oilseed pretreatment

8/17/2019 Oilseed Pretreatment

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Oilseed Pretreatment

Oil Expelling

Solvent Extraction

Vegetable Oil Refinery

Oil Filling

Small Scale Oil Production Line

Oilseed Pretreatment

Oilseed Cleaning And Selecting

Oilseed cleaning and selecting is of great importance in the oilseed pretreatment process and later procedures. enerally spea!ing" oilseed cleaning can not only reduce the

#ear and tear of the oil processing machinery but also enhance oil yield as #ell meal $uality.

%navoidably the ra# material #e gathered including a lot f impurities li!e stra#" mud" sand" stone even iron #hich may damage the oilseed claning equipment in the cleaning

and separating process. &haff left in the seed absorbs oil and prevents it from being expelled by the oil pressing machines. Sand in the seed #ill lead to #ear" and stones #ithin

the feed can damage scre#s of the machinery. 'oreover" (mpurities #ill absolutely become oil meal)ca!e* #ith absorbing a certain amount of oil in it" thus reduce the oil yield

rate. +esides" too much impurities mixed in the pressed oil #ill influence the $uality both of the oil and the meal.

Oilseed Cleaning Equipment

,here are a great number of impurities in oil bearing materials. &hoosing oilseed cleaning e$uipment should be according to the oil seeds you are going to process as #ell as

impurities in the seeds. Simple e$uipment" process short" high cleaning efficiency are the aim of oilseed cleaning and selecting.

Oilseed Cleaning Equipment – TQLZ Vibrating Sieve

,-L series vibrating sieve is one of the most used oilseed cleaning e$uipment #hich is vastly used in separation of impurities in pretreatment processing of oil engineering.

Seeds are properly cleaned into seed cleaner to remove un#anted material li!e dust" leafs" steins etc. ,hen the seed is sub/ected to destoner to remove various si0es of

stones 1 sand. ,his removal of un#anted material increases the life of machines 2 reduces the do#n time.

eatures o! t"e TQLZ Vibrating Sieve

•3riven by double motors )'otors are branded &E certified*

•3ifferent density in sieve frames

•Reciprocating vibrating from different angles" directions and #ith varied amplitude

•%ni$ue design according to customers4 special re$uirements

• 5part from impurities removal" it can be used as classifer for middle products or finished products

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Oilseed Cleaning Equipment # C$clone Separator

,he other machinery used in the oilseed cleaning and selecting is the cyclone separator. ,he ma/or function is to remove the solid type

particles or li$uid particles contained in the air of the conveyor media to acheive solid1li$uid1air separation so as to assure normal

operation of pipe or e$uipment. (t can remove 6789m solid particles by ::; efficiency under designed pressure and air amount. 5nd if

#ith 7


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e$uipment in addition to more repair and maintenance charges. +esides" #ax and coloring matters in hulls al#ays mixed #ith the pressed oil and you need to refine the oil #ith

extra money to get better edible oil.

Seed (ulling 'ac"ine

3isc huller is one of the #idely used seed hulling machines in the process of oilseed hulling.(t is used not only in the de@hulling of oilseed shells li!e cottonseed and peanuts" but

also in crushing oilseeds such as soybeans and even the oil ca!e.

%C)* Series Seed (ulling 'ac"ine

&+A series seed hulling machine is the biggest and the best selling model #hich are usually used in large oil processing plant. Our machinery4s structure is patented. ,hrough

the addition of a stirring #heel bet#een the fixed and moving discs" the #or!ing area is increased. ,his greatly increases the machine4s efficiency and capacity. 3espite these

productivity@boosting features" our disc huller4s po#er consumption is only =.B !C1t of material.

