low parameter stg for whrs · about low parameter tg set for whrb plants specialized in design...

Low Parameter STG for

WHRS

Presentation By

APT Power Engineering Ltd

2

APT Power Engineering Ltd

Introduction

• Established in the year 1996 and dedicated to power sector.

• Promoted by Mr.DK Naidu and Mr.DVG Naidu

• Supply and Manufactures Balance of Plant equipment for Turbines.

• Specialized in Erection and Commissioning of various makes of

turbines including BHEL, Russian, Siemens and others.

• Supported by well experienced Technocrats.

• Represented Kaluga Steam turbine from 1998 to 2003.

APT POWER ENGINEERING LIMITED ISO 9001:2008

Certified

3

• We are representing M/s. Qingdao Jieneng Power Station (QJPS) China

from the year 2004, for supply of TG sets ranging from 5MW to 60MW

and its auxiliaries on turnkey basis in India and African countries. Since

then we have supplied & commissioned more than 63 machines (about

1085 MW in total).

• We are also representing M/s. Shanghai Turbine Works Co. Ltd., (STWC)

China for the supply, Erection and commissioning, Testing and Servicing

of TG sets ranging from 60 MW to 250 MW in India.


Certified

APT QJPS Joint Business Activity

QJPS RESPONSIBILTY

• Supply of TG set with major equipment

APT RESPONSIBILTY

• Receiving enquiries from various customers

• Preparing and submitting the Techno-Commercial offers.

• Sorting out the all the technical queries.

• Finalization of price and commercial terms.

• Design, engineering procurement and supply of Balance of Plant

equipment to suit to the requirement of the STG.


Certified

APT QJPS Joint Business Activity

• Submission of load details, preparation and submission of all drawings.

• Coordination with customer and consultants for approvals and

participation in all project co-ordinations.

• Complete Erection, Commissioning, testing and handing over of the

equipment.

• Supply of spares.

• After sales services of all the supplied equipments.


Certified

M/s.QJPS WHRS

• QJPS has supplied more than 500 WHRS based TG sets all over world.

• In India about 90% of the WHRS machines are supplied by M/s.QJPS

only.


Certified

About Low Parameter TG set for WHRB plants

• Specialized in design engineering and supply of low inlet steam parameter and

injection type turbines.

• Supplied TG sets to cement, sugar, steel and other process industries with low

inlet steam parameter and injection type.

• Turbine is designed with modular concept with LP blades of specially designed

to cater the low inlet parameter for better efficiency and longitivity.

• The low speed machine bearing sizes are bigger, so it can operate with out any

problem with a vast variation of inlet steam parameters.

• The low speed machines are more rugged and heavier with less vibrations.


Certified

• The speed of Turbine and Generator are 3000 rpm, hence no Gear box is

required.

• Less noise level and no Gear box losses (Mechanical).

• Lower the speed, lesser the wear and tear.

• The time taken between overhauling is more.

• Number of Bearings are reduced in 3000 rpm machine i.e. only 4 No’s as against

8 No’s for high speed machine. Hence spares maintenance will be simple.

• Main oil pump is directly mounted on the shaft and run at 3000 rpm. Therefore

trouble free operation(for higher rpm, the oil pump is driven by gear train which

is susceptible to give problems).

Advantages of 3000 RPM Machine


Certified

Man Power of APT

We have our own young and talented engineers, experienced technicians and

skilled artisans guided by well experienced technocrats from corporate office

Total in house Man power- 700

• Erection and commissioning - 200

• Over hauling & Trouble shooting -50

• Corporate - 50 including well experienced technocrats heading the various

departments.

• Work shop maintenance - 150

• Operation and maintenance - 250


Certified

10

APT Infrastructure

APT is having fully furnished office with sophisticated engineering tools like

caesar ii, cad works & autocad etc. [[[

APT works division is facilitated with a fully established work shop (2 units)

having a working area of about 9000 sq. yards with sophisticated machineries

& following facilities:

• Heavy duty lathe (handle up to 40 tons).

• Medium duty lathe of various capacities.

• Heavy duty milling & drilling machines.

• Low speed balancing machine which can handle up to 25 tons rotors

machine.


Certified

• NDT Equipments & Facilities.

• Latest & updated Welding Machines, sand blasting, High pressure water

jet tube cleaning devise for condenser and heaters, bolt heating device.

• EOT Crane of 40 T capacity.

• Pipe (Sheet) Rolling Machine up to a length of 2.5 M.

• Sophisticated & updated Welding Machines.

• NDT Equipments.

