mechatronics presentation on electrical actuation & mechanical switches

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  • 7/25/2019 MECHATRONICS PRESENTATION ON ELECTRICAL ACTUATION & MECHANICAL SWITCHES

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    MECHATRONICS PRESENTATION ONELECTRICAL ACTUATION & MECHANICAL

    SWITCHES

    By

    SUBHOBROTO MALLIK

    1MS12ME169Department of Mechanca! En"neern"

    MSRIT

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    Table Of Contents

    # Intro$%cton

    # Act%ator&

    # E!ectrca! act%aton &y&tem

    # S'tche&

    # Mechanca! S'tche App!caton&

    Ref( )%n$amenta!& of Sen&n"* Roc+'e!! A%tomaton , A!!en Bra$!ey

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    Introduction

    Moton & a common parameter n any of the

    mechanca! &y&tem an$ n fact there & no !fe

    'tho%t moton-

    Mechanca! en"neer& are a!'ay& on the !oo+o%t

    for "eneratn" moton a& ea&y a& po&&.!e 'th

    $fferent metho$&an$ techn/%e&-

    An e!ement n an en"neern" &y&tem 'hch ha&no moton an$ to 'hch moton can .e mparte$ &

    ca!!e$ 0act%ator0-

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    ia!ra""atic Re#resenatation

    Ref( )%n$amenta!& of Sen&n"* Roc+'e!! A%tomaton , A!!en Bra$!ey

    S"na! roce&&n"

    Amp!fcaton

    Mechan&m

    E!ectrc Hy$ra%!c

    ne%matc )na! Act%aton

    E!ement

    Act%ator

    Sen&or

    Lo"ca!

    S"na!

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    efinition

    An act%ator & a mechanca! e!ement an$

    act%atn" mean& mpartn" moton-

    There are many metho$& of mpartn" moton to

    an act%ator $epen$n" on the type of ener"y

    &o%rce re/%re$-

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    T$#es of Actuators

    1- E!ectrca! act%ator&3 E!ectrc motor&

    # D4 &er5omotor&

    # A4 motor Stepper motor&

    3 So!eno$&

    2- Hy$ra%!c act%ator&3 U&e hy$ra%!c f!%$ to amp!fy the contro!!er

    comman$ &"na!

    - ne%matc act%ator&

    3 U&e compre&&e$ ar a& the $r5n" force

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    Ste##er "otor and Ser%o"otor

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    Ser5oMotor

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    asic Co"#onents

    # Actuator' The porton of the &'tch that come& n

    contact 'th the o.7ect .en" &en&e$-

    # Head' It ho%&e& the mechan&m that tran&!ate&

    act%ator mo5ement nto contact mo5ement- 8henthe act%ator & mo5e$ a& nten$e$* the mechan&m

    operate& the &'tch contact&-

    # Contact loc(' It ho%&e& the e!ectrca! contact

    e!ement& of the &'tch- It typca!!y contan& ether

    t'o or fo%r contact par&-

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    asic Co"#onents )contd*+

    # Ter"inal loc(' The termna! .!oc+ contan& the

    &cre' termnaton&- Th& & 'here the e!ectrca!

    're: connecton .et'een the &'tch an$ the re&t

    of the contro! crc%t & ma$e-# S,itc- od$' The &'tch .o$y ho%&e& the contact

    .!oc+ n a p!%";n &'tch- It an$ termna! .!oc+ n

    the nonp!%";n &'tch-

    # ase' The .a&e ho%&e& the termna! .!oc+ n a

    p!%";n &'tch-

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    Electrical S$ste"s

    An e!ectrca! &y&tem & a "ro%p of e!ectrca!

    $e5ce& or component& connecte$ n a ratona!

    manner to ache5e an$ %t!=e the e!ectrca! ener"y

    n an effcent an$ effect5e manner-

    The .a&c e!ement& that con&tt%te an e!ectrca!

    &y&tem are po'er &%pp!y*contro!!n" %nt* po'er

    %t!=n" $e5ce& &%ch a& motor p%mp& an$ 'rn"-A!&o a$$tona! e!ement& &%ch a& tran&former may

    .e nc!%$e$-

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    escri#tion and Classification

    A "ro%p of e!ement& arran"e$ n a ratona!=e$

    manner to carry o%t the act of act%aton of the

    nten$e$ e!ement or e!ement& & an act%aton

    &y&tem-

    4!a&&fcaton of act%aton &y&tem&(

    1: Mechanca! Act%aton Sy&tem

    2: Ma"netc Act%aton Sy&tem

    : Therma! Act%aton Sy&tem

    >: Hy$ra%!c Act%aton Sy&tem

    ?: ne%matc Act%aton Sy&tem

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    In mechanca! Sy&tem& mechanca! /%antte&

    &%ch a& force*tor/%e etc are %&e$ for mpartn"

    moton 'th a "ro%p of mechanca! e!ement&&%ch a& "ear&*.e!t&*p%!!ey&*cam&*re!ay& etc-

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    Electrical Actuation S$ste"

