maruichi gi pipe
DESCRIPTION
Maruichi Gi PipeTRANSCRIPT
11.2012
MARUICHI SUN STEEL JOINT STOCK COMPANYSubsidiary of “Maruichi, JAPAN”
MARUICHI SUN STEEL JOINT STOCK COMPANYSubsidiary of “Maruichi, JAPAN”DT 743Rd., Dong Tac Quarter,Tan Dong Hiep Ward, Di An County,Binh Duong Province, Vietnam
Tel: +84-650-3742777, Fax: +84-650-3742223Web: http://www.maruichisunsteel.com
SUN STEEL JOINT STOCK COMPANYGroup Company of Maruichi Japan
DT 743Rd., Dong Tac Quarter,Tan Dong Hiep Ward, Di An County,Binh Duong Province, Vietnam
Tel: +84-650-3742777, Fax: +84-650-3742223Web: http://www.sunsteeljsc.com/
API Spec 5L
Product Guide
LINE PIPEPLAIN-END
BEVELED-END API 5L
API Spec 5LPLAIN-END LINE PIPE
MARUICHI
MARUICHI LINE PIPE
LINE PIPE
MARUICHILINE PIPE
Ho Chi Minh CitySUNSCO
Hanoi
SUNSCO / HANOI
Vietnam
China
Laos
Cambodia
Thailand
INTRODUCTIONMaruichi Sun Steel Joint Stock Com-pany (SUNSCO), a 100% fore ign capital company, was established in 1996 with the purpose of supplying High Quality steel products to Viet-namese local market.After starting the operation of Steel Pipe Mill in 1998, we have continued to expand our production facil it ies such as Bar Rolling Mill, Color Coat-ing Line, Cont inuous Galvanizing Line, Cold Rolling Mill and Push-Pull Pickling Line till today, including our own Power Generating Plant.We also have started our Brand New Steel Pipe Mill in 2010 with which we can produce up to 16” of outside diameter, so far the largest available size in Vietnam, and also received the certification of API Spec 5L in 2011. API Spec is the most serious specification specified by American Petroleum Institute and used in Pe-troleum and Natural Gas Industries.Utilizing all those above mentioned facilities, we are currently manufacturing and selling following products; - Carbon Steel Pipe&Tube (certified with API and JIS)- Galvanized Steel Pipe&Tube (certified with JIS)- Stainles Steel Tube- Hot-Dip 55%Al-Zn Coated Steel Coil (certified with JIS)- Prepainted Hot-dip 55%AL-Zn Coated Steel Coil (certified with JIS)With regard to above ERW-Piepes&tubes and Coils certified with JIS, we are rhe first and sole manufacture who is allowed to put JIS-mark " " on the products.We are supplying those products not only in Vietnamese local market but also to overseas market as well, such as to ASEAN countries, Australia and USA.We commit ourselves that, as a subsidiary of MARUICHI STEEL TUBE LTD., Japan, we will exert for further quality improvement in order to increase our market shares in the high quality market such as in Australia, Japan and USA and to be more competitive company in the world market.
Others
3.43%
9.49%
8%
9.73% 69.35%
87.08%TOYOTA TSUSHO CORPORATION
As of Feb 10, 2011
JAPAN
Capital: 130 million USD
JFE STEELCORPORATION
R&S MEMORIALINTERNATIONALINC.
MARUICHI STEELTUBE LTD.
INTRODUCTIONSun Steel Joint Stock Company (SUNSCO), a 100% foreign capi-tal company, was established in 1996 with the purpose of supply-ing High Quality steel products to Vietnamese local market.After star ting the operation of Steel Pipe Mill in 1998, we have continued to expand our produc-tion facilities such as Bar Rolling Mill, Color Coating Line, Continuous Galvanizing Line, Cold Rolling Mill and Push-Pull Pickling Line till today, including our own Power Generating Plant.Recently, we also started our newest Steel Pipe Mill in 2010 with which we can produce up to 16” of outside diameter, so far the largest available size in Vietnam, and also received the certification of API Spec 5L in 2011. API Spec is the most serious specification specified by American Petroleum Institute and used in Petroleum and Natural Gas Industries.Utilizing all those above mentioned facilities, we are currently manufacturing and selling following products; Carbon Steel Pipe, Galvanized Steel Pipe, Stainless Steel Pipe, Hot-dip 55% Al-Zn Coated Steel Coil and Pre-painted Hot-dip 55% Al-Zn Coated Steel Coil.We are supplying those products not only in Vietnamese local market but also to overseas market as well, such as to ASEAN countries, Australia and USA.We commit ourselves that, as a group company of MARUICHI STEEL TUBE LTD., Japan, we will exert for further quality improvement in order to increase our market shares in the high quality market such as in Australia, Japan and USA and to be more competitive company in the world market.
