmD = 200 cmD = 190 cmD = 180 cmD = 170 cmD = 160 cmD = 150 cmD = 140 cm30 D = 130 cmD = 120 cmD = 110 cmD = 100 cmD = 90 cmD = 80 cm

20

101 1,02 1,04 1,06 1,08 1,1

Tanks EN12285A

Density of the storage medium in kg/l 2007-06

Version 11.2012Page 13 of 25

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Assembly and operating manual Version 11.2012Page 14 of 25

Installation dimension a for the LDL tank within the scope of replacing leak detectors

The minimum installation dimension amin for replacing leak detectors within the scope of ZG-LAGB, TRbF 501 is to be determined according to calculation equations [5] and [6] and be complied with. The installation dimension amax may not be exceeded and must be determined according to calculation equation [4]The following applies: amin a amax [1]Distance between the check valve and the

The arrangement of the LDL tank for above-ground and underground tanks is shown schematically in Figure 5.Calculation equations for installation dimension a (scope ZG-LAGB, TRbF)

amin = D x - 1) + po,1 + 30 [5]Calculation equation [5] applies only with [6]

a w + 30 [6]Table 7: The following changes compared to Table 6 (scope ZG-LAGB, TRbF):

Symbol Unit Explanation Comment30 cm Safety allowance

only for underground tanksAccording to VdTÜV fact sheet 904

For underground tanks diagram 3 can be used to determine the minimum installationdimension amin in relation to the density of the storage medium with the parameter tankdiameter D or tank height L.Assumed as: ps,2 = 550 mbar, w = 0, po,1 = 0As opposed to calculating the installation dimension a according to DIN EN 13160-3, when theinstallation dimension a is calculated according to ZG-LAGB, TRbF 501 and VdTÜVfact sheet 904, the bottom of the LDL tank is used as the reference line.

Diagram 3: Min. installation dimension amin for underground tanks acc. to DIN 6608-2, DIN 6619-2

270L = 276 cm L = 260 cm

L = 284 cm D = 250 cm

240 D = 290 cm

210 D = 200 cmL = 190 cm

180D = 160 cm

150D = 125 cm

120 D = 100 cm

90

60

30

01 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9

unterirdische Tanks

Density of the storage medium in kg/l 2007-06

amin a amax

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Assembly and operating manual Version 11.2012Page 15 of 25

Attaching the LDL tankCheck for completeness and damage

Define the installation locationDefine the installation height for attaching = installation dimension a + 287.5 mm

Mark the attachment holes horizontally

Drill the holes for anchors and insert anchors, e.g. S10 x 50 anchors

Attach the LDL tank with 2 screws, e.g. hexagonal wood screws 8 x 40 steelzinc-plated according to DIN 571The screws and anchors are included in the GOK assembly set for the leak detectorArt. No. 15 072 99

Create a conductive connection between the LDL tank and the fuel tank– see Table 4 footnote 6:E.g., use an earth line NYA 1 x 2.5 mm² with cable lug or serrated washer.

Installation of the connection line between LDL tank and monitoring space of the tank

For installation, it is recommended that you use the GOK assembly set for the leakdetector, Art. No. 15 072 99.

Connections:• LDL tank: Male thread G ¾ according to DIN EN ISO 228-1 and double sleeve G ¾ (included

with delivery)• Tank: Generally, a sleeve with a female thread G 1 DIN EN ISO 228The following options are available for the connection line:• Threaded tube according to DIN EN 10255 (DIN 2440), not zinc-plated inside, outside with

surface protection, e.g. dimension R ¾• Copper tube according to DIN EN 1057 or DIN EN 13349 with plastic sheath and isolation

part, recommended in dimension 15x1 mm. • Install the isolation part directly on to the tank connection.• GOK isolation part G 1 x RVS 15 Art. No. 07 909 00• LDL tank installed in the dome: EPDM hose

Installing the check valveTank connection: Generally,a sleeve with female thread G 1 according to DIN EN ISO 228

The check valve must be positioned so that a collection vessel can be placed below it.Install the check valve on the second support of the monitoring space .

The check valve is included in the GOK assembly set for the leak detector, Art. No. 15 072 99

Installing the display unitButton "Alarm" A2: Do not switch when the unit is open! This button must remain "On" during installation as otherwise the alarm sound is switched off after the display unit has been installed.

Generallycan be

ONOFF

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Assembly and operating manual Version 11.2012Page 16 of 25

Mounting the display unit

Remove the display unit from the packagingCheck for completeness, damage and labelling

Unscrew 4 screws on the front of the display unit

Remove the front of the display unitDrill 2 mounting holes 5 mmMount the display unit with the 2 enclosed S5 anchorsand wood screws 3 x 35 DIN 96

DANGER – ELECTRICAL POTENTIAL:Switch off the power supply and make sure that it cannot be switched on again inadvertently.

