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IBM Research On SOI CMOS as Technology Platform for SoC and Hybrid Device and Function Integration Tak H. Ning IBM Thomas J. Watson Research Center Presented at IS-AHND 2011 Tokyo Institute of Technology, Tokyo, Japan

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Page 1: On SOI CMOS as Technology Platform for SoC and Hybrid ... · IBM Research On SOI CMOS as Technology Platform for SoC and Hybrid Device and Function Integration Tak H. Ning IBM Thomas

IBM Research

On SOI CMOS as Technology Platform for SoC and Hybrid Device and Function Integration

Tak H. NingIBM Thomas J. Watson Research Center

Presented at IS-AHND 2011Tokyo Institute of Technology, Tokyo, Japan

Page 2: On SOI CMOS as Technology Platform for SoC and Hybrid ... · IBM Research On SOI CMOS as Technology Platform for SoC and Hybrid Device and Function Integration Tak H. Ning IBM Thomas

IBM Research

© 2003 IBM Corporation2 T.H. Ning IS-AHND 2011, Tokyo

Outline

CMOS Platforms– Bulk silicon– Silicon on insulator (SOI)

Considerations for SoC Functions and Embedded Hybrid Devices

Examples of SOI-Enabled Embedded Devices and Functions

Summary

Page 3: On SOI CMOS as Technology Platform for SoC and Hybrid ... · IBM Research On SOI CMOS as Technology Platform for SoC and Hybrid Device and Function Integration Tak H. Ning IBM Thomas

IBM Research

© 2003 IBM Corporation3 T.H. Ning IS-AHND 2011, Tokyo

CMOS in Systems Today

IBM’s 45 nm 4-core 5.2GHz z196

Intel’s 32 nm 6-core Westmere

SOI CMOS Bulk Silicon CMOS

Page 4: On SOI CMOS as Technology Platform for SoC and Hybrid ... · IBM Research On SOI CMOS as Technology Platform for SoC and Hybrid Device and Function Integration Tak H. Ning IBM Thomas

IBM Research

© 2003 IBM Corporation4 T.H. Ning IS-AHND 2011, Tokyo

A 45SOI vs. 45LP CMOS Design Comparison

Source: R. Pottier et al, ARM_IMEC SOIConf 2009

Page 5: On SOI CMOS as Technology Platform for SoC and Hybrid ... · IBM Research On SOI CMOS as Technology Platform for SoC and Hybrid Device and Function Integration Tak H. Ning IBM Thomas

IBM Research

© 2003 IBM Corporation5 T.H. Ning IS-AHND 2011, Tokyo

System-on-Chip and Hybrid Integration

Why?– The ultimate goal in INTEGRATED-CIRCUIT technology– Higher performance and/or lower power dissipation, ideally at

lower cost

What devices and functions to integrate?– Integration of CPU and cache memory already routine– Devices and functions to be developed and integrated on chip whatever the system designers need to deliver winning products to their customers

Page 6: On SOI CMOS as Technology Platform for SoC and Hybrid ... · IBM Research On SOI CMOS as Technology Platform for SoC and Hybrid Device and Function Integration Tak H. Ning IBM Thomas

IBM Research

© 2003 IBM Corporation6 T.H. Ning IS-AHND 2011, Tokyo

What Devices and Functions to Integrate, and How?

What?– From TSMC website: “No longer is a logic focused process

technology able to meet all market requirements. Rather, today's industry innovator requires special feature technologies such as mixed-signal/RF, embedded high density memory, non-volatile memory, high voltage devices and CMOS image sensor technologies.”