API Spec 5L Certificate
ISO 9001 Certificate ISO 14001 Certificate
COPY
COPYCOPY
API Spec 5L
SUNSCO Products Guide2 SUNSCO Products Guide 3
9
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8
5
4
1
2
3
67
Maruichi's sales officesMaruichi Steel Tube's Head Office
Domestic Plants of the parent company andthose of the affiliates
Maruichi Steel Tube Ltd.Sales Offices : Sapporo, Tokyo, Nagoya, Osaka, Hiroshima, FukuokaMfg. Plants : Tokyo, Nagoya, Osaka, Sakai, Takuma, Kashima
Alpha Metal Co.,Ltd.Sales Office : FukuokaMfg. Plant : Fukuoka
Hokkaido Maruichi Steel Tube Ltd.Mfg. Plants : Tomakomai, Sapporo
Shikoku Maruichi Steel Tube Ltd.Mfg. Plants : Takuma, Sakai
Kyushu Maruichi Steel Tube Ltd.Mfg. Plants : Kumamoto
Okinawa Maruichi Ltd.Sales Office : Okinawa
Kasuga KogyoMfg. Plant : Osaka
Maruichi Kohan Ltd.Sales Offices : Sendai, Kitakami, Kitakanto, Tokyo, Yokohama, Hamamatsu, Niigata, Hokuriku, Nagoya, Osaka, Okayama, Shikoku, Fukuoka
JAPAN ASIA
USA
Maruichi American Corporation(MAC)11529 Greenstone Avenue,Santa Fe Springs,CA 90670-4697,U.S.A.Maruichi Leavitt Pipe & Tube, LLC(LTC)1717 W 115th Street, Chicago, Illinois 60643, U.S.A.211 Industrial Drive North Madison, Mississippi 39130-1186, U.S.A
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Maruichi KUMA Steel Tube Private Ltd.Plot No.27, Sector 2A, IMT Manesar, Gurgaon-122050(Haryana), India
8Jl. Simongan 105, Semarang, Indonesia7Jl. Rawa Sumur I/No.I, Kawasan Industri Pulogadung, Jakarta, Indonesia6
Maruichi Metal Product(Foshan)Co.,Ltd.(MMP)Huabao Nan Road, Chengxi Industrial Park, Foshan National HI-TECH IndustriesZone, Chancheng District, Foshan City, Guangdong Province, P.R.China
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Maruichi Metal Product(Foshan)Co.,Ltd. Wuhan BranchNo.458 Hannan Avenue, Shamao Town, Hannan District, Wuhan City, Hubei Province, China
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Maruichi Metal Product(Tianjin)Co.,Ltd.Zhongnan three street west Tianjin econmomic development zone area Tianjin City China
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1011
5 Maruichi Sun Steel Joint Stock Company(SUNSCO)DT743 Rd., Dong Tac Quarter, Tan Dong Hiep Ward, Di An County, Binh Duong Province, VietnamPT.Indonesia Steel Tube Works(ISTW)
4 Maruichi Sun Steel(Hanoi)Co.,Ltd.Binh Xuyen Industrial Zone, Binh Xuyen District, Vinh Phuc Province, Vietnam
WeldingWeldingUltrasonic TesterUltrasonic Tester
AccumulatorAccumulator
Un-coiler
Forming
Accumulator
Welding
Cooling
Ultrasonic tester
Annealer
Sizing
Cutting
Un-coiler
Forming
Accumulator
Welding
Annealer
Sizing
Nondestructive tester
Cutting
GROUP
SlitterSlitter
AnnealerAnnealer
CuttingCutting
SERVING CUSTOMERS THROUGH TUBE MAKING
INTRODUCTION
Maruichi Steel Tube Ltd. and its group companies (MARUICHI Group) are a world leader in the welded tube industry, having been offering customers dedicated services through tube making since their estab-lishment in Japan in 1947.MARUICHI Group in Japan have been engaged only in tube making, amassing technological knowhow and expertise in that chosen field and having lined up scores of specialized state of the art tube mills as well as cold reduction and continuous hot dip galvanizing lines, which enable them to accommodate their customers needs for a wide range of round (from 8mm to 508mm), and similar size square and rectangu-lar tube (up to 400mmX400mmX19mm). With their production in Japan running around 1,500,000 metric tons per year in various product lines and sizes, they can be considered one of the very few general tube manufacturers in the world. Through the 15 strategically located manu-facturing facilities in each regional market of Japan and 20 marketing outlets, they are capable of offering quality products and speedy ser-vice to each and every local customer. They are serving customers not only in Japan but also overseas end users through the affiliates operat-ing in Vietnam, China, Indonesia, India and USA.