• Approved by IBR Authorities for manufacturing of Deaerators & Heat

Exchangers.

• Well experienced & trained personnel working round the clock.

• Dynamic Balancing Machine of 30T capacity as per ISO 1940 Grade2.5


Certified

12

Services provided by APT

• With our vast experience in Turbine Island we have also entered into the design and supply of balance of plant for the complete power plant on EPC basis.

• We are also specialized in Repairs/refurbishment of the equipments and relocation/re- engineering of power projects.

• We provide Comprehensive services in Operation & Maintenance, Overhauling and Trouble shooting activities of Power Projects.

• Engineering, Procurement, Supply, Erection & Commissioning of IBR & Non-IBR piping systems.


Certified

13

APT worked with

• Avant-garde Engineers and Consultants Pvt Ltd

• Aquatherm Engineering Consultants (India) Pvt.Ltd., Chennai

• AKB power Consultants (P) Ltd ., Kolkata

• Cethar Consulting and Engineers Pvt Ltd

• Development Consultants Ltd., Kolkata

• M.N.Dastur & Co. Pvt Ltd., Chennai

• Fichtner Consulting Engineers (India) Private Limited.

• My Home Power Consultancy Services Limited, Hyderabad

• Holtech Consulting Private Limited, Gurgoan


Certified

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Association with Overseas Consultants

• Bosch Projects, Durban, South Africa

• Mittal Steels , South Africa

• Sivest Project Management Division, South Africa

• TSB Sugar International, South Africa


Certified

15

S.No CUSTOMER

NAME

CONSULTAN

T NAME

INLET STEAM

PARAMETERS

SCOPE OF QJPS/ APT STATUS

1. 1

.

CUSTOMER:

M/s. Digvijay Cement

Project ,

Jamnagar,Gujarath

EPC

CONTRACTOR :

M/s. Transparent

Energy System Pvt

Ltd , Pune

Single Injection cum condensing

TG set with Water–Cooled

condenser.

Power : 8.31 MW

Inlet Pressure : 26 ata

Inlet Temperature : 370 oC Inlet steam flow : 41.04 tph

Injection Parameters

Pressure : 4 ata

Temperature : 180 oC Exhaust Pressure : 0.2ata

Injection steam flow: 5.845 tph

The TG set is single injection cum

condensing turbine. The equipment

required for the smooth operation of TG

set within the battery limits is supplied

by M/s. APT Power Engineering

Limited. APT has successfully executed

Engineering, Supply, Erection &

Commissioning of the TG set.

COMMISSIONED

2013

2. CUSTOMER

M/s. Ultratech

Cement (at Awarpur

Project), Chandrapur. EPC BIDDER:

M/s.Transparent

Energy Systems Pvt

Ltd, Pune

M/s Holtech

Consulting Pvt

Ltd, Gurgoan

Straight condensing TG set with

Air– Cooled condenser.

Power : 13.4 MW


Inlet Temperature : 370 oC

Inlet steam flow : 68.163 Tph

Exhaust Pressure : 0.2 ata

The TG set is straight condensing

turbine. The equipment required for the

smooth operation of TG set within the

battery limits is supplied by M/s. APT

Power Engineering Limited. APT has

successfully executed Engineering,

Supply, Erection & Commissioning of

the TG set.

COMMISSIONEDM

AY, 2014

Cement Plant Reference List


Certified

16

S.No CUSTOMER

NAME

CONSULTANT

NAME

INLET STEAM

PARAMETERS


3. CUSTOMER

M/s. Chettinad

Cement Ltd, Kallur,

Karnataka.

EPC BIDDER:

M/s.Transparent

Energy Systems Pvt

Ltd, Pune

M/s Holtech

Consulting Pvt Ltd,

Gurgoan

Straight condensing TG set with

Air– Cooled condenser.

Power : 7.32 MW

Inlet Pressure : 13.5 ata




The TG set is straight condensing

turbine. The equipment required for

the smooth operation of TG set within

the battery limits is supplied by M/s.

APT Power Engineering Limited.

APT has successfully executed

Engineering, Supply, Erection &

Commissioning of the TG set.

COMMISSIONED

JAN, 2014

4. CUSTOMER

M/s. Ultratech

Cement (ADITYA

Project).

EPC BIDDER:

M/s. Transparent

Energy Systems Pvt

Ltd, Pune

M/s Holtech

Consulting Pvt Ltd,

Gurgoan

Single injection cum condensing

TG set with Air– Cooled

condenser.

