m/s sankei giken india private limited - …nromoef.gov.in/smpr/12112015/49.pdf · khasra no....

ECO CORPORATE TECH & MEDIA SERVICES PVT. LTD.1st Floor, Shivom Enterprises Building, Khasra No. 5564/195-198, Daulatabad Road Industrial Area, Near MGF Toyota, Sector-103, Gurgaon 122 006 Delhi (NCR) Telephone: +91.124.32 45 465 Email: [email protected] Website: www.ecocorporate.com, www.ecomedia.co.in

Half Yearly Compliance Report on Environmental Surveillance Monitoring & Compliance Status with respect to condition of Environmental Clearance vide letter No. J-11011/97/2004-IA.II (I) dated 2nd December 2004 (Period: 01.10.2014 to 31.03.2015) Submitted to: Northern Regional Office Ministry of Environment & Forests, Govt. of India Bays No. 24-25, Sector – 31-A, Dakshin Marg, Chandigarh-160 030

Submitted by: M/s SANKEI GIKEN INDIA PRIVATE LIMITED Plot No. 84-93, Sector-6, IMT, BAWAL – 123501, Dist: Rewari (Haryana) Prepared by: ®

This report has been prepared by M/s Eco Corporate Tech & Media Services Pvt. Ltd. and its owned laboratory Ultratec Research & Analytik Labs; with all reasonable skill, care and diligence for the industrial project by “M/s Sankei Giken India Pvt. Ltd. at Plot No. 84-93, Sector-6, IMT, Bawal 123501 in Haryana”. Any matter outside the scope of work is disclaimed. This report is a legal document of M/s Sankei Giken India Pvt. Ltd. Use of this report in part or full, in whatever nature by any third party, except Government Authorities concerned, should be strictly with permission of M/s Sankei Giken India Pvt. Ltd. M/s Eco Corporate Tech & Media Services Pvt. Ltd. disclaims any responsibility of whatever nature to third parties, , except Government Authorities concerned, to whom this report or any part thereof, is made known. Any third party relies on this report on its own risk.

Doc. No. Date of Issue

Rev. No.

Date of Rev. Copy No. Checked & Approved by

E/60/2015/DOC001 29.05.2015 00 -- 1 Sunita Mishra

Page‐i

Contents

S. No. Description Page No.Chapter 1 Introduction and Project Description 1.1 Introduction 11.2 Project Description 11.3 Present Status of the Project 21.4 Legal Compliance Status (with respect to environment) 21.5 Purpose of the Report 3Chapter 2 Compliance of Stipulated Conditions of Environmental Clearance 2.1 Half Yearly Status Report (01/10/2014 to 31/03/2015) 42.2 Manufacturing Process 42.3 Products Manufactured 42.4 P & L Statement 52.5 Hazardous Waste Generation Data 52.6 Greenbelt 52.7 Waste Minimization Measures 62.8 Occupation Health Surveillance 62.9 Other Initiatives to conserve environment 72.10 Expenditures on Environment Management Plans 7Chapter 3 Environmental Surveillance Monitoring 3.1 Environmental Surveillance Monitoring Programme 83.2 Objectives of Environmental Monitoring 83.3 Details of samples and test parameters 93.4 Methodology 103.5 Results & Discussions 13Chapter 4 Data Sheet 4.0 Data Sheet in format prescribed by MoEF, Northern Regional Office 22List of Tables 2.1 Month-wise Production Data 42.2 Month-wise Hazardous Waste Data 52.3 Greenbelt 53.1 Sample, Test Parameters and Quantity 93.2 Methods of Ambient Air Monitoring & Analysis 103.3 Methods of Analysis of Water Sample 113.4 Methods of Analysis of Soil Sample 123.5 Methods of Analysis of Stack Monitoring 123.6 Ambient Air Quality Monitoring Results 133.7 Work-zone Air Quality Monitoring Results 143.8 Ground Water Quality Results 153.9 Soil Quality Test Results 173.10 Treated Trade Effluent (after evaporator) Test Results 183.11 Sewage Characteristics Test Results 183.12 Boiler Stack Emission Results 193.13 Scrubber Stack Emission Results 203.14 Dust Collector Stack Emission Results 21

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S. No. Description Page No.List of Figures 1 Figure-1: Chromium Recovery Unit Photograph 6 2 Figure-2: Graphical representation of air pollutant concentration versus NAAQS 133 Figure-3: Graphical depiction of air pollutant concentration versus permissible limits 14 4 Figure-4: Graphical representation of ambient noise level versus permissible limits 14 5 Figure-5: Graphical representation of work zone area noise level 15 6 Figure-6: Graphical representation of ground water characteristics 16 7 Figure-7: Graphical representation of sewage characteristics 19 8 Figure-8: Graphical representation of Boiler Emission characteristics 20 9 Figure-9: Graphical representation of Scrubber Emission characteristics 20 List of Annexure 1 Copy of CTO-Authorization 24 2 Copies of Form-13 (01.09.2014 to 31.03.2015) 33 3 Copies of Surveillance Monitoring Reports 37 4 Copies of Medical Reports 59 5 Copies of documents regarding CSR contribution 62 6 Abbreviations 73

Half Yearly EIA Clearance Compliance Report and Surveillance Monitoring Data: Period: 01.10.2014 to 31.03.2015

Prepared by M/s Eco Corporate Tech & Media Services Pvt. Ltd., Gurgaon (www.ecocorporate.com)

Chapter 11 Introduction and Project Description

1.1 Introduction

Surveillance Monitoring is an exercise to characterize the environmental conditions

during operational phase with reference to Environment Management Plans devised

by M/s Sankei Giken India Pvt. Ltd. during environment clearance. It also helps to

quantify and characterize wastes and pollution. Further, section 10 of EIA

Notification, 2006 issued by the Ministry of Environment and Forests; specifies that

such monitoring should be carried out once in every six months. The notification also

requires that project authorities should submit half yearly compliance reports

depicting status with respect to environmental clearance conditions. Such reports

should be submitted to the concerned Regional Offices of the Ministry of

Environment & Forests, on or before the 1st June and 1st December, every year. This

notification applies to all projects under the purview of EIA Notifications, 1994 &

2006.

1.2 Project Description

1.2.1 Salient Features:

M/s Sankei Giken India is a Japanese Multi-National Company. It has set up one unit

in the HSIIDC Industrial Growth Center (now called as IMT), Bawal in the district of

Rewari in Haryana State. The industrial unit manufactures automotive components

such as bumper, guard components, carrier components, lever assembly gear shift,

paddle components, brakes, cover components, mufflers, handle bars, sari guard,

kick starters, door sash etc.

1.2.2 Project Location:

The industrial project is situated in a notified industrial area in IMT, Bawal in Rewari

district of Haryana. Geographical location of the unit could be approximately at

Latitude: 28° 4' 60 N, Longitude: 76° 34' 60 E at about 242 m above MSL1.

1 Source: http://rewari.nic.in/location.htm

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1.3 Present Status of the Project

The project is in operational phase with due consent under Water and Air Acts.

The unit has obtained Environmental Clearance from the Union Ministry of

Environment & Forest, Govt. of India vide their letter No. J-11011/97/2004-IA.II(I)

dated 02-12-2004. Prior to this, the unit was accorded with NOC by the Haryana

State Pollution Control Board vide letter bearing No. HSPCB/NOC/2004/49 dated 26-

04-2004.

The Unit started its commercial production in the financial year 2006-2007.

Subsequently, the unit has undertaken two expansions with the following approvals:

1. From the Ministry of Environment & Forest, Govt. of India vide their letter No.

4-76/2004-RO (NZ) dated 7th June 2007 issued by the Northern Regional

Office of the Ministry of Environment & Forests.

