methodology baseline audit

8/2/2019 Methodology Baseline Audit

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Methodology of Base Line Audit

B. P. Thapliyal

Central Pulp & Paper Research Institute


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PAT FrameworkThe guiding principles for developing the PAT mechanism are Simplicity,

Accountability, Transparency, Predictability, Consistency, and Adaptability. The PAT

framework includes the following elements:

Methodology for setting specific energy consumption (SEC) for

each DC in the baseline year

Methodology for setting the target to reduce the Specific Energy

Consumption (SEC) by the target year from the baseline year. The process to verify the SEC of each DC in the baseline year and

in the target year by an accredited verification agency

The process to issue energy savings certificates (ESCerts) to those

DCs who achieve SEC lower than the specified value

Trading of ESCerts

Compliance and reconciliation of ESCerts

Cross-sectoral use of ESCerts and their synergy with renewable

energy certificates


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What is the basis of fixing an energy

consumption norm of a Designated Consumer?

As per Section 14(g) of EC Act, 2001 [establish and prescribe such energy consumption norms and

standards for designated consumers as it may be considered necessary: provided that the centralgovernment may prescribe different norms and standards for different designated consumers havingregard to such factors as may be prescribed] the central government can stipulate energy usage normsfor designated consumers.

BEE has earlier conducted sector specific studies through various organizations to do the situationanalysis.

As per the studies, the wide bandwidth of specific energy consumption (SEC) within an industrial sectoris indicative of the large energy-savings potential in the sector.

The wide bandwidth is also a reflection of the differences in the energy-saving possibilities amongstplants because of their varying vintage, production capacity, raw material quality, and product-mix.

Such wide variation also makes it difficult to specify a single benchmark SEC for the sector as a whole: older plants will find the benchmark impossibly high if it is set at the level of newer plants;

newer plants will find it trivial if it is set at the level of older plants.

The broad bandwidth of SEC within a sector, and the inability of all plants to achieve a sectoralbenchmark SEC, suggests that SEC improvement norms need to be set for individual plants.

These SEC improvement targets can be based on the trend of energy consumption and energy-savings

potential of the plants. In general, the higher the energy efficiency (or the lower the SEC), the lower the energy-savings

potential. Thus, it is evident that it is not feasible to define a single norm/standard unless there issignificant homogeneity amongst units in a sector.

Therefore, the energy efficiency improvement targets would have to be almost unit specific. Each DCis mandated to reduce its SEC by a fixed percentage, based on its current SEC (or baseline SEC) withinthe sectoral bandwidth.


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SEC Bandwidth in Different SectorsSector Range of SEC

Power plant 2300 3400 kcal / kwh

Fertilizer 5.86 9.11 Gcal/T of Urea

Cement 665 900 Kcal/Kg of Clinker (Thermal)

66 127 KWH/ T (Elect)

Integrated Steel 6.15 8.18 Gcal / tcs

Sponge Iron 4.4 7.6 Gcal / T (Thermal)

72 135 KWH/T (Elect)

Aluminum (Smelter)

Aluminium (Refinery) 15875 17083 KWH/T

3.28 4.12 MKcal / T of Alumina

Pulp & Paper 25.3 121 GJ/T Textile 3000 16100 Kcal/kg (Thermal)

0.25 10 KWH/Kg (Elect)

Chlor-Alkali 2300 2600 kwh/ T of caustic soda


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Establishment of Baseline SEC

(a) How is the specific energy consumption of

any industry calculated?

(b) How is the plant boundary defined?

(c) What is the baseline SEC and base year?


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The Rules of Establishing the Baseline SEC

Rule #1 : Eight industrial sectors and Railways among the 15 energy intensive sector

as per EC Act, 2001 have been included in the 1 stcycle of PAT.

Rule #2 : Each industrial sector is divided into sub-sectors based on certain factors

which are most common and prevalent.

Rule #3 : The Specific Energy Consumption (SEC) is computed as the ratio of the total

energy input to the total quantity of production of the DC.

Rule #4 : The boundary of a DC is to be defined on a Gate-to-Gate (GtG) concept.

Rule #5 : The baseline estimation of SEC will be based on historical data of individual

plants as reported by the DC in the specified format.

Rule #6 : The SEC Estimation is based on application of the Gate-to-Gate (GtG)

concept and the Rule for Definition of SEC. This may be defined as Reported

SEC.


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The Rules of Establishing the Baseline SEC

Rule #1 : Eight industrial sectors and Railways among the 15 energy intensive sector

as per EC Act, 2001 have been included in the 1 stcycle of PAT.