FormingForming
Un-coilerUn-coiler
Slitter Slit coil
GROUPPRODUCTION PROCESSPROFILE
FacingFacingHydrostatic TesterHydrostatic Tester
SUNSCO Products Guide4 SUNSCO Products Guide 5
40', 40'2", 42', 45'24'5.5~6M
- The material is the thermomechanical rolled steel coils, and the HFW is appliedat a frequency higher than 70 kHz, followed by the cold sizing 1.5% or less to finish.
- The thermal treatments shown in the following table are applied to the welded parts.- End finish: beveled 30°(-0,+5°) when t > 0.125 in (3.2 mm), coated with rust prevention varnish
API Specification 5L / ISO 3183Steel Pipe for pipeline transportation system - Petroleum and Natural Gas industries
Note: For Gr. X46 / L320 and higher, please contact with us.
0.1560.1880.2190.2580.2810.3120.1880.2190.2500.2800.3120.3440.1880.2030.2190.2500.2770.3120.3220.3440.3750.4060.4380.5000.1880.2030.2190.2500.2790.3070.3440.3650.4380.5000.2500.2810.3120.3300.3440.3750.4060.4380.5000.2500.2810.3120.3440.3750.4380.4690.5000.2500.2810.3120.3440.3750.4380.4690.500
9.0210.8012.5114.6315.8717.5112.9415.0017.0418.9921.0623.1016.9618.2819.6822.3824.7227.7328.5830.4533.0735.6738.3343.4321.2322.8924.6528.0631.2334.2738.2740.5248.2854.7933.4137.4641.4843.8145.6249.6153.5757.6565.4836.7541.2145.6550.2254.6263.5067.8472.1642.0947.2252.3257.5762.6472.8677.8782.85
13.4116.0918.6121.7723.6226.0519.2722.3125.3628.2631.3234.3925.2627.2229.2833.3136.8141.2442.5545.3449.2553.0857.0864.6431.6334.0936.6841.7746.5151.0356.9860.3171.9081.5549.7355.7761.7165.2067.9373.8879.7385.8497.4654.6961.3567.9074.7681.3394.55
100.94107.3962.6470.3077.8385.7193.27
108.49115.86123.30
10
10
7
5
5
1
1
For Gr. X42M / L290M and lower
Length12M
20', 21'
Domesticdelivery
Overseadelivery
: Inquiry
Minimum number ofstraps per one bundle
(straps)
Available Size Range and Standard Packing
Available Grades
Manufacture
Marking
DiameterCAMPANY PROFILE
PSL Grade
PSL1
L210 or AL245 or B
L290 or X42L320 or X46L360 or X52L390 or X56L415 or X60
PSL2
L245M or BML290M or X42ML320M or X46ML360M or X52ML390M or X56ML415M or X60M
PSL Grade Thermal treatments
PSL1Thermal treatment that does not leave untempered martensite
Normalizing
NormalizingPSL2 All grades
X46 or L320>X42 or L290<
Slitter
Marking example for USC unit: PSL2 Gr.BM 8.625in × 0.250in × 42.0 ft
20 inApprox.