Electrical power connection of the display unit to Via terminal "Power" "A" – see Figures 6 and 13AC voltage 230 V / 50 Hz Use only a fixed connection, not a plug or switch.Insert the cable through the nippleConnect the cable according to the terminal block designation

Connect the sensor unit – directIf the display unit and the LDL tank are installed beside each other, the sensor cable can be connected directly with the display unit. See Figure 7Connect the sensor cable, see Figure 6: Terminal "C"Insert sensor cable through nipple "A6" on the

display unit Attach the sensor cable to 4 and 5 according tothe terminal block designation.The polarity is unimportant.If no additional alarm is to be connected tothe relay output, screw the fronton again with 4 screws.

Figure 7: Sensor cable connected directly

Connect the sensor unit – indirectIf the display unit and the LDL tank are in different rooms or more than 0.4 m apart, the sensor cable must be extended. See Figure 8To extend the cable, use a connection box or a GOK cable connection fitting (accessory GOK Art. No. 15 379 00). The cable connection fitting is also included in the GOK assembly set for the leak detector, GOK Art. No. 15 072 99Use to extend cables with a blue outer sheath or marked with a blue flag for intrinsically safe circuits.

Table 8: Technical data for sensor cable

Sensor cable of the sensor unit HO5 VV-F 2 x 1Voltage of sensor unit max. 20 V - ACPermissible extension sensor cable Wet room – NYM

Soil - NYY or similarMaximum length of extension sensor cable maximum 200 m – with cross section 1.5mm2

Figure 6: View of display unit

and

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Assembly and operating manual Version 11.2012Page 17 of 25

Install the cable connection fitting IP 54 at the topbeside the LDL tankConnect the sensor cable to the cableconnection fitting Connect the extension sensor cable to thecable connection fitting Fix the extension sensor cable to the wallSee Figure 6 to connect the extensionsensor cable: Terminal C

Figur 8: Sensor cable connected indirectlyInsert the extension sensor cable through nipple A6 on the display unit Attach the extension sensor cable to 4 and 5 according to the terminal block designation.The polarity is unimportant.If no additional alarm is to be connected to the relay output, replace the front with4 screws.

Connection relay output for additional alarmDANGER – ELECTRICALPOTENTIAL: See Figure 6 to connect the cable of the

Switch off the power supply and external alarm: Terminal B "Alarm"

make sure that it cannot be switchedon again inadvertently.

Insert the cable through the nipple on the display unitConnect the cable from the external alarm to 1, 2 or 3 according to the terminal blockdesignationAttach the front with 4 screws

Connection relay output for additional alarm – 2nd Display unit as external alarmDANGER – ELECTRICAL Another display unit can bePOTENTIAL: connected to terminal B "Alarm"

Switch off the power supply and of display unit as an external

make sure that it cannot be alarm for remote signal transmission.switched on again inadvertently.

Another external alarm can Display device Display device be connected to the displaydevice Mounting and electricalconnection of the display unit a as described above for display unit

Connect relay output of display unit

For the cable, use at least2 x 1 mm²Insert the cable through thenipple for terminal B"Alarm" on the display unit Figure 9: 2. Display unit as external alarm

Attach the cable to 2 and 3 according to the terminal block designation.The polarity is unimportant.

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Assembly and operating manual Version 11.2012Page 18 of 25

Connect the 2nd display unit

See Figure 8 to connect the cable of the display unit : Terminal "C"Insert sensor cable through nipple A6 on the display unit .Attach the cable to 4 and 5 according to the terminal block designation.

The polarity is unimportant.If no other additional alarm is to be connected to the relay output, replace the frontwith 4 screws.Fix the cable to the wall.

STARTING UP THE LEAK DETECTOR SYSTEMCheck that the following connections are correct according to ASSEMBLY:

Tank – LDL tank

Tank - check valve Sensor unit - display unit

AC power supply – display unit

External alarm – display unit

Filling the leak detector liquid Observe the SAFETY AND ASSEMBLY INFORMATION. See Figure 12Determine the volume of the monitoring space for the required volume of leak detectorliquid – see type label on the tank Place a collection vessel below the check valve Open the check valveRemove the sensor unit from the LDL tank Add leak detector liquid until it flows from the check valveVent the air in the system, if necessary, replenish the leak detector liquidClose the check valveFill leak detector liquid to the middle of the inspection glass of the LDL tankCheck the connection between the fuel tank and the LDL tank, include. connections, for leaksInstall the sensor unit Attach a permanent label indicating the leak detector liquid that is used to the LDL tank

Starting up the display unit

The display unit starts operating as soon as the connections have been installed properly according to "Installing the display unit".

