life sciences efficiency
DESCRIPTION
Life Sciences Efficiency. Mario Philips. Derek Pendlebury. Marketplace Dynamics. Semiconductor…or Life Sciences? Development costs escalating Margins under pressure High purity products with high safety profiles Global customers Niche products with high associated costs - PowerPoint PPT PresentationTRANSCRIPT
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Mario PhilipsLife Sciences Efficiency
Derek Pendlebury
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Marketplace Dynamics
• Semiconductor…or Life Sciences?• Development costs escalating• Margins under pressure• High purity products with high safety profiles• Global customers• Niche products with high associated costs• Multi-product manufacturing sites• Highly complex/regulated manufacturing• Selection of partner = Right technology / Quality
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ATMI…and Life Sciences…
• Semiconductor and Life Sciences/Bio-Pharma share the need for…• High purity• Materials integrity• Reduced fixed costs and capital spending• Shortening production runs• Reliable, repeatable production• More process automation• Higher productivity
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ATMI…and Life Sciences…
• ATMI’s semiconductor materials packaging expertise fits Life Sciences• Life Sciences one-time use/disposable market about a decade
behind semiconductor
• No process is more demanding than semiconductor; pharma is “easier”
• Expertise handling, storing, delivering critical materials reliably
• Understand interactions of materials with packaging
• Know how to sell value of disposables into risk-averse industry
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Biotech Process Flow One-time Use Opportunity
Stainless Steel Process, schematic
ATMI
ATMI
ATMI ATMIATMI Bioreactor
Disposable Process, schematic
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ATMI Disposable Technologies Solve Key Issues
• Disposable alternative to fixed stainless steel manufacturing systems • Faster development and production cycles
• Quicker time to market
• Rapid process changeover
• Ensure materials integrity across “multi-product” manufacturing facilities
• Increase throughput and improved facility utilization
• Reduced capital investment
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• Build on more demanding semiconductor experience of materials and packaging interface/high throughput science expertise
• Process efficiency focus and the strongest technology range in mixing and containment, positioned in all stages of product development
• Benchmark mixing technology to the market
• Immediately available scalable technology for one-time use process vessel applications like mixing, contained storage and bioreactors
• Direct control of own film production = unique in BioPharm
ATMI Advantage
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Case Study Pharmaceutical Manufacturer, NJ• 1000L mixing @ 300 batches per year. Porcine skin rafts suspensions
Disposable
Stainless Steel$0
$1,000
$2,000
$3,000
$4,000
$5,000
$6,000
$7,000
Cost Benefits / BatchCost Efficiencies
Traditional: Stainless Steel (cost per batch)
Consumables - $4000Process Set-up
Time/Labor - $5775
Depreciation - $60
Annual cost: $2.95 million Cost per batch: $9835
New: Disposable (cost per batch
Consumables - $1000
Process Set-up Time/Labor - $1925
Depreciation - $40
Annual cost: $0.89 million Cost per batch: $2965
Efficiency Gain >300%
Max # Runs
Per Shift Max # Runs
Per Week Max # Runs
Per Year
Disposable
Stainless Steel 0
200
400
600
800
1000
1200
1400
Process Efficiency Gains
Process Efficiencies
Traditional: Stainless Steel
per Shift 2
per Year 427
New: Disposable
Per Shift 6
Per Year 1280
Efficiency Gain 300%
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Market Overview
• 25% CAGR biotechnology market for• Sterile fluid storage and containment
• Mixing and blending
• Bioreactor and fermentation
• Growth• Expanding, quality-demanding market
• Disposables heavily adopted in all new facilities, retrofitted into existing ones
• 81% of customers specify single use in new processes
• Technology-driven disposable solutions
• Huge opportunities for focused suppliers
Disposable Market Growth, BioPharm
0
200
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600
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1000
1200
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Year 20....
$(M
)
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Impact on ATMI LifeSciences Revenue
Other opportunities in LifeSciences• Mammalian Cell Culture• Storage• Fermentation• Dispensing
Other markets Traditional Pharma Cosmetic / Dermal
0
10
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90
2007 2008 2009 2010 2011 2012
Incr
emen
tal R
even
ue (
$M)
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Q&A
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countries or both.
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Other company, product, or service names may be trademarks or service marks of others.