MARUICHI-VN SPEC 5L-0872 09-'12 8.625”×0.250”×42.0’ B PSL1 HFW HT.12345 678-90123 VIETNAM
1 2 3 4 5 6 7 8 9 10 11
Marking example for SI unit: PSL2 Gr.L245M 219.1mm × 6.4mm × 6M
500 mmApprox.
MARUICHI-VN SPEC 5L-0872 09-'12 219.1×6.4×6.00M L245M PSL2 HFW HT.12345 678-90123 VIETNAM
1 2 3 4 5 6 7 8 9 10 11
5.563
6.625
8.625
10.750
12.750
14.000
16.000
USC unit
(lb/ft) (kg/m)
Specifiedoutside
diameter(in.)
Specifiedwall
thickness(in.)
Mass per unit length Number of pipesper one bundle
(pcs)
SPECIFICATION
ManufacturerSPEC and License No.API MonogramDate of manfacture (Month-Year)Size (Specified outside diameter ×Specified wall thickness × Length)
1
2
3
4
5
Pipe GradeProduct specification levelType of PipeHeat No.Control No. - Pipe No.Origin
6
7
8
9
10
11
PSL
Grade
PSL1 PSL2
A or L210B or L245
X42 or L290X46 or L320X52 or L360X56 or L390X60 or L415
-BM or L245M
X42M or L290MX46M or L320MX52M or L360MX56M or L390MX60M or L415M
3
5
4
6
5
7
141.3
4.04.85.66.67.17.94.85.66.47.17.98.74.85.25.66.47.07.98.28.79.5
10.311.112.74.85.25.66.47.17.88.79.3
11.112.76.47.17.98.48.79.5
10.311.112.76.47.17.98.79.5
11.111.912.76.47.17.98.79.5
11.111.912.7
13.5416.1618.7421.9223.5025.9919.3522.4725.5528.2231.2534.2425.3727.4329.4833.5736.6141.1442.6545.1449.1053.0356.9464.6431.7634.3536.9442.0946.5751.0356.7260.5071.7281.5550.1155.4761.5665.3567.6273.6579.6585.6297.4655.1161.0267.7474.4281.0894.30
100.86107.3963.1369.9177.6385.3292.98
108.20115.77123.30
168.3
219.1
273.1
323.9
355.6
406.4
SI unit
(kg/m)
Specifiedoutside
diameter(mm)
Specifiedwall
thickness(mm)
Mass perunit length
SUNSCO Products Guide6 SUNSCO Products Guide 7
(1) Evaluate from the product analysis. When C > 0.12 %, apply CEIIW and when C 0.12 %, apply CEPcm.(2) The maximum content of Mn may be increased by 0.05 % for the decrease of the maximum content of C by
0.01 %. However, the maximum content of Mn should be 1.65 % for BM/L245M to X52M/L360M, and 1.75 % forX56M/L390M to X60M/L415M.
(3) Nb+V 0.06 %.(4) Unless otherwise agreed: Cu 0.50 %, Ni 0.30 %, Cr 0.30 % and Mo 0.15%.(5) Unless otherwise agreed(6) Unless otherwise agreed: Nb+V+Ti 0.15 %.(7) Unless otherwise agreed: Cu 0.50%, Ni 0.50 %, Cr 0.50 % and Mo 0.50 %.
Chemical Compositions Tensile Properties
Charpy Impact Test
PSL-2 Only
Grade
Pipe body Weld seam
Minimum values of absorption energies in the average of 3 test pieces
- Individual test values for any test piece shall be more than 75 % of the values shown in above.
+Sizes of the test pieces in units of mmTest temperature
10 × 10 10 × 7.5 10 × 6.7 10 × 5
(1) The yield strength shall be calculated from the load when the extension of gauge length is 0.5 %.(2) The specified minimum elongation shall be calculated using the following equation:
EL = C × A0.2/ U0.9
EL : the specified minimum elongation (%)C : constant (1940 in the SI units system, and 625000 in the USC units system)A : the cross-sectional area of the test piece (the specified width of the test piece x the specified thickness of the pi pe) rounded to thenearest 0.01 in2 (10 mm2) and the maximum value should be 0.75 in2 (485 mm2)U : the specified minimum tensile strength of psi in the USC units system and MPa in the SI units system.
