owner’s manual · 2013. 6. 18. · honda generators and is supported by the parts and service...
TRANSCRIPT
31Z0762000X31-Z07-6200 o2001-2008 Honda Motor Co., Ltd. -All Rights Reserved
2eY15000.2008.07Printed in Japan
Owner’s ManualGENERATOR
EU2000i
Black DIC F10100X31-Z07-6200 EU2000i
See page 81 forInitial Use Instructions
Exhaust contains poisonous carbonmonoxide gas that can build up todangerous levels in closed areas.Breathing carbon monoxide cancause unconsciousness or death.
Never run the generator in a closed,or even partly closed area wherepeople may be present.
The information and specifications included in this publication were ineffect at the time of approval for printing. Honda Motor Co., Ltd.reserves the right, however, to discontinue or change specifications ordesign at any time without notice and without incurring any obligationwhatever.
Keep this owner’s manual handy so that you can refer to it at any time.This owner’s manual is considered a permanent part of the generatorand should remain with the generator if resold.
The engine exhaust from this productcontains chemicals known to the State
of California to cause cancer, birthdefects or other reproductive harm.
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INTRODUCTION
Congratulations on your selection of a Honda generator. We arecertain you will be pleased with your purchase of one of the finestgenerators on the market.
We want to help you get the best results from your new generator andto operate it safely. This manual contains all the information on how todo that; please read it carefully.
As you read this manual, you will find information preceded by asymbol. That information is intended to help you avoid
damage to your generator, other property, or the environment.
We suggest you read the Distributor’s Limited Warranty (see page )to fully understand its coverage and your responsibilities of ownership.
When your generator needs scheduled maintenance, keep in mindthat your Honda servicing dealer is specially trained in servicingHonda generators and is supported by the parts and service divisionsof American Honda. Your Honda servicing dealer is dedicated to yoursatisfaction and will be pleased to answer your questions andconcerns.
Best Wishes,Honda Motor Co., Ltd.
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A FEW WORDS ABOUT SAFETY
Safety Labels
Safety Messages
Safety Headings
Safety Section
Instructions
Your safety and the safety of others are very important. And using thisgenerator safely is an important responsibility.
To help you make informed decisions about safety, we have providedoperating procedures and other information on labels and in thismanual. This information alerts you to potential hazards that couldhurt you or others.
Of course, it is not practical or possible to warn you about all thehazards associated with operating or maintaining a generator. Youmust use your own good judgement.
You will find important safety information in a variety of forms,including:
on the generator.
preceded by a safety alert symbol and oneof three signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
be or ifyou don’t follow instructions.
be or ifyou don’t follow instructions.
be if you don’t followinstructions.
such as IMPORTANT SAFETY INFORMATION.
such as
how to use this generator correctly and safely.
This entire book is filled with important safety information pleaseread it carefully.
You WILL KILLED SERIOUSLY HURT
You CAN KILLED SERIOUSLY HURT
You CAN HURT
GENERATOR SAFETY .
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CONTENTS
................................................................................GENERATOR SAFETY .6
........................................................................CONTROLS & FEATURES .11
...............................................................................BEFORE OPERATION .20
..................................................IMPORTANT SAFETY INFORMATION .6......................................................................Operator Responsibility .6
.................................................................Carbon Monoxide Hazards .6.......................................................................Electric Shock Hazards .7........................................................................Fire and Burn Hazards .7
.................................................................................Refuel With Care .8.................................................................SAFETY LABEL LOCATIONS .9
...........................................COMPONENT & CONTROL LOCATIONS .11............................................................................................CONTROLS .13
....................................................................................Engine Switch .13........................................................................................Starter Grip .13
.................................................................Fuel Tank Cap Vent Lever .14.......................................................................................Choke Lever .14
..........................................................................Eco-Throttle Switch .15................................................................Parallel Operation Outlets .15
..........................................................................AC Circuit Protector .16...................................................................................DC Receptacle .16
..........................................................................DC Circuit Protector .16.............................................................................................FEATURES .17
...............................................................................Ground Terminal .17................................................................................Output Indicator .18
............................................................................Overload Indicator .18..............................................................................Oil Alert Indicator .19
................................................ARE YOU READY TO GET STARTED? .20.........................................................................................Knowledge .20
..............................................IS YOUR GENERATOR READY TO GO? .20...............................................................................Check the Engine .21
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CONTENTS
..............................................................................................OPERATION .22
.............................................................SERVICING YOUR GENERATOR .40
..................................................................................................STORAGE .57
.....................................................SAFE OPERATING PRECAUTIONS .22......................................................................STARTING THE ENGINE .23......................................................................STOPPING THE ENGINE .26