2. The Haryana State Pollution Control Board has granted their consent-to-

establish the stated expansion project vide letter No. HSPCB/2006/TAC-

C/101 dated 08/06/07.

3. The Haryana State Pollution Control Board has granted their consent-to-

establish the stated expansion project vide letter No. HSPCB/TAC/2011/6074

dated 22/11/11.

1.4 Legal Compliance Status (with respect to environment)

a) Validity of Consent-to-operate under the Act 6 of 1974 & subsequent

amendments: Consent No. HSPCB/Consent/:

2809514REWCTOHWM458594 Dated 29/03/2014 granted by Haryana State

Pollution Control Board (HSPCB) up to 31-03-2015 (copy enclosed as

Annexure-I).

b) Validity of Consent-to-operate under the Act 14 of 1981 & subsequent

amendments: Consent No. HSPCB/Consent/: 2809514REWCTO458594

Dated 29/03/2014 granted by Haryana State Pollution Control Board (HSPCB)

up to 31-03-2015 (copy enclosed as Annexure-I).

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c) Validity of Authorization under Hazardous Waste (Management, Handling &

Transboundary Movements) Rules, 2008 & subsequent amendments:

Authorization No. HSPCB/Consent/: 2809514REWCTOHWM458594 Dated

29/03/2014 granted by Haryana State Pollution Control Board (HSPCB) up to

31-03-2015 (copy enclosed as Annexure-I).

d) Environmental Statement: Environmental Statement for the financial year

2013-14 in prescribed Form-V was submitted to HSPCB on 30th September,

2014, as per rules 14 of the Environment (Protection) Act, 1986 (copy

submitted with last six-monthly report). Form-V for the financial year 2014-15

is under preparation.

e) Form-4: Annual returns regarding hazardous waste generation and disposal

for the period financial year 2014-15 is under preparation.

1.5 Purpose of the Report

This report has been prepared to comply with the section 10 of the EIA Notification

2006 and for submission to Authorities concerned. This compliance report also helps

to verify:

• That the project does not have any adverse environmental impacts in the project

area and its surrounding

• Compliance with the conditions stipulated in the Environmental Clearance Letter.

• That the Project Management is implementing the environmental mitigation

measures and safeguards in true spirit as suggested in the approved

Environmental Management Plan (EMP).

• Any non-conformity in the project with respect to the environmental implication of

the project.

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Chapter 22 Half Yearly Status Report

2.1 Half Yearly Status Report (01.10.2014 to 31.03.2015) This section of the report contains the following: -

a) Manufacturing processes

b) Production data

c) Financial Data

d) Environmental monitoring data

e) Types, quantity & characteristics of hazardous wastes generated, stored and

disposed

f) Greenbelt

g) Waste Minimization

h) Occupational Health Surveillance

i) Compliance with directions from Authorities

j) Environmental Management Activities & details of expenditure

2.2 Manufacturing Process: Manufacturing process involves buffing, grinding,

machining, welding, electroplating, phosphating and painting etc. The

manufacturing process has remains unchanged from that was reported in the

last six-monthly reports in December, 2014.

2.3 Products manufactured: Total production capacity from different parts of the

industrial unit is about 2.98 million pieces per annum. However, as

environmental clearance was granted for electroplating part only, under EIA

Notification, 1994; relevant month-wise production data is given under:

Table-2.1: Month-wise Production Data

S. No. Month, Year Total Plated Area (dm2) Total Painted Area (dm2) 1 October, 2014 599323 33184532 November, 2014 569906 33244713 December, 2014 595379 32263154 January, 2015 593411 36178435 February, 2015 568317 29067176 March, 2015 473052 2895903

TOTAL 3399388 19289702

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2.4 Profit-Loss Statement: Profit-loss statement for the year 2014-15, duly approved by the Chartered

Accountants, is under preparation and shall be submitted in due course of

time. Date of financial closure of the project is March 31, every year.

2.5 Hazardous Waste Generation Data: Hazardous wastes are generated in SGIPL from electroplating process, paint

process, effluent treatment process and maintenance of DG sets. The various

categories of hazardous wastes generated in SGIPL would be 5.1, 12.5, 12.8,

12.9, 21.1, 21.2, 33.3, 34.1, 34.3, 34.4 & 36.1 (reference: The Gazette of India

Extraordinary Part-II-Section-3-Sub-section (ii) Published by Authority No. 471

New Delhi, Friday, May 23, 2003 Ministry of Environment and Forests

Notification, New Delhi, 20th May, 2003. A log book regarding hazardous

waste generation & storage is maintained on regular basis. Total hazardous

wastes generated and disposed during 01/09/ 2014 – 31/03/2015 could be

given as under:

Table-2.2: Data on Hazardous Waste Generation & Disposal Period of Waste

Generation Description of

Hazardous Waste Quantity2 of

Hazardous Waste Quantity of Disposal

Remarks (if any)

01.09.2014 To 31.03.2015

Sludge (ETP & STP) 1750 18065 Disposal figure also includes previously stored waste

Used Oil 420 800 Disposal figure also includes previously stored waste

2.6 Greenbelt: SGIPL has developed and successfully maintained a greenbelt covering an

area of about 10500 m2. The details would be mentioned as under:

Table-2.3: Greenbelt Data S. No. Area Covered No. of Plants Species Expenditure (in INR)

a) 10500 m2 850 Various native & local species 210000 appx.

Besides, SGIPL has planted about 200 trees in nearby government schools.

2 Quantity of ETP Sludge & Paint Sludge is given in Kg and quantity of used oil is given in liters

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2.7 Waste Minimization Measures:

Waste minimization is an integral part of our production process. The entire

electroplating process is automatic and in a closed loop. Chrome and nickel is

recovered from the source points with the help of chrome recovery units.

Besides, waste minimization at source;

treated wastewater generated from

electroplating process is recycled and

reused by more than 80%. SGIPL does

not discharge any wastewater after

treatment outside the factory. Some other

waste minimization measures could also

be mentioned as under: -

Rack and barrel system design Use of de-ionized water make up to increase solution life Providing adequate drip time Reduction in drag-out of process chemicals Rinse water System Design Consideration Counter current reactive rinse Recycling of wastewater Reuse of treated wastewater Plating chemical recovery Use cleaning bath for pH adjustment

2.8 Occupation Health Surveillance:

As a part of company policy SGIPL takes care of employees’ safety and

health aspects. All the employees are provided with safety equipments such

as shoes, goggles, mouth masks, apron-uniform and gloves. The unit has

provision of bath shower in the electroplating area that could be used in case

of any accidental spillage of acid or alkali materials on individuals. A fresh

health check up was conducted for all the employees working. All the

employees were found to be free from any kind of occupational diseases. The

copy of medical certificate is attached to this report as Annexure – IV.

Fig.1: Chromium Recovery Unit

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2.9 Other Initiatives to conserve environment:

a) Operation of DG set closed: SGIPL has availed 100% electricity utilization from power supplied by

Caparo Power (Bawal) Limited, thereby, operation of DG sets is no more

required. It is important to note that earlier SGIPL was operational on

electricity only generated by DG sets and one waste heat recovery boiler

(WHRB) was also installed.

b) Rainwater Harvesting in School: SGIPL has entered in to an agreement with Govt. Primary School,

Jalalapuri, Bawal to install rainwater harvesting structures in the school

premises. This would compensate water withdrawal and cause positive

changes in water environment.

2.10 Expenditures on Environment Management Plans:

The industrial unit has spent Rs. 1007 Lakh towards non-recurring (Capital

Cost) and nearly Rs. 41.96 Lakh towards recurring cost during 01/09/2014 to

31/03/2015.