(3) The yield ratio (= yield strength/tensile strength) shall be applied to the steel pipes whose outside diameter D > 12.750 in (323.9 mm).(4) For the steel pipes with the outside diameters D < 8.625 in (219.1 mm), the maximum yield strength shall be 71800 psi (495 MPa).
20 ft・lbs (27 J) 15 ft・lbs (20 J) 13 ft・lbs (18 J) 10 ft・lbs (14 J) 0℃ ± 1℃
Yield strength(1)psi (MPa)
Tensile strengthpsi (MPa) Yield ratio(3) Elongation(2)
(%)Tensile strength
psi (MPa)
<
<<
< < < <
< < <
PSL
Grade
PSL1 PSL2
A or L210B or L245
X42 or L290X46 or L320
X52 or L360 or X56 or L390X60 or L415
BM or L245MX42M or L290MX46M or L320MX52M or L360MX56M or L390MX60M or L415M
- The material is the thermo-mechanically rolled steel coils, and the HFW is appliedat a frequency higher than 70 kHz, followed by the cold sizing 1.5% or less tofinish.
- The thermal treatments shown in the following table are applied to the welded parts.- End finish: beveled 30 0(-0,+50) when t > 0.125 in (3.2 mm), coated with rust prevention varnish
PSL-1
C(2) Mn(2) CEIIW CEPcmGrade
Mass contents by heat and product analyses (Maximum %) Carbon equivalent (%)Si P S V Nb Ti Others
A or L210B or L245
X42 or L290X46 or L320X52 or L360X56 or L390X60 or L415
0.220.260.260.260.260.26
0.26(5)
0.901.201.301.401.401.401.40(5)
0.0300.0300.0300.0300.0300.0300.030
0.0300.0300.0300.0300.0300.0300.030
-(4)(4)(4)(4)(4)(6)
(1)(1)(1)(1)(1)(1)(1)
-------
-------
-------
-(3)(4)
(4)(4)(4)(4)(6)
-(3)(4)
(4)(4)(4)(4)(6)
(1) The contents of other elements should be Cu 0.50 %, Ni 0.50 %, Cr 0.50 %, and Mo 0.15 %. For the grades up to X52/L350, Cu, Cr, and Ni should not be added intentionally.
(2) The maximum content of Mn may be increased by 0.05 % for the decrease of the maximum content of C by 0.01 %. However, the maximum content of Mn should be 1.65 % for B/L245 to X52/L360, and 1.75 % for X56/L390 to X60/L415.
(3) Unless otherwise agreed: Nb+V 0.06 %.(4) Nb+V+Ti 0.15 %.(5) Unless otherwise agreed(6) Unless otherwise agreed: Nb+V+Ti 0.15 %.
<
<
<<
< < <
PSL-2
BM or L245MX42M or L290MX46M or L320MX52M or L360MX56M or L390MX60M or L415M
0.220.220.220.220.220.12(5)
0.450.450.450.450.450.45(5)
1.201.301.301.401.401.60(5)
0.0250.0250.0250.0250.0250.025
0.0150.0150.0150.0150.0150.015
0.050.050.05(3)(3)(6)
0.050.050.05(3)(3)(6)
0.040.040.04(3)(3)(6)
(4)(4)(4)(4)(4)(7)
0.430.430.430.430.430.43
0.250.250.250.250.250.25
C(2) Mn(2) CEIIW CEPcm
GradeMass contents by heat and product analyses (Maximum %) Carbon equivalent (1)
(Maximum %)Si P S V Nb Ti Others
(1) Evaluate from the product analysis. When C > 0.12 %, apply CEIIW and when C 0.12 %, apply CEPcm.(2) The maximum content of Mn may be increased by 0.05 % for the decrease of the maximum content of C
by 0.01 %. However, the maximum content of Mn should be 1.65 % for BM/L245M to X52M/L360M, and 1.75 % for X56M/L390M to X60M/L415M.