'ain Parameters o! t"e Seed (ulling 'ac"ine

Model Capacity (t/d) Power(kw) Weight (kg) Dimensions(mm)

GCBK7 35 18.5 1100 1820*940*1382

GCBK! 50-60 30 1700 2160*1200*1630

GCBK"7 100-170 37-45 2600 2400*1620*1980

Celcome to get intouch #ith us anytime you find interest in our seed hulling machine or complete oil processing plantD

Oilseed Crushing And Conditioning

Once cleaned" the oilseeds are then sent to the oilseed conditioner for further processing. ?ere the machinery increases the moisture and temperature of the oilseeds to

soften them. ,hose oilseeds #ith more rigid structures and lo#er moisture content are then processed into po#der by the oilseed fla!ing mill. 5fter treatment by A'E&s

conditioners" the oilseeds are conferred #ith the ideal pliability for the fla!ing process. 3ue to the differing characteristics among various oilseed types" the conditioners utili0e

mechanisms to ad/ust heat and moisture levels.

Oilseed Conditioner

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Oilseed Flaking

&onditioned oilseeds are conveyed to the oilseed !la+ing mac"ine" a machine #hich ruptures the cell tissue of the seeds and increases the surface area for oil extraction. ,he

fla!ing process is the essence of the oil extraction plant. Aernels entering the machine are first pressed into 8. millimeter fla!es to generate maximum extraction ratesG#ith oil

residues produced at a rate of less than 7 percent. A'E&sfla!ing mills are designed for safety and reliability. ,he scraper is manufactured for precision to ensure continuousoperation #ith fe#er stuc! fla!es.

Oilseed la+ing 'ac"ine

Oilseed la+ing 'ac"ine 'ain Tec"nocal ,ata

ModelCapacity

(KG/#)Power (KW) $et Weight (KG) Packing(MM)

YYPT4×40×80 30-35t/d 22kw 4900kg 1535×1358×1820

YYPT4×50×80 40t/d 30kw 7500kg 1680×1700×1900

YYPT2×60×100 80t/d 2*30kw 4400kg 1940×1250×1530

YYPY2×60×12

5 150t/d 2*45kw 5200kg 2140×1550×1730

Oil Extruding

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Oil e-truding mac"ine is commonly used to process rice bran and soybean oil. (t can also be used to manufacture different expanded feeds in oil and rice mills" and in

soybean protein factories and feed mills. (n fact" A'E& supplies a so$bean oil e-truding mac"ine specifically for soybeans.

Oil E-truding 'ac"ine

.or+ing Principle o! t"e Oil E-truding 'ac"ine

Oil extruding machines" including those for soybeans" transfer mechanical energy into thermal energy by forcing the material along the barrel using a sc re#. 5fter discharge the

seeds are heated and ready to enter the expeller" #hich produces the oil.

/sage and eatures o! t"e *'EC0s Oil E-truding 'ac"ine

•(mproved oil solvent extractor capabilities.

•(ncreased speed of extraction for reduced production time.

•Reduced solvent content in #et meal to reduce the load of the dosolvati0er.

•(mproved miscella concentration to reduce the load #hen vapori0ing the solvent in the miscella.

•(ncreased passivation of the en0ymes #hich stay in the oil to improve the $uality of extracted crude product.

•Reduced energy consumption.

Oil E-pelling

Oil Filter Press

A'E& is engaged in offering a #ide range of oil filter machines to our valued customers. &haracteri0ed by convinient operation" stable technical effect" high capacity and lo#

impurity" the oil filtering presses #e designed is to give maximum filtration efficiency" #ith longer life and least maintenance.

."at is Oil ilter Press1

Oil filter press is a oil filtering machine for separating solids and li$uids in industries" #hich is particularly being used as a oil purifier in the oil processing for edible or vegetable

oils. ,he plate filter press #e supplies is $uite suitable for filter crude oil and refined oil" and it can also be used forbleaching oil in therefining process.

Cith fine@mesh filtering clothes" the filtering machine can be also applies to clean #aste #ater and #aste coo!ing oils. ,he filtrating cloth bet#een the filter plates forms many

rooms. ,he oil under the pressure goes through the filtrating cloth" gets out from the faucet beneath the filtrating cloth.