    An e!ectrca! act%aton &y&tem & one 'here

    moton & mparte$ to the act%ator %&n" e!ectrca!

    ener"y-

    One of the man contro!!n" e!ement n any

    e!ectrca! &y&tem & a &'tch-

    E!ectrca! ener"y mpart& moton to a 5arety of

    $e5ce& &%ch a& e!ectrca! motor&*&o!eno$&*re!ay&etc an$ hence they are ca!!e$ e!ectrca! act%aton

    &y&tem&-

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    Introduction To S,itc-es

    # A &'tch & an e!ectromechanca! $e5ce thatcon&&t& of an act%ator mechanca!!y !n+e$to a &et of contact&-

    # 8hen an o.7ect come& nto contact 'th theact%ator* the $e5ce operate& the contact& toma+e or .rea+ an e!ectrca! connecton-

    # It can $etermne the pre&ence or a.&ence ofan o.7ect- It 'a& fr&t %&e$ to $efne the!mt of tra5e! of an o.7ect@ hence the nameLmt S'tch-

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    efinition And Classification

    A &'tch & a mechanca! $e5ce or an e!ectronc

    $e5ce %&e$ to connect an$ $&connect &em

    con$%ctor $e5ce: po'er &%pp!y-

    4!a&&fcaton of S'tche& (

    1: Mechanca! S'tche&

    2: So!$ State S'tche&

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    T$#es Of S,itc-es

    Ref( )%n$amenta!& of Sen&n"* Roc+'e!! A%tomaton , A!!en Bra$!ey

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    Mec-anical S,itc-es

    Mechanca! &'tche& are tho&e 'here n

    &'tchn" acton & $one .y the app!caton

    of mechanca! /%antty -e force on &'tch-

    D%rn" mechanca! acton the mechanca!e!ement& mo5e 'thn the &'tch-

    The&e &'tche& con&&t& of one or more par

    of contact& 'hch are mechanca!!y c!o&e$or open %&n" a mechan&m an$ n $on" &o

    ma+e or .rea+ the "5en e!ectrca! crc%t-

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    Wor(in! Of A .e$board

    S,itc-

    Ref( )%n$amenta!& of Sen&n"* Roc+'e!! A%tomaton , A!!en Bra$!ey

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    ouncin!

    8hen a mechanca! &'tch of on;off type &

    operate$ to c!o&e the contact&* .eca%&e of

    the e!a&tc nat%re of contact* the contact5.rate& or .o%nce& .efore fna! contact* th&

    & ca!!e$ Bo%ncn"-enera!!y the .o%ncn"

    tme & a.o%t 2C m!!&econ$&- Sm!ar effectcan occ%r 'hen the &'tch & opene$-

    Ref( )%n$amenta!& of Sen&n"* Roc+'e!! A%tomaton , A!!en Bra$!ey

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    ouncin! Period

    Ref( )%n$amenta!& of Sen&n"* Roc+'e!! A%tomaton , A!!en Bra$!ey

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    ebouncin!

    Mt"atn" or pre5entn" the effect of &'tch

    .o%nce & ca!!e$ De.o%ncn"- Mo&t common!y

    %&e$ metho$& are(# Mechanca! So!n- e" mem.rane &'tche&*

    to""!e &'tche&:

    # Soft'are So!n- Mcroproce&&or:# E!ectronc Har$'are So!n D;f!p f!op crc%t*

    Schmtt tr""er:

    Ref( )%n$amenta!& of Sen&n"* Roc+'e!! A%tomaton , A!!en Bra$!ey

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    Ref( )%n$amenta!& of Sen&n"* Roc+'e!! A%tomaton , A!!en Bra$!ey

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    Mec-anical Ad%anta!es of

    Li"it S,itc-es

    # Ea&e of %&e

    # Smp!e 5&.!e operaton

    # D%ra.!e ho%&n"# 8e!! &ea!e$ for re!a.!e operaton

    # H"h re&&tance to $fferent am.ent con$ton&fo%n$ n n$%&try

    # H"h repeata.!ty

    # o&t5e openn" operaton of contact& &omemo$e!&:

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    Electrical Ad%anta!es of Li"it

    S,itc-es

    # S%ta.!e for &'tchn" h"her po'er !oa$& than other&en&or techno!o"e& ?A at 2> D4 or 1CA at 12C A4typca! 5&- !e&& than 1A for promte& or photoe!ectrc&:

    # Imm%nty to e!ectrca! no&e nterference

    # Imm%nty to ra$o fre/%ency nterference 'a!+e;ta!+e&:

    #

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    isad%anta!es of Li"it

    S,itc-es

    # Shorter contact !fe than &o!$;&tate

    techno!o"y

    # Mo5n" mechanca! part& 'ear o%t

    e5ent%a!!y

    #

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    T$#ical A##lications

    # 4on5eyor &y&tem&

    # Tran&fer machne&

    # A%tomatc t%rret !athe&

    # M!!n" an$ .orn" machne&

    #Ra$a! $r!!&

    # H"h &pee$ pro$%cton e/%pment

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    Thank You.