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Model 120D and Model 120CEX Wireline Data Recorder Operation and Maintenance Manual

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Page 1: Operation and Maintenance Manual · 2015. 1. 20. · Wireline Data Recorder in the field. The system is designed for installation on any wireline or coil-tubing unit. The “Unpacking

Model 120D and Model 120CEX Wireline Data Recorder

Operation and Maintenance Manual

Page 2: Operation and Maintenance Manual · 2015. 1. 20. · Wireline Data Recorder in the field. The system is designed for installation on any wireline or coil-tubing unit. The “Unpacking

World Headquarters: Panex Corporation 130 Industrial Blvd. Sugar Land, Texas 77478 P.O. Box 721978 Houston, Texas 77272 Sales and Support Telephone: (281) 240-9500 Fax: (281) 240-9502 E-mail: [email protected] WWW: http://www.panex.com Copyright © 2001 Panex Corporation. All rights reserved. Printed in U.S.A. PANEX CORPORATION SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS OR OMISSIONS CONTAINED HEREIN. The information in this manual is subject to change without notice.

Page 3: Operation and Maintenance Manual · 2015. 1. 20. · Wireline Data Recorder in the field. The system is designed for installation on any wireline or coil-tubing unit. The “Unpacking

Panex Corporation iii

Model 120D Wireline Data Recorder

Operation and Maintenance Manual

Chapter 1 OVERVIEW .............................................................................................1-1 MODEL 120D FEATURES .......................................................................1-1 COMPONENT DESCRIPTIONS...................................................................1-2

������������� ������ ������������������������������������������������������������������� 1-2���������������������������� ��������������������������������������������������� 1-4����������� ��������� ���������� ����������������������������������������� 1-4�

HELP RESOURCES ..................................................................................1-4

Chapter 2 UNPACKING THE EQUIPMENT.................................................................2-1 ADDITIONAL PARTS REQUIRED..............................................................2-2 CABLE ROUTING AND CONNECTIONS.....................................................2-3 HOOKING UP FOR OPERATION ...............................................................2-3

����������������� ������ �������������������������������������������������������������������� 2-3��������� ������������������������������� ���������������������������������������� 2-4��������� ����������������������������� �� ����!� ��� ��������������� 2-4�� �����"�������������������������������������������������������������������������������� �#$�%"����"� �&������'#�(������������������������������������������������������������������ 2-5�"��(��������'#�(������������������������������������������������������������������������������ 2-8

OPERATIONAL GUIDELINES....................................................................2-8 "�������������� ����������������)������������������������������������������������� 2-8���*�����+����!(��� �������������������������������������������������������������������������� 2-9�

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iv Model 120D Wireline Data Recorder

Chapter 3 OPERATIONAL OVERVIEW .....................................................................3-1 START THE SYSTEM ...............................................................................3-2

��������������������������������������������������������������������������������������������������3-3�ADJUST LCD SCREEN DISPLAY .............................................................3-4 CHECK OPERATIONAL STATUS ..............................................................3-5 CALIBRATE THE WIRELINE DATA RECORDER ........................................3-6

,�����(�����������������������������������������������������������������������������������������������3-7���-�� ���(����������� ����������������������������������������������������������������������3-8�!����(��������������������������������������������������������������������������������������������������3-8 ,����� ����� �������������������������������������������������������������������������������������������3-9�%�.� ��� ������!(������������������������������������������������������������������������������3-10�

MEMORY CARD OPERATIONS ..............................................................3-11 ������-��������������������"��� ����������������������������������������������3-12�"�(���(�����������������"��� ��������������������������������������������������3-14� ��������� �������� ������������������������������������������������������������������3-16� ��������� �������� �����������������������������������������������������������3-17�

Chapter 4 COMPUTER MODE..................................................................................4-2

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INFORMER MODE .................................................................................4-12 !�������0���������������������������������������������������������������������������������4-13 ��0������������������������������������������������������������������������������������4-16�

STAND ALONE MODE ..........................................................................4-19 ���������1���� �����������������������������������������������������������������������������������4-20�"���'��(����������!���� �������������������������������������������������������������������4-21�!�����!���������������������������������������������������������������������������������4-24�

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Operation and Maintenance Manual

Panex Corporation v

Chapter 5 MTOS3 SOFTWARE ...............................................................................5-1

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PROGRAM INSTRUCTIONS ......................................................................5-3 !����0�����1���� �������������������������������������������������������������������������������5-10�

MODEL 120D COMPUTER MODE .........................................................5-11 "�������"��(�������������������������������������������������������������������5-11�� ��3�� ��"������������ ����������������������������������������������������������������5-11�!������� �������� ��������������������������������������������������������������������������������5-12�������-��������������������������������������������������������������������������������������������5-16�������-���� �������� ���������������������������������������������������������������������������5-18�������-���(����������!���� ���������������������������������������������������������������5-20�!���"���'�����������������������������������������������������������������������������������������������5-20���� ������4���������������"��� ���������������������������������������������������5-22��(������4���&��� �����������������������������������������������������������������������������5-24�

MRO COMMUNICATION MODE ...........................................................5-25

Appendix A MODEL 120DHU ..................................................................................A-1 MODEL 120DRU .................................................................................A-1 ODOMETER ENCODER ...........................................................................A-2 ODOMETER CABLE ASSEMBLY .............................................................A-2 INTERNAL BATTERY .............................................................................A-2 MAINTENANCE CHECKLIST...................................................................A-3

Appendix B SCREEN REMAINS BLANK ..................................................................... B-1 MENU RESPONSE PROBLEMS ................................................................ B-2 MODEL 120D DATA READINGS INCORRECT ........................................ B-2 BACKLIGHT NOT WORKING .................................................................. B-3

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Panex Corporation 1-1

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Introduction �� Overview .....................................................................................1 �� Model 120D Features..................................................................1 �� Component Descriptions...........................................................2 �� Help Resources ..........................................................................4 The Panex Model 120D Wireline Data Recorder is a versatile tool for downhole monitoring of wireline or coil-tubing operations. It delivers a real-time digital display of time, depth, line speed and line weight, and provides capabilities for automatic data storage during operations.

Panex offers the standard Model 120D and an explosion-proof version, the Model 120CEX. In this manual, both the 120D and 120CEX models are referred to as the Model 120D, except where a distinction is required.

Overview To learn more about the Model 120D, read Chapter 2, “System Installation,” for a description of the system, including a list of equipment and detailed instructions on cable routing and hook-up. Chapter 3, “Operating Procedures,” is an overview of the Model 120D operating procedures, including information on checking and calibrating the system. Chapter 4, “Stand Alone and Informer Modes,” provides instructions for these operating modes, and Chapter 5, “Computer Operation,” describes the operation of the Model 120D with a computer. Finally, information on service, maintenance, and troubleshooting may be found in the appendices.

Model 120D Features While the Model 120D can be programmed for several instructions, either on-site or through a preprogrammed memory card, no field programming is required and no special technical training is needed. The Model 120D

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1-2 Model 120D Wireline Data Recorder

eliminates the need for manual depth correlation and helps operators deliver maximum productivity. It merges the depth file with data files of Panex tools, and performs as a computer interface with Panex Series 2000 tools such as flow tools, pressure/temperature probes, and temperature logging sensors.

Component Descriptions The three major components are:

• Model 120DHU Host Unit

• Model 120DRU Remote Unit

• Model 120DRW Remote Weight

Each is described briefly in this section.

Model 120DHU Host Unit

The diagram in Figure 1 shows the inside front panel of the Host Unit. Following are descriptions of the Model 120DHU Host Unit components:

Figure 1 Host Unit Inside Front Panel

1. Backlit LCD Display

2. PCMCIA Card Slot

3. Remote Unit Input

4. Aux. 12-volt DC Power Input

5. MRO/SRO Input

6. External Power Indicator

7. 12-volt DC Charger Input

8. Computer Interface

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Panex Corporation 1-3

Backlit LCD Display

The Backlit LCD Display shows real-time, easy-to-read menu commands and data on wireline speed, depth and weight, as well as internal battery voltage. The display has a backlight for low-light operations. When the Model 120D is running on its own battery power, backlight use reduces the number of hours by approximately 50%.

PCMCIA Card Slot

The PCMCIA card is an electronic data storage device that provides multiple functionality for the Model 120D. It enables the system to:

• store data from several sources during operation

• transfer data from the Model 120D system to a computer

• use programs developed on a computer and stored ahead of time for later field operations

Remote Unit Input

The Remote Unit Input provides the connection port for the cable from the Model 120D Remote Unit.

Auxiliary 12-Volt DC Power Input

If the internal battery is low and no 120/220-volt external power source is available, the Model 120D can run on DC power from an external source such as a skid-mounted battery, truck battery or dashboard cigarette lighter. Two adapter cables are provided for DC-power operation.

MRO/SRO Input

The MRO/SRO interface cable connects the Model 120D to a MRO. The MRO/SRO Input allows the Model 120D to act as a computer interface for tools with a data storage capability.

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1-4 Model 120D Wireline Data Recorder

External Power Indicator

The External Power Indicator will be lit whenever sufficient power is applied to the Auxiliary 12-Volt DC Power Input or the 12-Volt DC Charger Input.

12-Volt DC Charger Input

The 12-Volt DC Charger Input allows you to recharge the internal battery from a DC power source using the 120/220-volt auto-switching AC/DC adapter module.

Computer Interface

The Computer Interface connector enables the supplied telephone cord to connect the Host Unit to a computer for data transfer and communication.

Model 120DRU Remote Unit

The Model 120DHU translates line speed from the mechanical wheel counter on the wireline skid unit into digital data information. It also translates the pressure measurement from the Model 120DRW Remote Weight Unit into digital data weight information. It then transmits the data to the Model 120DHU Host Unit.

Model 120DRW Remote Weight

The Model 120DRW Remote Weight unit collects hydraulic pressure information from the wireline skid unit. The information is converted to weight information so that the calculated depth and spped can be compensated for the stretching of the down hole cable.

Help Resources This manual provices information necessary to install, operate and troubleshoot the Panex Model 120D Wireline Data Recorder. If you have any problems not addressed in this manual. Please contact Panex Technical Support.

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Panex Corporation 2-1

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System Installation �� Unpacking the Equipment .................................................................... 1 �� Additional Parts Required .................................................................... 2 �� Cable Routing and Connections ........................................................... 3 �� Hooking Up for Operation .................................................................... 3 �� Operational Guidelines.......................................................................... 8 This chapter describes the procedures for installing the Model 120D Wireline Data Recorder in the field. The system is designed for installation on any wireline or coil-tubing unit.

The “Unpacking the Equipment” section below lists the components that make up the Model 120D system. Before installing the equipment, unpack everything and check to make sure that all components are included. Panex recommends doing a dry-run installation, making all cable connections and operating the equipment to familiarize yourself with the system before taking it to the field. This also will help you estimate the amount of time required to set up.