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Chapter 33 Environmental Surveillance Monitoring

3.1 Environmental Surveillance Monitoring Programme:

SGIPL undertakes environmental surveillance monitoring programme, once in

every six months, in respect of ambient air, ground water, soil and noise

environment. Environmental monitoring has been performed by M/s Ultratec

Research & Analytik Labs, a unit of Eco Corporate (an ISO 9001: 2008

certified and NABL accredited environmental laboratory), Khasra No.

5564/195-198, Daulatabad Road Industrial Area, Sector-103, Gurgaon

122006.

3.2 Objectives of Environmental Monitoring: The main objectives of environmental monitoring conducted in the project

would be described as follows:

a) Environmental monitoring and analysis has been conducted to assess

prevailing status of environment during operational phase

b) The monitoring and analysis data could be useful to determine,

performance of pollution control measures as advised by implementing

authorities and various works done to bring down the pollution level, or

installation of any new and additional control measures, if required.

c) Create a long time environmental data in respect of ambient air, ground

water, soil and noise environment.

d) The purpose of study is confined to this project and its surrounding

environment by evaluating the quality of its components such as quality

of water resources, ambient air, land and noise etc.

e) To comply with conditions of EIA clearance, section 10 of EIA

Notification, 2006 and also requirements of Environmental

Management Systems (ISO 14001) as well as OHSAS certification etc.

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3.3 Details of samples and test parameters:

Table-3.1: Sample, Test Parameters and Quantity S.

No. Description Parameters Quantity

1 Monitoring & Analysis of ambient air samples:

PM2.5,PM10, SO2, NOx, CO, O3 & Ni 3.00

2 Monitoring & Analysis of Work zone (process emission) air samples:

PM10, SO2, NOx, CO & Acid Mist (in plating zone only)

3.00

3 Ambient Noise Monitoring Leq Day & Night 1.00 Work zone Noise Monitoring Sound Pressure Level 8.00

4 Sampling & Testing of Ground water sample:

Colour, Odour, Taste, Turbidity, pH, Conductivity (at 25°C), Total Dissolved Solids, Chlorides as Cl-, Sulphates as SO4

-2, Total Hardness as CaCO3, Calcium as Ca+2, Magnesium as Mg+2, Total Alkalinity as CaCO3, Iron as Fe+2, Nickel as Ni, Hexa‐valent Chromium as Cr+6, Total Chromium as Cr and Total Coliform

2.00

5 Sampling & Testing of soil samples: Colour, pH (1:2 Slurry), Conductivity, (1:2 Suspension) at 25°C, Texture, Moisture Contents, Water Holding, Capacity, Sodium, Nitrate‐Nitrogen, Phosphorous, Potassium, Available Calcium as Ca+2, Organic Matters, Nickel as Ni, Hexa-valent, Chromium as Cr+6, Total Chromium as Cr

2.00

6 Monitoring & Analysis of Boiler and Dust Collector Stack emission samples:

Stack Temperature (in °C), Stack Velocity (m/s), Rate of Emission (Nm3/Hr), Particulate Matter, Oxides of Nitrogen as NOx, Carbon Monoxide as CO and Carbon Dioxide as CO2

2.00

7 Monitoring & Analysis of Electroplating Stack emission samples:

Stack Temperature (in °C), Stack Velocity (m/s), Rate of Emission (Nm3/Hr), Particulate Matter & Acid Mist

2.00

8 Sampling & Testing of untreated Trade Effluent samples:

pH, TSS, Oil & Grease, Hexa‐valent Chromium as Cr+6, Total Chromium as Cr, Nickel as Ni, Iron as Fe, Copper as Cu, Phosphates as PO4

-3

3.00

Sampling & Testing of treated Trade Effluent samples:

pH, TSS, Oil & Grease, Hexa‐valent Chromium as Cr+6, Total Chromium as Cr, Nickel as Ni, Iron as Fe, Copper as Cu, Phosphates as PO4

-3, NH3-N, Sulphides as S-2, Sulphates as SO4

-2 and Total Metals

1.00

9 Sampling & Testing of untreated sewage sample:

pH, TSS, Oil & Grease, BOD3 at 27°C, and COD

1.00

Sampling & Testing of treated sewage sample:

pH, TSS, Oil & Grease, BOD3 at 27°C, COD, TDS, Chlorides as Cl-, Sulphates as SO4

-2, Boron as B and Sodium Absorption Ratio

1.00

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3.4 Methodology: 3.4.1 Ambient & Work Zone Air Quality Monitoring: Ambient air quality was monitored at three locations inside the project premises

for parameters such as Particulate Matters of size less than 2.5 µm

(PM2.5),Particulate Matters of size less than 10 µm (PM10), Sulphur Dioxide (as

SO2), Nitrogen Dioxide (as NO2), Carbon Monoxide (as CO), Ozone (as O3) and

Nickel (as Ni). The monitoring was conducted by Respirbale Dust Sampler of

Envirotech Make, Model APM 460 fitted with PM2.5 sampling attachment supplied

by Ecotech Instruments, Greater Noida. The stated monitoring for all parameters

except CO was conducted on 24 hourly-basis. Grab sample of ambient air was

taken to monitor CO concentration, while O3 was monitored on 1-hourly basis.

Further, air quality was monitored inside the work zone for parameters such as

particulate matters of size less than 10 µm (PM10), sulphur dioxide (as SO2),

nitrogen dioxide (as NO2), carbon monoxide (as CO). The test protocols would be

noted in Table 3.2.

Table-3.2: Methods of Ambient Air Monitoring & Analysis

Description Methods of Measurement Standard Method No.

Guidelines for planning the sampling -- IS- 5182 (Part 14) Respirable Suspended Particulate Matters of size less than 2.5 µm (PM2.5)

Gravimetric UL/STM/A11

Respirable Suspended Particulate Matters of size less than 10 µm (PM10)

Gravimetric IS- 5182 (Part 23)

Sulphur Dioxide as SO2 Improved West and Geake Method

IS- 5182 (Part 2)

Nitrogen Dioxide as NO2 Jacob Hochheister Method IS- 5182 (Part 6) Carbon Monoxide as CO Gas Chromatographic IS- 5182 (Part 10) Ozone as O3 Colorimetric Measurement UL/STM/A/09 Ammonia as NH3 Colorimetric Measurement UL/STM/A/04 Nickel as Ni Colorimetric Measurement UL/STM/A/10

3.4.2 Noise Level Monitoring:

Ambient and source noise level monitoring was conducted by using a calibrated

Sound Level Meter of Envirotech make, Model No. SLM-100. The instrument has a

range of 30-130 dB. Noise level was monitored inside the project at one location for

day and night time, continuously to generate hourly data. Day time was reckoned in

between 6 AM to 10 PM while between 10 PM to 6 AM, it was considered as night

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time3. The noise equivalent levels (Leq) were recorded at one location and

reported in the unit of dB (A). Sound Pressure Level (SPL) from work zone areas

were measured and reported in dB (A).

3.4.3 Water Quality Monitoring: Two water samples were collected from the ground water source. Grab sampling

was carried out from the bore wells in accordance to IS: 3025 (Part 1). The sample

was collected in sterilized glass bottles wrapped with aluminium foils and stored

inside ice box. The sample was transported to the laboratory for further testing and

analysis. A list of methods for measurement of various parameters in water sample

is given in Table 3.3.