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Models and Specifications of the Oil Filter Presses

Model

$o%o&

&ilter

plate

s

Dimension

o& &ilterplate

Working

press're

Prod'ctiit

y Power Dimension Weight

6LB250

13pcs 250*250m

m0.3-

0.4MPa 100kg/

0.75k w

780*530*670mm 155kg

6LB-

350 25pcs

350*350m

m

0.3-

0.4MPa 200kg/ 1.1kw

1300*750*700m

m 470kg

Single Pressing

Single pressing can be also be called full pressing and usually be applied for smaller capacity oil milling plant" single pressing mac"ine #ill be used in this process. ,his type

of pressing machine #or! on the principle of mechanical extraction and it extracts oil from the seeds. (f the seeds have high oil content" double pressing should incorporated for

maximum yield. ,he oil could be extracted as much as possible" the oil residual in ca!e is around


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•Sunflo#er seeds

•&otton Seeds

•'ustard seeds

•&opra

•roundnuts

•Lin seeds

•Flax seeds

•Soybeans and many more.

Prepressing

Prepressing is /ust one process in the oil milling plant. Prepressing is usually used for large capacities. ,he initial oil is extracted by prepressing mac"ine and then the

prepressed ca!e #ill be sent into the Solvent Extraction Plant for later processing. Our prepressing machines are of high efficiency and provide durability that helps inbetter extraction of oil from different !inds of seeds.

•

,he seeds are first fed into the prepress expeller through the feeder opening. ,hen enter the pressing chamber" #here they #illl be pressed. =8; of the oil #ill be

extractedI the oil residual in ca!e is around 7


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Hot Pressing

,he "ot pressing of oilseed refers to the application of heat in con/unction #ith mechanical pressure. (n an oil milling plant hot pressing heats the oilseeds using a

speciali0ed "ot pressing mac"ine #hich raises the temperature of the seeds in order to extract more oil.

eatures o! t"e (ot Pressing 'ac"ine

7. 5ll primary components of A'E&s hot pressing machines are made of high@grade alloy steel #hich have undergone a special hardening treatment. ,his greatly improves

durability" extending the machines #or! life despite exposure to high temperatures and constant abrasion #hile #or!ing day and night.

K. Settings of the hot pressing machinery are ad/ustable to handle a variety of oilseed types to yield oil of the highest $uality.

. ,he #hole processGfrom feeding to steaming" up to the discharge of oil and ca!e is performed automatically and continuously" thus ma!ing the machinery easier to operate

#ith a reduced labor re$uirement.

(ot Pressing 'ac"ine

Cold Pressing

Cold Pressing or cold milling refers to the process of mechanically separating oil through the pressing or crushing oil seeds #ithout the addition of heat or chemicals. aturally"

this action is performed by a cold pressing mac"ine. 5s opposed to hot pressing" cold pressing maintains more of the oils nutrients. ,he rate of chemical reactions doubles in

the oil press for every additional 78M& of heat. ,his heat acts to increase the yielded $uantity of oil" #hich is #hy heat pressed oil is cheaper than cold pressed oil. Furthermore"

#hen too much heat is applied in the oil milling process" the flavor" color" and $uality of the extracted oil is affected. ?o#ever" cold pressing is not totally #ithout heat as its name

implies" as heat is created by friction in the expeller. ,o prevent denaturing of the oilseeds protein" temperatures should be !ept belo# =8℃.

Cold Pressing 'ac"ine

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Sesame Oil Press

,his type of sesame oil press is practically designed to expel sesame seed. ,he sesame oil press is of compact structure" it is light and easy to operate. (t can automatically

expel and filter the oil simultaneously" #ith a high rate of sesame oil production and greater oil yield.

Sesame Oil Press

Our sesame oil press is perfect for mobile operations such as at a vegetable mar!et" a supermar!et" a ba0aar in the

countryside" or even at home. ,he residue can be used as fertili0er or forage.5ll parts of the sesame oil express can be

dismantled" installed" and maintained easily. Ra# material $uantities of [email protected]!g are allo#ed to be fed into the oil press

#hen the press is hot. %sually" there are four main parts in the integrated sesame oil press" they are oil press" filter

press" hooper and electrical cabinet.

'ain Part in t"e Sesame Oil Press

+elo# are some main parts in the sesame oil press machine. (n the se$uence of hooper" electrical carbinet and oil filter.