Function test of the display unit

See Figures 9 and 10Green light "Operation" A1 is lit. OKPress "Test" A5 and set to "Off": Red light "Alarm" A3 is lit and thealarm buzzer A4 is triggered. OKPress "Test" A5 again and set to "On": Red light "Alarm" A3 goes outand the alarm buzzer A4 is switched off. OKPlace a collection vessel below the check valve Open the check valve

Red light "Alarm" A3 is lit and the alarm buzzer A4 is triggered. OK

display

check valve

the alarm ONOFF

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Assembly and operating manual Version 11.2012Page 19 of 25

Close the check valveRemove the sensor unit from the LDL tank .Fill leak detector liquid to the middle of the inspection glass of the LDL tank.Replace the sensor unit in the LDL tank

Red light "Alarm" A3 goes out and the alarm buzzer A4 is switched off. OK

Function test of the 2nd display unit as an external alarmThe alarm message is displayed on both display units simultaneously. The followingfunction test has no influence on the display unit :Green light "Operation" A1 is lit. OKPress "Test" A5 and set to "Off":Red light "Alarm" A3 is lit and the alarm buzzer A4 is triggered. OKPress "Test" A5 again and set to "On":Red light "Alarm" A3 goes out and the alarm buzzer A4 is switched off. OK

OPERATING THE LAG 2000When the device is in a proper condition as intended, operation is limited tothe following regular monitoring of the display unit:Green light "Operation" A1 lit? OKRed light "Alarm" A3 not lit? OKAlarm buzzer A4 not triggered? OKExternal alarm (option) not in operation? OK

Display light "Alarm" with triggering of alarm buzzer

Replenish leak detector liquid to the middle of the inspection glass of the LDL tank.If, after a short time, the display light "Alarm" lights and the alarm buzzer sounds, there is aleak. Then:Remove the seal on the "Alarm sound" button A2, press "Alarm sound" A2and set to "Off":

Alarm buzzer A4 and external alarm are switched off. Red light "Alarm" A3 does not go out.

The system is no longer operating as intended.Contact a specialised company to check the leak detector and/or repair the leak and start the system again.

Display light "Alarm" with triggering of alarm buzzer on 2nd display unit as an external alarmRemove the seal on the "Alarm sound" button A2, press "Alarm sound"A2 and set to "Off":

Alarm buzzer A4 and external alarm are switched off Red light "Alarm" A3 does not go out.

When the leak has been repaired and the system restarted

The red light "Alarm" A3 on the display unit and, if connected, on the 2nd display unitgoes out again.Press "Alarm sound" A2 and set to "On"Replace the seal on "Alarm sound" A2.The display unit and, if connected, the 2nd display unit again operates as intended in thetank system.Green light "Operation" A1 is lit again.

Close the check valve

to the

liquid

ONOFF

ONOFF

ONOFF

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Seite 20 von 32Assembly and operating manual Version 11.2012

CARE AND MAINTENANCEThe functions and operating safety of the LAG 2000 must be checked at least once per year or after maintenance or repair by a specialised company (see SAFETY INFORMATION Page 2) or by the operator's qualified personnel. The following must be carried out:Check the display unit and/or the 2nd display unit

Press "Test" A5 and set to "Off":Red light "Alarm" A3 is lit and the alarm buzzer A4 is triggered.Press "Test" A5 again, set to "On" Red light"Alarm" A3 goes out and the alarm buzzer A4 is switched off.Display unit(s) OK

2. Check the sensor unit

Remove the sensor unit from the LDL tank .Red light "Alarm" A3 is lit and the alarm buzzer A4 is triggered.External alarm and/or 2nd display unit is triggered.Replace the sensor unit in the LDL tank .Red light "Alarm" A3 goes out and the alarm buzzer A4 is switched off.Sensor unit OK

Check the LDL tank and the leak detector liquid

Place a collection vessel below the check valve .Open the check valve Leak detector liquid flows out at a rate of min. 0.5 L/min

Line is not blocked.Red light "Alarm" A3 is lit and the alarm buzzer A4 is triggered.External alarm and/or 2nd display unit is triggered.PrüfventilschließenCheck the captured leak detector liquid visually for contaminationLeak detector liquid not contaminated OKRemove the sensor unit from the LDL tank .Fill leak detector liquid to the middle of the inspection glass of the LDL tank.Replace the sensor unit in the LDL tank.Red light "Alarm" A3 goes out and the alarm buzzer A4 is switched off.LDL tank and leak detector liquid OK