Table-3.3: Methods of Analysis of Water Sample

S. No. Parameter Unit Test Protocol 1 Colour Hazen IS 3025 (Pt-4) 2 Odour - IS 3025 (Pt-5) 3 Turbidity NTU IS 3025 (Pt-10) 4 pH Value at 25°C - IS 3025 (Pt-11) 5 Total Dissolved Solids mg/L IS 3025 (Pt-16) 6 Ammoniacal Nitrogen mg/L IS 3025 (Pt-34) 7 Chlorides as Cl mg/L IS 3025 (Pt-32) 8 Sulfates as SO4 mg/L IS 3025 (Pt-24) 9 Total Hardness as CaCO3 mg/L IS 3025 (Pt-21)

10 Calcium as Ca mg/L IS 3025 (Pt-40) 11 Magnesium as Mg mg/L IS 3025 (Pt-46) 12 Sodium as Na mg/L IS 3025 (Pt-45) 13 Potassium as K mg/L IS 3025 (Pt-45) 14 Total Alkalinity as CaCO3 mg/L IS 3025 (Pt-23) 15 Iron as Fe mg/L IS 3025 (Pt-53) 16 Fluorides as F mg/L IS 3025 (Pt-60) 17 Boron as B mg/L IS 3025 (Pt-57) 18 Nitrate as NO3

- mg/L IS 3025 (Pt-34) 19 Nitrate as NO2

- mg/L IS 3025 (Pt-34) 20 Chemical Oxygen Demand mg/L IS 3025 (Pt-58) 21 Arsenic as As mg/L IS 3025 (Pt-37) 22 Hexavalent Chromium as Cr+6 mg/L IS 3025 (Pt-52) 23 Total Chromium as Cr mg/L IS 3025 (Pt-52) 24 Nickel as Ni mg/L IS 3025 (Pt-54) 25 Phosphorous as P mg/L IS 3025 (Pt-31)

3 Reference: Schedule – III of the Noise Pollution (Regulation and Control) Rules, 2000

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3.4.4 Soil Quality Monitoring:

Two soil samples were manually collected from the project site from a depth of

about 6″-9″. The samples were analyzed with reference to standard methods given

in IS: 2720, IS: 14765, Methods Manual, Soil Testing in India by Dept. of

Agriculture & Cooperation, Ministry of Agriculture, Govt. of India, New Delhi,

January, 2011 and USEPA. A list of methods of measurement of various

parameters in soil sample is given in Table 3.4.

Table-3.4: Methods of Analysis of Soil Sample

S. No. Parameter Test Protocol 1 pH value IS: 2720 (Part 26) 2 Conductivity IS: 2720 (Part 21) 3 Texture UL/SOP/EX/23 4 Moisture Contents IS: 2720 (Part 2) 5 Water Holding Capacity UL/SOP/EX/13 6 Chlorides UL/SOP/EX/19 7 Soluble Sulphate IS: 2720 (Part 27) 8 Organic Matters IS: 2720 (Part 22) 9 Calcium Carbonate IS: 2720 (Part 23)

10 Available Nitrogen UL/STM/S/03 11 Available Phosphorous UL/STM/S/04 12 Available Potassium UL/STM/S/05 13 Sodium as Na USEPA-SW-846 14 Hexa-valent Chromium as Cr+6 USEPA 3060A 15 Total Chromium as Cr USEPA 3060A

3.4.5 Stack Monitoring: Monitoring was carried out for emission from boiler, acid-alkali scrubbers and dust

collector. All the monitoring was performed in accordance to IS: 11255 series and

Emission Regulations (Part – III) published by the Central Pollution Control Board,

Ministry of Environment & Forests, Govt. of India. A list of methods of measurement

of various parameters in stack monitoring is given in Table 4.

Table-3.5: Methods of Analysis of Stack Monitoring

S. No. Parameter Methodology Method of Analysis 1 Particulate Matters IS 11255: Part – 1 Gravimetric 2 Sulphur Dioxide IS 11255: Part – 2 Titrimetric 3 Oxides of Nitrogen (NOx) IS 11255: Part – 7 Colorimetric 4 Carbon Monoxide (CO) IS 13270 Gas Chromatographic 5 Carbon Dioxide (CO2) IS 13270 Orsat Apparatus 6 Acid Mist UL/STM/A/18 Titrimetric

Monitoring and analysis reports are given in Annexure-III.

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3.5 Results and Discussions: 3.5.1 Air Quality: 3.5.1.1 Ambient Air Quality: Test results of ambient air quality monitored between 23.12.2014 – 24.12.2014 in respect of PM2.5, PM10, SO2, NO2, CO, O3 and Ni are presented in Table 3.6.

Table-3.6: Ambient Air Quality Monitoring Results

S. No.

Location SO2 (µg/m3)

NO2(µg/m3)

PM10(µg/m3)

PM2.5(µg/m3)

O3 (µg/m3)

CO(mg/m3)

NH3 (µg/m3)

Ni (ng/m3)

1. North West

Direction 17.7 39 86 38 96 2.02 112 <1.0

2. South West Direction

18.8 42 94 46 130 2.26 147 <1.0

3. North East Direction

14.2 30.6 77 34 78 1.86 94 <1.0

All the parameters in ambient air quality were found to be within limits specified in NAAQS at all locations.

(Fig. 2: Graphical representation of air pollutant concentration versus NAAQS limits)

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3.5.1.2 Work-zone Air Quality: Test results of work-zone air quality monitored between 23.12.2014 – 23.12.2014 in respect of PM 10, SO2, NO2, CO and Acid Mist are presented in Table 3.7.

Table-3.7: Work-zone Air Quality Monitoring Results

S. No.

Parameters Units Welding Area

paint shop area

electroplating section

Permissible levels4

1 Sulphur Dioxide as SO2 mg/m3 0.028 0.016 0.008 102 Nitrogen Dioxide as NO2 mg/m3 0.066 0.040 0.023 103 PM10 mg/m3 480 276 224 --4 Carbon Monoxide as CO mg/m3 11.8 4.6 1.80 4405 Chromic Acid Mist mg/m3 -- -- 0.005 --

(Fig. 3: Graphical representation of air pollutant concentration versus permissible limits)

3.5.2 Noise Monitoring Results: 3.5.2.1 Ambient Noise Monitoring Results: The ambient noise equivalent level (Leq) during day time was recorded to be 72.4 dB (A). This value is within the prescribed limit of 75 dB (A), as prescribed in the Schedule-III of The Noise Pollution (Regulation and Control) Rules, 2000. The ambient noise equivalent level (Leq) during night time was recorded to be 38.6 dB (A). This value is also within the prescribed limit of 70 dB (A), as prescribed in the Schedule-III of The Noise Pollution (Regulation and Control) Rules, 2000.

(Fig. 4: Graphical representation of ambient noise level versus permissible limits) 3.5.2.2 Work-zone Noise Monitoring Results: Noise level was measured at 8 work-zone locations. It depicts that peak sound pressure level meets the required exposure limit of 140 dB(A), as specified in Model Rules of Factory Act, 1948. It also complies with the required exposure limit of 115 4 Schedule – II of The Factories Act, 1948 (Act No. 63 of 1948), as amended by the Factories (Amendment) Act, 1987 (Act 20 of 1987)

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dB(A) and 8 hour exposure limit of 90 dB(A), as mentioned in publications from the Office of Joint Secretary (CP), Govt. of India, Ministry of Environment & Forests, New Delhi.

(Fig. 5: Graphical representation of work zone area noise level)

3.5.3 Ground Water Test Results: Keeping in view the significance of groundwater as an important source of industrial and domestic water in the locality, samples of ground water were collected from the project site for the assessment of impacts of the project on the groundwater quality. Grab samples from two bore wells were drawn, kept in a clean and dry container and preserved in ice box in the manner, as prescribed in IS 3025 (Part 1). The samples were transported to the laboratory for further testing and analysis. Test parameters were selected with due consideration to type of industry. Details of Groundwater Quality Monitoring are given in Table-3.8.