Rule #2 : Each industrial sector is divided into sub-sectors based on certain factors

which are most common and prevalent.

Sector Basis for Sub-sector Sub-Sector

Thermal Power plant Fuel Based Coal, Gas, Oil

Cement Process Based Dry, Wet

Iron & Steel Operation Based Integrated, Sponge Iron

Fertilizer Feedstock Based Natural Gas, Naptha

Aluminum Product Based Refinery, Smelter

Pulp & Paper Raw Material Based Wood, Agro, RCF

Textile Operation Based Spinning, Processing,

Composite, Fiber yarn

Chlor-Alkali Technology Based Membrane cell, Mercury


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How is the Specific Energy Consumption

of any Industry Calculated?

Rule #3 : The Specific Energy Consumption (SEC) is computed as the ratio ofthe total energy input to the total quantity of production of the DC.

The SEC of an industry would be calculated based on Gate-to-Gate conceptwith the following formula.

Total energy input to the plant boundary

SEC = --------------------------------------------------------

Quantity of the Product

While calculating the total energy input to the plant, all energy sources wouldbe converted to a single unit i.e. MTOE (metric ton of oil equivalent) usingstandard engineering conversion formulae: Electricity purchased from Grid: 1 kWh = 860 kcal.

Solid fuel: Quantity (kg) * GCV (kcal/kg) kcal.

Liquid fuel: Quantity (m3) * density (kg/m3) * GCV (kcal/kg) kcal.

1 MTOE = 107 kcal.


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In this calculation, the following would be considered :

All forms of energy (Electricity, Solid fuel, Liquid fuel, Gaseous fuel, by-

products used as fuel etc.) which are actually consumed for production

of output should be considered.

Energy consumed in colony and for outside transportation system should

not be accounted.

Energy used through renewable energy sources should not beaccounted.

Any energy consumed for major construction work would not

be accounted as this is not meant for producing the product.

Quantity of such energy should be separated out from total

energy consumption.


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Definition of Product - The Product is the key

Parameter.The definition of product for various sectors has been shown below for the

purpose of calculating SEC. This has been arrived at considering the typicalpractice of defining SEC and consistency in product output.

Sector Main Product Unit

Cement Cement Tonnes

Fertilizer Urea Tonnes

Iron & Steel (Integrated) Crude Steel Tonnes

Iron & Steel (Sponge Iron) Sponge Iron Tonnes

Aluminium (Refinery) Alumina Tonnes

Aluminium (Smelter) Molten Aluminium Tonnes

Aluminium (Integrated) Molten Aluminium Tonnes

Paper (Pulping) Pulp Tonnes

Paper (Paper Making) Paper Tonnes

Paper (Pulp & Paper) Paper Tonnes

Textile (Spinning) Textile (Composite) kg

Textile (Processing) Fabric kg


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Rule #4 : The boundary of a DC is to be defined on a Gate-to-

Gate (GtG) concept.

The plant boundary would be selected such that the total energy input

and the above defined product output will be fully captured.

Typically it is the entire plant excluding colony, residential complex and

transportation system.

Similarly, mining operations in case of Iron & Steel, Aluminium and

Cement sector are not part of plant boundary.

Once the plant boundary has been fixed, the same boundary should be

considered for entire PAT cycle.

Ideally, plant boundary should not change during the entire cycle.


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Pulp & Paper

Bleach

plant

Pulp

Drying

Pulper,

Cleaners ,

DIP,

Bleach

plant

Chem

Rec

ChemRec

Utilities

Utilities

Utilities


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Rule #5 : The baseline estimation of SEC will be based on historical data of

individual plants as reported by the DC in the specified format.

The base line SEC would be calculated based on the following procedure:

All DCs would submit the details of production and annual energy consumption

since 2005-6 to 2009-10 through a notified form which is a mandatory as per EC

Act, 2001.

Few additional sector specific information like process technology, process flow,

raw material, product mix etc. would also be collected.

The SEC calculated from step(a) would be the Reported SEC by the DC.

As there may be various variable factors which affect the energy consumption

significantly, some Normalization Factors would be considered. It is proposed to

consider the capacity utilization as one of the most important parameter to have

a normalization factor. However, the rationale for developing the normalization

factors is underway by suitable agencies through a scientific manner.

Now the reported SEC will be normalized after incorporating the normalizationfactor.

Normalized SEC =f( Reported SEC , Normalization factors)

The base line SEC will be estimated by taking the average normalized SEC of last 3

years i.e. 2007-8, 2008-9, 2009-10.