How?– Integrate these and other devices and functions, as many as

reasonable from a system product cost, performance, and power dissipation perspective

Page 7: On SOI CMOS as Technology Platform for SoC and Hybrid ... · IBM Research On SOI CMOS as Technology Platform for SoC and Hybrid Device and Function Integration Tak H. Ning IBM Thomas

IBM Research

© 2003 IBM Corporation7 T.H. Ning IS-AHND 2011, Tokyo

Electrical Isolation – a Major Challenge in Integration

Bulk silicon CMOS– Isolation by doped well regions– Large area– Large parasitic capacitance– Less complete isolation;

isolation noise

SOI CMOS– Isolation by BOX and oxide

filled shallow trenches– Isolation feature size small and

scalable– Small parasitic capacitance– Isolation noise can be small;

especially with “substrate” engineering

p-substrate

BOX

Substrate

n Si p Si p Sin-welln-well

n-well

p-well

Page 8: On SOI CMOS as Technology Platform for SoC and Hybrid ... · IBM Research On SOI CMOS as Technology Platform for SoC and Hybrid Device and Function Integration Tak H. Ning IBM Thomas

IBM Research

© 2003 IBM Corporation8 T.H. Ning IS-AHND 2011, Tokyo

Ge on Insulator

Ge condensation by oxidation

Ref: S. Nakaharai et al., APL vol. 83, p. 3516 (2003)

Growth by liquid phase epitaxy

Ref: Y. Liu et al., APL vol. 84, p. 2563 (2004)

Page 9: On SOI CMOS as Technology Platform for SoC and Hybrid ... · IBM Research On SOI CMOS as Technology Platform for SoC and Hybrid Device and Function Integration Tak H. Ning IBM Thomas

IBM Research

© 2003 IBM Corporation9 T.H. Ning IS-AHND 2011, Tokyo

eDRAM in High-Performance SOI Microprocessors

45nm SOI processors for IBM’s Power7 servers and z196 mainframes

Reference: J. Barth et al., 2010 ISSCC

Page 10: On SOI CMOS as Technology Platform for SoC and Hybrid ... · IBM Research On SOI CMOS as Technology Platform for SoC and Hybrid Device and Function Integration Tak H. Ning IBM Thomas

IBM Research

© 2003 IBM Corporation10 T.H. Ning IS-AHND 2011, Tokyo

Z196 (IBM Mainframe) Cache / Node Topology

SC1

24MB SharedeDRAM L3

CP5

SC0SC1

Mem1 Mem0

FBC

Mem2

GXGX

Node:

192 MBShared eDRAM L4

1.5MBPrivate L2

Private L1sCore

SC0

CP chip:

Shared L1Compression/ Crypto

1.5MBPrivate L2

Private L1sCore

1.5MBPrivate L2

Private L1sCore

Shared L1Compression/ Crypto

1.5MBPrivate L2

Private L1sCore

GX

FBC

CP5

GX GX

GXGX GXGX

MCM

Source: B. Curran, HOT CHIP Conference, Aug. 21, 2010

eDRAM

Page 11: On SOI CMOS as Technology Platform for SoC and Hybrid ... · IBM Research On SOI CMOS as Technology Platform for SoC and Hybrid Device and Function Integration Tak H. Ning IBM Thomas

IBM Research

© 2003 IBM Corporation11 T.H. Ning IS-AHND 2011, Tokyo

Substrate Engineering for RF

Reference: J. Burghartz et al., 2002 BCTM

SOI substrate can be engineered to meet system requirement– High resistivity– Patterned doped regions– Etched and/or processed– ...

Page 12: On SOI CMOS as Technology Platform for SoC and Hybrid ... · IBM Research On SOI CMOS as Technology Platform for SoC and Hybrid Device and Function Integration Tak H. Ning IBM Thomas

IBM Research

© 2003 IBM Corporation12 T.H. Ning IS-AHND 2011, Tokyo

Substrate Engineering for Crosstalk Reduction

Reference: S. Stefanou et. al., IEEE TED, p. 486 (2004)

Ground-plane with Faraday cage– “Over ten times reduction in crosstalk is demonstrated up to 10 GHz,

compared to previously reported substrate crosstalk suppression technologies.”