Version 11.2012Page 20 of 25

ONOFF

is triggered

the check valve

is triggeredClose test valve

not contaminated

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Seite 21 von 32Assembly and operating manual Version 11.2012

REPAIRSDo not repair or modify the LAG 2000.The LAG 2000 may be repaired only by the manufacturer.See also: Quality and inspection requirements for tank protection RAL-RG 977, Series 100Facilities for flammable liquids hazardous to water, GP 131 "Installation, maintenance,repair of leak detection systems on facilities for flammable and non-flammable liquids" from the German Association For Quality Control And Tank Protection, Gütegemeinschaft Tankschutz.If the leak detector is not in a suitable condition, it should be repaired by aspecialised company.

Display unit and/or 2nd display unit Check the power connection If the fault cannot be found through the activities described in CARE AND MAINTENANCE,replace the leak detector with a new one.Do not repair the display unit / yourself, send it to the manufacturer.

Sensor unit with sensor cable

Check the sensor cable for breaksIf the fault cannot be found through the activities described in CARE AND MAINTENANCE,replace the sensor unit with a new one.Do not repair the sensor unit yourself, send it to the manufacturer.

No leak detector liquid flows from the check valve Dismantle the connection line between the monitoring space and the LDL tank andcheck for contamination.Dismantle the check valve and check for contamination.If necessary, clean the monitoring space .Add new leak detector liquid.

Contaminated leak detector liquidReplace the leak detector liquid, making sure that it is an approved liquid and that it is mixed with water in the correct ratio.

Version 11.2012Page 21 of 25

display unit /

monitoring space

Dismantle the check valve

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Assembly and operating manual Version 11.2012Page 22 of 25

TECHNICAL DATA Display unit /

Housing material PS

Figure 10

Protection type IP 20acc. to DIN EN 60529Supply 230 V ACvoltage +10% -15%,

50 60 HzPower consumption 2,5 VAVoltage for max. 20 V ACsensor unitSound level min. 70 dB(A)alarm soundPermissible Tamb =ambient temp. -20 C +50 C

Relay output1 potential-freerelay contact with

max. switched voltage 250 V AC 50 60 Hzmax. switched current 1,0 A max. switched power 100 VA

Technical data for LDL tank and sensor unit Material: PE electrostatically

conductive

Bild 11

Nominal volumeVN

10.4 L

UsableVolume Va

4.5 L

ConnectionConnection line

AG G ¾ A

With double sleeve both sides IG G ¾Installation directionof sensor unit:

vertical

Length of sensor cable 0.5 mPermissible ambient temperature Tamb

-25 C +70 C

Permissible temp. of operating medium Tamb

-20 C +60 C

LIST OF ACCESSORIES

TypeOr parts Design

Parts of LAG 2000Art. No.Display

unitRelay

outputSensor unit

LDL tank

Leak detectorType LAG 2000 A complete

Intrinsically safe 15 072-59

NOT intrinsically safe 15 072-60

Display unit LAG 2000 A 15 072-01

Leak detector liquid tank (LDL tank) Intrinsically safe 15 072-37

Leak detector liquid tankwith sensor unit

Intrinsically safe 15 072-47

NOT intrinsically safe 15 072-48

Sensor unit for leak detector liquid tank

Intrinsically safe 15 072-32

NOT intrinsically safe 15 072-37

Assembly set for leak detectors 15 072-99

Cable connection fitting 15 379-10

Isolation part G1 x RVS 15 for connection line

07 909 00

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Assembly and operating manual Version 11.2012Page 23 of 25

Table 8: Permissible leak detector liquids (status DIBt March 2005)Company Type / Name BAM reference