The base year may be defined as 2009-10.

The base line SEC for each DC is expected to be fixed by January 2011.


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In the context of PAT, it is proposed to collect data as specified in Form 1 under

the provisions of the Energy Conservation Act 2001. As it was felt that the

information may not be sufficient, an additional annexure has been designed

(also provided for reference in Form 1).

As per the EC Act, it has been mandatory for all industrial consumers to file

annual energy consumption returns from 2005-06. As a result, it is proposed to

collect the above data for five years up to 2009-10.

The following items of data relating to energy consumption and production are

to be collected based on the specified format:

1. Installed capacity

2. Actual quantity of production

3. Electricity purchased from grid

4. Electricity sold to the grid or other facility

5. In house generation of electricity by CPP/DG sets/Co-Generation

6. All solid fuels used

7. All liquid fuels used

8. All gaseous fuels used

9. All recovered energy from process [byproducts etc.,]


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Rule #6 : The SEC Estimation is based on application of the Gate-to-Gate

(GtG) concept and the Rule for Definition of SEC. This may be defined as

Reported SEC.

PROCESS

Electricity (KWH)

FO (Liter)

NG (SCM)

Coal (KG)

Others (KG or Ltr)

Product (Kg)

Total Energy Consumption (Etotal) =

[Elect x 860 + FO x GCVfo

+ Coal x GCVcoal

+ NG x GCVng

+ Others x GCVeach

] Kcal

Total Electrical Energy Consumption (ELtotal) = Electricity KWH

Total Thermal Energy Consumption (THtotal) =

[FO x GCVfo + Coal x GCVcoal + NG x GCVng + Others x GCVeach] Kcal

Gateto-Gate SEC = [Etotal /kg of product] Kcal/kg

CASE -I : All Energy Purchased and Consumed

Electricity is purchased from the Grid


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Electricity (KWH)

FO (Liter)

NG (SCM)

Coal (KG)

Others (KG or Ltr)

Product

(Kg)

Total Energy Consumption (Etotal) =

[Elect x 860 + A x GCVa

+ FO x GCVfo

+ Coal x GCVcoal

+ NG x GCVng

+ Others x GCVeach

] Kcal

Total Electrical Energy Consumption (ELtotal) = (Purchased Electricity + X) KWH


[(FO-A) x GCVfo + Coal x GCVcoal + NG x GCVng + Others x GCVeach] Kcal


DG

Set

SFC

(kwh/ltr)

A (Ltr) X ( kwh)

Process

CASE -II : Electricity Partially Generated by DG Sets, other Energy Purchased and Consumed

Electricity is purchased from the Grid & generated by DG set

l i i d b h h d & d


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CASE -III : Electricity Generated by CPP, other Energy Purchased & Consumed,

Electricity partially sold to grid

Y (KWH) to Grid

Electricity is generated by Coal Based CPP, partially sold to grid

Coal (KG)

NG (SCM)

FO (Ltr)

Others (KG or Ltr)

Product (Kg)

CPP

Heat Rate (Kcal/Kwh)

A (KG) X ( kwh)

Process

Total Energy Consumption (Etotal) =[FO x GCV

fo+ Coal x GCV

coal+ NG x GCV

ng+ Others x GCV

each] Kcal

Total Electrical Energy Consumption (ELtotal) = (X - Y) KWH


[FO x GCVfo

+ (Coal-A) x GCVcoal

+ NG x GCVng

+ Others x GCVeach

] Kcal


If X is known and A is known, Heat Rate (HR) = [( A x GCVcoal ) / X] Kcal/kwhIf A is known X = [( A x GCVcoal ) / HR ] kwh where HR = Avg. Plant Heat RateIf X is known A =[ ( X * HR)/GCVcoal] KG where HR= Avg. Plant Heat Rate* If plant HR is not available, then National Avg. HR i.e. 2717 Kcal/kg may be considered

* The total electricity consumption also includes the auxiliary power consumption of CPP


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CASE -IV : Electricity Generated by CPP, other Energy Purchased & Consumed, Electricity

partially sold to grid from CPP.

