maintenance of pump station
TRANSCRIPT
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Maintenance of Booster Unit
for
Alpha Cylinder Lubricatorfor
MAN B&W Diesel A/S
Serman & Tipsmark A/S
Maltvej 12 9700 Brnderslev DenmarkTel. +45 70 10 09 11 Fax +45 98 80 09 08
E-mail: [email protected]
www.serman-tipsmark.dk
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Page 2 of 10
Contents:
1. Identification of Block Components .............................................................. 3
2. Changing the Pressure Filter Element ............................................................ 6
3. Changing the Suction Filter Element ............................................................. 8
4. Setting the Pressure ........................................................................................ 9
5. Changing the Pressure Transducer ............................................................... 10
6. Changing the Pressure Gauge ...................................................................... 12
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PRESSURE GAUGE
1. Identification of Block Components
Fig. 1: Location of Block
Components can only be removed while both motors are not running, unlessotherwise stated.
Fig. 2: Diagram of hydraulic system
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P21
P16
P11
Pressure out
Tank
Fig. 3: Top view
P17
P14
P9
Fig. 4: Side view
P15P18P26
P13
Fig. 5: Front view
(Numbers in boxes refer
to diagram in Fig. 2).
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P10(PLUG)See remark
P10
(P11)
P11PLUG
Note:
Needle valve P10 is not fitted on
all blocks. In that event, a plug is
fitted in its place.
Fig. 6: Side view
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SHUT OFF
VALVE
PRESSURE
FILTER
FILTERINDIKATOR
2. Changing the Pressure Filter Element
Fig. 7: Location of pressure filter
Fig. 7 shows lever for shut-off valve in operation mode (horisontal).
The shut off valve must be closed before changing the filter element.
Procedure for changing the pressure filter element:
1. Turn lever up ( vertical ) thereby closing
the valve and bypassing the filter.Fig. 8.
Fig. 8: Shut-off lever in closed
position (vertical)
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2. Unscrew the filterbowl by turning
clockwise (CW).
Key with: KW30.
Fig. 9.
Fig. 9: Filterbowl being unscrewed
3.
4.
5.
Remove element and replace.Fig. 10.
Check condition of O-ring. Replace, if
necessary.
Remount filterbowl. Turn counter-clockwise
(CCW).
Fig. 10: Replacement of filterbowl
6.
7.
Reset filter indicator.Fig. 11.
Set lever position to open ( horisontal) onshut off valve.
Fig. 11: Reset filter indicator
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3. Changing the Suction Filter Element
Fig. 12: Location of suction filters
The suction filters are duplicated.
The element can be replaced only when the suction filter is not in operation.
Procedure for replacement of the suction filter:
1. Make sure the suction filter you want toreplace is not in operation.
Unscrew filter top CCW. Key with: KW30.
Fig. 13.
Fig. 13: Filter top being unscrewed
2.
3.
4.
Remove element and replace.Fig. 14.
Check condition of O-ring. Replace, if
necessary.
Remount filterbowl. Turn CW.
Fig. 14: Replacement of suction
filter
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4. Setting the Pressure
Fig. 15: Location of pressure relief valve
The pressure relief valve is preset to 45 bar.
Procedure for setting the pressure:
1. Remove plastic cap.Fig. 16.
Fig. 16: Plastic cap being removed
2.
3.
4.
5.
Turn lock nut CCW, KW19, to loosen.
Fig. 17.
With screwdriver, turn screw CW to raise
pressure, CCW to lower pressure.
Turn lock nut CW to tighten.
Replace plastic cap.Fig. 17: Loosening the nut-screw
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5. Changing the Pressure Transducer
While changing the transducer the signal is not active.
Fig. 18: Location of pressure transducer
with needle valve shown
Procedure for changing the pressure transducer:
1. Close the needle valve by turning CW,
thereby isolating the transmitter.
Fig. 19.2
Fig. 19: Needle valve being closed
2. Note: On newer systems, the needle valve (2)
shown in Fig. 19, does not exist on all blocks.
Fig. 20:
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3.
4.
The transducer can now be replaced,
KW27.
Fig. 21.
After replacement, open the needle valve
by turning CCW.
Fig. 21: Replacement of transducer
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6. Changing the Pressure Gauge
Fig. 22: Location of pressure gauge with needle valve shown
While changing the pressure gauge the signal is not active.
Procedure for changing the pressure gauge:
1.
4.
Close the needle valve by turning CW,
thereby isolating the pressure gauge.
The pressure gauge can now be replaced,KW18.Fig. 23.
After replacement, open the needle valve by
turning CCW.
Fig. 23: Replacement of
pressure gauge