Power : 16.05 MW



Inlet steam flow : 81 Tph


Pressure : 4.5 ata

Temperature : 180 oC

Exhaust Pressure : 0.2ata



condensing turbine. The equipment

required for the smooth operation of

TG set within the battery limits is

supplied by M/s. APT Power

Engineering Limited. M/s APT has

taken the complete responsibility of

material reaching site, erection &

commissioning of the TG set.

COMMISSIONED

JAN, 2015


Certified

17

S.No CUSTOMER

NAME

CONSULTAN

T NAME

INLET STEAM

PARAMETERS


5. CUSTOMER

M/s.Penna Cement

Industries Limited ,

Ganesh pahad, A.P

EPC BIDDER:

M/s. Transparent

Energy Systems Pvt

Ltd, Pune

Single injection cum condensing TG

set

with Water– Cooled condenser

Power :6.8 MW

Inlet Pressure :29 ata


Inlet flow :28.33 tph Injection Parameters

Pressure : 3.5 ata





condensing turbine. The

equipment required for the smooth

operation of TG set within the

battery limits is supplied by M/s.


M/s APT has taken the complete

responsibility of material reaching

site, erection & commissioning of

the TG set.

UNDER

EXECUTION

6 CUSTOMER

M/s.Penna Cement

Industries Limited ,

Boyareddypalli, A.P

EPC BIDDER:

M/s. Transparent

Energy Systems Pvt

Ltd, Pune


set

with Air– Cooled condenser

Power :9.5 MW

Inlet Pressure :31 ata


Inlet flow :40.368 tph Injection Parameters

Pressure : 3.5 ata





condensing turbine. The



battery limits is supplied by M/s.


M/s APT has taken the complete

responsibility of material reaching

site, erection & commissioning of

the TG set.

UNDER

EXECUTION


Certified

18

S.No CUSTOMER

NAME

CONSULTANT

NAME

INLET STEAM

PARAMETERS


7.

CUSTOMER:

M/s.Shree Cement

Limited, Rajasthan.

EPC

CONTRACTOR:

M/s. Cethar Vessels

Limited EPC.

M/s.Cethar

Consultants and

Engineers

Controlled Single Injection cum

condensing TG set with Air– Cooled condenser.

Power : 10MW


Inlet Temperature : 360 oC Injection Parameters

Pressure : 4ata

Temperature : 170 oC Flow : 16.8 TPH

The TG set is special low

parameter inlet with single

injection cum condensing turbine.

The equipment required for the

smooth operation of TG set within

the battery limits is supplied by

M/s. APT Power Engineering

Limited. APT has successfully

executed Engineering, Supply,

Erection & Commissioning of the

TG set.

COMMISSIONED

22/1/2010

8. CUSTOMER:

M/s. Shree Cements

Limited, Rajasthan.

EPC

CONTRACTOR:

M/s. Cethar Vessels

Limited EPC.

M/s.Cethar

Consultants and

Engineers



Power : 15MW



Pressure : 4ata


Max.

: 27.4 TPH



injection cum condensing turbine.

The equipment required for the

smooth operation of TG set within

the battery limits is supplied by




Erection & Commissioning of the

TG set.

COMMISSIONED

22/12/2009


Certified

19

S.No CUSTOMER NAME CONSULTANT

NAME

INLET STEAM

PARAMETERS


9. M/s. Shree Cement Limited,

Beawar, Rajasthan.

M/s.Cethar

Consultants and

Engineers



Power : 18MW



Pressure : 4ata


Max flow : 19.69

TPH



injection cum condensing

turbine. The equipment

required for the smooth


battery limits is supplied by




Erection & Commissioning of

the TG set.

COMMISSIONED

31/01/2010

10. CUSTOMER M/s Birla Vikas Cement

EPC BIDDER: M/s Dalian, China

M/s. Cethar

Consultant

Limited

Single injection cum condensing

TG set with Water– Cooled

condenser.

Power : 7.5 MW

Inlet Pressure : 25 Ata



Pressure : 3 ata



The TG set is condensing turbine.

COMMISSIONED

Oct 2010


Certified

20

S.No CUSTOMER

NAME

CONSULTANT

NAME

INLET STEAM

PARAMETERS


11. CUSTOMER

M/s Birla Satna

Cement

EPC BIDDER: M/s Dalian , China

M/s. Cethar Consultant

Limited


set with Water– Cooled condenser.

Power : 7.5 MW




Pressure : 3 ata



The TG set is condensing

turbine.