Electricity is generated by Coal Based CPP, partially sold to grid. CPP is in separate Boundary

B

APROCESS

X (KWH)

FO (Liter)

NG (SCM)

Coal (KG)

Others (KG or Ltr)

Product (Kg)

CPPY (KWH) to Grid

Coal (KG)

Aux P (a%)Others (KG or Ltr)

G (KWH)

Total Energy Consumption (Etotal) = [X *860 + FO x GCVfo + Coal x GCVcoal + NG x GCVng + Others x GCVeach] Kcal

Total Electrical Energy Consumption (ELtotal) = X kwh

Total Thermal Energy Consumption (THtotal) = [FO x GCVfo + Coal x GCVcoal + NG x GCVng + Others x GCVeach] Kcal


Here, in case of two separate boundaries, two different Norms / Targets to be established

For the Production Plant Boundary (A):


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Total Energy Consumption (Etotal) = [FO x GCVfo + Coal x GCVcoal + Others x GCVeach] Kcal

Total Electrical Energy Consumption (ELtotal) = ( G ) x (a/100) kwh

Gateto-Gate SEC ( i.e Net Heat Rate) = Etotal / (G - ELtotal) Kcal / kwh

For the Captive Power Plant Boundary (B):

Here, the target setting criteria of Power Plant should be adopted which is based on Net Heat R


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CASE -V : Energy Purchased & Consumed, Electricity & Heat partially Generated

through Co-Gen plant

Electricity & Heat are generated by Co-Gen Plant

Coal (KG)

NG (SCM)

FO (Ltr)

Others (KG or Ltr)

Product (Kg)

Co-

Gen

Plant Eff. (%)

A (KG) X ( kwh)

Process

Elect (KWH)

Y (Kcal)

Total Energy Consumption (Etotal) = [Elect x 860 +FO x GCVfo + Coal x GCVcoal + NG x GCVng + Others x GCVeach] Kcal

Total Electrical Energy Consumption (ELtotal) = (Elect + X) KWH

Total Thermal Energy Consumption (THtotal) = [FO x GCVfo + Coal x GCVcoal + NG x GCVng + Others x GCVeach + Y] Kcal


CASE -VI : Energy Purchased & Consumed Heat energy partially met by waste /


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CASE -VI : Energy Purchased & Consumed, Heat energy partially met by waste /

by-product of the Process

PROCESSCoal (KG)

NG (SCM)

FO (Ltr)

Others (KG or Ltr)

Product (Kg)

Elect (KWH)

By-Product (X KG)Z Kcal

Heat Content of By-Product = Y Kcal / Kg

So, Energy Available Z = X * Y Kcal

Total Energy Consumption (Etotal) = [Elect x 860 +FO x GCVfo + Coal x GCVcoal + NG x GCVng + Others x GCVeach] Kcal

Total Electrical Energy Consumption (ELtotal) = (Elect) KWH

Total Thermal Energy Consumption (THtotal) = [FO x GCVfo + Coal x GCVcoal + NG x GCVng + Others x GCVeach + Z] Kcal



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Rule #6 : The SEC will be normalized, during baseline and target periods, based on a

statistical procedures.

Although there may be multiple factors that affect energy consumption, it is suggested

that only the Capacity Utilization may be considered for Normalization as this is likely tovary in every year as a result of many factors such as :

The Normalization procedure is proposed to be applied if the Capacity Utilization (CU) or

Plant Load Factor (PLF) has a deviation of more than 30% (and considered by BEE after a

study of the inputs from the technical expert committees) in any of the last three years

when compared to the average CU of the historic data provided.

It will be applied only if CU has deviated due to uncontrollable factors which will be

declared by the DC.

The factors for which Normalization is proposed to be applied are:

Natural disasterRioting or Social Unrest

Acute shortage of raw material

Major change in government policy


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The Normalization procedure is depicted and comprises the following steps:

Calculate the annual SEC for the last 3 years.

Calculate the capacity utilization (CU) for the same period.

The average CU is also computed for the same period.

The SEC for a specific year will be Normalized if:

If the deviation of the CU in that year is greater than 30% and

If the deviation of the SEC is more than 5% for that year, and

If production operations did not begin in that specific year, and

If capacity did not increase more than 10% as compared to the previous year.

This Normalization will be done by performing a statistical analysis of the SEC andproduction data:

Plotting the Production versus Energy Consumption curves.

Performing statistical analysis to represent the relationship between the production and energy

consumption.

Extrapolating the above relationship to generate CU versus energy consumption and CU versus

SEC data for a suitable range of CU values.

The average CU will be used to identify the corresponding SEC value from the above table.

The normalized SEC will be the value as computed in the previous step.

Above Normalization process will be repeated for each year that the CU has deviated greater

than 30% from the average over the last 3 years.

The above calculation will result in the Normalized SEC for the DC.