Table-3.8: Ground Water Quality Results

S. No. Parameter Unit Bore well 1 Bore well 2 1 Colour Hazen < 5 < 52 Odour - Agreeable Agreeable 3 Turbidity NTU 1.2 1.64 pH Value at 25°C - 7.78 8.145 Total Dissolved Solids mg/L 2848 48056 Ammoniacal Nitrogen mg/L 0.08 0.067 Chlorides as Cl mg/L 1662 17048 Sulfates as SO4 mg/L 266 2789 Total Hardness as CaCO3 mg/L 864 958

10 Calcium as Ca mg/L 246 30311 Magnesium as Mg mg/L 84 4912 Sodium as Na mg/L 972 97813 Potassium as K mg/L 158 164

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14 Total Alkalinity as CaCO3 mg/L 352 38615 Iron as Fe mg/L 0.78 0.5516 Fluorides as F mg/L 1.65 1.9217 Boron as B mg/L 0.26 0.3318 Nitrate as NO3

- mg/L 24 2819 Nitrate as NO2

- mg/L <0.05 <0.0520 Chemical Oxygen Demand mg/L 62 7421 Arsenic as As mg/L <0.01 <0.0122 Hexavalent Chromium as Cr+6 mg/L 0.02 0.0223 Total Chromium as Cr mg/L 0.19 0.2524 Nickel as Ni mg/L 0.04 0.0625 Phosphorous as P mg/L 1.9 2.2

The water is not at all fit for human consumption. However, excessive values in most of the parameters such as TDS, Chloride, Sulphate, Ca, Mg etc. is due to natural ground water condition of the area. But, parameters like Total Chromium and Nickel fail to meet characteristics of drinking water due to industrial waste disposal.

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(Fig. 6: Graphical representation of ground water characteristics)

3.5.4 Soil Test Results:

The physico-chemical characteristics of the soil, as obtained from the analysis of the soil sample, are presented in Table 3.9.

Table 3.9: Soil Quality Test Results

S. No. Parameters Units Results S11 Results S12 1 Color ‐ Light Brown Dark Brown 2 pH Value at 25°C ‐ 7.4 8.33 Conductivity at 25°C µmhos/cm 634 10864 Texture based soil classification ‐ Loamy Sand Sandy Loam5 Moisture Contents % 10.6 13.26 Water Holding Capacity % 15 207 Organic Matters % 0.66 1.38 Chloride as Cl‐ mg/g 0.96 2.069 Soluble Sulfate as SO4

‐2 % 2.6 2410 Calcium Carbonate % 0.4 1611 Available Nitrogen Kg/Hectare 68 18412 Available Phosphorous as P2O5 Kg/Hectare 14 2213 Available Potassium as K2O Kg/Hectare 41 11514 Sodium as Na % 22 4015 Hexavalent Chromium as Cr+6 mg/g <0.001 0.216 Total Chromium as Cr mg/g 0.66 1.96

Based on the physico-chemical characteristics, the soil sample could be described as follows:

1. The pH value was found to be in the range of 7.4 – 8.3. Soil in back side of admin bock area meets desired range, while that near sludge drying bed area slightly exceeds the desired range (6.0–7.5) for horticultural purpose. Thus the soil near sludge drying bed could be termed as strongly alkaline5.

5 Table 14: Methods Manual, Soil Testing in India by Department of Agriculture & Cooperation, Ministry of Agriculture, Government of India, New Delhi, January, 2011

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2. Electrical conductivity in the soil samples was recorded to be in the range of 634 and 1086 µmhos/cm. The soil could be characterised salt free with negligible salinity effect6.

3. Organic matters in the samples were found to be 0.66-1.3%. Organic carbon concentration could be in the range of 0.38-0.76%. Thus, soil sample collected near admin block could be classified in to the “low fertility” category, while that from East direction near sludge drying bed could be classified in to the “high fertility” category.

4. Considering the concentration of Nitrate nitrogen, available phosphorous and available potassium and the general classification of soil – the soil quality could be characterized as adequately fertile.

3.5.5 Effluent and Sewage Test Results:

3.5.5.1 Trade Effluent: Trade effluent samples were collected from three different streams as well as from the evaporator outlet. The test parameters selected for treated effluent collected from final outlet of the evaporator are as per Notification vide GSR No. 266(E) issued by the Ministry of Environment & Forests, Govt. of India and test results are given in table 3.10.

Table 3.10 Treated Trade Effluent (after evaporator) Test Results

S. No. Parameters Unit Results Standards Remark

1 pH Value 27°C - 6.2 6.0-9.0 Within required limit 2 Total Suspended Solids mg/l <5 100 Within required limit3 Oil & Grease mg/l <0.5 10 Within required limit4 Hexavalent Chrome as Cr+6 mg/l <0.03 0.1 Within required limit5 Total Chrome as Cr mg/l <0.03 2 Within required limit6 Nickel as Ni mg/l <0.03 3 Within required limit7 Iron as Fe mg/l <0.01 - Within required limit8 Copper as Cu* mg/l <0.05 3 Within required limit9 Phosphates as P mg/l 2.26 5 Within required limit10 Ammoniacal Nitrogen* mg/l 14.6 50 Within required limit11 Sulphides as S-2* mg/l <1 2 Within required limit12 Sulphate as SO4

-2 mg/l 28 400 Within required limit13 Total metal* mg/l 0.18 10 Within required limit

3.5.5.2 Sewage / Domestic Effluent: Treated and untreated sewage samples were collected from the STP and tested for parameters as per EIA Manual. Test results are given in table 3.11.

Table 3.11 Sewage Characteristics Test Results

S. No.

Parameters Units Untreated Sewage

Treated Sewage

Requirement Remark

1 pH at 27°C - 7.64 7.18 5.5-9.0 Within limit 2 Conductivity µmhos/cm - 1624 - Within limit3 TSS mg/l 106 26 100 Within limit4 BOD3 at 27°C mg/l 98 20 30 Within limit5 COD mg/l 187 68 250 Within limit6 Oil & Grease mg/l 7.6 0.8 10 Within limit

6 Table 18: Methods Manual, Soil Testing in India by Department of Agriculture & Cooperation, Ministry of Agriculture, Government of India, New Delhi, January, 2011

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7 TDS mg/l - 958 2100^ Within limit8 Chloride as Cl- mg/l - 322 500^ Within limit9 Sulfate as SO4

-2 mg/l - 48 1000^ Within limit10 Boron as B* mg/l - 0.16 2^ Within limit11 SAR - - 68 600^ Within limit

Note: 1. (Requirement as in) Standards refer to General Standards for Discharge of Environmental

Pollutants (Part-A): Effluents, as given in Schedule-VI, inserted by Rule 2(d) of Environment (Protection) Second Amendment Rules, 1993 notified by GSR 422(E) dated 19.05.1993 published in Gazette No. 174 dated 19.05.1993, applicable to outlet sample only

2. ^(Requirement as in) Desired Limits have been referred from “Manual on norms and standards for environment clearance” published by the Ministry of Environment & Forests, Govt. of India.

(Fig. 7: Graphical representation of sewage characteristics) 3.5.6 Stack Emission Results: 3.5.6.1 Emission from Boiler:

Boiler stack emission results in respect of Particulate Matters and CO are presented in Table 3.12.

