(lv power & earthing cable)

PROJECT TITLE:

PROJECT No.:EF/1894ACONTRACT NO.14051098CONTRACT DOCUMENT NO. 14051098-A-E-3001

PROJECT TITLE:REPLACEMENT OF HIC AFFECTED NON-NACE SEPARATORS AND GAS SCRUBBERS AT SEK GCS 1,6, 8 & 11PAGE NO.1 OF 12

DOCUMENT TITLE: DATA SHEET FOR LV POWER & EARTHING CABLES REV-ADATE20.08.2014

DATA SHEET FOR LV POWER & EARTHING CABLES

A20.08.2014FOR APPROVALGSKRPS/NK

REVDATEDESCRIPTIONPREPARED (GS)CHECKED (GS)CHECKED(GS)APPROVED (KOC)




INDEX

SL.No.DESCRIPTIONPAGE No.

13C x 2.5mm, Cu/XLPE/SWA/PVC POWER CABLE4 OF 12

23C x 4 mm, Cu/XLPE/SWA/PVC POWER CABLE5 OF 12

33C x 6mm, Cu/XLPE/LC/SWA/PVC POWER CABLE6 OF 12





81C x 35mm, 1C x 70mm, Cu/PVC EARTHING CABLE11 OF 12




A. GENERAL INFORMATION / DESIGN DATA

1SPECIFICATION / STANDARDKOC-E-023, KOC-E-008

2INSTALLATION SITE GC-01, GC-06, GC-08, GC-11

3DESIGN AMBIENT CONDITIONS - 3C TO 50C

4RELATIVE HUMIDITY 100% @- 3C TO 50C

5OTHER ENVIRONMENTAL CONDITIONS DUST, CORROSIVE PRESENCE OF H2S GAS (REFER KOC-G-007)

6GROUND TEMPERATURE40C

7SOIL THERMAL RESISTIVITY2 Km/W

8EMBOSSING REQUIRED YES NO(SEE SUB-CLAUSE 6.1.7 OF KOC-E-023

9MANUFACTURERKOC APPROVED LIST FOR THE SPECIFIED CATEGORY OF CABLES

10APPLICABLE INTERNATIONAL STANDARDIEC 60502, BS 5467, EEMUA 133, IEC 60332

11TEST REQUIREMENTSEVIDENCE OF TYPE TESTS & ROUTINE TESTS


PROJECT TITLE: REPLACEMENT OF HIC AFFECTED NON-NACE SEPARATORS AND GAS SCRUBBERS AT SEK GCS 1,6, 8 & 11PAGE NO.4 OF 12


1 3C x 2.5mm, Cu/XLPE/SWA/PVC POWER CABLE

B.1SPECIFIC REQUIREMENT FOR 600/1000V, 3C x 2.5mm, Cu/XLPE/SWA/PVC POWER CABLE

1VOLTAGE GRADE0.6/1 kV

2NOMINAL VOLTAGE440V, 3PH+N, 50 Hz

3NEUTRAL EARTHINGSOLID

4NUMBER OF CORES3

5CONDUCTORSTRANDED PLAIN ANNEALED COPPER

6TYPE OF CABLECu/XLPE/SWA/PVC

7INSULATIONCROSS LINKED POLYETHYLENE (XLPE)

8CORE IDENTIFICATIONCOLOURED RED,YELLOW,BLUE

9CONDUCTOR LAYCORES LAID UP WITH EXTRUDED PVC FILLER

10ARMOURGALVANISED STEEL WIRES

11OUTER SHEATHEXTRUDED PVC (FLAME RETARDANT)

12COLOUR OF OUTER SHEATHBLACK

13INSTALLATIONABOVE GROUND

B.2DATA TO BE FURNISHED BY THE CABLE MANUFACTURER

1NUMBER OF CORES x CABLE SIZE3C x 2.5mm


3CABLE TYPECu/XLPE/SWA/PVC

4MANUFACTURER MFR. TO PROVIDE

5WORKS ADDRESS MFR. TO PROVIDE

6WORK ORDER NO. MFR. TO PROVIDE

7TYPE TEST CERTIFICATE NO. MFR. TO PROVIDE

8CERTIFYING AUTHORITY MFR. TO PROVIDE

9STANDARD BS/IEC MFR. TO PROVIDE

10COMPLIANCE WITH SPECIFICATION/DATA SHEET YES NO(SUBMIT DETAILS OF DEVIATIONS, IF ANY)