Page 13: On SOI CMOS as Technology Platform for SoC and Hybrid ... · IBM Research On SOI CMOS as Technology Platform for SoC and Hybrid Device and Function Integration Tak H. Ning IBM Thomas

IBM Research

© 2003 IBM Corporation13 T.H. Ning IS-AHND 2011, Tokyo

Single-Poly Embedded EEPROM in SOI

Silicon body layer used as control gate

Only requirement is a thick Tox for floating-gate operation

References: Acovic, Ning and Solomon, US Patent 5,886,376;

Floating gate

Body of floating-gate FET Control gate

Solomon and Su, 15th IEEE NVRAM Workshop, paper 4.2, 1997.

Page 14: On SOI CMOS as Technology Platform for SoC and Hybrid ... · IBM Research On SOI CMOS as Technology Platform for SoC and Hybrid Device and Function Integration Tak H. Ning IBM Thomas

IBM Research

© 2003 IBM Corporation14 T.H. Ning IS-AHND 2011, Tokyo

Single-Poly Embedded EEPROM in SOI Experimental data based on SOI CMOS with Tox = 4.5 nm

References: Solomon and Su, 15th IEEE NVRAM Workshop, paper 4.2, 1997.

Page 15: On SOI CMOS as Technology Platform for SoC and Hybrid ... · IBM Research On SOI CMOS as Technology Platform for SoC and Hybrid Device and Function Integration Tak H. Ning IBM Thomas

IBM Research

© 2003 IBM Corporation15 T.H. Ning IS-AHND 2011, Tokyo

SOI Series-Connected (Stacked) FETs

Stacked device for high voltage and for soft-error immunity

(a)

n+ n+ n+

Source DrainGate

n+ n+ n+

Source DrainGate

n+

(b)

(c)

n+ n+ n+

Source DrainGate

n+ n+n+

N-1 N

1 2

1 2 1 2

(a)

n+ n+ n+

Source DrainGate

n+ n+ n+

Source DrainGate

n+

(b)

(c)

n+ n+ n+

Source DrainGate

n+ n+n+

N-1 N

1 2

1 2 1 2

0 1 2 3 4 5 6 70

200

400

600

800

1000 2-NFET in series, Lnom Single NFET, 2Lnom

DR

AIN

CU

RR

ENT

(A/m

)

DRAIN VOLTAGE (V)

VGS=0 to 4V in 0.5V steps

Reference: J. Cai et al., 2008 IEEE Int. SOI Conference, pp. 21-22

Page 16: On SOI CMOS as Technology Platform for SoC and Hybrid ... · IBM Research On SOI CMOS as Technology Platform for SoC and Hybrid Device and Function Integration Tak H. Ning IBM Thomas

IBM Research

© 2003 IBM Corporation16 T.H. Ning IS-AHND 2011, Tokyo

Stacked SOI Device for SEU Immunity

0.01 0.1 1 10 1000

200

400

600

800 Single FET 2-FET in series

G2 strike 2-FET in series

G1 strike

DR

AIN

CU

RR

EN

T (

A/

m)

TIME (psec)n+ n+ n+

GateFET1 FET2

p p

n+ n+ n+

Sou

rce

Dra

in

GateS

hare

d S

/D

Reference: J. Cai et al., 2008 IEEE Int. SOI Conference, pp. 21-22

Page 17: On SOI CMOS as Technology Platform for SoC and Hybrid ... · IBM Research On SOI CMOS as Technology Platform for SoC and Hybrid Device and Function Integration Tak H. Ning IBM Thomas

IBM Research

© 2003 IBM Corporation17 T.H. Ning IS-AHND 2011, Tokyo

Reference: J. Warnock et al, 2010 ISSCC

Latches Employing Stacked SOI Device as Effective as Dual Interlock Cell (DICE) Latches for SEU