Table-3.12: Boiler Stack Emission Results

S. No.

Location Unit Boiler 1 Boiler 2 Limit7

1. Particulate Matters mg/Nm3 68 82 12002. Carbon Monoxide % 0.6 0.8 1

All the parameters are found to be within limits specified at S. No. 70, under the heading Boilers (Small) in Schedule-I: Standards for Emission or Discharge of Environmental Pollutants from various Industries, of The Environment (Protection) Rules, 1986.

7 The Environment (Protection) Rules, 1986, Schedule-I: Standards for Emission or Discharge of Environmental Pollutants from various Industries, S. No. 70. Boilers (Small)

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(Fig. 8: Graphical representation of Boiler Emission characteristics)

(Fig. 9: Graphical representation of Scrubber Emission characteristics) 3.5.6.2 Emission from Scrubber:

Boiler stack emission results in respect of Particulate Matters and Acid Mist as H2SO4 are presented in Table 3.13.

Table-3.13: Scrubber Stack Emission Results

S. No.

Location Unit Acid-Alkali Scrubber

Chrome Scrubber

Limit8

1. Particulate Matters mg/Nm3 < 10 < 10 1502. Acid Mist as H2SO4 mg/Nm3 8.6 10.2 50

8 The Environment (Protection) Rules, 1986, Schedule-VI: General Standards Part-D

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All the parameters are found to be within limits specified under the heading concentration based standards, General Emission Standard, Part-D in Schedule-VI, The Environment (Protection) Rules, 1986.

3.5.6.3 Emission from Dust Collector (Paint Shop):

Boiler stack emission result in respect of Particulate Matters has been presented in Table 3.14.

Table-3.14: Dust Collector Stack Emission Results

S. No. Location Unit Result Limit9

1. Particulate Matters mg/Nm3 126 150

The test parameter is within limit specified under the heading concentration based standards, General Emission Standard, Part-D in Schedule-VI, The Environment (Protection) Rules, 1986.

9 The Environment (Protection) Rules, 1986, Schedule-VI: General Standards Part-D

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Chapter 44 Data Sheet10

1. Project Type: Industry 2. Name of Project: M/s Sankei Giken India Private Ltd. 3. Clearance Letter (s) / C.M. No. & dates J-11011/97/2004-IA.II(I) dated 02-12-2004 4. Location:

a) District b) State c) Latitudes / Longitudes

Rewari Haryana 28° 4' 60 North/ 76° 34' 60 East (appx)

5. Address for Correspondence: M/s Sankei Giken India Private Ltd. Plot No. 84-93, Sector – 6, HSIIDC Growth Center, BAWAL – 123 501, Dist. Rewari 01284 – 264481, 264482 01284 – 264480

6. Salient Features: i) Project ii) Environment Management Plans

(a) Manufacturing of automotive

components involving electroplating, phosphating and paint shop activities. Project comprises of total 54000 SQM of land. Total built-up Area of the project would be 20272.13 SQM.

(b) Total Water requirement: Appx. 114.4 m3/day

(c) Total No. of Manpower: Appx. 650

Installation of Chromium recovery unit, ETP and STP for wastewater treatment, scrubber to treat air emission, adoption of Rainwater Harvesting, Environmental Compliance Monitoring, Acoustic Enclosures to DG sets, Solid Waste Management, Green Belt Development, Waste Minimization Measures, ISO 14001 certification

7. Break up of the Project Area

a) Submergence area: Forest & Non-forest

b) Others

NIL 5.4 Hectare (Land allotted by HSIIDC) in industrial estate

8. Break up of project affected population with enumeration of those losing houses / dwelling units only, agricultural land only, both dwelling units and agricultural land and landless labourers / artisans.

NONE

10 Format prescribed by Ministry of Environment & Forests, Regional Office (Northern Region), Chandigarh

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a) SC/ST/Adivasis b) Others

(Please indicate whether these figures are based on scientific and systematic survey carried out or only provisional figures. If a survey has been carried out, give details and year of survey)

9. Financial Details: a) Project cost as originally planned

and subsequent revised estimates and year of price reference

b) Allocations made for Environmental Management Plans

c) Benefit Cost Ratio / Internal Rate of Returns and year of assessment

d) Whether the ( c ) includes the cost of environmental management as shown in (b) above

e) Actual Expenditure incurred on project, so far

f) Actual Expenditure incurred on Environment Management Plans, so far

-

Approximately Rs. 1007 Lakh (non-recurring) and Rs. 245 Lakh recurring

Above 10%

Shall be submitted after the project becomes operational

Appx. Rs. 21721.92 Lakh (including cost of land, buildings, plant & m/c) as on 31.03.2014

Appx. Rs. 1007 Lakh (non-recurring)

10. Forest Land requirement: a) The status of approval for diversion

of forest land for non-forestry use b) The status of clear felling c) The status of compensatory d) Comments on viability &

sustainability of compensatory afforestation program in the light of actual field experience so far.

a) No involvement of any forest land-

land allotted by HSIIDC b) Not Applicable c) Not Applicable d) Compensatory afforestation plan

would not be applicable.

11. The status of clear felling in non-forest areas (such as submergence area of reservoir, approach road) if any, with quantitative information

Not Applicable

12. Status of Construction: a) Date of Commencement

b) Date of completion

December, 2004 June, 2005

13. Reasons for delay, if project is yet to start:

None

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HARYANA STATE POLLUTION CONTROL BOARDC-11, SECTOR-6, PANCHKULA

Website – www.hspcb.gov.in E-Mail - [email protected]

Tele Fax No. – 0172-2577870-73

To.

M/s :SANKEI GIKEN INDIA PVT. LTD.

PLOT NO. 84-93, SECTOR-6, IMT, BAWAL 123501

REWARI

Subject: Grant of consent for emission of Air under section 21/22 of the Air (Prevention & Control of Pollution) Act, 1981, from 01/04/2015 to 31/03/2016

Please refer to your consent application received on dated 03/02/2015 in Regional Officer ,

Dharuhera on the subject cited above.

With reference to your above application for consent for the emission/ continuation of

emission of S.P.M. air pollutions into atmosphere under Air (Prevention & Control of Pollution) Act,

1981 hereinafter referred as the Act.

M/s SANKEI GIKEN INDIA PVT. LTD. are authorized by the Haryana State Pollution Control

Board to discharge their air pollution being emitted out of their factory premises in accordance with

the condition as mentioned below:-

No. HSPCB/Consent/ : 2809515REWCTOHWM1590236 Dated:04/03/2015

1. The applicants shall maintain good house keeping both within factory and in the premises. Allhose pipelines values, storage tanks etc. shall be leak proof. In plant allowable pollutants levels,if specified by State Board should be met strictly.

2. Two or more ducts with different nature of exhaust gases should neither be intermixed nor to bethrough a common chimney.

3. Adequate facilities should be provided for sampling viz sampling holes at specified locationsand dimension. The platform of specified size and strengthful arrangements electric connectionalso be provided.

4. The applicant/company shall comply with and carry out directive/orders issued by the Board inthis consent order at all subsequent times without negligence of his /its part. Theapplicant/company shall be liable for such legal action against him as per provision of thelaw/act in case of violation of any order/directives. Issued at any time and or non compliance ofthe terms and conditions of his consent order.

5. The disturbed condition in any of plant/plants of the factory which is likely to result in increasedemission or result in violation of emission standards shall be forthwith reported to this Boardunder intimation to the Member Secretary, Haryana State Pollution Control Board.

6. The toxic chemicals materials should be handled with due safety. The storage of toxicchemicals should be such that in case of emergency the chemicals could be transferred to otherempty tank automatically and which should be followed by an approved air pollution controlequipment designed for worst conditions.