Per!ormance Speci!ication o! t"e 2ZS Series Sesame Oil Press

ModelDiameter o&

ha&t

0otating peed

o& ha&t

1nner Diameter o&

Pressing Case

Prod'ction

Capacity

Dry Cake

0esid'e

Y!"- 37 mm 60-70 $pm 38 mm 15-- 20 kg/ %8％


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30

Y!"-

60 37 mm 60-70 $pm 38 mm 30 kg/ %8％

Tec"nical Parameters o! t"e 2ZS Series Sesame Oil Press

Model Motor 234elt$et

WeightDimension

Y!"-

30

1.5&' (Y)90L-4 220+, "g

pas,50!

1050 B

TYP 156 &

700×700×1200

MM

Y!"-

60

2.2 &' (Y)90L-4220+, "g

pas,50!

1050 B

TYP 180 &

700×700×1200

MM

Qualit$ %uarantee Terms

-uality guarantee term is for one year. 5ny bro!en #hich are caused by machine@self and $uality #ill be responsible for our manufacturer. Others #hich are caused by operation

mista!es" man@made problems" etc #ill be responsible for clients@self.

For $uantity more than five units of our ne# type NS series sesame oil press machines or large $uantity" #e can give you discount in different degree. (f you have any $uestion

or advice" pls feel free to contact us #ithout any hesitation.

Large Oil Press,he large scale oil press machines #e supply is suitable for extraction of vegetable oils from oil bearing seeds and nuts" such as rapeseeds" grounnut" sesame seeds"

cottonseeds" soybean seeds" corn germ" copra" sunflo#er seeds" etc.

Speci!ications o! our Large Oil Press 'ac"ines


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5ypeCapacity

Per "+#

Percentage

o& 6il in

Cake

Power (Kw)6erall Dimensions

(8W8#)/KG

",,93. 8-12T 5-7 18.5&w 2850×1850×3270mm/5000kg

*:"+3. 18-24T 6-8 30&w3&w4&w 4178×2870×3660mm/6300kg

","3. 40-60T 11-14 30 &w 2900×1850×3640mm/5500kg

",+3. 70-80T 12-18 30&w5.5 &w3&w 2900×1850×4100 mm/5800kg

*"-.3

./*:3"-.3

.

130-160T/40-

60T

15-18/7-12

75kw15kw/55kw15kw 3708×1920×3843mm/9380kg

*.",3

"/*:.",3

.

200-

260T/80-110T

15-19/8-12

110kw15kw/90kw15kw4832×2917×3236mm/12650kg

*3.+,3

" 250－320T 13-18 185&w11&w 4935×1523×2664mm/14980kg

C"aracteristics o! t"e Large Oil Press

34 Per!ect Construction5 Simple Control and ,urable Service6

,he machine is characteri0ed by compact construction" high capacity" little floor@space occupation" durable service and easy operation. ,he amount of feed" the process of oil

yield and the thic!ness of ca!e can be readily ascertained at a glance. ,heir regulations" if necessary" can be satisfactorily made merely by manipulating the feed regulating

lever and

the cone setting lever. 5ll the reduction gears operate in oil and the #hole surfaces of gear teeth are hardened by heat treatment. ,he #ormshaft )or mainshaft* of the oil

expeller is made of high@$uality alloy steel" thus ensuring long sen1ice life. ,he pressing #orms and

cage bars in the bar cage are also carburi0ed" therefore" they are #earable and durable.

74 Combined Steaming and 8oasting6

(n order to suit the need for heating@up different seeds to varying temperatures for extraction of the oil of higher $uality" the machine is provided #ith meal steaming and roasting

e$uipment. Steaming !ettle #hich can heat up the above mentioned oil beanng mseeds to an optimum temperature before being fed into the pressing cage.