Page 18: On SOI CMOS as Technology Platform for SoC and Hybrid ... · IBM Research On SOI CMOS as Technology Platform for SoC and Hybrid Device and Function Integration Tak H. Ning IBM Thomas

IBM Research

© 2003 IBM Corporation18 T.H. Ning IS-AHND 2011, Tokyo

High-Voltage SOI FET RF Switch

BOX

R R R R

RFin RFout

No diffusion-to-substrate breakdown

Page 19: On SOI CMOS as Technology Platform for SoC and Hybrid ... · IBM Research On SOI CMOS as Technology Platform for SoC and Hybrid Device and Function Integration Tak H. Ning IBM Thomas

IBM Research

© 2003 IBM Corporation19 T.H. Ning IS-AHND 2011, Tokyo

SiGe-CBiCMOS on Thick SOI

Thick SOI with high resistivity substrate; deep and shallow trench isolation

Vertical SiGe npn and pnp

3.3V and 2.5V CMOS

Reference: J. Babcock et. al., 2010 BCTM

Page 20: On SOI CMOS as Technology Platform for SoC and Hybrid ... · IBM Research On SOI CMOS as Technology Platform for SoC and Hybrid Device and Function Integration Tak H. Ning IBM Thomas

IBM Research

© 2003 IBM Corporation20 T.H. Ning IS-AHND 2011, Tokyo

Vertical SiGe-Base Bipolar on CMOS-Compatible SOI

B EC

TSI=0.12umTBOX=0.14um

B E

GS D

Thin-SOI vertical SiGe-base bipolar

SOI CMOS

Source: J. Cai et al., 2003 BCTM

Page 21: On SOI CMOS as Technology Platform for SoC and Hybrid ... · IBM Research On SOI CMOS as Technology Platform for SoC and Hybrid Device and Function Integration Tak H. Ning IBM Thomas

IBM Research

© 2003 IBM Corporation21 T.H. Ning IS-AHND 2011, Tokyo

EBC

buried oxide

substrate of SOI

n+n+ n

n+n+ n+

EB

Cp+ p+p

p+ p+pn+ n+ np+ p+

GS D D

GSn+ p+

Thin-SOI Complementary BiCMOS

Vertical npn and pnp, and CMOS on same thin SOI

Opportunity for circuit innovation

pnp npn nMOS pMOS

Source: T.H. Ning, Symp. VLSI Technology, 2003

Page 22: On SOI CMOS as Technology Platform for SoC and Hybrid ... · IBM Research On SOI CMOS as Technology Platform for SoC and Hybrid Device and Function Integration Tak H. Ning IBM Thomas

IBM Research

© 2003 IBM Corporation22 T.H. Ning IS-AHND 2011, Tokyo

Page 23: On SOI CMOS as Technology Platform for SoC and Hybrid ... · IBM Research On SOI CMOS as Technology Platform for SoC and Hybrid Device and Function Integration Tak H. Ning IBM Thomas

IBM Research

© 2003 IBM Corporation24 T.H. Ning IS-AHND 2011, Tokyo

The Problem with SOI CMOS

Cost, cost, cost– SOI substrate cost– What else?

However, we need to consider– Cost at the system level– Cost-benefit tradeoff– System-level benefit enabled by SOI

Page 24: On SOI CMOS as Technology Platform for SoC and Hybrid ... · IBM Research On SOI CMOS as Technology Platform for SoC and Hybrid Device and Function Integration Tak H. Ning IBM Thomas

IBM Research

© 2003 IBM Corporation25 T.H. Ning IS-AHND 2011, Tokyo

Summary

SoC and hybrid integration are natural trends in integrated- circuit technology

SOI CMOS provides an ideal platform for SoC and hybrid integration– Electrical isolation– SOI-unique beneficial device and circuit characteristics

In considering SOI versus bulk silicon CMOS as platform, need to bear in mind cost-benefit tradeoff– Additional benefit must be well worth the additional cost

With innovation, the silicon technology glass remains half full