.....................................................................................AC OPERATION .28.................................................................................AC Applications .30
.................................................................AC PARALLEL OPERATION .31.................................................AC Parallel Operation Applications .32
.....................................................................................DC OPERATION .34....................................................................ECO-THROTTLE SYSTEM .37
................................................................................STANDBY POWER .38...............................Connections to a Building’s Electrical System .38
.................................................................................System Ground .38.......................................................................Special Requirements .39
.............................................THE IMPORTANCE OF MAINTENANCE .40......................................................................MAINTENANCE SAFETY .41
............................................................................Safety Precautions .41................................................................MAINTENANCE SCHEDULE .42
...........................................................................................REFUELING .43...............................................................FUEL RECOMMENDATIONS .45
..................................................................ENGINE OIL LEVEL CHECK .46...........................................................................ENGINE OIL CHANGE .48
....................................................ENGINE OIL RECOMMENDATIONS .49........................................................................AIR CLEANER SERVICE .50
...............................................MAIN AND OUTER FILTER CLEANING .52.........................................................................SPARK PLUG SERVICE .53
................................................................SPARK ARRESTER SERVICE .55
....................................................................STORAGE PREPARATION .57.............................................................................................Cleaning .57
.....................................................................................................Fuel .57..........................................................................................Engine Oil .60
...................................................................STORAGE PRECAUTIONS .61................................................................REMOVAL FROM STORAGE .61
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CONTENTS
......................................................................................TRANSPORTING .62
.......................................TAKING CARE OF UNEXPECTED PROBLEMS .63
..........................................TECHNICAL & CONSUMER INFORMATION .66
..................................................................INITIAL USE INSTRUCTIONS .81
........................................................................................................INDEX .86
.............................QUICK REFERENCE INFORMATION .Inside back cover
...................................................................ENGINE WILL NOT START .63.......................................................................ENGINE LACKS POWER .64
..............................................NO POWER AT THE AC RECEPTACLES .65
..............................................NO POWER AT THE DC RECEPTACLES .65
................................................................TECHNICAL INFORMATION .66...................................................................Serial Number Location .66
....................Carburetor Modification for High Altitude Operation .67............................................Emission Control System Information .68
.............................................................................................Air Index .70....................................................................................Specifications .71
.................................................................................Wiring Diagram .72...............................................................CONSUMER INFORMATION .73..............................................................Dealer Locator Information .73
...........................................................................Honda Publications .73.........................................................Customer Service Information .74........................................................Distributor’s Limited Warranty .75
................................................Emission Control System Warranty .76
...........................................................................................ENGINE OIL .81.......................................................................................................FUEL .82
...........................................................................BEFORE OPERATION .85
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6
GENERATOR SAFETY
Operator Responsibility
Carbon Monoxide Hazards
IMPORTANT SAFETY INFORMATION
Honda generators are designed for use with electrical equipment thathas suitable power requirements. Other uses can result in injury to theoperator or damage to the generator and other property.Most injuries or property damage can be prevented if you follow allinstructions in this manual and on the generator. The most commonhazards are discussed below, along with the best way to protectyourself and others.
Be sure that anyone who operates the generator receives properinstruction. Do not let children operate the generator withoutparental supervision.
Know how to stop the generator quickly in case of emergency.
Understand the use of all generator controls, output receptacles,and connections.
Exhaust contains poisonous carbon monoxide, a colorless, odorlessgas. Breathing carbon monoxide can cause loss of consciousnessand may lead to death.
If you run the generator in an area that is confined, or even partlyenclosed area, the air you breathe could contain a dangerousamount of exhaust gas.
Never run your generator inside a garage, house, or near openwindows or doors.
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GENERATOR SAFETY
Electric Shock Hazards
Fire and Burn Hazards
The generator produces enough electric power to cause a seriousshock or electrocution if misused.
Using a generator or electrical appliance in wet conditions, such asrain or snow, or near a pool or sprinkler system, or when your handsare wet, could result in electrocution. Keep the generator dry.
If the generator is stored outdoors, unprotected from the weather,check all of the electrical components on the control panel beforeeach use. Moisture or ice can cause a malfunction or short circuit inelectrical components that could result in electrocution.
Do not connect to a building’s electrical system unless an isolationswitch has been installed by a qualified electrician.