94 Automatic and Continuous Operation6

,he meal is fed through the inlet opening into the every stage of the steaming !ettle and is then gradually heated up and stirred in passing by the stirrer. +lades from one stage

to another. 5fter being pushed out from the outlet of the bottom stage" it drops into the feed head and is delivered to the pressing cage to be compressed by various sections of

the pressing #orms therein. ,he extracted oil flo#s through gaps betvveen cage bars into the oil scre# conveyor and thence to an oil reservoir" #hereas the ca!e is discharged

at the rear of the machine. 5ll this sho#s that the #hole process of oil extraction" beginning from feeding" steaming" heating up to oil and ca!e discharging" is fully automatic and

continuous. ,herefore" #hen once the amount" the temperature and the moisture of seeds and the thic!ness of ca!e have been set" the operator needs only to observe the feed

indicating pointer" steam pressure gauges and ammeter and ma!e ad/ustment #hen necessary" thus minimi0ing the re$uirement of supen1ision and greatly saving labour.

Solvent E-traction

Oil Seed Extractor

A'E&s oil seed e-tractors can process a variety of oilseeds including palm" peanut and sunflo#er seeds. ,he palm oil e-tractor is one popular model" from #hich the oil is

transported to the desolventi0er.

Oil Seed E-tractor – 8otocel E-tractor

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A'E&s rotocel extractor has adopted a variable voltage variable fre$uency )VVVF* drive #ith an ad/ustable rotation speed. 5 chain transmission imparts smooth" reliable

operation. ,he fixed@plate grid is made of stainless steel. (ts precision 7J@cell design and transverse plate grid prevents concentrated miscella from flo#ing to incorrect

chambers.

•%ni$ue rotor balancing ensures reduces po#er consumption" re$uired maintenance and noise.

•,he rotation speed of the air loc! and rotor extractor can be automatically ad/usted to the $uantity of incoming oilseeds to ensure a constant bin level. ,his #ill help

generate pressure in the oil seed extractor and prevent solvent from escaping.

•(mproved miscella circulation reduces solvent consumption and subse$uent residues in the meal" increasing the miscella concentration. Energy is saved by

reducing the $uantity evaporated.

•,he rotocel extractor is very popular for many !inds of pre@pressed ca!e. &ells at the higher bin levels ma!e it easy to perform immersion extraction and reduce

meal fines in the miscella. 5ll this #ill help improve the $uality of the crude oil and reduce scaling in the evaporation system.

•Expanded oil materials and pre@pressed ca!es #ith K< to < percent oil content can be extracted to a level of oil residue of less than 7 percent.

Oil Seed E-tractor – Loop T$pe E-tractor

,his model is comprised of pre@extraction" extraction" and draining sections. ,he miscella is rotated to ensure thorough" uniform extraction. (ndividual@cell spraying mechanisms

further ensure optimal extraction.

,he loop@type extractor adopts a chain@drive system. Li!e the rotocel extractor" its structure is designed to reduce po#er consumption" maintenance re$uirements and noise.

?o#ever" this extractor utili0es percolation@style filtration. Rotation occurs at the bend of the machinery for efficient processing.

Desolenti!er "oaster

,esolventi:er toaster dr$er cooler )3,3&* is used to separate solvent from #et meal in the solvent e-traction plant. A'E&s desolventi0er toaster dryer coolers have five

layers. ,he first and second are preheating layers #hich function using an indirect current of steam at the base. ,he third layer is pre@desolventi0ing layer #hich leads to the

fourth" main pre@desolventi0ing layer. ,he last layer dries the material.

,esolventi:er Toaster ,r$er Cooler

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,esolventi:er Toaster0s Structural Advantages

•Steam in/ection methodology ensures that less #ater vapor escapes" thereby reducing energy consumption.

•,he desolventi0er toaster utili0es airtight conditions #ith a uniformly administered current of steam. ,his greatly reduces the amount of residual solvent in the meal"

particularly in comparison to traditional ddesolventi0ing e$uipment.

•,he 3,3& vapor temperature can be automatically ad/usted by ad/usting the volume of direct steam.

Solent Eaporator

,he solvent evaporator removes solvent from the miscella after extraction has ta!en place.