Unpacking the Equipment The Model 120D is ready to set up and use almost immediately. When you first unpack the system, do an inventory of the components. You should have the following items:

Main components

• 120DHU Host Unit • 120DRU Remote Unit • 120DRW Remote Weight

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2-2 Model 120D Wireline Data Recorder

Cables

• Six-pin, 25-foot interface cable, Host Unit to Remote Unit • Four-pin, 25-foot interface cable, Remote Unit to Remote Weight • 7-foot RJ11 telephone cord • DC-to-DC cigarette lighter adapter cable • DC-to-battery alligator clip adapter cable • MRO/SRO interface cable assembly • Six-foot odometer cable assembly

Adapters

• RJ11 to 9-pin RS232 computer adapter plug • RJ11 to 25-pin RS232 computer adapter plug • 120/240-volt auto switching AC/DC adapter • Dual output odometer adapter --two types

Accessories

• PCMCIA card "Type 1" • MTOS3 software • Model 120D Wireline Data Recorder Operations and Maintenance

Manual • MTOS3 Operating Manual

Additional Parts Required You will need the appropriate size and number of tees, nipples, and pipe in order to connect the Model 120D to the hydraulic system of the wireline skid unit. For most hydraulic systems, you will need at least a 1¼-inch tee and 2½-inch nipple, with several 2-inch and 4-inch lengths of threaded pipe. Refer to “Remote Weight to Hydraulic Pressure System" Remote Weight to Hydraulic Pressure System on page 2-4.

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Panex Corporation 2-3

Cable Routing and Connections The procedure for routing cables and connecting the components of the Model 120D depends on how the system is to be used. For example, the Host Unit can be operated from an AC or DC power source, but requires different adapters for each.

Also, if the system is only used for monitoring depth and weight, it is not necessary to hook up a computer.

Note

Each of the cable connectors has a corresponding plug on one of the Model 120D components. When hooking up the cables, make sure that you are joining the correct plug and connector. Do not force a connection.

Hooking Up for Operation This section explains how to hook up the Model 120D components and power for operation. The hook-up procedure is the same for the Informer, Stand Alone, and Check Operational Status modes. It is also the same for the Memory Read-Out (MRO) Mode and Computer Mode, except for the MRO and/or computer. The step-by-step hook-up procedure for the Model 120D components begins on Page 2-3.

Remote Unit to Host Unit

Connect the Remote Unit to the Host Unit with the six-pin, 25-foot cable in the following manner:

1. On the Host Unit, locate the input socket on the side of the unit labled Remote Unit Input. Locate the six-pin connector marked with a red dash.

2. Align the red dash on the cable plug with the red dot on the input socket, then push the plug in until the collar clicks into place.

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2-4 Model 120D Wireline Data Recorder

3. The other end of the cable plugs into the Remote Unit. This plug has a key on it that matches a slot in the Remote Unit input socket. Align the key with the slot in the socket, insert the plug completely, then turn the plug slip ring clockwise until it locks.

Remote Weight to Remote Unit

Connect the Remote Weight to the Remote Unit with the four-pin, 25-foot cable using the following procedure:

1. Locate the 4-pin input socket on the Remote Unit.

2. Align the 4-pin plug of the Remote Weight with the socket and push it straight in.

3. Tighten the plug by turning the slip ring clockwise until it locks.

Remote Weight to Hydraulic Pressure System

Connect the Remote Weight to the well's hydraulic pressure system using the following procedure:

1. Locate the hydraulic connection on the existing wireline weight unit. Remove the hydraulic hose and install a ¼-inch NPT tee fitting rated for 3,000 PSI.

Note

Several different brands and types of weight units are in use, so Panex does not supply the pressure fittings, pipe and hoses required for this connection. Before going to a particular well site, determine the type of equipment in use there in order to bring the appropriate hoses, pipes, and fittings.

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Panex Corporation 2-5

2. Connect the hydraulic hose to one side of the tee.

3. Connect another hose with a ¼-inch NPT fitting to the other side of the tee.

4. Connect the other end of the hose to the Remote Weight unit's hydraulic connection.

5. Bleed all the air out of the line after all connections are made. Air in the line decreases the sensitivity and accuracy of the equipment. The system can now operate in the Operational Status, Stand Alone and Informer modes.

Wheel Counter to Remote Unit

1. Locate the mechanical wheel counter on the cable reel of the wireline skid unit.

2. Connect the one end of the odometer cable assembly to the wheel counter using one of the two adapters provided with the Model 120D.

3. Connect the other end of the odometer cable assembly to the Remote Unit.

Note

The two adapters provided for connecting the Remote Unit to the mechanical wheel counter are designed to fit the wheel counters of most wireline skids now in use. A special adapter may be required for other types of units

AC or DC Power Hook-up

The Model 120D operates on AC power or DC power. This section provides directions for using either power source at a well site.

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2-6 Model 120D Wireline Data Recorder

Caution

Do not hook up the AC and DC power at the same time. This will connect the two external power systems together and may damage them.

AC Power Connection

If the well site has 120-volt or 220-volt AC power, you can operate the system from that power source and charge the internal battery at the same time. Use the following procedure for connecting to the AC power: 1. Locate the socket on the front of the Host Unit marked 12 VDC

Charger. Insert the plug of the 100/240V AC/DC Adapter into the socket.

2. Plug the adapter/battery charger into an available 120-volt or 220-volt power source.

The 100/240V AC/DC Adapter can also be attached to the Auxiliary Power 12VDC input so that the power can be supplied with the lid closed. This is accomplished by using the Universal Adapter Cable and the following procedure

Universal Adapter Cable

1. Locate the socket with the small pin. Insert the plug of the 100/240V AC/DC Adapter into the socket.

2. Locate the cigarette-lighter socket. Plug the cigarette-lighter plug of the Cigarette-lighter to Auxiliary Power 12 VDC Cable in the socket.

3. Locate the plug with the red dash. Line up the dash with the red dot on the input socket of the Host Unit marked Auxiliary Power 12VDC. Push in the plug until it clicks into place.

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Panex Corporation 2-7

Note

Some cables may have a third connector. It is usually a cigarette-lighter plug. It is supplied to future adaptability.

12-volt DC Connection

The Model 120D has two 12 VDC input connections. One is located internally on the front panel and the other is external on the side of the case. Either connection can be used to supply power and charge the internal battery. The external connection was added latter in the design so that 12 VDC could be supplied with the lid closed. When using the inside connection, the cover must remain open. When operating with the cover open, make sure the Host Unit is in a safe area away from operations or moisture.

The Mode1 120D is supplied with two cables for connecting to DC power: Cigarette-lighter to Auxiliary Power 12VDC Cable, and Alligator-clamp Cable.

Cigarette-lighter Cable to Auxiliary Power 12VDC Cable

1. Locate the plug with the red dash. Line up the dash with the red dot on the input socket of the Host Unit marked Auxiliary Power 12VDC. Push the plug into place.

2. Plug the other end into the cigarette lighter socket of a car or truck. Make sure the socket supplies 12VDC negative ground power.

Alligator-clamp Cable

1. Locate the cigarett-lighter socket. Insert the cigarette-lighter plug of one of the previously mentioned cigarette-lighter cables in the cigarette-lighter socket.

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2-8 Model 120D Wireline Data Recorder

2. Insert the other end of the cigarette-lighter cabele into one of the 12VDC inputs.

3. Attach the red and black alligator clamps at the other end of the cable respectively to the positive and negative terminals on the 12VDC battery of a skid or truck.

Computer Hook-up

The Computer Hook-up allows programming/downloading of the Host Unit or of the PCMCIA card through the Host Unit. It also enables you to program and download an MRO through the Host Unit

1. Connect the 7-foot RJ11 telephone cord to the socket marked "Computer Interface" on the front panel of the Host Unit.

2. Connect the other end of the telephone cord to one of the two RS232 adapters provided to allow connection with a 9-pin or 25-pin computer RS232 port.

Operational Guidelines Before operating the Model 120D, please note the following guidelines.

Charging the Host Unit Internal Battery

The Model 120D Host Unit will operate for 48 hours on its internal battery if the battery is fully charged and the backlight remains off. With the backlight on, the unit will operate for 12 hours, then automatically turn off the backlight and operate for 12 more hours.

To charge the battery, open the front cover and plug the 100/240V AC/DC adapter into the connection on the front panel labeled 12VDC Charger. The Universal Adapter Cable can also be used to connect the 100/240V AC/DC adapter to the Auxiliary Power 12VDC input. Let the battery charge for at least 24 hours.

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Panex Corporation 2-9

The internal battery should be charged after each use. You first should discharge the battery through continuous operation until the unit shuts down. This will increase the amount of stored charge in the battery. Charging the battery without discharging it will decrease the amount of power the batter will supply.

Warning

Do not store the Host Unit in a discharged state. Even if the unit is off, it will continue to consume a small amount of power for sensing the push buttons. The battery will also continue to self-discharge. If the internal battery is allowed to discharge below 4VDC, it will be damaged and the battery will no longer hold a charge. Then the internal battery will need to be replaced by Panex authorized personnel. The Host Unit should be discharged and recharged once every 6 months to avoid damaging the internal battery.

Maximum Line Speed

The recommended maximum line speed when operating the Model 120D is 1,000 feet per minute with no electronic gauge attached to the line. Exceeding the maximum line speed recommendation decreases the life span of the Model 120DRU Remote Unit and can damage it.

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Operating Proceduresperations �� Operational Overview ........................................................................... 1 �� Start the System ..................................................................................... 2 �� Adjust LCD Screen Display .................................................................. 4 �� Check Operational Status ..................................................................... 5 �� Calibrate the Wireline Data Recorder................................................. 6 �� Memory Card Operations................................................................... 11

The first part of this chapter provides step-by-step procedures for beginning operation, checking operational status, and calibrating the Model 120D.

The second part describes the four functions you can perform with memory cards:

• Retrieve Memory Read Out (MRO) data to memory card

• Copy wireline data to memory card

• Program instructions to MRO

• Program instructions to Model 120D

Proceed with “Operational Overview” below for information about how to operate the Model 120D.

Operational Overview The Model 120D Wireline Data Recorder is operated and programmed through a series of menus and screens. All operations can be performed simply and easily with the three large pushbuttons located on the front cover of the Model 120D. These pushbuttons are labeled A, B, and C, and can be operated with the front cover open or closed.

The function of each push-button appears at the bottom of the LCD screen under the labels [SW A], [SW B], and [SW C] as shown in the Figure 3-1. These functions may change as you move from menu to menu.

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3-2 Model 120D Wireline Data Recorder

Figure 3-1 Pushbutton Labels

Start the System Before beginning operations, make sure all cables are connected properly. Refer to Chapter 2, “System Installation” for proper installation and hook-up.

First, you may want to adjust the viewing angle and LCD backlighting for optimal viewing of the menus and screens. Once you have adjusted your display, it is recommended that you check the operational status and calibration of the Model 120D. These operations are detailed in this chapter.

After applying power to the Model 120D, the Run Mode Interrupted screen appears, as shown in Figure 3-2.

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Figure 3-2 Run Mode Interrupted Screen

Note

If you are operating on internal battery power, the Model 120D turns itself OFF after 60 seconds of no use.

To turn the LCD screen back on, push any button—A, B, or C—on the front panel.

Idle Mode Menu

The Idle Mode menu is the main menu of the Model 120D. You can use this menu to perform the following:

• Adjust the display viewing angle and backlighting

• Check operational status and calibration

• Enter the Stand Alone, Informer, or MRO Communications modes

• Perform memory card operations

To go to the Idle Mode menu, follow the instruction below:

1. From the Run Mode Interrupted screen, press any pushbutton. The Idle Mode Menu appears, as shown in Figure 3-3:

R U N M O D E I N T E R R U P T E D R E P R O G R A M I N S T R U C T I O N T O R E C O R D D E P T H B a t t e r y V o l t a g e 6 . 7 V

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3-4 Model 120D Wireline Data Recorder

Figure 3-3 Idle Mode Menu

Important

The Model 120D does not continuously display the Idle Mode menu. If you have not pushed any buttons for 15 seconds, the Idle Mode menu disappears and returns to the Run Mode Interrupted screen. To go to the Run Mode Interrupted screen immediately, press Exit.