For parallel operation, use only a Honda approved parallel operationcable kit (optional equipment) when connecting one EU2000i toeither an EU2000i Companion or another EU2000i generator.
Never connect different generator models.
The exhaust system gets hot enough to ignite some materials.Keep the generator at least 3 feet (1 meter) away from buildingsand other equipment during operation.Do not enclose the generator in any structure.Keep flammable materials away from the generator.
The muffler becomes very hot during operation and remains hot fora while after stopping the engine. Be careful not to touch the mufflerwhile it is hot. Let the engine cool before storing the generatorindoors.
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GENERATOR SAFETY
Refuel With Care
Gasoline is extremely flammable, and gasoline vapor can explode.Allow the engine to cool if the generator has been in operation. Refuelonly outdoors in a well-ventilated area with the engine OFF. Do notoverfill the fuel tank. Never smoke near gasoline, and keep otherflames and sparks away. Always store gasoline in an approvedcontainer. Make sure that any spilled fuel has been wiped up beforestarting the engine.
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GENERATOR SAFETY
SAFETY LABEL LOCATIONS
These labels warn you of potential hazards that can cause seriousinjury. Read them carefully. If a label comes off or becomes hard toread, contact your Honda servicing dealer for a replacement.
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GENERATOR SAFETY
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CONTROLS & FEATURES
COMPONENT & CONTROL LOCATIONS
PARALLEL OPERATION OUTLETS
FUEL TANK CAP VENT LEVER
FUEL TANK CAP
AC RECEPTACLES
GROUND TERMINAL
DC CIRCUIT PROTECTOR
DC RECEPTACLE
MAINTENANCE COVER
AC CIRCUIT PROTECTOR
CHOKE LEVER
ENGINE SWITCH
STARTER GRIP
ECO-THROTTLE SWITCH
OIL ALERT INDICATOR
OVERLOAD INDICATOR
OUTPUT INDICATOR
Use the illustrations on these pages to locate and identify the mostfrequently used controls.
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CONTROLS & FEATURES
SPARK PLUG MAINTENANCE COVER
SPARK PLUG
MUFFLER
AIR CLEANER
FRAME SERIAL NUMBER
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CONTROLS & FEATURES
CONTROLS
Engine Switch
Starter Grip
OOFFFF
OONN
ENGINESWITCH
STARTER GRIP
The engine switch controls theignition system and the fuel valve.
OFF Stops the engine andcloses the fuel valve.
ON Running position; opensthe fuel valve and allows theengine to be started.
Pulling the starter grip operatesthe recoil starter to crank theengine.
Do not allow the starter grip tosnap back against the generator.Return it gently to preventdamage to the starter.
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CONTROLS & FEATURES
Fuel Tank Cap Vent Lever
Choke LeverCHOKE LEVER
OOPPEENN
OONNOOFFFF
FUEL TANK CAP VENT LEVER
CLOSED
FUEL TANK CAP VENT LEVER
OONNOOFFFF
NON-CALIFORNIA TYPE CALIFORNIA TYPE
FUEL TANK CAPFUEL TANK CAP
The fuel tank cap is provided with a vent lever to seal the fuel tank.
The vent lever must be in the ON position for the engine to run.
When the engine is not in use, leave the vent lever in the OFF positionto reduce the possibility of fuel leakage. Allow the engine to cool wellbefore turning the vent lever to the OFF position.
The choke is used to provideproper starting mixture when theengine is cold. It can be openedand closed by operating the chokelever manually. Move the chokelever to the CLOSED position toenrich the mixture for coldstarting.
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CONTROLS & FEATURES
Eco-Throttle Switch
Parallel Operation Outlets
ON:
OFF:
OOFFFF
PARALLEL OPERATION OUTLETS
OONN
ECO-THROTTLE SWITCH
TM
TMThe Eco-Throttle system automatically reduces engine speed whenloads are turned off or disconnected. When appliances are turned onor reconnected, the engine returns to the proper speed to power theelectrical load.If high electrical loads are connected simultaneously, turn theEco-Throttle switch to the OFF position to reduce voltage changes.When using the DC output, turn the Eco-Throttle switch to the OFFposition.
The Eco-Throttle system does not operate.
Recommended to minimize fuel consumption and furtherreduce noise levels when less than a full load is applied to thegenerator.
