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ContentsLicense agreement Getting started Tutorial 1 Tutorial 2 Tutorial 3 Tutorial 4 Tutorial 5 Tutorial 6 Customizing CAPSturn Tutorial 7 Tutorial 8 Tutorial 9 37 40 41 1 2 4 11 21 27 31 33

License agreementLicenseYou have a non-exclusive right to use the software. This software can only be used on a single computer. You may physically transfer the software from one computer to another, provided that the software is used on only computer at a time. You may not electronically transfer the software from one computer to another over a network. You may not distribute copies of the software and its documentation to others. You may not modify, reverse engineer or translate the software or the documentation without the prior consent in writing from the publishers Cadem Technologies Pvt. Ltd., hereinafter referred to as Cadem

Backup

You may make one copy of the software solely for the purpose of backup. You must reproduce and include the copyright notice on the backup copy. You may not transfer, sell, or lease the license to another party without prior written consent from Cadem.

Copyright

The software and the documentation contain proprietary information, which is protected by copyright. You may not copy the software or its documentation except for backup purpose and to load the software on a computer as part of executing the software. All other copies of the software and its documentation are in violation of the copyright.

The software is provided AS IS without warranty of any kind. The entire risk as to the results and performance of the software is assumed by you. Cadem does not warrant, guarantee or make any representations regarding the use of, or the results of the use of, the software in terms of its correctness, accuracy, reliability, current ness or otherwise and you rely on the software and its results entirely at your own risk. CADEM does warrant to the original licensee that the physical media on which the software is recorded be free from defects in material and workmanship under normal use and service for a period of 3 months from date of delivery evidenced by a copy of your receipt. Cadems and its distributors entire liability and your exclusive remedy shall be replacement, or at Cadems sole discretion, refund of purchase price. If the failure of the media has resulted from abuse, virus or physical damage, then Cadem shall have no responsibility to replace the media under this limited warranty. This the only warranty of any kind, either expressed or implied, with regard to the contents of the software and its documentation, its merchantability, or fitness for a particular use.

Warranty

Limited Liability

In no event shall Cadem or anyone else who has been involved in creation, production or delivery of this software be liable for any direct, indirect, consequential or incidental damages / loss arising out of the use, the results of use, or inability to use the software and its documentation.

Jurisdiction

This license agreement shall be governed by the laws of the Republic of India.

Acknowledgements

CADEM acknowledges MS-WINDOWS as registered trademark of their respective owners.

CAPSturn 10

1

Getting startedLearn how to use the programThrough Tutorials The tutorials teach you how to use the program to generate NC programs and related documents. The tutorials can be accessed through the Start menu (Start > Programs > Cadem) or from the Help menu. Completing all the tutorials typically takes 1 day.

You can also try to bypass the tutorials and start using the program through the Wizard interface, icon. The wizard guides you through the steps involved, and you can start invoked through the making your own programs within 1 hour of installing the program.

On your own

CAPSturn is shipped with pre-made sample jobs. You can open these and view the tool path simulation, generate NC programs or cycle times, etc.

Reference jobs

Customize CAPSturn

Before starting to seriously use the outputs, you must first customize it to suit your requirement. If you are evaluating the program and do not intend to use its output to cut parts, this step is not required.

Postprocessors

Posts may need to be configured so that the NC programs generated conform to your programming practices and the format acceptable by your machines. This program is shipped with a number of posts for popular controllers. These must be tweaked to include your machine data and codes. This is easy to do. You can do this yourself, or contact us or our resellers for help in making the posts.

When you want to generate outputs from the program, you must first select the machine from a list. You must customize this list so that only your machines appear in it.

CAPSturn 10

2

Tools and FS databaseThe database has a large collection of tools. You can customize the list add any tools you use, or delete tools that you do not require. Cutting parameters in the database may not be what you normally use. You might wish to modify them to suit your requirement.

Get started

You can either use the Wizard or the regular interface. The Wizard is easier to use, but does not have some advanced features like Single motions and Subprograms. We recommend that you use the wizard initially, but switch over to the regular interface once you are proficient in the use of the program.

CAPSturn 10

3

Tutorials in mm Tutorial 1

This tutorial shows Creating part and blank shapes Rough and finish turning Viewing tool path. Generating shop documents. Part drawing

CAPSturn 10

4

Start a new jobIf you have just started CAPSturn, Select Create a new part in the startup dialog box and click on OK. If you have already started CAPSturn, select File New

Work setupThe Work setup dialog box appears automatically when you start a new part. Setup data 1 Select mm for Units, select any Work piece material, and enter this data, leaving the rest unaltered: Jaw position absolute Z = -210 Clearance Z = 5 Clearance OD = 200 Setup data 2 Leave the default data unaltered. Documentation Click on the Documentation tab and enter suitable data. All the data except the Remarks will appear in the NC program and other documents like the cycle time sheet. You can omit any or all it. Anything that you do not enter appears as a blank in the documents. Click on OK to exit from the Work setup dialog box.

Save the File Select File Save. Enter the File name as Shaft. The file will now be saved as Shaft.CPT.

Values can be entered as fractions. E.g., 7.5 can be entered as 7+1/2..

CAPSturn 10

5

Click on the Geometry button at the bottom left of the screen.

Draw the part Select Draw Quick shaft. At the prompt Specify the start point enter 0,0 and press Enter. At the prompt Select the direction click on the arrow pointing vertically up. At the prompt Specify X coordinate enter 60 and press Enter. At the prompt Specify Z coordinate enter 80 and press Enter. Enter the following co-ordinates in sequence: 120 -110 180 -200 Click the right mouse button and then select Done.

Define the partThrough this step you are telling CAPSturn This set of lines is the part. Select Draw Define Part. At the prompt Select the first object click on the line shown. Click on Yes at the prompt Create part shape?

Define the blank Select Draw Define Blank. Enter the following data and click on OK: Length = 240 Diameter = 184 Start Z = 5

If the blank shape is a complex shape and not a plain cylinder, Draw its shape. In the blank definition screen click on Select contour and then select the contour. Through this step you are telling CAPSturn This set of lines is the blank.

CAPSturn 10

6

Machining Click on the Machining button at the bottom left of the screen.

We will now do the following machining operations: Rough facing using the Plain face operation Rough turning using the Contour turn operation Finish facing using the Finish face operation Finish turning using the Finish turn operation

To perform a machining operation in CAPSturn: Select the operation Select the tool Select the area to be machined Specify the machining parameters You will find this sequence of steps repeated for every operation.

Rough facing Select the operation Select Machining Turning Plain face Select the tool Click on New tool. Click on OK to accept the default tool that CAPSturn has already selected. Select the area to be machined When you are prompted for the Start X and End X click on the points shown, on the BLANK. Specify the machining parameters, and in the operation dialog box click on OK to accept the default data.

CAPSturn 10

7

Rough turning Select Machining Turning Contour turn. In the Select an existing tool / new tool dialog box click on the tool selected earlier for facing and click on OK. When you are prompted for the Start point and End point of machining click on the points shown, on the PART. In the operation dialog box click on OK to accept the default data.

Finish facing Select Machining Turning Finish face. Click on New tool. Click on OK to accept the default tool that has been selected. For the Start point and End point of machining click on the points shown, on the PART. Enter this data in the operation dialog box, leaving the rest unaltered. Overshoot X = -0.5. This is 25 % more than the tool nose radius.

Finish turning Select Machining Turning Finish turn. In the Select an existing tool / new tool dialog box click on the tool selected earlier for finish facing and click on OK. For the Start point and End point of machining click on the points shown, o

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