Go to the appropriate topic below for the function you want to perform:

Adjust LCD Screen Display To adjust the LCD screen for contrast (viewing angle) and backlighting, follow these steps:

1. From the Idle Mode menu, highlight Adjust Viewing Angle and press Select. The Adjust Contrast screen appears. Lighten or darken the screen by holding down pushbutton A or B respectively.

2. To turn the backlight ON or OFF for improved viewing of the LCD screen, highlight Backlight On/Off and press Select. Then press On or Off.

Note

Using the backlight reduces the battery life by about 50 percent. If battery power runs low, the backlight will turn off automatically.

I D L E M O D E M E N U C h e c k O p e r a t i o n a l S t a t u s E n t e r I n f o r m e r M o d e S t a n d A l o n e M e n u M R O C o m m u n i c a t i o n s M o d e M e m o r y C a r d O p e r a t i o n s A d j u s t V i e w i n g A n g l e B a c k l i g h t O n / O f f [ S W A ] [ S W B ] [ S W C ] E X I T N E X T S E L E C T

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The next step is to check the operational status of the system and calibrate if needed. Refer to “Check Operational Status” which follows.

Check Operational Status The Check Operational Status mode allows you to check the system to make sure it is accurately calibrated and is operating correctly. Run the system in this mode when first setting up on a site and as an extra check before beginning an operation.

When activated in this mode, the Model 120D operates for five minutes. This allows you to determine whether:

• all mechanical connections are correct • data readings are correct • data is being recorded accurately • depth and weight are properly calibrated before operation begins

Follow these steps to check the operational status of the system:

1. From the Idle Mode Menu (Figure 3-3), highlight Check Operational Status and press Select. The Operational Status Run Mode screen appears, as shown in Figure 3-4:

Figure 3-4 Operational Status Run Mode Screen.

2. In this mode, the Model 120D runs for five minutes to let you check the data values. At the bottom of the screen, the following two sets of

D E P T H F T S P E E D F T / M W E I G H T L B S 1 1 1 0 : 2 5 : 0 7 6 . 7

23.9

93.6

67.2

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3-6 Model 120D Wireline Data Recorder

information are alternately displayed every five seconds—Record #, Time, Voltage, and then Operating Time Remaining (seconds), and Battery Charge Indicator.

3. If you press any button during this time period—A, B, or C— the Operational Status Mode menu appears, as shown in Figure 3-5. The Adjust Viewing Angle and Backlighting options are again available if you need to adjust the display.

Figure 3-5 Operational Status Mode Menu.

4. If you wish to restart the Operational Status Mode, highlight Restart Operational Status and press Select.

5. If you wish to return to the Idle Mode Menu, highlight End Operational Status Mode and press Select. A screen appears indicating the Operational Status Run Mode was interrupted.

Continue with “Calibrate the Wireline Data Recorder” below:

Calibrate the Wireline Data Recorder This section describes the Model 120D calibration, which includes the following functions:

• Zero the depth of the Model 120D

• Reverse the depth direction of the Model 120D

• Set the depth display of the Model 120D

O P E R A T I O N A L S T A T U S M O D E M E N U R e s t a r t O p e r a t i o n a l S t a t u s E n d O p e r a t i o n a l S t a t u s M o d e C a l i b r a t i o n M e n u A d j u s t V i e w i n g A n g l e B a c k l i g h t O n / O f f [ S W A ] [ S W B ] [ S W C ] E X I T N E X T S E L E C T

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• Zero the weight indication of the Model 120D

• Adjust the weight span of the Model 120D

You can access the Calibration Menu from the Operational Status Mode Menu shown in Figure 3-5 or the Run Mode Menu described in Chapter 4.

To access the Calibration menu, follow this step:

1. From the Operational Status Mode menu (or the Run Mode menu), highlight Calibration Menu and press Select. The Calibration menu appears, as shown in Figure 3-6.

Figure 3-6 Calibration Menu

Follow the steps in the topics below for the function you want to perform.

Zero Depth

You must zero the depth of the Model 120D every time the rig's wireline depth counter is zeroed. Generally this is performed before lowering the tools into the well.

Follow these steps to zero the depth:

1. From the Calibration menu, highlight Zero Depth and press Select. The Model 120D asks if you want to zero depth.

C A L I B R A T I O N M E N U Z e r o D e p t h R e v e r s e D e p t h D i r e c t i o n S e t D e p t h Z e r o W e i g h t A d j u s t W e i g h t S p a n [ S W A ] [ S W B ] [ S W C ] E X I T N E X T S E L E C T

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3-8 Model 120D Wireline Data Recorder

2. Press Yes or No. If Yes is chosen, the display automatically adjusts the depth to indicate zero depth. If you select No, there is no affect on the depth indication and you return to the Calibration menu.

3. Press Exit to return to the previous menu.

Reverse Depth Direction

Different wireline odometer configurations may cause the Model 120D to show depth with an incorrect wireline direction.

To reverse the depth direction, use the following procedure:

1. Perform the "Check Operational Status" procedure to determine whether the Model 120D is displaying the correct wireline direction.

2. If the wireline direction is incorrect, highlight Reverse Depth Direction from the Calibration menu and press Select. The Model 120D asks if you want to reverse depth direction.

3. Press Yes or No. If you select Yes, the direction is changed and the depth display is automatically adjusted to indicate zero depth. If you select No, the direction is not changed and you return to the Calibration menu.

4. Press Exit to return to the Calibration menu.

Set Depth

You may need to adjust the indicated wireline depth during operations to ensure correct data correlation with other tools. This calibration step allows you to enter a positive or negative depth to change the Model 120D depth display and stored depth readings.

To set the depth, follow this procedure:

1. From the Calibration menu, highlight Set Depth and press Select. The Set Depth menu appears as shown in Figure 3-7.

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Figure 3-7 Set Depth Menu

2. Use pushbuttons A and B to select and change each digit in the number.

3. When finished, press Enter to store the new depth and return to the Calibration menu.

Zero Weight

The weight sensor may need periodic zeroing, especially if it is used with different hydraulic systems.

Use the following procedure to zero the weight:

1. From the Calibration menu, highlight Zero Weight and press Select. The Model 120D asks if you want to zero weight.

2. Press Yes or No. If you select Yes, the weight indicator registers zero. If you select No, there is no affect on the weight indication and you return to the Calibration menu.

3. Select Exit to return to the Calibration menu.

S E T D E P T H M E N U S E T D E P T H = - 0 0 0 3 4 [ S W A ] [ S W B ] [ S W C ] S E L E C T A D J U S T D I G I T D I G I T E N T E R

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3-10 Model 120D Wireline Data Recorder

Adjust Weight Span The Model 120D uses a weight factor to calculate weight from the pressure transducer.

To adjust this value in the field, follow these steps:

1. Apply a substantial load to the well's wireline weight indicator system. A substantial load is the maximum weight expected during normal operating conditions.

2. Record the weight indicated on the Model 120D display and the actual weight reading from the weight indication system.

3. If the readings are not the same, go to the Calibration Menu, highlight Adjust Weight Span and then press Select. The Indicated Weight menu appears, as shown in Figure 3-8.

Figure 3-8 Indicated Weight Menu

4. Use pushbuttons A and B to select and change each digit in the number.

5. When finished, press Enter. The Model 120D then displays the Actual Weight menu, as shown in Figure 3-9.

I N D I C A T E D W E I G H T M E N U I N D I C A T E D W E I G H T = + O O O 9 7 [ S W A ] [ S W B ] [ S W C ] S E L E C T A D J U S T D I G I T D I G I T E N T E R

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Figure 3-9 Actual Weight Menu

6. Use pushbuttons A and B to select and change each digit in the number.

7. When finished, press Enter. This calculates and stores the new weight factor and returns to the Calibration menu.

Memory Card Operations Memory card operations allow you to perform several crucial data manipulations involving the Model 120D, MROs, and the memory card.

From the Idle Mode Menu (Figure 3-3), highlight Memory Card Operations and press Select. The Memory Card Operations Menu appears, as shown in Figure 3-10.

A C T U A L W E I G H T M E N U A C T U A L W E I G H T = + O O O 9 0 [ S W A ] [ S W B ] [ S W C ] S E L E C T A D J U S T D I G I T D I G I T E N T E R

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3-12 Model 120D Wireline Data Recorder

Figure 3-10 Memory Card Operations Menu

Each menu item is detailed in the following topics.

Retrieve MRO Data to Memory Card

To transfer data from the MRO to the Memory Card follow these steps:

1. Connect the appropriate cable from the MRO/SRO Input connector on the Model 120D to an MRO.

2. Insert the memory card into the Model 120D.

3. From the Memory Card Operations Menu, Figure 3-10, highlight Retrieve MRO Data to Mem Card and press Select. The Retrieve MRO Data To Mem Card Menu appears, as shown in Figure 3-11.

M E M O R Y C A R D O P E R A T I O N S M E N U R e t r i e v e M R O D a t a t o M e m C a r d C o p y D e p t h D a t a t o M e m C a r d P r o g r a m I n s t r u c t i o n s t o M R O P r o g r a m I n s t r u c t i o n s t o M 1 2 0 [ S W A ] [ S W B ] [ S W C ] E X I T N E X T S E L E C T

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Figure 3-11 Retrieve MRO Data to Memory Card Menu

4. Enter a filename up to a maximum of 8 characters. This is the filename you want to assign to the data that is being copied from the MRO to the memory card. A suggested filename would be 10099803 and interpreted as the third test on 10/9/98. The default extension ESP is entered automatically.

Use the Down and Right pushbuttons to select a letter and then press Enter. When the name is complete, select <END> and then press Enter. The Retrieve Data from MRO confirmation screen appears, as

shown in Figure 3-12

R E T R I E V E M R O D A T A T O M E M C A R D F i l e N a m e : . E S P 1 2 3 4 5 6 7 8 9 0 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z _ - @ & $ ! > < E N D > [ S W A ] [ S W B ] [ S W C ] D O W N R I G H T E N T E R

R E T R I E V E D A T A F R O M M R O F i l e N a m e : 1 0 0 9 9 8 0 3 . E S P [ S W A ] [ S W B ] [ S W C ] E X I T R E V I S E A C C E P T

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3-14 Model 120D Wireline Data Recorder

Figure 3-12 Retrieve Data from MRO Confirmation Screen

You can transfer the data to a computer for processing using the MTOS3 (or later) program. Refer to the MTOS3 Operations Manual for more information.

5. If you want to accept the filename, press Accept. The MRO data in the MRO is copied to the memory card. Several screens appear during the copying process. When finished, the Model 120D reports the file is copied.

If you want to change the filename, press Revise.

If you want to exit without transferring the file, press Exit.

Copy Depth Data to Memory Card

When copying wireline data from the internal memory of a Model 120D to a memory card, the Run Mode must be interrupted or have already stopped.

To copy wireline data from the Model 120D to a memory card, follow these steps:

1. Insert a memory card into the Model 120D that collected the wireline information.

2. From the Memory Card Operations menu, highlight Copy Depth Data to Mem Card and press Select. The Copy Depth Data to Mem Card screen appears as shown in Figure 3-13:

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Figure 3-13 Copy Depth Data to Mem Card Screen

3. Use the Down and Right pushbuttons to enter a filename for the wireline data. The filename can be a maximum of 8 characters. The extension .ESP is already listed. Try to make the filename as descriptive as possible. For example, if this were the third test on October 9, 1998, the file might read: 10099803.ESP.