*'EC0s Solvent Evaporator

Solvent Evaporating Equipment

,he tubes in the solvent evaporator are fabricated #ith stainless steel" allo#ing an ideal surface for heat@exchange. 3urability is also improved. +y using micro@vacuum

evaporation technology in the solvent evaporation system not only saves on the consumption of steam but also improves the color and $uality of crude oil.

Solvent Evaporating S$stem

•Evaporation allo#s for the utili0ation of residual heat and secondary steam. Caste steam is recycled into the first stage evaporator" curtailing its consumption by 8

percent.

•'iscella at the first stage solvent evaporator is heated by high temperature oil coming from the oil stripper" thereby significantly increasing the temperature of

miscella going to the second stage solvent evaporator for reduced energy consumption.

•,he miscella is evaporated at a lo# temperature. Residual solvent is reduced giving the crude oil a light color.


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•Stainless Steel multi@tube condensers have allo#ed higher rates of solvent recovery and a reduced #or!space" lo#ering production costs and the initial

investment.

•,he vapor contactor has reduced the load on the 3, condenser and increased the temperature of the solvent.

•,he boiler tan! minimi0es the solvent residue in the #aste #ater.

Oil Stripper

A'E&s ne# oil stripper combines the functions of the stripper and crude oil tan! for the solvent extraction plant. ,he uni$ue spherical baffle plate allo#s the oil to flo#

uniformly. Steam is able to thoroughly penetrate the oil v ia direct contact. Vapor is applied consistently to avoid patches of residual solvent and volitility is reduced considerably.

,he trays of the stripping to#er are connected by f langes" thus both maintenance and cleaning are convenient. A'E&s design allo#s for convenient operation and reliability.

Cith over ten years experience in supplying and exporting complete oil mill plants" solvent extraction plants and related e$uipment" A'E& is your source for solvent

extraction machinery such as oil strippers" desolventi0er toasters and other extraction machinery.

Oil Stripper

Oil "ank

,he oil tan+ is used for storage in the solvent e-traction plant. ,here are t#o basic types of oil tan!sH the crude tan! and the product tan!. ,he crude tan! moves large

$uantities of unrefined crude oil from its point of extraction to refineries. ,he product tan! is generally much smaller and is designed to move edible oil from refineries to

points near mar!ets.

,ypically the type of oil tan! is selected based upon capacity and the vapor pressure of the product being stored. ,he #or!ing pressure re$uired depends upon the vapor

pressure" and the temperature variations of the li$uids surface.

Oil Tan+ in Solvent E-traction Plant

*'EC Solvent E-traction Plant

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,he solvent extraction plant is designed to extract oil directly from oilseeds containing less than K8 percent oil after fla!ing" such as soybeans. ,he process is also used

for prepressed or fully pressed ca!e derived from oilseeds containing more than K8 percent oil to include sunflo#er seeds" peanuts" cotton seeds" palm !ernels" canola"

copra" castor and others. Extraction is conducted on prepared seeds or" in the case of high oil content seeds" the ca!es obtained through pre@pressing.

Vegetable Oil Refinery

Oil Degumming

Oil degumming is the first step in an oil refinery plant and is !ey to the vegetable oil re!ining process. Oil degumming is performed in t#o #aysH hydration oil degumming and

special oil degumming.

($dration Oil ,egumming

?ydration oil degumming involves the addition of hot #ater since impurities li!e phospholipids" gums and proteings are soluable in oil but insoluable in #ater. (n this #ay" the

impurities can be separated. ,he separated gum )once dry* can be made into lecithin or added into ca!es or meals. ?ydration degumming improves the oils edibility and

storage potential.

Vegetable oil re!ining process # oil degumming

Oil #eutrali!ation

Oil neutrali:ation is another step in the edible oil re!ining process. Oil neutrali0ation is also !no#n as deacidification. (t neutrali0es fatty free acids in the oil using caustic

soda" thereby converting the acids into soaps. ,hese soaps are easily removed by decantation or by centrifugal force. Since there are many !inds of oilseeds #ith differing

$ualities" A'E&s machinery is e$uipped #ith versatile technology for the oil neutrali0ation process.

eatures o! Edible Oil 8e!ining Process

•,echnology adaptable to the oils $uality and to processing re$uirements.