7. A green belt (having sufficient tall and dense tree) around the factory should be provided.

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8. All the processes using toxic chemical/harmful gases should be equipped with an emergencysiren system in working conditions for alarming the general public in case of untoward incident.

9. The applicant shall furnish to all visiting officer and/or the State Board, any informationregarding the construction/installation or operation of the establishment or emission controlsystem and such other particulars as may be pertinent to prevention and control of air pollution.The industry shall also maintain and make available inspection book to the officers of the Boardduring their visits.

10. The air pollution control equipment of such specification which shall keep the emissions withinthe emission standard as approved by the State Board from time to time shall be installed andoperated in the premises where the industry is carrying on/proposed to carry on its business.

11. The existing air pollution control equipment if required shall be alerted or replaced inaccordance with the direction of the Board.

12. All solid wastes arising in the factory premises shall be properly graded and disposed of by:-(i)In case of Land fill material, care should be taken to ensure that the material does not giverise to lechate which may percolate in ground water of carried away with storm run off.(ii)Composting in case of bio degradable materials.(iii)If the method of incineration is used for the disposal of solid waste the consent applicationshould be processed separately and it should be taken up which consent is granted.

13. The industry shall submit an undertaking to the effect that the above conditions shall becomplied with by them.

14. The applicant shall ensure that the emission of the air pollutants shall remain within emissionstandards as approved by the State Board from time to time.

15. The applicant shall make an application for grant of fresh consent at least 90 days before thedate of expiry of this consent.

16. Necessary fee as prescribed for obtaining renewal consent shall be paid by the applicantalongwith the consent application.

17. The applicant shall either:-a)Not later than 30 days from the date of consent order, certify in writing to the MemberSecretary that the applicant had installed or provided for alternate electric power sourcesufficient to operate all the facilities installed by the applicant to maintain compliance with theterms and conditions of the consent.b).Not later than 30 days from the date of this consent certify in writing to the MemberSecretary that upon the reduction loss or failure of one or more of the primary source of electricpower to any facilities installed by the application to maintain compliances with the term andconditions of this consent, the application shall proportionally reduce or otherwise controlproduction and/or all emissions in order to maintain compliance with terms and conditions ofthis consent.

18. There should not be any fugitive emission from the premises.

19. The liquid effluent arising out of the operation of the air pollution control equipment shall alsobe treated in a manner and to the standards stipulated in the consent granted under Water(Prevention & Control of Pollution) Act, 1974 by this Board.

20. If due to any technological improvement or otherwise this Board is of opinion that all or any ofthe conditions referred to above required variation (including the change of any controlequipment either in whole or in part) this Board shall after giving the applicant an opportunityof being heard vary all or such condition and there upon the applicant shall be bound to complywith the conditions so varied.

21. If the industry fails to adhere to any of the condition of this consent order the consent so grantedshall automatically lapse.

22. The unit shall obtain consent under Water (Prevention & Control of Pollution) Act, 1974 andauthorization under HWTM Rules,2008.

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23. (a) The industry shall discharge all the gases through a stack of minimum height.(b) The height of stack shall conform to the following criteria:(i)H = 14.Q^0.3 Where sulphur-dioxide is emitted.Q = Sulphur dioxide emission as Kg/hr.(ii)H = 74 Q^27 where particulate matter is emitted.Q = particulate matter emission as tonne/hr. If by using the formula given above the stackheight arrived is more than 9 m then this higher stack should be used.(iii)The minimum stack height should be 30 Mts.

24. Nothing in this consent shall be deemed to preclude the instruction of any legal action norrelieve the applicant form any responsibility, liabilities of penalties to which the applicant is ormay be subject.

25. The industry shall maintain the following record to the satisfaction of the Board. 1.The industries shall install separate energy meter and maintain log books for running of all airpollution control devices or pumps/motors used for running of the same. 2.Register showing the results of various tests conducted by industry for monitoring of stackemission and ambient air.

26. The industry shall provide adequate arrangement for fighting the accidental leakages, dischargeof any pollutants gas/liquids from the vessels, mechanical equipment etc. which are likely tocause environment pollution.

27. The consent being issued by the Board as above doesn’t imply that unit performance conformsto law as required.The consent is being issued provisionally only with a view to accommodatethe unit to provide it an opportunity to modify its operation immediately so as bring them inconformity with the law of the land.

28. The industry shall provide non-leachate storage facilities for proper disposal of Hazardouswastes.

29. The industry shall provide acoustic chambers on DG sets to control noise pollution and ensurenoise level within the permissible limit.

30. The industry shall submit on site/off site emergency plan, if required.

31. The industry shall submit A/R within 3 months in case of 17 categories and once in 6 months,other categories L & M and keep all the parameters within limit.

32. The industry shall comply the public liability insurance Rule, 1991 as amended to date.

33. The industry shall submit Environmental Audit report once in a year.

34. The industry shall comply noise pollution (Regulation and control) Rules, 2000.

35. The industry shall install ambient air station in case of 17 & other categories large & medium.

36. The industry shall obtain environmental clearance, if applicable as per MOEF notification.

37. The industry shall inform to HO/RO office immediately by FAX in case of failure of APCM.

38. In case of bye passing the emissions, the consent shall be deemed revoked.

39. The industry shall comply all the direction/Rules/Instructions as may be issued by theMOEF/CPCB/HSPCB from time to time.

Specific Conditions :

Other Conditions :

Unit will keep the parameters within limit.

2. Unit will operate & maintain their ETP efficiently & regularly.

3. Unit will operate & maintain their STP & APCM efficiently & regularly.

1.

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Scientist C, HQ

For and be'half of chairman

Haryana State Pollution Control Board,

Panchkula.

---It is system generated certificate no signature is required---

27/74

HARYANA STATE POLLUTION CONTROL BOARDC-11, SECTOR-6, PANCHKULA

Website – www.hspcb.gov.in E-Mail - [email protected]

Tele Fax No. – 0172-2577870-73

ToM/s :SANKEI GIKEN INDIA PVT. LTD.

PLOT NO. 84-93, SECTOR-6, IMT, BAWAL 123501

REWARI

Subject: Grant of Consent to operate for discharge of effluent under section 25/26 of the Water(Prevention & Control of Pollution) Act, 1974, from 01/04/2015 - 31/03/2016

Please refer to your consent application received on dated 03/02/2015 in Regional Officer,

Dharuhera on the subject cited above.

With reference to your above application for consent for the discharge of domestic effluent

and trade effluent under Water (Prevention & Control of Pollution) Act, 1974 hereinafter referred as

the Act M/s SANKEI GIKEN INDIA PVT. LTD. is hereby authorized by the Haryana State

Pollution Control Board, to discharge their effluent arising out of their premises in accordance with

the terms and conditions as mentioned below:-

No. HSPCB/Consent/ : 2809515REWCTO1590236 Dated:04/03/2015

1. The daily quantity of domestic effluent from the factory shall not exceed 23.5 KLD

2. The daily quantity of the industrial effluent (Process, floor & equipment wash, cooling andbleed water) from the factory shall not exceed 21.25 KLD

3. The industry has been assessed for the purpose of Consent to operate fee with investmentcost (land, building, plant and machinery) of Rs. 21721.92 Lakh. In case the investmentcost varies as per the annual report for the years duly audited by the CharteredAccountant, the difference of Consent to operate fee, if any, arises, the industry shall paythe same amount within one month of the receipt of notice from the Board in this regard.

4. The consent to operate shall be valid for the period from 01/04/2015 - 31/03/2016

5. The industry shall ensure that various characteristics of the effluents remain within the tolerancelimits as specified in EPA Standard and as amended from time to time and at no time theconcentration of any characteristics should exceed these limits for discharge.