4. Select <END> and then press Enter. The Copy Depth Data to Mem Card confirmation screen appears as shown in Figure 3-14.

Figure 3-14 Copy Depth Data to Filename Confirmation Screen

5. If you want to accept the filename as shown, press Accept. The wireline data in the Model 120D is copied to the memory card. Several

C O P Y D E P T H D A T A T O M E M C A R D F i l e N a m e : . E S P 1 2 3 4 5 6 7 8 9 0 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z _ - @ & $ ! > < E N D > [ S W A ] [ S W B ] [ S W C ] D O W N R I G H T E N T E R

C O P Y D E P T H D A T A T O M E M C A R D F i l e N a m e : 1 0 0 9 9 8 0 3 . E S P [ S W A ] [ S W B ] [ S W C ] E X I T R E V I S E A C C E P T

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3-16 Model 120D Wireline Data Recorder

screens appear during the copying process. When finished, the Model 120D reports the file is copied.

If you want to change the filename, press Revise.

If you want to exit without copying the file, press Exit.

Program Instructions to MRO

You can use MTOS3 to write MRO instructions to a memory card. Refer to "Program Instructions" in Chapter 5 for more information. After storing MRO instructions on a memory card you can insert the card into a Model 120D and program an MRO tool.

To send instructions to a MRO tool, follow these steps:

1. Connect the appropriate cable from the MRO/SRO Input connector on the Model 120D to an MRO.

2. Insert the memory card into the Model 120D.

3. From the Memory Card Operations menu highlight Program Instructions to MRO and press Select. The Program Instructions to MRO menu appears, as shown in Figure 3-15.

Figure 3-15 Program Instructions to MRO Menu

4. Highlight the instruction file you want to send to the MRO and press Select. An Establishing Communications screen appears and then a confirmation screen appears.

P R O G R A M I N S T R U C T I O N S T O M R O T E S T . I N S T E S T D W V . I N S [ S W A ] [ S W B ] [ S W C ] E X I T N E X T S E L E C T

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5. Press Yes. The Change Start Time screen appears, as shown in Figure 3-16.

Figure 3-16 Change Start Time Screen

6. If you want to change the start time, press A to select a digit then press B to change the digit.

7. Press Enter. Several screens appear indicating that the MRO is being erased, programmed, and tested.

8. Press any key to exit.

Program Instructions to Model 120D

You can use the MTOS3 (or later) program to write Model 120D instructions to a memory card. Refer to "Write Instructions to Memory Card" in Chapter 4 for more information. After storing Model 120D instructions on a memory card, insert the card into a Model 120D for programming. When you program the M120D in this manner, the program instructions and any logged data are stored in the internal memory of the Model 120D. To transfer the logged data to a memory card, you must perform the instructions in "Copy Depth Data to Mem Card" above.

To program a Model 120D, follow these steps:

P R O G R A M I N S T R U C T I O N S T O M R O T h e s t a r t t i m e o f t h e f i r s t I n s t r u c t i o n m a y b e m o d i f i e d I f d e s i r e d . S t a r t = 0 7 / 0 2 / 1 9 9 8 1 0 : 1 0 : 0 0 [ S W A ] [ S W B ] [ S W C ] S E L E C T A D J U S T E N T E R D I G I T D I G I T

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3-18 Model 120D Wireline Data Recorder

1. Write instructions to a memory card using the MTOS3 (or later) program. Refer to "Write Instructions to Memory Card" in Chapter 4 for more information.

2. Insert the memory card into the Model 120D.

3. From the Memory Card Operations menu highlight Program Instruction to 120 and press Select. The Program Instructions to 120 menu appears as shown in Figure 3-17.

Figure 3-17 Program Instruction to 120 Menu

4. Highlight the instruction file you want to send to the Model 120D and press Select. An Establishing Communications screen appears and then a confirmation screen appears.

5. Press Yes. The Change 120 Instruction Start Time screen appears, as shown in Figure 3-18.

P R O G R A M I N S T R U C T I O N S T O 1 2 0 T E S T . I N S T E S T D W V . I N S [ S W A ] [ S W B ] [ S W C ] E X I T N E X T S E L E C T

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Figure 3-18 Change 120 Instruction Start Time Screen

6. If you want to change the start time, press A to select a digit then press B to change the digit.

7. If you want to program the Model 120D, press Enter. Several screens appear indicating that the Model 120D is being erased and programmed.

8. Press any key. Several more screens appear indicating that the Model 120D has been programmed.

The last screen to appear before the first instruction starts is the Instruction Countdown screen, as shown in Figure 3-19 below. This screen displays the start time of the first instruction, the time of day, and the status of the battery.

P R O G R A M I N S T R U C T I O N S T O 1 2 0 T h e s t a r t t i m e o f t h e f i r s t I n s t r u c t i o n m a y b e m o d i f i e d I f d e s i r e d . S t a r t = 0 7 / 0 2 / 1 9 9 8 1 0 : 1 0 : 0 0 [ S W A ] [ S W B ] [ S W C ] S E L E C T A D J U S T E N T E R D I G I T D I G I T

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3-20 Model 120D Wireline Data Recorder

Figure 3-19 Instruction Countdown Screen

When the Model 120D time of day clock reaches the start time of the first instruction, the first instruction is executed.

If the Model 120D is running on battery power, the LCD display screen will go blank to conserve power. Ten minutes before the start time, Figure 3-19 re-displays and continues to display until the first instruction starts.

I N S T R U C T I O N # 1 S T A R T S A T : 0 7 / 0 2 / 1 9 9 8 1 0 : 2 4 : 5 7 [ S W A ] [ S W B ] [ S W C ] B a t t e r y F u l l 6 . 7 V 0 7 / 0 2 / 1 9 9 8 1 0 : 1 5 : 4 4

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Operating Modes �� Computer Mode ..................................................................................... 2 �� Informer Mode ..................................................................................... 12 �� Stand Alone Mode................................................................................ 19 This chapter explains the three Model 120D modes—the Computer Mode, Informer Mode, and Stand Alone Mode. In each mode, the Model 120D can execute instructions and perform real-time monitoring of wireline depth, speed, and weight. The Computer Mode is the only mode that can be used to program the Model 120D with instructions. In the Informer Mode, you cannot change the instruction defaults. In the Stand Alone Mode, the instruction defaults can be changed. Refer to the following table for differentiating information on the three modes:

Modes

Operation Computer Informer Stand Alone

Program new instructions to the Model 120D internal memory

Yes No No

Edit Run Values from the Model 120D

No No Yes

Collect wireline data on a memory card (during Run operations)

No Yes Yes

Collect wireline data in Model 120D internal memory

Yes No No

The following sections guide you through the procedures for operating in each mode.

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4-2 Model 120D Wireline Data Recorder

Computer Mode You can program the Model 120D with instructions from the two Computer Mode types—Linked and Non-linked.

The Linked Computer Mode writes instructions to the internal memory of a Model 120D. This is possible via a communications cable that connects a PC computer running MTOS3 (or later) with the Model 120D. This mode bypasses use of a memory card.

The Non-linked Computer Mode first writes instructions to a memory card and then writes the instructions from the memory card to the internal memory of a Model 120D. This allows you to program several Model 120D systems with a single set of programming instructions.

Neither the Linked nor the Non-linked mode requires that the computer be connected during field operations.

The Computer Mode differs from the Stand Alone and Informer modes in how wireline data is stored. In the Computer Mode, collected wireline data is stored in the Model 120D internal memory. In the Stand Alone and Informer modes, collected wireline data is stored on the memory card.

Follow the instructions in "Linked Computer Mode" or "Non-linked Computer Mode" below.

Linked Computer Mode

When you operate in the Linked Computer Mode, you must perform the following basic operations:

Store Instructions Use a computer running MTOS3 (or later) to set up program instructions and store them in a worksheet or file. See Chapter 5, “Program Instructions.”

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Panex Corporation 4-3

Establish Communications Establish a communications link between the computer and the Model 120D via a communications cable

Write Instructions Write instructions from the computer to the Model 120D internal memory.

Collect Data Run instructions to collect wireline data and store it in the Model 120D internal memory.

Transfer Data Transfer wireline data from the Model 120D internal memory to the computer via a communications cable.

The first step to store instructions is detailed in Chapter 5, “Program Instructions.” The remaining topics follow in this section.

Establish Communications Link

To link the computer and the Model 120D for communication, follow these steps:

1. Connect one RJ11 end of the communications cable to the computer connector on the Model 120DHU and the other RJ11 end to either a RJ11 to DB9 or RJ11 to DB25 converter.

2. Connect the DB9 or DB25 connector to the COM1 or COM2 port of a PC computer running MTOS3 (or later).

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4-4 Model 120D Wireline Data Recorder

Cables and Connectors

The communications cable can be any properly wired 4-conductor telephone cable with RJ11 connectors at both ends.

Although sometimes hard to find, the RJ11 to DB9 or RJ11 to DB25 converter can be purchased at retail electronic and computer stores. You must wire these converters to Panex specifications.

You can get a wiring diagram from Panex or you can purchase a pre-wired converter. Contact Panex Technical Support.

3. Start the MTOS3 program. Refer to “Start MTOS3” in Chapter 5 for more information.

4. Make sure that the Model 120D is displaying the Run Mode Interrupted screen.

If the Model 120D is in a run mode, end the run mode.

If the Model 120D is in the Idle Menu Mode, press Exit.

5. From the MTOS MRO menu, highlight Establish Communications and.press ENTER. The Establish Commnications Result screen appears on the MTOS computer, as shown in Figure 4-1.

This screen displays information about the Model 120D.

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Figure 4-1 Establish Communications Result Screen

At the same time, the Model 120D displays the Host Communications screen, as shown in Figure 4-2.

Figure 4-2 Host Communications Screen

H O S T C O M M U N I C A T I O N S E N T E R R U N M O D E A F T E R 2 M I N . I N A C T I V I T Y B a t t e r y F u l l 6 . 9 V

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4-6 Model 120D Wireline Data Recorder

Write Instructions to Model 120D

You can write instructions to the Model 120D from the MTOS Worksheet or from a file stored on the computer. For information about how to store instructions to a worksheet or file, refer to “Program Instructions” in Chapter 5.

To write instructions previously stored in a worksheet or file to the Model 120D, follow these steps:

1. From the MTOS MRO menu, highlight Instructions, then Store and press ENTER. A menu listing From Worksheet and From File appears.

2. Highlight From Worksheet or From File and press ENTER.

If you select From Worksheet, the computer establishes communications and transfers the instructions from the worksheet to the Model 120D. You will need to have previously created an instruction worksheet prior to performing this function. See Chapter 5 for more information. Proceed to step 5.

If you select From File, the Get Instructions File menu appears, as shown in Figure 4-3. Proceed with step 3.

Figure 4-3 Get Instructions File Menu

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Panex Corporation 4-7

3. If the listed directory is correct and your instruction file is in the directory, use the TAB key to highlight Files, then use the UP and DOWN arrow keys to highlight the file you want. The highlighted file appears in the File name window.

If the appropriate directory is not listed, use the TAB key to highlight Directories and then use the UP, DOWN, and ENTER keys to open the directory you want. Highlight ..\ and press ENTER to go backwards in the directory tree. When the correct directory is listed, highlight the desired file.

4. When the correct filename is in the File name window, use the TAB key to highlight Enter and then press ENTER. The MTOS computer establishes communications with the Model 120D and transfers the instructions from the computer file to the Model 120D internal memory.