•Oil loss is reduced to minimum through #ell@crafted centrifuges.

Oil ;eutrali:ation lo< C"art

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Oil $leaching

Oil bleac"ing is carried out before deodori0ation in an edible oil re!iner$. ,he process removes color" as #ell as residual phosphatides" metals and soaps. ,o do this" clay is

added to the oil then heated" upon #hich it absorbs pigmentation. Lastly" the oil@clay mixture is filtered and the spent ca!e is dried to remove the oil.

Oil )leac"ing Tec"nolog$ in an Edible Oil 8e!iner$ Plant

•Oil and clay is mixed in a vacuum to remove the affects of air and to consume less clay.

•,he clays dosage is dispensed automatically according to the color re$uirement. 5 continuous process ensures the clays even contact #ith the oil.

•+leached oil is flushed through closed stainless steel filtration discs for less residue in the meal.

•,he filter is controlled automatically to simplify operation and to ensure stable production.

Edible Oil 8e!iner$5 .or+s"op Vie<

Oil )leac"ing lo< C"art


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Oil De%axing

Oil de


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Oil deodori:ation is the final stage in an edible oil refinery. (t creates a more bland oil by removing odiferous material and other minor undesired particles" in turn increasing its

shelf life. (t is commonly used in the process of re!ining palm oil.

,etailed Oil ,eodori:ation Process

(n oil deodori0ation" the bleached oil is first deaerated then heated. (t is then deodori0ed by using high pressure steam. A'E&s deodori0ers employ a combined methodology.

,he upper part is used to remove free fatty acids #hile the bottom part #or!s for consistent $uality. Oil from the deodori0er is cooled and stored after passing through the heat

exchanger. ,he free fatty acids are collected and stored as by@products.

Oil ,eodori:ation lo< C"art

Palm Oil 8e!ining Process

Palm oil is one of the most #idely consumed edible oils in the #orld today. Palm oil is obtained from the flesh of the palm fruit. Each palm tree produces approximately one fruit

bunch" containing as many as 888 fruitlets" per month. (n addition" each palm tree continues producing fruit economically for up to K< years. ,his ensures a constant stable

supply" as compared #ith other annual crops. aturally" palm oil is characteri0ed as stabili0ed oil due to its chemical composition.

Palm oils consist mainly of glycerides and" li!e other oils in their crude form" small and variable portions of non@glyceride components as #ell. (n order to render the oils to an

edible form" some of these non@glycerides need to be either removed or reduced to acceptable levels. ,he aim of refining is therefore to convert the crude oil to $uality edible oil

by removing ob/ectionable impurities to the desired levels in the most efficient manner. ,his also means that" #here possible" losses in the desirable component are !ept

minimal.

,he palm oil refining process is $uite identical. ,here are t#o routes are ta!en to process crude oil into refined oilI #hich are chemical )basic* refining and physical refining. ,he

methods differ basically in the #ay the fatty acids are removed from the oil. Physical refining" #hich eliminates the need for an effluent plant for the soap stoc!" involves

sub/ecting the oil to steam distillation under higher temperature and vacuum for removal of the free fatty acids. ,he physical refining is used to remove the free fatty acids. ,he

refining of physical plant is practiced to sub/ect the oil to steam distillation.

Oil Filling

Auto Oil Filling Machine

A'E&s auto oil bottling mac"ine is a convenient" labor saving #ay to pac!age your product. (t is one of several edible oil bottling mac"ines offered by A'E&.

eatures o! t"e Auto Oil )ottling 'ac"ine

7. ,he machine is specially designed to prevent lea!age to prevent product from spilling" thereby ensuring clean pac!aging and a clean #or!site.

K. 5utomatic and semi@automatic pneumatic capping device adaptable to caps of different si0es and shapes to ensure a tight seal.

. Pump applies uniform pressure to expel the product into the pac!aging" thus increasing consistency.