11CABLE AC RESISTANCE/km AT 90C_________________ OHM

12CABLE REACTANCE/km_________________ OHM

13CABLE IMPEDANCE/km_________________ OHM

14VOLTAGE DROP PER AMP PER METER

15CALCULATIONS SUBMITTED

16DIAMETER (mm)OVER LEADUNDER ARMOUROVER ARMOUROVERALL

17SHORT CIRCUIT RATING (kA) AT 250CCONDUCTORARMOUR

1 SEC0.5 SEC0.25 SEC1 SEC0.5 SEC0.25 SEC

18CABLE LENGTH +/- 5%FOR CABLE SIZING CALCULATION & SCHEDULE REFER DOC. No. GC01-14051098-A-E-3201, GC06-14051098-A-E-3201, GC08-14051098-A-E-3201, GC11-14051098-A-E-3201. [HOLD]

19CURRENT RATING UNDER NORMAL CONDITIONS

20WEIGHT_________________ Kg/km

21BENDING RADIUS_________________ mm

22ALLOWABLE MAXIMUM LENGTH IN A DRUM & % TOLERANCE

23WEIGHT OF DRUM_________________ Kg/km

24CABLE CATALOGUE SUBMITTED YES NO

25CABLE CROSS SECTIONAL DETAILS SUBMITTED YES NO

26SAMPLE EMBOSSING DETAILS SUBMITTED YES NO

27DETAILS OF DEVIATIONS SUBMITTED YES NO




2 3C x 4 mm, Cu/XLPE/SWA/PVC POWER CABLE

C.1SPECIFIC REQUIREMENT FOR 600/1000V, 3C x 4mm, Cu/XLPE/SWA/PVC POWER CABLE




4NUMBER OF CORES3


6TYPE OF CABLECu/XLPE/SWA/PVC







13INSTALLATIONDUCT

C.2DATA TO BE FURNISHED BY THE CABLE MANUFACTURER

1NUMBER OF CORES x CABLE SIZE3C x 4 mm

2VOLTAGE GRADE 0.6/1 kV

3CABLE TYPECu/XLPE/SWA/PVC


















20WEIGHT_________________ Kg/km











3 3C x 6mm, Cu/XLPE/LC/SWA/PVC POWER CABLE

D.1SPECIFIC REQUIREMENT FOR 600/1000V, 3C x 6mm, Cu/XLPE/LC/SWA/PVC POWER CABLE




4NUMBER OF CORES3


6TYPE OF CABLECu/XLPE/LC/SWA/PVC




10INNER SHEATHPLASTIC TAPE WRAPPING

11INNER METTALIC SHEATHLEAD ALLOY SHEATH ACCORDING TO EEMUA 133

12BEDDINGEXTRUDED PVC




16INSTALLATIONBURIED OR ON CABLE TRAYS AS PER SITE REQUIREMENTS

17DEPTH OF LAYING FOR BURIED CABLECABLE TOP SHALL BE 750mm BELOW GROUND LEVEL

D.2DATA TO BE FURNISHED BY THE CABLE MANUFACTURER



3CABLE TYPECu/XLPE/LC/SWA/PVC


















20WEIGHT_________________ Kg/km











44C x 10mm, Cu/XLPE/LC/SWA/PVC POWER CABLE

E.1SPECIFIC REQUIREMENT FOR 600/1000V, 4C x 10mm, Cu/XLPE/LC/SWA/PVC POWER CABLE




4NUMBER OF CORES4




8CORE IDENTIFICATIONCOLOURED RED,YELLOW,BLUE &BLACK










E.2DATA TO BE FURNISHED BY THE CABLE MANUFACTURER


















18SHORT CIRCUIT RATING (kA) AT 250C CONDUCTORARMOUR


19WEIGHT_________________ Kg/km









PROJECT No.: EF/1894ACONTRACT NO.14051098CONTRACT DOCUMENT NO. 14051098-A-E-3001




F.1SPECIFIC REQUIREMENT FOR 600/1000V, 4C x 35mm, Cu/XLPE/LC/SWA/PVC POWER CABLE




4NUMBER OF CORES4




8CORE IDENTIFICATIONCOLOURED RED,YELLOW,BLUE & BLACK










F.2DATA TO BE FURNISHED BY THE CABLE MANUFACTURER




4MANUFACTURERMFR. TO PROVIDE

5WORKS ADDRESSMFR. TO PROVIDE

6WORK ORDER NO.MFR. TO PROVIDE

7TYPE TEST CERTIFICATE NO.MFR. TO PROVIDE

8CERTIFYING AUTHORITYMFR. TO PROVIDE

9STANDARD BS/IECMFR. TO PROVIDE











19WEIGHT_________________ Kg/km











DOCUMENT TITLE: DATA SHEET FOR LV POWER & EARTHING CABLESREV-ADATE20.08.2014