5. Press any key to go back to the MRO menu.

Note

If the start time of the first instruction is earlier than the Model 120D time, a screen appears on the MTOS computer warning that the first instruction will start as soon as a key is pressed.

Run Instructions in the Linked Computer Mode

Once the instructions from the Worksheet or a file have been downloaded to the Model 120D internal memory, the Run Mode will start according to the start time in the first instruction.

If the start time of the first instruction is earlier than the Model 120D time, the instruction starts as soon as a key is pressed and the Run Mode screen appears, as shown in Figure 4-5.

If the start time of the first instruction is later than the Model 120D time, the Instruction Start screen appears, as shown in Figure 4-4.

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4-8 Model 120D Wireline Data Recorder

Figure 4-4 Instruction Start Screen

When the instruction start time equals the Model 120D time, the Run Mode screen appears, as shown in Figure 4-5.

If the Model 120D is running on battery power, the LCD display screen will go blank to conserve power. Ten minutes before the start time, Figure 4-4 re-displays and continues to display until the first instruction starts.

Figure 4-5 Run Mode Screen

I N S T R U C T I O N # 1 S T A R T S A T : 0 7 / 0 2 / 1 9 9 8 1 2 : 3 0 : 0 0 B a t t e r y F u l l 6 . 7 V 0 7 / 0 2 / 1 9 9 8 1 2 : 1 7 : 0 7

D E P T H F T S P E E D F T / M W E I G H T L B S 7 1 2 : 3 0 : 0 7 6 . 7

23.9

93.6

67.2

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Panex Corporation 4-9

Transfer Wireline Data to Computer

To transfer the collected wireline data from the Model 120D internal memory to the computer, follow these steps:

1. If the Run Mode is still active, press any pushbutton A, B, or C on the Model 120D. The Run Mode Menu appears, as shown in Figure 4-6.

If the Run Mode has completed and the Model 120D is on battery power, the Model 120D turns itself OFF. Press any button to display the Run Mode Interrupted screen, and then proceed with step 3 below.

If the Run Mode has completed and the Model 120D is on external power, the Run Mode Interrupted screen displays. Proceed with step 3 below.

Figure 4-6 Run Mode Menu

2. From the Run Mode menu, highlight Stop Run Mode and then press Select. The Run Mode stops. The Run Mode Interrupted screen appears.

3. From the MTOS MRO menu, highlight Retrieve Data and press ENTER. The Retrieve MRO Data Filename screen appears.

R U N M O D E M E N U S t o p R u n M o d e C a l i b r a t i o n M e n u A d j u s t V i e w i n g A n g l e B a c k l i g h t O n / O f f [ S W A ] [ S W B ] [ S W C ] E X I T N E X T S E L E C T

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4-10 Model 120D Wireline Data Recorder

4. Enter the name of the file where you want the Model 120D wireline data stored and click on Enter or tab to Enter and press ENTER. The data is stored.

For more information refer to "Retrieve Data" in Chapter 5.

Non-linked Computer Mode

When you operate in the Non-linked Computer Mode, program instructions are transferred to a memory card and then to the Model 120D. The following basic functions are performed:

����������������

Use a computer running MTOS3 (or later) to set up program instructions and store them in a worksheet or file. See Chapter 5, “Program Instructions.”

���������������Write instructions from the computer to the memory card.

������������������Program instructions from the memory card to the Model 120D internal memory.

�������������

Run instructions to collect wireline data and store it in the Model 120D internal memory.

�������������Transfer wireline data from the Model 120D internal memory to the memory card. Data is uploaded to a computer later for analysis.

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Panex Corporation 4-11

The first step to Store Instructions is detailed in Chapter 5, “Program Instructions.” The remaining topics follow in this section.

Write Instructions to Memory Card

You can use any Model 120D to write instructions from a computer to a memory card. You can write instructions to the memory card from the MTOS Worksheet or from a file stored on the computer.

To write instructions previously stored in a worksheet or file to the memory card, follow these steps:

1. Insert a memory card into the Model 120D.

2. From the MTOS Data Buddy menu, highlight Store Instructions. A screen listing From Worksheet and From File appears.

3. Highlight From Worksheet or From File and press ENTER.

If you select From Worksheet, the MTOS computer establishes communications with the Model 120D and transfers the instructions from the worksheet to the memory card.

If you select From File, the Select Filename screen appears. Enter the name of the instruction file you want to use and and click on Enter or tab to Enter and press ENTER. The instructions are transferred to the memory card.

Program Instructions in the Non-linked Computer Mode

To start collecting wireline data, the instructions on the memory card must be transferred into the internal memory of the Model 120D. Once transferred, the Run Mode begins collecting data when the first instruction start time equals the Model 120D time.

To transfer instructions from the memory card to the Model 120D, follow the steps in “Program Instructions to M120D” in Chapter 3.

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4-12 Model 120D Wireline Data Recorder

Collect Non-linked Computer Mode Wireline Data

To move the collected wireline data from the Model 120D internal memory to the to the computer via the memory card follow these steps:

1. If the Run Mode is still active, press any pushbutton A, B, or C on the Model 120D. The Run Mode menu appears, as shown in 6.

If the Run Mode has completed, proceed with step 3 below.

2. From the Run Mode menu, highlight Stop Run Mode and then press Select. The Run Mode stops. The Run Mode Interrupted screen appears.

3. Copy the wireline data from the Model 120D internal memory to the memory card.

Refer to “Copy Depth Data to Memory Card” in Chapter 3.

4. Insert the memory card into a Model 120D.

5. From the MTOS Data Buddy menu, highlight Retrieve Data and press ENTER. The computer establishes communication and displays the Retrieve Mem Card Data Filename screen.

6. Highlight the wireline data file you want and press ENTER. The file is copied to the computer as shown by the Mem Card Data File Retrieved screen.

For more information, refer to "Retrieve Data" in Chapter 5.

Now that the wireline data file is in the computer, you can perform processing and analysis on the data. Refer to the MTOS manual for more information.

Informer Mode When in the Informer Mode, the Model 120D executes all necessary instructions to monitor wireline operations, including the start time. These instructions were previously stored in the Model 120D internal memory from

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Panex Corporation 4-13

the Computer Mode. During the monitoring process, wireline data is stored on the memory card.

To start and stop operations in the Informer Mode, follow the steps in "Start Informer Run Mode," and "Stop Informer Run Mode" below.

Start Informer Run Mode

To begin operations in the Informer Mode, insert a memory card into the Model 120D and follow the steps below:

1. From the Idle Mode menu, Figure 3-3, highlight Enter Informer Mode and press Select. The Informer Mode Start Menu appears, as shown in Figure 4-7. This screen shows how much free memory is available on the memory card and how many hours the Model 120D can operate. The data will be collected in one-second intervals.

Figure 4-7 Informer Mode Start Menu

2. Press Yes, then continue to the next step. If you press No or Exit, you return to the Idle Mode menu.

3. The Model 120D will ask you whether or not to Enable Supervisory Override as shown inFigure 4-8, the Enable Supervisory Override Menu screen.. This feature allows you set a password that will prevent the operator from exiting the Run Mode without the use of the supervisory password. If you select Yes, then continue to the next step. If you

I N F O R M E R M O D E S T A R T M E N U I N F O R M E R M O D E ? B Y T E S F R E E = 1 0 0 1 8 3 3 M A X T I M E 3 7 . 9 H R S [ S W A ] [ S W B ] [ S W C ] Y E S N O E X I T

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4-14 Model 120D Wireline Data Recorder

select No, then skip the next step and continue. If you press Exit, you return to the Idle Mode menu.

Figure 4-8 Enable Supervisory Override Menu Screen

4. The Model 120D will display the Enter Password screen, as shown in Figure 4-9. Use the Down and Right pushbuttons to select a letter and then press Enter. The Password is limmited to 4 characters. When you are finished entering the Password, select <END> and then press Enter.

You will then be prompted to Exit, Revise, or Accept the entered password. Selecting Exit will completely exit you from all modes. Revise will return you to the Enter Password Srceen. Accept will take you to the next step. Select one.

M E N U E N A B L E S U P E R V I S O R Y O V E R R I D E ? [ S W A ] [ S W B ] [ S W C ] Y E S N O E X I T

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Panex Corporation 4-15

Figure 4-9 Enter Password Screen

5. The Model 120D automatically begins monitoring and displaying real-time wireline depth, speed, and weight data, as shown in Figure 4-10, the Informer Run Mode screen.

Figure 4-10 Informer Mode Run Screen

D E P T H F T S P E E D F T / M W E I G H T L B S 1 1 1 0 : 2 5 : 0 7 6 . 7

23.9

93.6

67.2

E N T E R P A S S W O R D P a s s w o r d : 1 2 3 4 5 6 7 8 9 0 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z _ - @ & $ ! > < E N D > [ S W A ] [ S W B ] [ S W C ] D O W N R I G H T E N T E R

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4-16 Model 120D Wireline Data Recorder

Informer Run Mode Menu

Stop Run Mode

To access the Informer Run Mode Menu, while running in the Informer Mode press any pushbutton. The Informer Run Mode Menu appears, as shown in Figure 4-11.

Figure 4-11 Informer Run Mode Menu

Stop Run Mode

To stop the Informer Run Mode, follow these steps:

1. While the Model 120D is in the Informer Run Mode, press any pushbutton. The Informer Run Mode Menu appears, as shown in Figure 4-11.

2. From the Informer Run Mode Menu, highlight Stop Run Mode and press Enter. The Informer Run Mode stops, and the Model 120D returns to the Run Mode Interrupted screen.

Calibration Menu

The Run Mode Menu also allows you to access all of the calibration functions of the Model 120D. When in the Informer Mode, the Calibration Menu will only allow you to perform Zero Depth, Reverse Depth Direction,

R U N M O D E M E N U S t o p R u n M o d e C a l i b r a t i o n M e n u A d d C o m m e n t A d j u s t V i e w i n g A n g l e B a c k l i g h t O n / O f f [ S W A ] [ S W B ] [ S W C ] E X I T N E X T S E L E C T

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Panex Corporation 4-17

Set Depth, Zero Weight, and Adjust Weight Span. To access these selections, highlight Calibration Menu and press Enter. The Calibration Menu appears. Refer to “Calibration Menu” in Chater 3 for more information.

When a calibration function is performed during the Informer Run Mode, a “comment line” will be added to the stored data file detailing the function performed.

Add Comment

The Add Comment selection allows you to enter a comment line in the stored data file. It is limited to 19 charaters. This allows you to make notes within the data file with current date and time references for future use during report generation.

To add a comment line, follow these steps:

1. While the Model 120D is in the Informer Run Mode, press any pushbutton. The Informer Run Mode Menu appears, as shown in Figure 4-11.

2. From the Informer Run Mode Menu, highlight Add Comment and press Enter. The Add Comment to Data menu appears as shown in Figure 4-12.

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4-18 Model 120D Wireline Data Recorder

Figure 4-12 Add Comment to Data Menu

6. Use the Down and Right pushbuttons to select a letter and then press Enter. The comment line is limmited to 19 characters. When you are finished entering the comment line, select <END> and then press Enter.

You will then be prompted to Exit, Revise, or Accept the entered comment line. Selecting Exit will return you to the Informer Run mode. Revise will return you to the Enter Add Comment to Data menu. Accept will store the comment line and return you to the Informer Run mode. Select one.

Adjust Viewing Angle

The Adjust Viewing Angle function allows you to adjust the contrast of the display screen. Refer to “Adjust Viewing Angle” in Chater 3 for more information.