B. 5ir@tight aluminum sealing cooled as it is attached to preserve freshness and further prevent spillage.

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Auto Oil )ottling 'ac"ine

Auto Linear Sealing Machine

A'E&s auto linear sealing mac"ine caps the pac!aged. (t is one of several oil bottling mac"inesoffered. ,he auto linear sealing machine is high speed and is suitable for a

range of processing lines for industries such as food" pharmaceuticals" chemicals and cosmetics. ,his oil bottling machine #as designed #ith intelligent" simple to use

mechanical controls. ,he cap is automatically tightened as the bottle moves for#ard on the conveyor. ,he auto linear sealing machine can be used alone or for in@lineproduction. (t can process different cap@types such as spiraled caps" security caps and pop@off caps. (ts tor$ue is ad/ustable" it is easily lin!ed to other machinery" and it comes

available #ith dust@proof covers.

Auto Linear Sealing 'ac"ine

Auto &nk'et Printer

,he auto in+=et printer is one of several oil bottling mac"ines offered by A'E&.

eatures o! Our Auto >n+=et Printer

A'E&s auto in/ect printer employs an efficient gear pump" highly integrated circuitry" and a sealed ventilation system to ensure the machines long@term operability. (t

automatically performs trac!ing monitoring and ad/ustment. Labeling details can be directly edited using the !eyboard" and special soft#are automatically prints the date" time

and batch number. Script height can be ad/usted to bet#een 7.< and 7< millimeters" applicable to up to three lines.

Auto >n+=et Printer


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Auto La(eling Machine

A'E&s auto labeling mac"ine is a useful #ay to attach labels to the products pac!aging #ithout the continuous need for labor.

eatures o! t"e Auto Labeling 'ac"ine

,he auto labeling machine is computer controlled so that the speed of the label attachment mechanism is in sync #ith the speed of the pac!ing machinery. ,his machine readily

#or!s in tandem #ith A'E&s auto in!/et printer to efficiently create an attractive final product.

Auto Labeling 'ac"ine

Semiautomatic $lo% Molding Machine

Semiautomatic )ottle 'olding 'ac"ine6 Tec"nical Parameters

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Machine i;e and Weight

Dimensions ( < W < #) Weight #eater ( < W < #) #eater weight Power

1930*720*1830mm 800kg 1870*630*1450mm 250&g 17.5kw

Container

Prod'ct Material 2ol'me 5heoretical 6'tp't Pre3&orm ength Pre3&orm 1nner Diameter

PT 5L-10L 300-500P)"/ 15mm-460mm 15mm-200mm

'oulding

Ma


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Small Scale Oil Processing Line

A'E&s small scale oil processing line is fully automated. Each piece of machinery is easily connectable to create a high output" semi@continuous processing line for your

next edible oil operation.

Advantages o! t"e Small Scale Oil Pressing Line

,he small scale oil pressing line is easy to operate" install and commission. ,he small scale oil pressing line re$uires little initial investment and a minimal #or!space" but

performs all functions necessary for edible oil production. Our small scale oil processing line can prepare many !inds of oilseeds including peanut !ernels" rape seeds" cotton

seeds" sunflo#er seeds" corn seeds" palm !ernels and sesame seeds.

,he small scale oil pressing line re$uires less labor. ,he semi@continuous precess needs only t#o to three to be employed for the #hole line. ,he automated systems allo#s for

consistent production as #ell as increased safety.

Equipment in t"e Small Scale Oil Processing Line

,rum r$ing Pan >ntegrated Oil Press Scre< Elevator

Small Scale Oil )efiner* Line

Our small scale oil re!iner$ line 1 plant are great choice for small capacity oil refinery. ,he small oil refinery production plant can remove phospholipids" FF5" pigment" gums"

#axes" off@flavor and other impurities in the oil.

,his small scale re!iner$ plant can process a great number of plant seeds in to refined oil" for example" this plant can help process soybean oil" mustard seed oil" cottonseed

oil" sunflo#er seed oil" peanut oil" rice bran oil" safflo#er seed oil" corn germ oil" camellia seed oil and so on.

Small Scale Oil 8e!iner$ Line


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Small Scale Oil 8e!iner$ Plant

oilseed pretreatment

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