COMMISSIONED Oct 2010

12. CUSTOMER

M/s Birla Chanderia

Cement

EPC BIDDER:

M/s Dalian , China

M/s. Cethar

Consultant Limited


set with Water– Cooled condenser.

Power : 9 MW




Pressure : 3 ata




turbine.

COMMISSIONED

Feb 2011


Certified

21

S.No CUSTOMER

NAME

CONSULTANT

NAME

INLET STEAM

PARAMETERS

SCOPE OF QJPS/

APT

STATUS

13. CUSTOMER

M/s. Ultratech

Cement (Rajashree

Project). EPC BIDDER:

M/s. NTK, China

M/s Holtech Consulting

Pvt Ltd, Gurgoan


set with Air– Cooled condenser.

Power : 10 MW





Pressure : 4.5 ata



Injection steam flow: 19 tph

The TG set is single

injection cum

condensing turbine.

COMMISSIONED,

2015

14. CUSTOMER

M/s. Ultratech

Cement (Rawan

Project). EPC BIDDER:

M/s. NTK, China

M/s Holtech Consulting

Pvt Ltd, Gurgoan


set with Air– Cooled condenser.

Power : 15 MW





Pressure : 4 ata



Injection steam flow: 28 tph

The TG set is single

injection cum

condensing turbine.

COMMISSIONED,

2015


Certified

22

S.No CUSTOMER

NAME

CONSULTANT

NAME

INLET STEAM

PARAMETERS


15. CUSTOMER

M/s. Siddi Vinayaka

Cement EPC BIDDER:

M/s. ISGEC

M/s Holtech

Consulting Pvt

Ltd, Gurgoan

Condensing TG set with Air– Cooled

condenser.

Power : 4.5 MW






turbine.

UNDER EXECUTION

16. CUSTOMER:

M/s.Shree Cement

Limited, Rajasthan.

EPC

CONTRACTOR:

M/s. Dalian, China.

M/s.Cethar

Consultants and

Engineers


condensing TG set with Air– Cooled

condenser.

Power : 22MW



Pressure : 3.7 ata




injection cum condensing

turbine.

UNDER

EXECUTION


Certified

23

S.No CUSTOMER

NAME

CONSULTANT

NAME

INLET STEAM

PARAMETERS


17. CUSTOMER

M/s. Ambuja

Cement. EPC BIDDER:

M/s Sinomas, China

Single injection cum condensing TG set

with Air– Cooled condenser.

Power : 6.14 MW





Pressure : 2.5 ata




The TG set is single injection

cum condensing turbine.

UNDER EXECUTION

18. CUSTOMER

M/s Heidelburg

Cement EPC BIDDER:

Chinese EPC

Single injection cum condensing TG set


Power : 13.5 MW

Inlet Pressure : 16.5 Ata


Inlet flow :73.52 Tph


Pressure : 2 ata


Injection flow : 7.26 tph



turbine.

UNDER

EXECUTION


Certified

24

S.No CUSTOMER NAME CONSULTAN

T NAME

INLET STEAM

PARAMETERS


19. M/s. Shree Cement

Limited, Beawar,

Rajasthan. (GPP-5

Unit)

Single Injection cum condensing TG

set

with Air– Cooled condenser. Power :

30 MW



Pressure : 3.36ata

Temperature : 180 oC Flow : 32 TPH

Max flow : 137 TPH

Exhaust pressure : 0.116 ata


parameter inlet with

single injection cum condensing

turbine. The


operation

of TG set within the battery limits

is supplied

by M/s. APT Power Engineering

Limited. APT

has successfully executed

Engineering,

Supply, Erection &

Commissioning of the TG

set.

UNDER

EXECUTION

20. M/s.Emami Cement

Limited

M/s.LNV

Technology

Pvt.Ltd

Single Injection cum condensing TG

set

with Air– Cooled condenser. Power :

9.54 MW



Flow:44.8


Pressure : 3.36ata


Flow : 16.46 TPH


The TG set is with single injection

cum condensing type turbine.

UNDER

EXECUTION


Certified

25

S.No CUSTOMER

NAME

CONSULTANT

NAME

INLET STEAM

PARAMETERS


21. M/s.JK Lakshmi M/s.LNV

Technology

Pvt.Ltd

Single Injection cum condensing

TG set


Power : 9.54 MW



Flow:29.5tph


Pressure : 4.8ata


Flow : 8 TPH


The TG set is with single injection

cum condensing type turbine.

UNDER

EXECUTION


Certified


Certified

27


Certified

28

THANK YOU


Certified

low parameter stg for whrs · about low parameter tg set for whrb plants specialized in design...

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