Backlight ON/OFF

A D D C O M M E N T T O D A T A C o m m e n t : 1 2 3 4 5 6 7 8 9 0 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z _ - @ & $ ! > < E N D > [ S W A ] [ S W B ] [ S W C ] D O W N R I G H T E N T E R

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Panex Corporation 4-19

The Backlight ON/OFF function allow you to turn the backlight of the display screen On or Off. Refer to “Backlight ON/OFF” in Chater 3 for more information.

Stand Alone Mode The Stand Alone Mode monitors wireline depth, speed, and weight and stores this information on a memory card. A memory card must be inserted in the Model 120D for the Stand Alone Mode to function.

Before beginning operation, you must check, and edit if necessary, the Run Values and check the operational status. It is important to note that the Run Values can not be adjusted from the Informer Mode. This is the only difference between the Stand Alone and Informer modes. Run Values are:

• Data measurement units—sets the units of measurement to English or Metric.

• Wheel Size—sets the circumference of the wheel in the wireline skid unit's mechanical wheel counter determines speed and depth data delivered by the counter to the Model 120DRU Remote Unit, which sends this data to the Model 120DHU Host Unit. The correct wheel size must be entered to ensure that the speed and depth data are correct.

• Weight Factor—sets a numerical relationship between the weight indicator sensor pressure and the the correct weight. In order for the Model 120D weight function to perform properly, the Weight Factor must be correct. The Weight Factor is the resulting value set by the Adjust Weight Span procedure discussed in Chapter 3. If you know the value for this specific wireline skid unit, you can enter the value. It can be calculated using a complicated mathematical formula. However, the best procedure is to use the Adjust Weight Span procedure discussed in Chapter 3.

• Edit Time—sets the date and time.

Checking operational status allows you to determine whether:

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4-20 Model 120D Wireline Data Recorder

• mechanical connections are correct

• data readings are correct

• data is being recorded accurately

• depth and weight are properly calibrated before operation begins

Follow the instructions in "Edit Run Values," "Check Operational Status," "Start Stand Alone Mode," and "End Stand Alone Mode" below.

Edit Run Values This menu allows you to change the system default settings, or Run Values.

To change these settings, follow these steps:

1. From the Idle Mode Menu, Figure 3-3, highlight Enter Stand Alone Mode and press Select. The Stand Alone Mode Menu appears, as shown in Figure 4-12.

Figure 4-12 Stand Alone Mode Menu

2. Highlight Edit Run Values and press Select.The Stand Alone Run Values Menu appears, as shown in Figure 4-13:

S T A N D A L O N E M O D E M E N U C h e c k O p e r t a i o n a l S t a t u s E d i t R u n V a l u e s S t a r t S t a n d A l o n e R u n M o d e [ S W A ] [ S W B ] [ S W C ] E X I T N E X T S E L E C T

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Panex Corporation 4-21

Figure 4-13 Stand Alone Run Values Menu

3. Use pushbuttons A and B to select each setting, and C to select and change the numbers in each setting.

4. Press Enter to store the new Run Values and return to the Stand Alone Mode Menu.

Check Operational Status

You should check operational status when first setting up on a site and as an extra check before beginning an operation.

For details on this operation, refer to "Check Operational Status" in Chapter 3.

Start Stand Alone Run Mode

To start the Stand Alone Mode, follow these steps:

1. From the Idle Mode Menu, Figure 3-1, highlight Enter Stand Alone Mode and press Select. The Stand Alone Mode Menu appears, as shown inFigure 4-12.

S T A N D A L O N E R U N V A L U E S M E N U C h a n g e U n i t s : M E T R I C E d i t W h e e l S i z e : 0 . 6 0 9 6 E d i t W e i g h t F a c t o r : 3 8 . 8 8 0 E d i t T i m e : 0 7 / 0 2 / 1 9 9 8 1 2 : 5 0 : 5 0 [ S W A ] [ S W B ] [ S W C ] E X I T N E X T S E L E C T

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4-22 Model 120D Wireline Data Recorder

2. Highlight Start Stand Alone Mode and press Select. The Stand Alone Mode Start Menu appears, as shown in Figure 4-14.

Figure 4-14 Stand Alone Mode Start Menu

3. Press Yes, then continue to the next step. If you press No or Exit, you return to the Idle Mode menu.

4. The Model 120D will ask you whether or not to Enable Supervisory Override as shown inFigure 4-15, the Enable Supervisory Override Menu screen.. This feature allows you set a password that will prevent the operator from exiting the Run Mode without the use of the supervisory password. If you select Yes, then continue to the next step. If you select No, then skip the next step and continue. If you press Exit, you return to the Idle Mode menu.

Figure 4-15 Enable Supervisory Override Menu Screen

S T A N D A L O N E M O D E S T A R T M E N U S T A N D A L O N E M O D E ? B Y T E S F R E E = 1 0 0 1 8 3 3 M A X T I M E 3 7 . 9 H R S [ S W A ] [ S W B ] [ S W C ] Y E S N O E X I T

M E N U E N A B L E S U P E R V I S O R Y O V E R R I D E ? [ S W A ] [ S W B ] [ S W C ] Y E S N O E X I T

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Panex Corporation 4-23

5. The Model 120D will display the Enter Password screen, as shown in Figure 4-16. Use the Down and Right pushbuttons to select a letter and then press Enter. The Password is limmited to 4 characters. When you are finished entering the Password, select <END> and then press Enter.

You will then be prompted to Exit, Revise, or Accept the entered password. Selecting Exit will completely exit you from all modes. Revise will return you to the Enter Password Srceen. Accept will take you to the next step. Select one.

Figure 4-16 Enter Password Screen

6. The Model 120D automatically begins monitoring and displaying real-time wireline depth, speed, and weight data, as shown in Figure 4-17, the Stand Alone Mode Run screen.

E N T E R P A S S W O R D P a s s w o r d : 1 2 3 4 5 6 7 8 9 0 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z _ - @ & $ ! > < E N D > [ S W A ] [ S W B ] [ S W C ] D O W N R I G H T E N T E R

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4-24 Model 120D Wireline Data Recorder

Figure 4-17 Stand Alone Mode Run Screen

Stand Alone Run Mode Menu

To access the Stand Alone Run Mode Menu, while running in the Stand Alone Mode press any pushbutton. The Stand Alone Run Mode Menu appears, as shown in Figure 4-18.

Figure 4-18 Stand Alone Run Mode Menu

Stop Run Mode

To stop the Stand Alone Run Mode, follow these steps:

R U N M O D E M E N U S t o p R u n M o d e C a l i b r a t i o n M e n u A d d C o m m e n t A d j u s t V i e w i n g A n g l e B a c k l i g h t O n / O f f [ S W A ] [ S W B ] [ S W C ] E X I T N E X T S E L E C T

D E P T H F T S P E E D F T / M W E I G H T L B S 1 1 1 0 : 2 5 : 0 7 6 . 7

23.9

93.6

67.2

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Panex Corporation 4-25

1. While the Model 120D is in the Stand Alone Run Mode, press any pushbutton. The Stand Alone Run Mode Menu appears, as shown in Figure 4-18.

2. From the Stand Alone Run Mode Menu, highlight Stop Run Mode and press Enter. The Stand Alone Run Mode stops, and the Model 120D returns to the Run Mode Interrupted screen.

Calibration Menu

The Run Mode Menu also allows you to access all of the calibration functions of the Model 120D. When in the Stand Alone Mode, the Calibration Menu will only allow you to perform Zero Depth, Reverse Depth Direction, Set Depth, Zero Weight, and Adjust Weight Span. To access these selections, highlight Calibration Menu and press Enter. The Calibration Menu appears. Refer to “Calibration Menu” in Chater 3 for more information.

When a calibration function is performed during the Stand Alone Run Mode, a “comment line” will be added to the stored data file detailing the function performed.

Add Comment

The Add Comment selection allows you to enter a comment line in the stored data file. It is limited to 19 charaters. This allows you to make notes within the data file with current date and time references for future use during report generation.

To add a comment line, follow these steps:

1. While the Model 120D is in the Stand Alone Run Mode, press any pushbutton. The Informer Run Mode Menu appears, as shown in Figure 4-18.

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4-26 Model 120D Wireline Data Recorder

2. From the Stand Alone Run Mode Menu, highlight Add Comment and press Enter. The Add Comment to Data menu appears as shown in Figure 4-19.

Figure 4-19 Add Comment to Data Menu

3. Use the Down and Right pushbuttons to select a letter and then press Enter. The comment line is limmited to 19 characters. When you are finished entering the comment line, select <END> and then press Enter.

You will then be prompted to Exit, Revise, or Accept the entered comment line. Selecting Exit will return you to the Informer Run mode. Revise will return you to the Enter Add Comment to Data menu. Accept will store the comment line and return you to the Stand Alone Run mode. Select one.

Adjust Viewing Angle

The Adjust Viewing Angle function allows you to adjust the contrast of the display screen. Refer to “Adjust Viewing Angle” in Chater 3 for more information.

A D D C O M M E N T T O D A T A C o m m e n t : 1 2 3 4 5 6 7 8 9 0 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z _ - @ & $ ! > < E N D > [ S W A ] [ S W B ] [ S W C ] D O W N R I G H T E N T E R

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Panex Corporation 4-27

Backlight ON/OFF

The Backlight ON/OFF function allow you to turn the backlight of the display screen On or Off. Refer to “Backlight ON/OFF” in Chater 3 for more information.

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Panex Corporation 5-1

���������

Computer Operation �� MTOS3 Software ................................................................................... 1 �� Program Instructions............................................................................. 3 �� Model 120D Computer Mode ............................................................. 11 �� MRO Communication Mode .............................................................. 25 The Model 120D monitors wireline depth, speed and weight according to instructions programmed by a computer running MTOS3 software. MTOS3 is a Multi-Tool Operating System that runs on an IBM type personal computer. You can refer to the MTOS3 manual for information about the minimum system requirements necessary to run MTOS3.

The Model 120D also serves as a computer interface for Panex Memory Read Out (MRO) tools allowing direct MRO programming, data recording and data storage with the computer.

This chapter provides procedures for using the MTOS3 software to communicate with the Model 120D Wireline Data Recorder and with Panex MRO tools. Refer to the MTOS3 manual for additional information on other features of the MTOS3 software.

MTOS3 Software The Panex Multi-Tool Operating System release 3 (MTOS3) is the software used to program instructions to and collect data from a MRO tool or a Model 120D. MTOS3 is also used to analyze wireline and tool data. The MTOS3 software is supplied with your Model 120D. Details on software installation and operation are contained in the MTOS3 manual also provided. The following instructions show how to use the MTOS3 program without using a mouse. A mouse can be used instead of using cursor controls or hot key entries. If you have questions about the software, refer to the front of this manual for service locations and Panex Technical Support.

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5-2 Model 120D Wireline Data Recorder

MTOS3 Software Installation

Before you can use MTOS3 you must install the software to an IBM type personal computer. Refer to the MTOS3 manual for more information. The installation procedure will be different for computers with DOS, Microsoft® Windows® 3.1 or Windows 95® operating systems.

Start MTOS3

To start MTOS3 follow these steps:

1. If you are using Windows 3.1 or 95, click or double-click on the MTOS3 icon. The MTOS3 Program Information screen appears as shown in Figure 5-1.

If you are using MSDOS, go to the sub-directory containing MTOS3.EXE and type MTOS3 and press ENTER. The MTOS3 Program Information screen appears as shown in Figure 5-1.

