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Low Temperature Drying Equipment KENKI Corporation

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Page 1: Low Temperature Drying Equipment temperature drying equipment using steam from your plant SHTS: Steam Heated Twin Screw Technology SHTS Structure Drying capability can be adjusted

Low TemperatureDrying Equipment

KENKI Corporation

Page 2: Low Temperature Drying Equipment temperature drying equipment using steam from your plant SHTS: Steam Heated Twin Screw Technology SHTS Structure Drying capability can be adjusted

Contents

・Our company・Target material・SHTS structure・Demonstration・Our service

→Drying Test→Contract service→Material Analysis

Page 3: Low Temperature Drying Equipment temperature drying equipment using steam from your plant SHTS: Steam Heated Twin Screw Technology SHTS Structure Drying capability can be adjusted

KENKI Corporation

Moriyama Factory Founded in 1964.Moriyama Co. Ltd. Established in 1972.KENKI Industry Co. Ltd. Established in 1973.Changed its name to KENKI Corporation in 1994.

MANUFACTURERMoriyama Co. Ltd.CEO: Hideyuki MoriyamaEquity Capital: 10 million yenKami‐muta 3‐6‐19, Hakata ward, Fukuoka city

Employees: 5

DEVELOP and DESIGNEKENKI CorporationCEO: Hideyuki MoriyamaEquity Capital: 10 million yenKami‐muta 3‐9‐7, Hakata ward, Fukuoka city

Employees: 4

Page 4: Low Temperature Drying Equipment temperature drying equipment using steam from your plant SHTS: Steam Heated Twin Screw Technology SHTS Structure Drying capability can be adjusted

Our Businesses

Drying equipment, Conveyor, Air-conditioning, Transmission, water treatment equipment

Productive facility

Development, Design, Manufacturing, Constructing and Maintenance

Integrated manufacture

Page 5: Low Temperature Drying Equipment temperature drying equipment using steam from your plant SHTS: Steam Heated Twin Screw Technology SHTS Structure Drying capability can be adjusted

Low Temperature Drying Equipment

Our drying equipment is designed for industrial slurry and sludge

Page 6: Low Temperature Drying Equipment temperature drying equipment using steam from your plant SHTS: Steam Heated Twin Screw Technology SHTS Structure Drying capability can be adjusted

Sticky

Target material

Drying for the adhesive and viscous materials

Solid

Adhesive

Silicate Calcium Indium

Pigment

Powder

Aluminum

Page 7: Low Temperature Drying Equipment temperature drying equipment using steam from your plant SHTS: Steam Heated Twin Screw Technology SHTS Structure Drying capability can be adjusted

Target material

Polycarbonate CaO

Chemical sludge Wood tip

Food sludge(Fish) Food waste (Okara)

Page 8: Low Temperature Drying Equipment temperature drying equipment using steam from your plant SHTS: Steam Heated Twin Screw Technology SHTS Structure Drying capability can be adjusted

Input

Output

Drain

Steam

Steam

Heat

High Efficiency

24-hour non-stop working

No adhesion

No adhesion No clogging

Low Temperature

No components change

SHTS Structure

Low temperature drying equipment using steam from your plant

SHTS:Steam Heated Twin Screw Technology

Page 9: Low Temperature Drying Equipment temperature drying equipment using steam from your plant SHTS: Steam Heated Twin Screw Technology SHTS Structure Drying capability can be adjusted

SHTS Structure

Drying capability can be adjusted from 50kg~400kg by combining the main units

Page 10: Low Temperature Drying Equipment temperature drying equipment using steam from your plant SHTS: Steam Heated Twin Screw Technology SHTS Structure Drying capability can be adjusted

Mechanism of anti‐adhesion

SHTS* was patented in Japan, France and U.S.

Twin screw with scraping blade

(*) Steam Heated Twin Screw Technology

Page 11: Low Temperature Drying Equipment temperature drying equipment using steam from your plant SHTS: Steam Heated Twin Screw Technology SHTS Structure Drying capability can be adjusted

Demonstration

Mechanism of anti‐adhesion

Operating

Page 12: Low Temperature Drying Equipment temperature drying equipment using steam from your plant SHTS: Steam Heated Twin Screw Technology SHTS Structure Drying capability can be adjusted

Our Service

Page 13: Low Temperature Drying Equipment temperature drying equipment using steam from your plant SHTS: Steam Heated Twin Screw Technology SHTS Structure Drying capability can be adjusted

Drying test

water content 86%

water content 1%~30%*

Example:Paper sludge

Input

Output

(*)The drying capacity depends on the type of  material and material water content.