These outlets are used for connecting the EU2000i to either anEU2000i Companion or another EU2000i generator for paralleloperation (see page ). A Honda approved parallel operation cable kit(optional equipment) is required for parallel operation. This kit can bepurchased from an authorized Honda generator dealer.
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CONTROLS & FEATURES
AC Circuit Protector
DC Receptacle
DC Circuit Protector
PUSH
AC CIRCUIT PROTECTORAC RECEPTACLES
AC CIRCUIT PROTECTOR
ON
OFF
ON
OFF
DC CIRCUIT PROTECTOR
DC RECEPTACLE
PUSH
The AC circuit protector will automatically switch OFF if there is a shortcircuit or a significant overload of the generator at the AC receptacles.If the circuit protector switches OFF automatically, check that theappliance is working properly and does not exceed the rated loadcapacity of the circuit before resetting the circuit protector ON.
The DC receptacle should ONLY be used for charging 12-voltautomotive type batteries. The DC charging output is not regulated.
The DC circuit protector automatically shuts off the DC batterycharging circuit when the DC charging circuit is overloaded, whenthere is a problem with the battery, or when the connections betweenthe battery and the generator are improper. However, the circuitprotector does not prevent overcharging.
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CONTROLS & FEATURES
FEATURES
Ground Terminal
GROUND TERMINAL
The generator ground terminal is connected to the frame of thegenerator, the metal non-current-carrying parts of the generator, andthe ground terminals of each receptacle.
Before using the ground terminal, consult a qualified electrician,electrical inspector, or local agency having jurisdiction for local codesor ordinances that apply to the intended use of the generator.
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CONTROLS & FEATURES
Output Indicator
Overload Indicator
OUTPUT INDICATOR(GREEN)
OVERLOAD INDICATOR(RED)
The output indicator (green) is illuminated when the generator isoperating normally. It indicates that the generator is producingelectrical power at the receptacles.
If the generator is overloaded (in excess of 2.0 kVA), or if there is ashort circuit in a connected appliance, the overload indicator (red) willcome ON. The overload indicator (red) will stay ON, and after aboutfour seconds, current to the connected appliance(s) will shut off, andthe output indicator (green) will go OFF. However, the engine willcontinue to run.
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CONTROLS & FEATURES
Oil Alert Indicator
OIL ALERT INDICATOR(RED)
The Oil Alert system is designed to prevent engine damage causedby an insufficient amount of oil in the crankcase. Before the oil level inthe crankcase can fall below a safe limit, the Oil Alert indicator (red)comes on and the Oil Alert system automatically will stop the engine(the engine switch will remain in the ON position).If the engine stops or the Oil Alert indicator (red) comes on when youpull the starter grip, check the engine oil level (see page ) beforetroubleshooting in other areas.
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BEFORE OPERATION
ARE YOU READY TO GET STARTED?
Knowledge
IS YOUR GENERATOR READY TO GO?
Your safety is your responsibility. A little time spent in preparation willsignificantly reduce your risk of injury.
Read and understand this manual. Know what the controls do andhow to operate them.
Familiarize yourself with the generator and its operation before youbegin using it. Know how to quickly shut off the generator in case ofan emergency.
For your safety, and to maximize the service life of your equipment, itis very important to take a few moments before you operate thegenerator to check its condition. Be sure to take care of any problemyou find, or have your servicing dealer correct it, before you operatethe generator.
Improperly maintaining thisgenerator, or failing to correct aproblem before operation, couldcause a malfunction in which youcould be seriously injured.
Always perform a pre-operationinspection before each operation,and correct any problem.
If the generator is being used to power appliances, be sure that theydo not exceed the generator’s load rating (see pages and ).3230
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BEFORE OPERATION
Check the Engine
To prevent a possible fire, keep the generator at least 3 feet (1 meter)away from building walls and other equipment during operation. Donot place flammable objects close to the engine.
Before beginning your pre-operation checks, be sure the generator ison a level surface and the engine switch is in the OFF position.
Check the oil level (see page ). A low oil level will cause the Oil Alertsystem to shut down the engine.
Check the air filter (see page ). A dirty air filter will restrict air flow tothe carburetor, reducing engine and generator performance.
Check the fuel level (see page ). Starting with a full tank will help toeliminate or reduce operating interruptions for refueling.
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SAFE OPERATING PRECAUTIONS
OPERATION
For your safety, do not operate the generator in an enclosed area suchas a garage. Your generator’s exhaust contains poisonous carbonmonoxide gas that can collect rapidly in an enclosed area and causeillness or death.