BASF AGCarl-Bosch-Str. 3867063 Ludwigshafen am Rhein

GLYMIN leak detector liquidGLYMIN NF leak detector liquid

1.3/11477 – 5.1/43721.4/12481 – 5.1/6035

Biesterfeld, Wilhelm E.H. Chemikalien GroßhandelFerdinandstr. 4120095 Hamburg

WBC 962 leak detector liquid 1.3/11805 – 5.1/4836

Clariant GmbHDivision SurfactantsStroofstraße 27D-65926 Frankfurt am Main

ANTIFROGEN N leak detector liquid Leak detector CLARIANT

1.3/9790 - 5.1/3436

1.3/10723-N1 – 5.1/3833-N1

Sasol Germany GmbHPaul-Baumann-Str.145772 Marl-Westfalen

ILEXAN leak detector liquidconcentrate 1.3/9829 – 5.1/3465

Deutsche Avia Mineralöl GmbHEinsteinstr. 16981675 München

AVILUB leak detector liquidAVIAGARD NF leak detector liquid

1.3/11477-N1 – 5.1/4372-N11.4/12481-N1 – 5.1/6035-N1

Deutsche Shell AGKennedyallee 120D-60596 Frankfurt am Main

GLYCOSHELL 1 leak detector liquid 1.3/4281 – 5.1/3457

Dow Deutschland Inc. Am Kronberger Hang 465824 Schwalbach

DOWCAL 10 leak detector liquidDOWCAL 20 leak detector liquid

1.3/11621 – 5.1/45431.3/9557 – 5.1/3371

Hanf und NellesPaul-Thomas-Str. 4940589 Düsseldorf

GLYCOSHELL 1-0 leak detector liquid

VII.4/13068 – IV.1/6759

Oakite (Europ) GmbHTrakehner Str. 360487 Frankfurt am Main

FAUCH 950 leak detector liquid 1.3/11477-N2 - 5.1/4372-N2

When leak detector systems are being filled or replenished, only the following leak detector liquids may be mixed with each other:ANTIFROGEN N leak detector liquid BAM ref. 1.3/9790 – 5.1/3436LEAK DETECTOR LIQUID BAM ref. 1.3/9790-N1 – 5.1/3436-N1KOREX leak detector liquid10) BAM ref. 1.3/9790-N1 – 5.1/3436-N1leak detector CLARIANT BAM ref. 1.3/10723-N1 – 5.1/3833-N1leak detector liquid HOECHST 10) BAM ref. 1.3/10723 – 5.1/3833

The following leak detector liquids may also be mixed with each other: GLYMINleak detector liquid BAM ref. 1.3/11477 – 5.1/4372AVILUB leak detector liquid BAM ref. 1.3/11477-N1 – 5.1/4372-N1FAUCH 950 leak detector liquid 10) BAM ref. 1.3/11477-N2 – 5.1/4372-N2GLYMIN NF leak detector liquid BAM ref. 1.4/12481 – 5.1/6035AVIGARD NF leak detector liquid BAM ref. 1.4/12481-N1 – 5.1/6035-N1

10) no longer available

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Type LAG 2000 A

LAG 2000 B

Design Intrinsically safeNOT intrinsically safe

Seite 31 von 32Assembly and operating manual Version 11.2012

CONTRACTOR’S INSTALLATION CERTIFICATEPlease complete and keep in a safe place.

Leak detector LAG 2000Leak detector for systems containing liquids acc. to ZG-LAGB/TRbF(liquid monitoring system Class IIaccording to DIN EN 13160-1)

Address of operation Address of specialised company

Device no. LAG 2000

Year of manufacture, LAG 2000

External alarm

Tank manfacturer

Year of manufacture/Factory no. of the tankTank storage above ground DIN:

underground

Storage volume: litres

Volume of the monitoring space

Storage medium

Leak detector liquid

litres

Number of leak detector liquid tanks units

The leak detector was installed as a replacement on an existing underground tank within the scope of ZG-LAGB/TRbF 501.Type (old) Device no. (old)

Specialised company: Specialised company acc. to Section 19 l WHG Specialised companyWe hereby certify that the LAG 2000 leak detector was installed in accordance with the applicable assembly and operating manual. After it was installed and before start-up, the device was subjected to a function test. On start-up the leak detector functioned properly and as intended. The operator was informed about the operation, maintenance and repair of the LAG 2000 in accordance with the assembly and operating manual.

Place Specialised company

Date(Stamp, signature)

Operator's acknowledgement: Signature

Version 11.2012Page 24 of 25

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Seite 32 von 32Assembly and operating manual Version 11.2012

Figure 12Key, Figure 12

Display unitOption: 2nd display unitPower supplyAdditional alarmCable connection fittingSensor cableSensor unitInspection glassLDL tankConnection lineTankCheck valveStorage mediumMonitoring spaceLeak detector liquidConnection between check valve + tankConnection betw. connection line + tankConn. betw. connection line + tankConnection betw. extension sensor cable

Key, Figure 13

Figure 13

A1 Light "Operation"A2 Button "Alarm sound"A3 Light “Alarm“A4 Alarm buzzerA5 Button "Test"A6 Nipple for cable lead-throughA Terminal for "power supply"B Terminal for additional "alarm"C Terminal for sensor cable

Version 11.2012Page 25 of 25

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