SPUNBOND and MELT BLOWN SYSTEMS

FARE’ SpA, Synthetic Fiber Processing Machinery Via Pastrengo 31 - 21054 Fagnano Olona (Varese) ITALY Phone: +39 0331 617155 | Fax: +39 0331 617546 e-mail: fare@farespa.com | www.farespa.com

Advanced technology solutions!For all applications of market demand from hygienic to technical nonwovens

FARE’ S.p.A., where technology is a premium!

Technological features of Farè’s systems

Dryerless Extrusion Systems

Multistation gravimetric dosingDryerless extrusionMultipolymer processabilityOptimized melt omogeneization and decontamination

Suitable for both spunbond and staple fiber processes

Fine denier technology

Farè spunbond and meltblown systems at customer’s service

The ideal solution for R-PET flakes as raw material

coming from different sources like:

Adavantages of the dryerless technology:

Coarse denier technology

Single position spinning pack layout, multidelivery metering pumpsDouble quenching chamberSingle slot drawing layoutAerodynamic ductWeb forming unit (without compressed air)Downstream equipment:• Thermal bonding• Through-Air bonding• Hydroentanglement• Finish application• High speed automatic winding and slitting• Recovery to the extrusion of the cut edges

Customized solutions Production trials in our pilot line

Training before delivery and at the installation siteTele diagnosis and remote assistance

Guaranteed spare parts supplyWorldwide assistance

All lines are tailored to follow and satisfy customers’ requests• Flakes from pre-post consumer PET bottles•FlakesfromPETfilmwastes• Textile PET solid waste cut at right size• Waste from PET polymerization and spinning lines in blocks or

pellets•OvercomeoftypicalproblemswiththeR-PETflakes(Viscosity

and bulk density irregularities, presence of pollutants, dust generation, sticking)

FARE’ can supply the complete package including the bottle washing line. One main contractor for a turn-key project: from PET bottles sorting to nonwovens

• No drying equipment• Lower energy consumption and production costs• Equipment space reduction• Lower polymer degradation• Optimized melt homogeneization• Maximum flexibility with possibility to process either PET

granules or PET flakes or mix of both

Multiple position spinning layoutSingle/double quench chamberMultiple ejectors drawing layoutMechanicalfilamentsdistributionBalanced MD/CD tensile ratioDownstream equipment:• Mechanical and/or Through-Air bonding• Hydroentanglement• Thermosetting• Binder application• Drying and polymerization• Calibration and winding

Applications

Applications

Applications

Basic features

Downstream process

Available configurations

Basic features

Downstream process

Fine denier nonwovens and Meltblown nonwovens Monocomponent or Bicomponent lines Coarse denier nonwovens

SOLID

SIDE BY SIDE

SHEATH-CORE

SEGMENTED PIE

HOLLOW SEGMENTED PIE

SEGMENTED SIDE BY SIDE

Hygiene (baby/adult diapers, pads, adsorbents, wipes)Medical protective apparel (face masks, caps, shoe covers, hospital bed linen, disposable garments)Filter media(air/liquid/specialfiltration)Furniture (quilt backing, dust covers, mattress spring wrap, arms/backs insulators, linings, stitch reinforcements)Agricolture (crop cover, frost protection, green house shading, mulching, hobby gardening, insect protection, root bag, weed control, seed blanket, capillary matting)Automotive (separation/wrapping layer of various automotive components such as upholstered seats and interior trims)Packaging (food contact, protection, transportation, bags, promotional materials)Industrial (disposable apparel, insulation, battery separators, oil adsorbtion, hot-melt coating)Clothing/Interlining (apparel liners)Roofing (undertiles, vapour barriers)Customized laminates and composites

Geotextiles (roads, railways, civil engineering, hydraulic works, landfills,soilseparation,soilstabilisationandreinforcement)Roofing/Building (carriers for waterproofing and undertilesmembranes, vapour barriers, carriers for acustic/thermal insulation mats, concrete moulding layers, pipewrap, composites)Coating substrates (carriers for synthetic leather applications, inner lining, carriers for shoppers and promotional materials, cables wrapping)Household(flooring,primaryandsecondarybacking,coveringand separation materials)

Spunbond: S or SSComposite: typical SXSType: Monocomponent and bicocomponent for high performing fabrics

Multipolymer processability (PP, PET, PA and their combination)UseofPETflakesasanalternativetovirginpelletsPET dryerless extrusionTailored equipment designFabric weight: from 80 to 700 gsmFabric width: from 3 to 6 mThroughput: up to 250 kg/h per m

Needle-punchingHydroentanglingThermobondingBinder application

EachsinglefilamentiscomposedbytwopolymerssuchasPP,PE,PET,Co-PET,PA,PLA,othersandtheircombinationThe ratio between the 2 components is in the range from 50-50 to 80-20Different cross sections available on the basis of the spinneret’s hole shape

Spunbond: from S to SSSSMeltblown: from M to MMMComposites: from SMS up to 6 beamsType: monocomponent and bicocomponent for high performing fabrics

Multipolymer processability (PP, PE, PET, Co-PET, PLA, PU, PA and their combination)PET dryerless extrusionSuitableformonocomponentandbicomponentfilamentsTailored equipment designWeb weight: spunbond from 8 to 150 gsm meltblown up to 500 gsmWeb width: from 1,6 to 5,4 mThroughput: spunbond up to 250 kg/h per m meltblown up to 100 kg/h per m

Sheath-Core

Multibeam composite line

Spunbond head

Drawing channel

Meltblown head

Bico multibeam spunbond line

Technical nonwovens spunbond line

Polymer feedingFabric drying and calibration

Binder application

Extrusion systemFabric needlingBicomponent spunbond line

Segmented pie Segmented pie

ThermobondingThrough-Air bondingHydroentanglingUltrasonic bonding

Advanced technology solutions!For all applications of market demand from hygienic to technical nonwovens