(3) Nb+V+Ti 0.15 %.(4) Unless otherwise agreed: Cu 0.50 %, Ni 0.30 %, Cr 0.30 % and Mo 0.15%.(5) Unless otherwise agreed(6) Unless otherwise agreed: Nb+V+Ti 0.15 %.(7) Unless otherwise agreed: Cu 0.50%, Ni 0.50 %, Cr 0.50 % and Mo 0.50 %.
<
<<
<<
< < <
< < <
- For the calculation of carbon equivalent, the following equations shall be used. The notations for the chemical components shall be calculated in units of mass content (%).
CEIIW = C+Mn/6+(Cr+Mo+V)/5+(Ni+Cu)/15 CEPcm = C+Si /30+Mn/20+Cu/20+Ni /60+Cr/20+Mo/15+V/10+5B(If the content of B in the heat analysis is less than 0.0005 %, B shall not be included in the product analyses, and the B content may be considered to be 0 for CEPcm calculation)
PSL-1
Grade
Pipe body Weld seamYield strength(1)
psi (MPa)Minimum value
Tensile strengthpsi (MPa)
Minimum value
Elongation(2)
(%)Minimum value
Tensile strengthpsi (MPa)
Minimum valueA or L210B or L245
X42 or L290X46 or L320X52 or L360X56 or L390X60 or L415
30500 (210)35500 (245)42100 (290)46400 (320)52200 (360)56600 (390)60200 (415)
48600 (335)60200 (415)60200 (415)63100 (435)66700 (460)71100 (490)75400 (520)
Refer to (2)
48600 (335)60200 (415)60200 (415)63100 (435)66700 (460)71100 (490)75400 (520)
PSL-2
Minimum value Maximum value Minimum value Maximum value Maximum value Minimum value Minimum value
BM or L245M
X42M or L290M
X46M or L320M
X52M or L360M
X56M or L390M
X60M or L415M
0.93
0.93
0.93
0.93
0.93
0.93
Refer to (2)
35500(245)
42100 (290)
46400(320)
52200(360)
56600(390)
60200(415)
65300(4)
(450)(4)
71800(495)
76100(525)
76900(530)
79000(545)
81900(565)
60200(415)
60200(415)
63100(435)
66700(460)
71100(490)
75400(520)
60200(415)
60200(415)
63100(435)
66700(460)
71100(490)
75400(520)
110200(760)
110200(760)
110200(760)
110200(760)
110200(760)
110200(760)
Yield ratio(3) Grade
Pipe body Weld seamYield strength(1)
psi (MPa)Tensile strength
psi (MPa)Elongation(2)
(%)Tensile strength
psi (MPa)
SUNSCO Products Guide8 SUNSCO Products Guide 9
a) The plus tolerance for wall thickness does not apply to the weld area.
0.020 (± 0.5)± 0.1 t
Wall ThicknessSpecified wall thickness
tin (mm)
Tolerancesin (mm) a)
t 0.197 (5.0)0.197 (5.0) < t 0.500 (12.7)<
<
- The hydrostatic test is applied for all products.- The pressure in the hydrostatic tests shall be calculated from the following equation.
Note that below table should be referred for the S-value in the equation below.
60a
60a
60b
75b
85b
60b
75b
85b
60b
75b
85b
60b
75b
85b
60b
75b
85b
Grade Specified outside diameterD
in (mm)
Percentage of specifiedminimum YS for determination
S-valueS-value
Standardtest
pressure(STD)
Standardtest pressure
(STD)
Alternativetest pressure
(ALT)
75a
75a
75c
75c
85c
75c
75c
85c
75c
75c
85c
75c
75c
85c
75c
75c
85c
18300 (126.00)21300 (147.00)25260 (174.00)31575 (217.50)35785 (246.50)27840 (192.00)34800 (240.00)39440 (272.00)31320 (216.00)39150 (270.00)44370 (306.00)33960 (234.00)42450 (292.50)48110 (331.50)36120 (249.00)45150 (311.25)51170 (352.75)
22875 (157.50)26625 (183.75)31575 (217.50)31575 (217.50)35785 (246.50)34800 (240.00)34800 (240.00)39440 (272.00)39150 (270.00)39150 (270.00)44370 (306.00)42450 (292.50)42450 (292.50)48110 (331.50)45150 (311.25)45150 (311.25)51170 (352.75)
Alternativetest
pressure(ALT)
psi (MPa) psi (MPa)
a : The maximum test pressure P should be 2760 psi (19.0 MPa).b : The maximum test pressure P should be 2970 psi (20.5 MPa).c : The maximum test pressure P should be 7260 psi (50.0 MPa).