Figure 5-1 MTOS3 Program Information Screen

2. When the MTOS3 software completes loading, press any key to start the program. The MTOS3 Main Menu appears as shown in Figure 5-2.

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Panex Corporation 5-3

Figure 5-2 MTOS3 Main Menu

Program Instructions To set up the Model 120D or an MRO tool so that it can accomplish different tasks, you must design specific instructions.

To program instructions for the Model 120D or an MRO tool, follow these steps:

1. From the MTOS3 Main menu, highlight Program and press ENTER. The Program menu appears.

2. Highlight Instructions and press enter. The Program Instructions menu appears as shown in Figure 5-3.

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5-4 Model 120D Wireline Data Recorder

Figure 5-3 Program Instructions Menu

You can generate instructions in two ways—copying similar instructions from an INS file and modifing them or developing instructions from scratch.

To modify instructions from an existing instruction file or generate new instructions, follow the appropriate topics below:

Modify Existing Instructions

To modify existing instruction, follow these steps:

1. Highlight Get File and Press ENTER. The Instruction File Selection menu appears as shown in Figure 5-4.

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Panex Corporation 5-5

Figure 5-4 Instruction File Selection Menu

2. If the listed directory is correct and your instruction file is in the directory, use the TAB key to highlight Files then use the UP and DOWN arrow keys to highlight the file you want. The highlighted file appears in the File name window.

If the appropriate directory is not listed, use the TAB key to highlight Directories and then use the UP, DOWN, and ENTER keys to open the directory you want. Highlight ..\ and press ENTER to go backwards in the directory tree. When the correct directory is listed, follow the instructions above to list the correct filename in the File name window.

3. When the correct filename is in the File name window, use the TAB key to highlight Enter and then press ENTER. The instructions in the file go to the Worksheet.

4. Highlight Edit/View and press ENTER. The Worksheet screen appears. Proceed to “Program Worksheet Instructions” below.

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5-6 Model 120D Wireline Data Recorder

Write New Instructions

To write new instructions, follow these steps:

1. Highlight Edit/View and press ENTER. The Worksheet Type menu appears as shown in Figure 5-5.

Figure 5-5 Worksheet Type Menu

2. Highlight the worksheet type you want and press ENTER. The Worksheet screen appears. Proceed to “Program Worksheet Instructions” below.

Note

Once you choose Basic or Enhanced for the Worksheet type, it remains that type until you select F9 Clear All.

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Program Worksheet Instructions

To program instructions in the worksheet, follow these steps:

1. From the Worksheet, press F2 on the keyboard. The Instruction Type Selection screen appears in Figure 5-6.

Figure 5-6 Instruction Type Selention Menu

2. Highlight the instruction type you want, then press ENTER. The Instruction #1 screen appears as shown Figure 5-7.

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5-8 Model 120D Wireline Data Recorder

Figure 5-7 Instruction #1 Screen

3. Using the TAB and cursor keys, enter the Month, Day, Year, Hour, Minute, and Second for the start time of the first instruction and the Hours, Minutes, and decimal Seconds for the Sample Rate Interval.

4. Press F3. The Device Type Selection screen appears.

5. Highlight the device type and press ENTER. The Data Type menu appears for the device you selected.

6. Highlight the appropriate Data Type and press ENTER. The data type is listed.

7. Press F10. The Worksheet reappears.

8. You can choose to let the program calculate the Data Capacity if the computer is connected to the MRO or Model 120D. To do this press F5. The computer establishes communication with the MRO or Model 120D, retrieves how much memory is available, calculates how many samples can be taken over what length of time and displays the Data Capacity Retrieved screen as shown in Figure 5-8.

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Panex Corporation 5-9

Figure 5-8 Data Capacity Retrieved Screen

9. Press any key on the keyboard. The Worksheet reappears.

10. You can choose to enter a Program ID for the Instruction Worksheet. To do this press F3. You will be promted to enter up to 8 alphanumeric characters. When you are finished press F10 to return to the Worksheet. This menu will also allow you to taggle the SMRO feature of an MRO. This feature is not available when using the Model 120D.

11. You may use the F8 Clear and F9 Clear All functions to clear one or all of the instructions you have created.

12. Press F10. The Program Instructions menu reappears.

If you do not want to save your instructions worksheet, you are finished. You can send the instructions in the worksheet to an MRO, Model 120D, or to a memory card inside a Model 120D. Refer to "Model 120D Computer Mode" or "MRO Communication Mode" in this chapter. The instruction will stay in the worksheet until MTOS3 is closed. If you want to save your instructions in a file, proceed to the next step.

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5-10 Model 120D Wireline Data Recorder

13. Highlight Save File and press ENTER. The Save Instructions Filename screen appears.

14. Enter a filename that describes the instructions, TAB over to Enter and press ENTER.

Set Default Values

You can set the wheel circumference and weight factor from the Defaults menu.

To change the default settings, follow these steps:

1. From the Program Instructions menu shown in Figure 5-3, highlight Defaults and press ENTER. The Defaults menu appears.

2. Highlight Wheel Circumference and press ENTER. The Wheel Circumference menu appears.

3. Highlight either 2 feet or 4 feet and press ENTER. The Defaults menu reappears with the wheel circumference changed to your selection.

If your wheel circumference is not listed, highlight Other and press ENTER. A field appears for you to enter your wheel circumference in feet.

4. Highlight Weight Factor and press ENTER. The Weight Factor menu appears.

5. Highlight either 5K or 2K and press ENTER. The Defaults menu reappears with the weight factor changed to your selection.

If your weight factor is not listed, highlight Custom and press ENTER. A field appears for you to enter your weight factor.

Important

The weight factor can be calculated by the Model 120D from Actual and Indicated Weight. Refer to “Adjust Weight Span” in Chapter 3 for more information.

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Panex Corporation 5-11

Model 120D Computer Mode When you use the Computer Mode, you send instructions to the Model 120D and retrieve data from the Model 120D through a directly connected cable (Linked) or a memory card (Non-linked) that is transported from the computer to the Model 120D. Refer to "Computer Mode" in Chapter 4 for more information.

In the topics below some of the procedures may be different for Linked or Non-linked Computer Mode.

Connect Computer to Model 120D

In the Linked Computer Mode, MTOS3 communicates with the Model 120D using serial data through a telephone type cable. Each end of the cable has an RJ11 connector. One connetor plugs into the Model 120D front panel and the other end plugs into a RJ11 to DB9 or RJ11 to DB25 adapter. The adapter then plugs into the COM1 through COM4 ports of the computer. Refer to “Computer Hook-up” in Chapter 2 for more information.

In the Non-linked Mode, a memory card is the communications path. It is carried back and forth between the MTOS3 computer and the Model 120D.

Note

It is possible for you to operate in the Non-linked Computer Mode on a Linked Computer Mode system. In fact, if you use a Model 120D to access memory card data, the system is physically connected in the Linked Computer Mode.

Establish Communications

When operating in the Linked Computer Mode, one of the first things you want to do is verify that you have good communication between the computer and the Model 120D. If you are operating in the Non-Linked Computer Mode, you are communicating through a memory card and therefore do not have to verify communications.

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5-12 Model 120D Wireline Data Recorder

To verify communicaton in the Linked Computer Mode, follow this step:

1. From the MRO menu, highlight Establish Communications and press ENTER. The computer and Model 120D communicate. The Establish Communication Result screen appears as shown in Figure 5-9.

Figure 5-9 Establish Communication Result Screen

Store Instructions

To store instructions into the Model 120D when in the Linked Computer Mode, follow the instructions in “Linked Computer Mode” below. To store instructions into a memory card when in the Non-linked Computer Mode, refer to “Non-linked Computer Mode below.

Linked Computer Mode

To store instructions into the internal memory of the Model 120D with the Linked Computer Mode, follow these steps:

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Panex Corporation 5-13

1. From the MRO menu, highlight Instructions, Store/Retrieve and press ENTER. The Store/Retrieve menu appears.

2. Highlight Store and press ENTER. The From Worksheet/File menu appears.

3. Highlight From Worksheet or From File and press ENTER.

If you selected From Worksheet, the computer establishes communications and transfers the instructions from the worksheet to the Model 120D. Proceed to step 6.

If you selected From File, the Instruction File Selection menu appears as shown in Figure 5-10. Proceed with step 4.

Figure 5-10 Instruction File Selection Menu

4. If the listed directory is correct and your instruction file is in the directory, use the TAB key to highlight Files then use the UP and DOWN arrow keys to highlight the file you want. The highlighted file appears in the File name window.

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5-14 Model 120D Wireline Data Recorder

If the appropriate directory is not listed, use the TAB key to highlight Directories and then use the UP, DOWN, and ENTER keys to open the directory you want. Highlight ..\ and press ENTER to go backwards in the directory tree. When the correct directory is listed, follow the instructions above to list the correct filename in the File name window.

5. When the correct filename is in the File name window, use the TAB key to highlight Enter and then press ENTER. The computer establishes communications with the Model 120D and transfers the instructions from the file.

6. Press any key to go back to the MRO menu. The Model 120D automatically begins the instructions as described in "Program Instructions to Model 120D" in Chapter 3.

Note

If the start time of the first instruction is earlier than the Model 120D time, a screen appears on the computer warning that the first instruction will start as soon as a key is pressed.

Non-linked Computer Mode

To store instructions into a memory card when using the Model 120D in the Non-linked Computer Mode, follow these steps:

1. Insert the memory card into the Model 120D you are using to access memory cards.

2. From the Data Buddy menu, highlight Store Instructions and press ENTER. The From Worksheet/File menu appears.

3. Highlight From Worksheet or From File and press ENTER.

If you selected From Worksheet, the computer establishes communications and transfers the instructions from the worksheet to the memory card. Proceed to step 6.

If you selected From File, the Instruction File Selection menu appears as shown in Figure 5-10. Proceed with step 4.

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Panex Corporation 5-15

4. If the listed directory is correct and your instruction file is in the directory, use the TAB key to highlight Files, then use the UP and DOWN arrow keys to highlight the file you want. The file appears in the Filename window.

If the appropriate directory is not listed, use the TAB key to highlight Directories and then use the UP, DOWN, and ENTER keys to open the directory you want. Highlight ..\ and press ENTER to go backwards in the directory tree. When the correct directory is listed, follow the instructions above to list the correct filename in the File name window.

5. When the correct filename is in the File name window, use the TAB key to highlight Enter and then press ENTER. The MTOS3 computer establishes communications and transfers the instructions from the file to the memory card. The Instructions Written to Mem Card screen appear as shown in Figure 5-11.

Figure 5-11 Instructions Written to Mem Card

6. Press any key to go back to the Data Buddy menu.

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5-16 Model 120D Wireline Data Recorder

7. Remove the memory card and insert it into the Model 120D that will be collecting wireline data.

8. Copy the instructions from the memory card to the Model 120D. Refer to “Program Instructions to Model 120D” in Chapter 3.

Retrieve Data

When you are in the Linked Computer Mode you can retrieve data by using the MRO menu or you can retrieve data for a Non-linked Computer Mode system by using the Data Buddy menu. Follow the instructions in the appropriate topic below:

Linked Computer Mode

To retrieve data from the Model 120D operating in the Linked Computer Mode, follow these steps:

1. From the MRO menu highlight Retrieve Data and press ENTER. The Retrieve MRO Data Filename screen appears as shown in .

Figure 5-12 Retrieve MRO Data Filename Screen

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Panex Corporation 5-17

2. If the listed directory is correct and your instruction file is in the directory, use the TAB key to highlight Files then use the UP and DOWN arrow keys to highlight the file you want. The highlighted file appears in the File name window.