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Rule #7 : The baseline SEC estimation will be the simple arithmetic average of the SEC of the

last three years. The base year will be defined as 2009-10.

Summary of Steps of Establishing Baseline SEC

REPORTED SEC

(from Mandatory Reporting)

Normalized SEC

(from Statistical Analysis)

BASELINE SEC


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METHODOLOGY FOR TARGET SETTING

General Principles of Target Setting

1. Industry Focused:

This principle indicates that the overall target setting process utilize various scientificmethods and logical techniques that are widely used and in general usage in similar

situations in policy formulation for industrial technical assessments.

2. M&V Compliant:

This principle requires that the overall target setting process be designed in such technical

terms so as to be readily amenable to effective and fair Measurement & Verification

(M&V) practices by the M&V infrastructure that will be put in place.

3. Pro-rata Approach:

The national energy saving objective will be apportioned to various components of the

industry using a pro-rata approach. This means that in general, a sector or cluster which

consumes more energy shall be apportioned a larger portion of the energy saving

estimate.4. Percentage SEC Reduction:

The targets assigned to each DC shall be a percentage reduction with respect to its

current estimated Baseline SEC.


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METHODOLOGY FOR TARGET SETTING

General Principles of Target Setting

5. Independent Targets:

Each DC shall be assigned independent targets expressed as a percentage reduction withrespect to its current estimated Baseline SEC. This reinforces the principle that a plant or

DC is essentially working to improve energy efficiency with respect to itself.

6. Differential Targets:

This principle states that more inefficient plants shall be assigned higher targets or larger

percentage reductions with respect to their current estimated Baseline SEC. This principle

also incorporates the general industry feedback that early movers should be recognized.

The more efficient plants or DCs shall be assigned smaller targets or smaller percentage

reductions with respect to their current estimated Baseline SEC.

7. SEC Captures Plant Variations

This principle states that the current estimated Baseline SEC, the historic SEC data and

SEC analysis of a DC, captures various characteristics and static and dynamic effects of thevarious plant specific parameters that may be unique to that particular plant or DC.


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8. Relative SEC Index based targets:

This principle states that the targets that are assigned to a DC shall be based on the

Relative SEC Index of that DC. This principle also implies the natural principle that more

inefficient plants shall be assigned larger targets expressed as a percentage reductionwith respect to their current estimated Baseline SEC.

9. Targets for TPP and Fertilizer Plants

In the case of thermal power plants and fertilizer plants, the targets for SEC decrease are

to be aligned with the existing tariff-setting context. In the case of thermal power plants,

the Central Electricity Regulatory Commission (CERC) and in the fertilizer sector, theDepartment of Fertilizers are in the process of integrating these targets in their

respective tariff setting exercise.


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Rule #1 : The total estimated energy savings will be apportioned and

disaggregated for sectors based on the pro-rata approach in the same ratio

as their relative energy consumption in the baseline year.

SN SectorEnergy

Consumption

Share of

Consumption

Apportioned Energy

reduction Target

(mMTOE) (%) (mMTOE)

1 Power (Thermal) 160.30 66.64% 6.66

2 Iron & Steel 36.08 15.00% 1.50

3 Cement 14.47 6.02% 0.60

4 Fertilizers 11.95 4.97% 0.50

5 Railways (Approx.) 9.00 3.74% 0.37

6 Textile (Approx.) 4.50 1.87% 0.19

7 Aluminium 2.42 1.01% 0.10

8 Paper & pulp 1.38 0.57% 0.06

9 Chlor-Alkali 0.43 0.18% 0.02

Total 240.53 100.00% 10.00


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National Target

(10 mMTOE)

SECTORS

DC

SN SectorEnergy

Consumption

Share of

Consumption

Apportioned Energy

reduction Target

(mMTOE) (%) (mMTOE)

1 Power (Thermal) 160.30 66.64% 6.66

2 Iron & Steel 36.08 15.00% 1.50

3 Cement 14.47 6.02% 0.60

4 Fertilizers 11.95 4.97% 0.50

5 Railways (Approx.) 9.00 3.74% 0.37

6 Textile (Approx.) 4.50 1.87% 0.19

7 Aluminium 2.42 1.01% 0.10

8 Paper & pulp 1.38 0.57% 0.06

9 Chlor-Alkali 0.43 0.18% 0.02

Total 240.53 100.00% 10.00


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Target Setting

The overall target reduction of 10 mMTOE would be apportioned amongst the

sectors in proportion to their relative energy use to ensure that the sectoral

reduction is equal, in percentage terms, to the percentage of the energy

consumption of all covered plants in a sector to the overall energy consumption of

all covered plants.