6. The industry would immediately submit the revised application to the Board in the event of anychange in the raw material in process, mode of treatment/discharge of effluent.In case of change of process at any stage during the consent period, the industry shall submitfresh consent application alongwith the consent to operate fee, if found due, which may be onany account and that shall be paid by the industry and the industry would immediately submitthe consent application to the Board in the event of any change during the year in the rawmaterial, quantity, quality of the effluent, mode of discharge, treatment facilities etc.

7. The officer/official of the Board shall reserve the right to access for the inspection of theindustry in connection with the various process and the treatment facilities. The consent tooperate is subject to review by the Board at any time.

8. The industry shall not discharge any altered quantity/quality of the trade/domestic effluentwithout prior permission of the Board.

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Scientist C, HQ

For and be'half of chairman

Haryana State Pollution Control Board,

Panchkula.

9. Permissible limits for any pollutants mentioned in the consent to operate order should notexceed the concentration permitted in the effluent by the Board.

10. The industry shall pay the balance fee, in case it is found due from the industry at any time lateron.

11. In case the industrial unit uses the Municipal/HUDA/Industrial Estate Sewerage system fordisposal of effluent for the final disposal they will submit the sewerage connection certificate.

12. If the industry fails to adhere to any of the conditions of this consent to operate order, theconsent to operate so granted shall automatically lapse.

13. The industry will plant minimum three varieties (Eucalyptus, Su Babul or any suitable variety)of trees in the vacant area.

14. The consent to operate under Air (Prevention & Control of Pollution) Act, 1981 should beobtained.

15. The industry shall obtain Authorization under Hazardous Waste (Management handling andtransbonding movement) Rules, 2008 as amended to date.

16. The industry shall install separate Energy Meter for ETP and also maintain log book for energyand chemical consumption.

17. The industry shall obtain permission from Irrigation Department for discharging effluent intoany drain/water bodies.

18. If the industry is closed temporarily at its own, they shall inform the Board and obtainpermission before restart of the unit.

19. The industry shall provide non-leachate storage facilities for storage of Hazardous Waste ordispose off same in the common facilities & will adhere to the norms laid down as per theamended notification under HWTM Rules, 2008

20. The industry shall submit A/R once in 3 months in case of 17 categories and other categories.The L&M shall submit A/R once in 6 months.

21. The industry shall comply the Public Liability Insurance Rules, 1991, as amended to date.

22. The industry shall submit Environmental Audit /Report once in a year.

23. The industry shall obtain Environmental Clearance, if applicable as per MOEF Notification.

24. The industry shall inform to HO/RO office immediately by FAX in case of failure of ETP.

25. In case of bye passing the effluent the consent to operate shall be deemed revoke.

26. The industry shall comply all the Directions/ Rules/Instructions issued from time to time by theBoard.


Other Conditions :




1.

29/74


30/74

HARAYANA STATE POLLUTION CONTROL BOARDC-11, SECTOR-6, PANCHKULA

Ph.01722577870-73 E-mail: hspcb.pkl@ sify.com

To M/s. SANKEI GIKEN INDIA PVT. LTD. PLOT NO. 84-93, SECTOR-6, IMT, BAWAL 123501Sub: Authorization for operating a facility for collection, reception, treatment, storage, transportation and disposal of hazardous wastes from 01/04/2015 to 31/03/2016 Please refer to your authorisation application dated 03/02/2015 received in theboard on the subject cited above.

No. HSPCB/Consent/ : 2809515REWCTOHWM1590236 Dated:04/03/2015

M/s SANKEI GIKEN INDIA PVT. LTD. situated at above address is hereby granted anauthorization to operate a facility for collection, reception, treatment, storage, Transportation anddisposal of hazardous wastes on the premises of the unit.The authorization shall be in force for aperiod as mentioned in the subject.

The authorization is subjected to the conditions stated below and such conditions as maybe specified in the rules for the time being in force under the Environment (protection) Act, 1986.

TERMS AND CONDITIONS OF AUTHORIZATION

1. The authorization shall comply with the provisions of the Environment (protection) Act, 1986and the rules made thereunder.

2. The authorization or its renewal shall be produced for inspection at the request of an officerauthorized by the State Pollution Control Board.

3. The person authorized shall not rent, lend, sell transfer or otherwise transport the hazardouswastes without obtaining prior permission of the State Pollution control Board.

4. An application for the renewal of an authorization shall be made as laid down in rule 5(6)(ii).

5. The unit should have the necessary facilities for collection, reception, treatment, Transport anddisposal of such wastes under the rule. In case of deadly toxic wastes such as Cyanide,Chromium, Nickel, Zinc, etc., the unit shall make arrangement for the pre-treatment beforedumping it in the disposal site so that the toxic element does not leach down to pollute theunderground water resources.

6. The collection, reception and transportation of hazardous waste shall be carried out by theauthorized person/personnel, fully trained for this purpose.

7. Any unauthorized change in personnel, equipment as working conditions as mentioned in theapplication by the person authorized shall constitute a breach of his authorization.

8. The unit shall ensure the proper usage of safety measures such as providing of gloves, gumboots, face masks, goggles etc to the workers engaged in the handling of hazardous waste.

9. The authorization so granted shall be cancelled or suspended by the Board if the unit fails tocomply with any condition of grant of authorization under these rules.

10. Used containers should be pre-cleaned by neutralizing and cleaning agents/solvents/chemicals.

11. The occupier shall not sell or transfer such waste on payment or without payment to anyunauthorized people who do not hold any authorization.

12. The unit shall not dispose any Hazardous waste at any other Public Place.

13. Unit will maintain its non-leachate pucca storage site properly.

14. The unit will comply with provisions of all Environmental laws including HWTM Rules etc.and comply with the directions issued by the Board from time to time.

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Other Conditions :




1.

Scientist CFor and On Be'half of the Chairman

Haryana State Pollution Control Board.Panchkula.

32/74

of 2

Annexure-VIII: Abbreviations

%: percentage

°C: degree Celsius

µg/m3: microgram per cubic meter

BIS: Bureau of Indian Standards

CPCB: Central Pollution Control Board

CO: Carbon Monoxide

Cr: Chromium

Cr+6: Hexavalent Chromium

Cu: Copper

dm2: Deci-meter Square

dB (A):Decibel in A scale

DG: Diesel Generator

EIA: Environment Impact Assessment

EMP: Environment Management Plan

Fe: Iron

g: gram

HSPCB: Haryana State Pollution Control Board

HWM: Hazardous Waste Management

IS: Indian Standards

INR: Indian Rupees

KVA: Kilo Volt Ampere

Leq: Noise Equivalent Level

M: Meter

m2: Square meter

m3: Cubic meter

m/s: meter per second

mg/L: milligram per liter

mg/Nm3: milligram per cubic meter at normal temperature & pressure condition

MPN: Most Probable Numbers

Nm3/Hr: cubic meter at normal temperature & pressure condition per hour

NABL: National Accreditation Board for Testing & Calibration Laboratory

NOC: No Objection Certificate

NTU: Nephelometric Turbidity Unit

HDPE: High Density Polyethylene

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Ni: Nickel

NO2: Nitrogen Dioxide

NOx: Oxide of Nitrogen

NZ: Northern Zone

O&G: Oil & Grease

PM: Particulate Matters

RSPM: Respirable Suspended Particulate Matters

SGIPL: Sankei Giken India Private Limited

SPM: Suspended Particulate Matters

SO2: Sulfur Dioxide

TSS: Total Suspended Solids

USEPA: United States Environment Protection Agency

w/v: weight by volume

WHRB: Waste Heat Recovery Boiler

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