If you want create a new file make sure the appropriate directory is listed and then enter the filename in the File name field.

If the appropriate directory is not listed, use the TAB key to highlight Directories and then use the UP, DOWN, and ENTER keys to open the directory you want. Highlight ..\ and press ENTER to go backwards in the directory tree. When the correct directory is listed, follow the instructions above to list the correct filename in the File name window.

3. When the correct filename is in the File name window, use the TAB key to highlight Enter and then press ENTER. The computer communicates with the Model 120D, retrieves the wireline data, and stores the data into the file you entered above. A screen appears indicating the process is finished.

4. Press any key to return to the MRO menu.

Non-linked Computer Mode

To retrieve data from a memory card that is being used in a Non-linked Computer Mode system, follow these steps:

1. Insert the memory card into a Model 120D that is connected to a computer as in the Linked Computer Mode.

2. From the Data Buddy menu, highlight Retrieve Data and press ENTER. The computer establishes communication with the memory card reader and displays a list of data files in the Retrieve Mem Card Data Filename screen as shown in Figure 5-13.

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5-18 Model 120D Wireline Data Recorder

Figure 5-13 Retrieve Mem Card Data Filename Screen

3. Highlight the file that contains the data you want and press ENTER. The Mem Card Data File Retrieved screen appears as shown in Figure 5-14.

Now that the wireline data file is in the computer, you can perform processing on the data. Refer to the MTOS3 manual for more information.

Figure 5-14 Mem Card Data File Retrieved Screen

Retrieve Instructions

You can retrieve instructions from the internal memory of a Model 120D used in the Linked Computer Mode or from the memory card used in a

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Panex Corporation 5-19

Model 120D used in the Non-Linked Computer Mode. Follow the instructions in the appropriate topics below.

Linked Computer Mode

To retrieve instructions from the internal memory of the Model 120D, follow these steps:

1. From the MRO menu, highlight Instructions, Store/Retrieve and press ENTER. The Store/Retrieve menu appears.

2. Highlight Retrieve and press ENTER. The computer communicates with the Model 120D, retrieves instructions, and stores them in the worksheet.

If you want to store the instructions to a file, go to the Program menu, highlight Instruction, press ENTER, highlight Save File, and then press ENTER. Enter a filename on the next screen, tab to Enter and press ENTER. The instructions are saved to the filename you entered.

Non-Linked Computer Mode

To retrieve instructions from a memory card, follow these steps:

1. Insert the memory card into the Model 120D.

2. From the Data Buddy menu, highlight Retrieve Instructions and press ENTER. Communcations is established and the Retrieve Mem Card Instruction Filename screen appears.

3. Highlight the instruction file you want and press ENTER. The Mem Card Instruction File Retrieved screen appears.

4. Press any key. The instructions are stored in the worksheet.

If you want to store the instructions to a file, go to the Program menu, highlight Instruction, press ENTER, highlight Save File, and press ENTER.

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5-20 Model 120D Wireline Data Recorder

Enter a filename on the next screen, tab to Enter and press then ENTER. The instructions are saved to the filename you entered.

Retrieve Operational Status

If you are operating in the Linked Computer Mode, you can retrieve the operational status of the Model 120D by following this instruction:

1. From the MRO menu, highlight Operation Status and press ENTER. The computer establishes communication with the Model 120D and displays the Opertational Status screen as shown in Figure 5-15.

Figure 5-15 Operational Status Screen

Set Clock

When you are in the Linked Computer Mode, you can perform these three timekeeping actions from the Set Clock menu:

• Set the Model 120D clock to the computer’s time and day

• Edit the time and day and send it to the Model 120D

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Panex Corporation 5-21

• Compare the computer’s time with the Model 120D time.

To perform any of these actions, follow these instructions:

1. From the MRO or Data Buddy menus, highlight Set Clock and press ENTER. The Set Clock menu appears as shown in Figure 5-16.

Figure 5-16 Set Clock Menu

2. If you want to set the Model 120D clock to the time and day of the computer, highlight Set to current PC time and press ENTER. Communications is established and the Model 120D clock is set to match the computer.

If you want to edit the time and day before it is sent to the Model 120D, highlight Edit time to send to MRO and press ENTER. A screen appears for you to enter the time and day you want. When finished, use the TAB key to highlight Set MRO Clock and press ENTER. Communication is established and the Model 120D clock is set.

If you want to compare the computer’s time and day with the Model 120D, highlight Compare PC time to MRO time and press ENTER.

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5-22 Model 120D Wireline Data Recorder

Communications is established and the Compare Time Result screen appears as shown in Figure 5-17.

Figure 5-17 Compare Time Result Screen

Erase and Format a Memory Card

To erase and format a memory card, follow these steps:

1. Insert the memory card to be erased and formatted into a Model 120D.

2. From the Data Buddy menu highlight Erase/Format M.C. and press ENTER. The Erasing Memory Card Confirmation screen appears as shown in Figure 5-18.

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Figure 5-18 Erasing Memory Card Confirmation Screen

3. Highlight Yes and press ENTER. The Erasing and Formatting Memory Card screen appears as shown in Figure 5-19.

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5-24 Model 120D Wireline Data Recorder

Figure 5-19 Erasing and Formatting Memory Card Screen

Upgrade Firmware

To upgrade the firmware of the Model 120D, follow these steps:

1. From the Data Buddy or MRO menus, highlight Upgrade Firmware and press ENTER. The Select Firmware screen appears as shown in Figure 5-20 and displays the current firmware in the Model 120D and the firmware available for upgrade.

If the two firmware numbers are the same then no upgrade is necessary. Press ESC several times to back out of the upgrading process.

If the two firmware numbers are not the same then highlight the new firmware number and press ENTER. The firmware is upgraded.

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Figure 5-20 Select Firmware Screen

MRO Communication Mode The MRO Communications Mode is a mode that allows the computer to communicate with an MRO tool through the Model 120D. In this case, the Model 120D is simply a pass-through element.

To run in the MRO Communications Mode, follow these steps:

1. Connect the MTOS3 computer to the Model 120D and the Model 120D to the MRO tool. Refer to Chapter 2 for connecting instructions.

2. From the Idle Mode menu, highlight MRO Communications Mode and press Select. The MRO Communications screen appears as shown in Figure 5-21.

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5-26 Model 120D Wireline Data Recorder

Figure 5-21 Idle Mode Menu

Important

When the Model 120D enters the MRO Communications mode, you have two minutes to start communications with the MRO tool. After two minutes of inactivity, the Model 120D leaves the MRO Communications Mode. If you enter the MRO Communications Mode, write the MRO instructions to a file, and then download them, you may find that you have programmed the Model 120D instead of the MRO. This may happen if you violate the two minute time limitation. You should always have your instructions ready to go before entering the MRO Communications Mode.

3. You may now perform any of the operations from the MRO menu of MTOS3. Refer to the MTOS3 manual for more information.

M R O C O M M U N I C A T I O N S M O D E P R E S S A N Y K E Y T O E X I T .

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Panex Corporation A-1

�����������

Maintenance Guidelines �� Model 120D

�� Model 120DRU

�� Odometer Encoder

�� Odometer Cable Assembly

�� Internal Battery

�� Maintenance Checklist

This appendix provides maintenance guidelines for the Model 120D. If you need more information or help, refer to the front of the manual for Panex Technical Support telephone numbers and service locations.

Model 120DHU The Model 120DHU is designed for a minimum of maintenance. The Host Unit housing is made of ABS plastic. To clean the unit, use only cleaning products designed for plastic. The window in the front cover and in the control panel are made of Plexiglas. Do not use soap or solvent to clean them. Use only water and lens tissues designed for cleaning safety glasses.

Model 120DRU The Model 120DRU Remote Unit external housing is cast aluminum and may be cleaned with a general-purpose solvent. The housing is weatherproof, but not watertight, so avoid direct exposure to water. To achieve optimum results, regularly clean the electrical connectors and the threads of the odometer cable input.

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A-2 Model 120D Wireline Data Recorder

Odometer Encoder The Odometer Encoder located inside the Model 120DRU does not require maintenance, but its life span is approximately 15 million revolutions or about two years. To ensure optimum operation of the Model 120DRU, Panex recommends returning the Model 120DRU to Panex every two years for replacement of the Odometer Encoder.

Odometer Cable Assembly Once a month, remove the inner cable from the odometer cable assembly housing and inspect the cable for wear. Clean it with a solvent, lubricate it with a thin coat of all-purpose grease, and slide the cable back into the housing.

Internal Battery The internal battery is a sealed lead-acid battery that is maintenance-free. However, you must recharge it regularly, preferably after each battery-powered operation (refer to Operational Guidelinesin Chapter 2). The battery should be replaced every two years. Do not attempt to dismantle the Model 120D and replace the battery. The unit must be sent to Panex for this service. Refer to the front of this manual for addresses and telephone numbers.

Note

Recharge the internal battery after each use. Completely discharging the battery below 5VDC decreases the amount of time that the battery can hold a charge and reduces its life span. This usually occurs when the unit is stored in a discharged state. The unit continues to discharge even though the unit is shut off. Once the battery can no longer hold a charge, it must be replaced.

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Panex Corporation A-3

Maintenance Checklist This checklist provides regular, scheduled maintenance for the Model 120D:

���� Procedure

Before every job

Inspect and clean Model 120D front cover and Plexiglas display.

Inspect and clean connectors as well as threads of the Odometer Encoder cable input.

Once per month

Inspect odometer cable for wear. Clean and lubricate.

Once every two years

Return Model 120DRU to manufacturer to replace optical encoder.

Return Model 120DHU to manufacturer to replace internal battery.

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Panex Corporation B-1

����������

Troubleshooting �� Screen Remains Blank

�� Menu Response Problems

�� Model 120D Data Readings Incorrect

�� Backlight Not Working

Use the following information to help solve difficulties in operating the Model 120D. If you have any questions, call the Panex Technical Support telephone number in the front of this manual.

Screen Remains Blank

Situation Solution

Nothing appears on screen when buttons are pushed.

• If using an external power source, check power adapter cord to make sure all connections are correct and power is available at the source.

• If using internal battery power, the battery may be too low. Recharge the battery following the procedure in Chapter 2.

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B-2 Model 120D Wireline Data Recorder

Menu Response Problems

Situation Solution

Menu does not change when buttons are pushed.

Reset the system electronics by pushing all three buttons at the same time. The display will flicker, then the Idle Mode Menu will appear. If the system was operating in the Run Mode, the display will read, "Recovering from power loss, resuming run mode."

Nothing appears on the screen when buttons are pushed.

1. If using an external power source, check power adapter cord to make sure all connections are correct and power is available at the source.

2. If using internal battery power, the battery may be too low. Recharge it using the procedure in Chapter 2.

Model 120D Data Readings Incorrect

Situation Solution

Model 120D depth or weight readings do not correspond to mechanical guage.

• Enter Calibration Menu and follow instructions to zero the depth or set the depth.

• Enter Edit Run Values Menu under Check Operational Status. Change wheel size or weight factor as appropriate. See procedure in Chapter 3.

Model 120D wireline directional movement indicator does not correspond to actual wireline

Enter Calibration Menu and follow instructions to reverse depth direction reading.

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Panex Corporation B-3

direction.

Backlight Not Working

Situation Solution

Backlight does not turn on. Check power adapter cords to make sure all connections are correct and power is available at the source.

Backlight goes out during operation.

When using internal battery power, the Model 120D automatically turns off the backlight after 12 hours to conserve power.