The next level of allocation of reduction target would correspond to the

disaggregation of the sectoral reduction target to each plant within the sector.

Given the diversity of plant configurations within a sector, and of plant vintages, it

is being proposed to apply gate-to-gate approach for each plant.

The target SEC would need to be achieved over a 3 year period commencing from

1st April, 2011. The targeted improvement in energy efficiency would be a

percentage improvement over its base line SEC.


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The methodology is based on the expectation that all DCs

would reduce their SEC, the less energy-efficient DCs in a

sector being required to achieve a greater reduction in

their SEC than the more energy-efficient DCs in the same

sector.

The SEC targets will be fixed as per a statistical analysis

followed by stakeholder consultation in each designated

sector.


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Application of this methodology would entail the following allocations to various

sectors, given that the overall goal of energy consumption reduction under the PAT

scheme is expected to be 10 mMTOE.

SN SectorEnergy

Consumption

Share of

Consumption

Apportioned

Energy

reduction

No. of Probable

DCs

(mMTOE) (%) (mMTOE)

1 Power Plant (Thermal) 160.30 69.24% 6.92 146

2 Iron & Steel 36.08 15.58% 1.56 101

3 Cement 14.47 6.25% 0.60 83

4 Fertilizers 11.95 5.16% 0.51 23

5 Textile (Approximated) 4.50 1.94% 0.20 128

6 Aluminium 2.42 1.05% 0.11 11

7 Pulp & paper 1.38 0.60% 0.06 51

8 Chlor-Alkali 0.43 0.19% 0.02 20

Total 231.6 100.00% 10.00 563


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Total Consumption = 1.38 mMtoe

Share of % (51 plants) = 0.60 %

Share of Saving from Pulp & paper = 138000 Mtoe

175827 X = 138000 Mtoe

X = 0.785

The further apportionment of targeted energy saving would be upto the level of

sub-sector as described earlier.

Example: Target Setting of 51 Pulp & Paper plants (Illustrative)


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Example : Pulp & paper Sector

Plant Reference P-10

Prodn. In Base Year 156254 Tonne (From Baseline Analysis)

Baseline SEC 750 KgOE/t (From Baseline Analysis)

Target 3.22 % (From Statistical Analysis)

Target SEC 725.6 kgOE/t (Calculated)

Target Energy Saving 3812.6 MTOE (Calculated)


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Scenario#1 (Over-Achieved)

SEC in the Target Year 720 kgOE/t (Assumed)

% reduction 4.0 % (Calculated)

Estimated Energy Saving 4687.6 MTOE

Extra Energy Saved 875.0 MTOE

Value of escerts for issuance 875.0 X INR (@ X INR per MTOE)

Scenario#2 (Under-Achieved)

SEC in the Target Year 735 kgOE/t (Assumed)

% reduction 2.0 % (Calculated)

Estimated Energy Saving 2343.8 MTOEShortfall in Energy Saving 1466.5 MTOE

Equivalent Monetary Value 1468.8 X

Compliance

(Say 80% by) Purchase of Ecerts 1175.0 MTOE

Monetary Value (A) 1175.0 X INR

(Rest 20% by) Paying Penalty for 293.8 MTOE (Calculated)

Upfront penalty 1000000 INR (As per Act)

Non-compliance Penalty 293.8 X INR

Total Penalty Value(B) 1000000+293.8 X INR

Total Monetary Implications to DC A + B INR


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BEE

Market Regulator & Administrator

SDA DENA DesignatedConsumers (DCs)

Central Registry Trading Exchange

Updated list

of DCs and

DENA

Any Baselines

Improvement

Audited Result

of DCs

Any Baselines

Improvement

Audit

Apply for

ESCerts

through PAT

Assessment

Document

(PAD)

Issuance of

EScerts

Updated Obligation

of DCs: Deficit or

Surplus

Updated ESCertsAccount Info

Settlement Details

ESCerts Trading

Regular

updates

Regular Checks & Levy Penalties in case of defaults

E-filingApply for

Empanelment

PAD

Information

MoP


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Power

Exchange

Scheme Administrator

Designated

Consumers

(DC)

2 Target

setting

Registry/Depository

Information Exchange

(instruction to monitortransactions)

3 Obligations

Trading

Information

Exchange

(trade data)

Issue ESCerts & record

transactions of

Obligatons and ESCerts

Designated

Energy Auditor

(DENA)