Page 14: Low Temperature Drying Equipment temperature drying equipment using steam from your plant SHTS: Steam Heated Twin Screw Technology SHTS Structure Drying capability can be adjusted

Drying test

Test report

Page 15: Low Temperature Drying Equipment temperature drying equipment using steam from your plant SHTS: Steam Heated Twin Screw Technology SHTS Structure Drying capability can be adjusted

Contract service (drying service)

Need help with drying?・ At the experimental stage.・ The processing amount is small.・ No need to introduce drying equipment.

Provide drying service・Use our drying equipment・Please provide the material to us.・All the work will be done by us.・ Ship dried material in the water content to meet your order. ・ The dry material will be delivered to you with a drying report.

Page 16: Low Temperature Drying Equipment temperature drying equipment using steam from your plant SHTS: Steam Heated Twin Screw Technology SHTS Structure Drying capability can be adjusted

Material Analysis

Analyze your material component

FTIR

Gas Chromatography

( In preparation )

Page 17: Low Temperature Drying Equipment temperature drying equipment using steam from your plant SHTS: Steam Heated Twin Screw Technology SHTS Structure Drying capability can be adjusted

Appendix

Page 18: Low Temperature Drying Equipment temperature drying equipment using steam from your plant SHTS: Steam Heated Twin Screw Technology SHTS Structure Drying capability can be adjusted

Steam Recycle System

Processing temperature can be regulated by steam pressure

Direct flame

Low pressure

steamHeated water

Hot wind

Low temperature

Electricheat

Hightemperature

Oil

SHTS Dryer

Steam pressure(Mpa)

Steamtemperature

(℃)

Innertemperature

(℃)

0.5 158 About 100~130

0.05 100 About 70~85

Page 19: Low Temperature Drying Equipment temperature drying equipment using steam from your plant SHTS: Steam Heated Twin Screw Technology SHTS Structure Drying capability can be adjusted

Steam Recycle System

Low pressure steam

Material

Heated water

Material

Processed by the sensible heat of hot 

water The heat of liquefaction of water is about 2~5 times of its sensible 

heat

That’s why our dryer is compactand economical

Heat transfer in condensation

Oil

Convective heat transfer

Change into liquid

LTD

Page 20: Low Temperature Drying Equipment temperature drying equipment using steam from your plant SHTS: Steam Heated Twin Screw Technology SHTS Structure Drying capability can be adjusted

Running Cost 

0

20,000,000

40,000,000

60,000,000

80,000,000

100,000,000

120,000,000

140,000,000

1st year 2nd year 3rd year 4th year 5th year

Our company

A companyDirect flameHot wind

In five years 3.5 million yen will be saved

(Unit:JPY)

A sludge drying case in a marine product plantInput amount 900kg/h moisture rate 80%⇒10%

Page 21: Low Temperature Drying Equipment temperature drying equipment using steam from your plant SHTS: Steam Heated Twin Screw Technology SHTS Structure Drying capability can be adjusted

Four methods of drying processCirculatingblowerExhaust

blower

Exhaust

Input① Crushingand drying

Output

Low‐pressureSteam

④ Indirect drying

② Agitation drying

Drain

Heat exchanger

Trough heat

③ Circulating drying 

By controlling the rotation speed, the regulation of output moisture rate is possible

Page 22: Low Temperature Drying Equipment temperature drying equipment using steam from your plant SHTS: Steam Heated Twin Screw Technology SHTS Structure Drying capability can be adjusted

Distributed processing mechanism

・ Economic burden is low for per set・ Stable operation・Can be adjusted to meet  requirements ・24 hours nonstop working

Add

Flexible to your needs

No halt in distributed processing

Page 23: Low Temperature Drying Equipment temperature drying equipment using steam from your plant SHTS: Steam Heated Twin Screw Technology SHTS Structure Drying capability can be adjusted

KS series dimension

3900

1550 55301550

3000

5530

51001550

1200

1550

2100

5530

TypeInput Steam amount Power supply

kg/hr Kg/hr kW/hr

KS‐4‐1 100 120 4.5

KS‐4‐2 200 240 9

KS‐4‐3 300 360 13.5

KS‐4‐4 400 480 18

On following conditionInitial moisture rate 80%Output moisture rat 20%

( Steam pressure:0.5Mpa)

KS‐4‐1

KS‐4‐3

KS‐4‐2

KS‐4‐4