G.1SPECIFIC REQUIREMENT FOR 600/1000V, 4C x 95mm, Cu/XLPE/LC/SWA/PVC POWER CABLE




4NUMBER OF CORES4














G.2DATA TO BE FURNISHED BY THE CABLE MANUFACTURER




















19WEIGHT_________________ Kg/km













H.1SPECIFIC REQUIREMENT FOR 600/1000V, 4C x 185mm, Cu/XLPE/LC/SWA/PVC POWER CABLE




4NUMBER OF CORES4














H.2DATA TO BE FURNISHED BY THE CABLE MANUFACTURER




















19WEIGHT_________________ Kg/km












81C x 35mm, 1C x 70mm, Cu/PVC EARTHING CABLE

I.1GENERAL INFORMATION/DESIGN DATA

1SPECIFICATION / STANDARDKOC-E-023

2CABLE SIZE 1C x 35mm & 1C x 70mm

3CABLE TYPECu/PVC

4VOLTAGE GRADE450/750V


6INSULATIONEXTRUDED PVC

7COLOURYELLOW/GREEN & GREEN (FOR ESD & DCS PANELS)

8APPLICABLE INTERNATIONAL STANDARDSBS 6004

9TEST REQUIREMENTSEVIDENCE OF TYPE TEST & ROUTINE TEST

10INSTALLATION SITEGC-01, GC-06, GC-08, GC-11

I.2DATA TO BE PROVIDED BY MANUFACTURER

1NUMBER OF CORES x CABLE SIZE 1C x 35mm & 1C x 70mm

2VOLTAGE GRADE450/750V

3CABLE TYPECu/PVC YELLOW/GREEN & GREEN (FOR ESD & DCS PANELS)

4MANUFACTURERKOC APPROVED LIST FOR THE SPECIFIED CATEGORY OF CABLES





9COMPLIANCE WITH SPECIFICATION/DATA SHEET YES NO (SUBMIT CLAUSE WISE COMPLIANCE)

10CABLE DETAILS 1C x 35mm & 1C x 70mm

11DIAMETER (mm) Mm

12WEIGHT OF CABLE KG/KM

13WEIGHT OF DRUM (WITHOUT CABLE) KG

14BENDING RADIUS Mm








NOTES:

1. IN CASE OF CONFLICTS IN THE FACTORY TEST REQUIREMENTS SET OUT IN IEC & BS, THE MOST STRINGENT TESTS SHALL APPLY.2. MANUFACTURER TO CONFIRM THAT XLPE INSULATION WILL BE OF HIGH QUALITY AND SHALL NOT CORRODE THE PLAIN ANNEALED COPPER CONDUCTORS.3. OUTER PVC SHALL BE FLAME RETARDANT MEETING THE TEST REQUIREMENTS SETOUT IN IEC 60332 PART-3 CAT-A.4. ALL CABLES SHALL BE SUBJECT TO ROUTINE TESTS. RANDOM CABLE SAMPLE SHALL BE VERIFIED FOR DIMENSIONAL CHECKS, THICKNESS OF INSULATION, SCREEN, ARMOUR & BEDDING ETC., EMBOSSING, END SEALING, MARKING AND PACKING.5. ALL RELEVANT APPLICABLE DATA SUCH AS RATING FACTORS, CURRENT RATING, AND DIAMETERS SHALL BE FURNISHED BY THE MANUFACTURER.6. THE FOLLOWING DOCUMENTS SHALL BE SUBMITTED BY THE CABLE MANUFACTURER: STATEMENT OF COMPLIANCE WITH SPECIFICATION/DATA SHEET DETAILS OF DEVIATIONS, OMISSIONS, EXTRAS IF ANY COMPLETED DATA SHEET COPIES OF TYPE TEST CERTIFICATE FOR IDENTICAL CABLES SUPPLY RECORD FOR IDENTICAL CABLES MANUFACTURERS ORIGINAL CATALOGUE CROSS-SECTIONAL DETAILS CLEARLY SHOWING DIFFERENT LAYERS AND THEIR THICKNESS. ROUTINE TEST REPORTS7. THIS DATA SHEET IS ONLY FOR THE CABLES RELATED TO ELECTRICAL WORKS.8. MAX. ALLOWABLE VOLTAGE DROP SHALL BE AS PER CLAUSE 6.3 OF KOC-E-0089. FOR CABLE SIZING CALCULATION & CABLE SCHEDULE REFER DOC. No. GC01-14051098-A-E-3201, GC06-14051098-A-E-3201, GC08-14051098-A-E-3201, GC11-14051098-A-E-3201.10. CABLE SIZE SHALL BE FINALIZED BASED ON APPROVED CABLE SIZING CALCULATION.

(lv power & earthing cable)

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