4 Monitoring,

verification &

reporting

6 Annual

Redemption of

ESCerts

1 Appointment &

empanelment

Energy Auditors

5 ESCerts

Trading

Information Exchange

(compliance reports)

State

Designated

Agency7 Decide &

Levy penalty

D i d E A di (DENA) FIRM COMPANY


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Designated Energy Auditor (DENA) FIRM or COMPANY or

ASSOCIATIONS

Qualification (Qualifications for accreditation of DENA is under

process): Should be a firm/company registered/incorporated in

India. Should have at least 3 certified energy auditors or

organization/sectoral associations having more than 3

personnel with more than 10 years of experience inparticular designated energy intensive industrial sector(however, association should have 3 certified energyauditors within stipulated time).

Should have conducted at least 3 energy audit, in theparticular designated energy intensive industrial sector, inlast 5 years.

Should have energy auditing instruments


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Role of DENA

DENA have been proposed for the various

activities under PAT (Perform, Achieve &

Trade) like

Baseline data collection

Baseline Energy Audit

Monitoring & Verification

And other PAT related activities


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Definition & Objectives of Energy Management

The judicious and effective use of energy to maximize profits

(minimize costs) and enhance competitive positions

(Cape Hart, Turner and Kennedy, Guide to Energy Management

Fairmont press inc. 1997)

The strategy of adjusting and optimizing energy, using

systems and procedures so as to reduce energy requirements

per unit of output while holding constant or reducing total

costs of producing the output from these systems


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Cont.


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Wood Based Mill


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Wood Based Mill

Hard wood / Bamboo Based

Name of The Mill Year Produ. MTOE/tBaseLine YearProduction SEC Avg Saving Pot.(%) SEC Saving Target MTOE/t

Mill 1 09-10 81181 1.406436 1.406436 1.617833 13.06665882 0.130666588 1.2227

08-09 81231 1.829229

Mill 2 09-10 125404 3.151077 3.151077 3.278811 52.49987643 0.524998764 1.4968

08-09 110176 3.406545

07-08 52751 1.557439

Mill 3 09-10 53589 9.891844 9.891844 9.780067 0.957286751 0.009572868 9.7972

08-09 65132 9.686444

07-08 75628 9.761914

Mill 4 09-10 137741 1.792365 1.792365 1.846121 2.911829114 0.029118291 1.7402

08-09 134383 1.872977

07-08 132500 1.873021

Mill 5 09-10 173638 1.714384 1.714384 1.628429 3.169517696 0.031695177 1.660008-09 173682 1.594088

07-08 169891 1.576816

Mill 6 09-10 91126 2.686274 2.686274 2.682069 0.156796768 0.001567968 2.6821

08-09 92298 2.677864

Cont

Wood Based Mill


44/48

Hardwood Based

Mill 7 09-10 254903 2.66844 2.66844 2.773524 3.78883037 0.037888304 2.5673

08-09 245008 2.79788

07-08 245471 2.854252

Mill 8 09-10 264086 2.401463 2.401463 2.14958 11.13065603 0.11130656 2.1342

08-09 247032 2.13696

07-08 245777 1.910318

Mill 9 09-10 117989 1.792518 1.792518 1.757865 2.112097868 0.021120979 1.7547

08-09 119779 1.76034

07-08 124312 1.720737

Bamboo Based

Mill 10 09-10 110000 1.947123 1.947123 NA

Mill 11 09-10 60312 1.84428 1.84428 1.723188 4.925079799 0.049250798 1.7534

08-09 65012 1.686965

07-08 96621 1.63832

Market Based Mills

Mill 12 09-10 28230 1.889857 1.889857 0.629952 NA

Wood/RCF Producing Newsprint

Mill 13 09-10 100546 0.96059 0.96059 0.910808 6.122197346 0.061221973 0.9018

08-09 108005 0.916788

07-08 116111 0.855047

Agro Based Mills


45/48

Agro Based Mills

Year Prod. MTOE/t

BaseLine Year

Production SEC Avg Saving Pot.(%) SEC Saving Target MTOE/t

Mill 1 09-10 60553 1.219011 1.219011 1.134234 7.47442174 0.074744 1.127897185

08-09 54277 1.049456

Mill 2 09-10 54583 1.745113 1.745113 2.138734 18.4043862 0.184044 1.423935796

08-09 56535 2.341094

07-08 53670 2.329995

Mill 3 09-10 34729 0.724047 0.724047 0.691407 10.9356242 0.109356 0.644867549

08-09 34022 0.734377

07-08 33796 0.615797

Mill 4 09-10 123639 1.144931 1.144931 1.181847 76.1680092 0.76168 0.272859739

08-09 67302 2.118952

07-08 40832 0.281658

Mill 5 09-10 34675 2.098814 2.098814 2.049406 10.7757037 0.107757 1.872652397

08-09 35770 2.220836

07-08 34675 1.828568

Mill 6 09-10 40312 3.681669 3.681669 3.078448 19.5949601 0.19595 2.960247363

08-09 44212 2.475228

Cont.