The test pressure must be maintained for more than 5 sec, and it must not decrease below the standardpressure within the holding time.
INTRODUCTION
Capital: 130 mlion USD
API Spec 5L Certificate
Flatting Test Dimension Tolerance
Tolerance of Mass
Non Destructive Inspection
Hydrostatic Test
Grade of X60 or L415 with t=0.500in(12.7mm)Other than above
66% D50% D
33% D
Distance between flat platesClassification
Weld Other than Weld
100% of the signal of reference standard
Type Applied Reference standard Acceptance limit
Ultrasonic Test Full length(100%) of the weld seam N10 notch
P = 2St / DP : Pressure in the hydrostatic test, psi (MPa)S : See the following table. t : Specified wall thickness, in (mm)D : Specified outside diameter, in (mm)
All outside diameterAll outside diameter
% %A or L210B or L245
-BM or L245M
X42 or L290
X46 or L320
X52 or L360
X56 or L390
X60 or L415
X42M or L290M
X46M or L320M
X52M or L360M
X56M or L390M
X60M or L415M
PSL1 PSL2
5.563 (141.3)5.563 < D 8.625 (219.1)
8.625 (219.1)<
<
5.563 (141.3)5.563 < D 8.625 (219.1)
8.625 (219.1)<
<
5.563 (141.3)5.563 < D 8.625 (219.1)
8.625 (219.1)<
<
5.563 (141.3)5.563 < D 8.625 (219.1)
8.625 (219.1)<
<
5.563 (141.3)5.563 < D 8.625 (219.1)
8.625 (219.1)<
<
Specified outsidediameter
Din (mm)
a) The pipe end is defined in the range of 4.0 in (100 mm) from the pipe extremities.
Tolerances of outside diameterin (mm) Tolerance of out - of - roundness
Pipe except the end a)
± 0.0075 Dbut maximum of
0.125 (± 3.2)
Pipe end a) Pipe except the end a) Pipe end a)
± 0.0005 Dbut maximum of
0.063 (± 1.6)
0.020 D 0.015 DD > 6.625 (168.3)
Diameter
± 0.0075 D -0.016, +0.063(-0.4, +1.6)D 6.625 (168.3)<
Outside bead-cut --
t 0.156 (4.0)0.156 (4.0) < t 0.312 (8.0)
0.312 (8.0) < t
Trim to an essentially flush condition1.5 mm (0.060 in)
0.10t0.016 in (0.40 mm)
0.05tInside bead-cut
Depth
Dimension of the Weld SeamPortion
Specified wall thicknesst
in (mm)Tolerance
Height
<<
20ft (6m)30ft (9m)40ft (12m)
- The length can be usually specified by the random length designation. In Ihis case, the tolerance of length shall be (specified length) - 0, + 2 in (- 0, + 50 mm).
9.0ft (2.74m)13.5ft (4.11m)14.0ft (4.27m)
17.5ft (5.33m)26.2ft (8.00m)35.0ft (10.67m)
22.5ft (6.86m)33.8ft (10.29m)45.0ft (13.72m)
Random length PipeRandom length designation Minimum length Minimum average length
for each order item Maximum length
Total deviation from a straight lineLocal deviation from a straight line
Less than 0.2 % of the entire pipe lengthLess than 0.156 in (4.0 mm)
StraightnessKind of deviation Tolerance
Category ToleranceMass of one pipeMass of car load
- 3.5%. + 10.0 %More than - 1.75 %
SUNSCO Products Guide10 SUNSCO Products Guide 11