46/48

Agro/RCF

Mill 7 09-10 60404 1.464446 1.464446 1.600899 76.5989172 0.765989 0.342696134

08-09 61469 1.336607

07-08 40108 2.001645

Mill 8 09-10 14838.14 0.825739 0.825739 0.462515 0.825738806

Mill 9 09-10 79485 0.561807 0.561807 0.586547 4.21797137 0.04218 0.538109667

08-09 79005 0.583952

07-08 64472 0.613882

Mill 10 09-10 48879.01 0.37049 0.37049 0.308922 19.9299028 0.199299 0.296651368

08-09 54553.58 0.247354

Mill 11 09-10 16641 1.352799 1.352799 1.414875 4.38744171 0.043874 1.293445264

08-09 15021 1.412516

07-08 16087 1.479312

Mill 12 09-10 27366 0.41196 0.41196 0.559276 26.3405184 0.263405 0.303447322

08-09 23995 0.623084

07-08 23905 0.642784

RCF Based Mills


47/48

RCF Based Mills

RCF Based Mills YEAR Prod. MTOE/t

BaseLine Year

Production SEC Avg Saving Pot.(%) SEC Saving Target MTOE/t

Mill 1 09-10 13129 0.270268 0.27026777 0.28945 12.2875317 0.122875 0.237058532

08-09 14364 0.344199

07-08 14893 0.253884

Mill 2 09-10 41683 0.315778 0.31577762 0.316301 0.16554296 0.001655 0.315254869

08-09 48894 0.316825

Mill 3 09-10 42375 0.156593 0.15659257 0.169323 7.51870242 0.075187 0.144818837

08-09 41776 0.182054

Mill 4 09-10 48775.5 0.088371 0.08837056 0.090941 2.82612596 0.028261 0.085873101

08-09 46000.9 0.093511

Mill 5 09-10 48627.9 0.383172 0.38317221 0.338532 30.9414202 0.309414 0.264613288

08-09 43815 0.398638

07-08 41386 0.233785

Mill 6 09-10 17726.58 0.721659 0.72165868 0.778176 7.26281117 0.072628 0.669245969

08-09 14645.43 0.834694

Mill 7 09-10 25960 0.560019 0.56001864 0.56647 6.32361248 0.063236 0.524605235

08-09 22825 0.608743

07-08 15546 0.530649

Mill 8 09-10 96186 0.444642

Mill 9 09-10 11796 0.536187 0.53618694 0.503892 0.536186945

08-09 12717 0.471596

Mill 10 09-10 125415 0.759691 0.75969081 0.86215 11.8841047 0.118841 0.669408359

08-09 119655 0.826931

07-08 66725 0.999826

Cont.


48/48

Mill 11 09-10 248515 1.176226 1.17622618 1.280145 8.11770995 0.081177 1.080743554

08-09 154902 1.315208

07-08 125677 1.349

Mill 12 09-10 28425 1.033077 1.03307652 1.005273 1.50973114 0.015097 1.017479839

08-09 44715 0.992647

07-08 51425 0.990096

Mill 13 09-10 3480 0.245212 0.24521207 0.247489 0.91986106 0.009199 0.242956459

08-09 2934 0.248759

07-08 3266 0.248495

Mill 14 09-10 33000 0.448606

Mill 15 09-10 21159 1.153993 1.15399319 1.13813 10.8695952 0.108696 1.028558805

08-09 16563 1.245976

07-08 15038 1.014419

Mill 16 09-10 29420 0.353339 0.35333855 0.645385 45.2515009 0.452515 0.19344755

08-09 26986 0.815248

07-08 22681 0.767568

Mill 17 09-10 22166 0.349105 0.34910512 0.397823 12.2462001 0.122462 0.306353009

08-09 18686 0.402018

07-08 15061 0.442347

Mill 18 09-10 105296 0.621689 0.62168917 1.354663 0.621689169

08-09 125021 0.544321

07-08 139501 0.565959

methodology baseline audit

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