Exhaust contains poisonous carbonmonoxide gas that can build up todangerous levels in closed areas.Breathing carbon monoxide cancause unconsciousness or death.
Never run the generator in a closed,or even partly closed area wherepeople may be present.
Use grounded 3-prong extension cords, tools, and appliances, ordouble-insulated tools and appliances.
Before connecting an AC appliance or power cord to the generator:
Inspect cords and plugs, and replace if damaged.Make sure that the appliance is in good working order. Faultyappliances or power cords can create a potential for electric shock.Make sure the electrical rating of the tool or appliance does notexceed that of the generator. Never exceed the maximum powerrating of the generator. Power levels between rated and maximummay be used for no more than 30 minutes.Operate the generator at least 3 feet (1 meter) away from buildingsand other equipment.Do not operate the generator in an enclosed structure.
Before operating the generator for the first time, review chaptersGENERATOR SAFETY (see page ) and BEFORE OPERATION (seepage ).
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OPERATION
STARTING THE ENGINE
OONNOONN
FUEL TANK CAP VENT LEVERFUEL TANK CAP VENT LEVER
NON-CALIFORNIA TYPE CALIFORNIA TYPE
To prevent a possible fire, keep the generator at least 3 feet (1 meter)away from building walls and other equipment during operation. Donot place flammable objects close to the engine.
Operating this generator less than 3 feet (1 meter) from a building orother obstruction can cause overheating and damage the generator.For proper cooling, allow at least 3 feet (1 meter) of empty spaceabove and around the generator.
Refer to SAFE OPERATING PRECAUTIONS on page and perform theIS YOUR GENERATOR READY TO GO checks (see page ).
Make sure that all appliances connected to the generator are turnedoff. The generator may be hard to start if a load is connected.
Turn the fuel tank cap vent lever to the ON position.
Refer to the AC OPERATION (see page ) or DC OPERATION (seepage ) for connecting loads to the generator.
1.
2.
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3428
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OPERATION
OOFFFF
ECO-THROTTLE SWITCH
ENGINE SWITCH
CHOKE LEVER
OONN
CCLLOOSSEEDD
Make sure the Eco-Throttleswitch is in the OFF position, ormore time will be required forwarm-up.
Turn the engine switch to theON position.
To start a cold engine, move thechoke lever to the CLOSEDposition. To restart a warmengine, leave the choke lever inthe OPEN position.
5.
4.
3.
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OPERATION
CHOKE LEVER
OONN
OOPPEENN
ECO-THROTTLE SWITCH
DDiirreeccttiioonn ttoo ppuullll
STARTER GRIP
Pull the starter grip lightly untilyou feel resistance, then pullbriskly in the direction of thearrow as shown.
If the choke lever was moved tothe CLOSED position to startthe engine, gradually move it tothe OPEN position as theengine warms up.
If you wish to use theEco-Throttle system, turn theEco-Throttle switch to the ONposition after the engine haswarmed up for 2 or 3 minutes.
Do not allow the starter gripto snap back against thegenerator. Return it gently toprevent damage to the starter.
6.
7.
8.
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OPERATION
STOPPING THE ENGINE
ENGINE SWITCH OOFFFF
NON-CALIFORNIA TYPE
OOFFFF OOFFFF
FUEL TANK CAP VENT LEVERFUEL TANK CAP VENT LEVER
CALIFORNIA TYPE
To stop the engine in an emergency, simply turn the engine switch tothe OFF position. Under normal conditions, use the followingprocedure.
Turn the engine switch to the OFF position.
Allow the engine to cool, and then turn the fuel tank cap vent leverto the OFF position.
Turn off or disconnect all appliances connected to the generator.1.
2.
3.
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OPERATION
PARALLEL OPERATION KIT(optional equipment)
If two generators were connected for parallel operation, disconnectthe parallel operation cable after stopping the engines if you do notwish to resume parallel operation.
4.
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OPERATION
AC OPERATION
OUTPUT INDICATOR(GREEN)
OVERLOAD INDICATOR(RED)
Most motorized appliances require more than their electrical rating forstartup. When an electric motor is started, the overload indicator (red)may come on. This is normal if the overload indicator (red) goes offwithin 4 seconds. If the overload indicator (red) stays on, consult yourgenerator dealer.
Before connecting an appliance to the generator, make sure that it is ingood working order and that its electrical rating does not exceed thatof the generator.
Start the engine (see page ) and make sure the output indicator(green) comes on.
1. 23
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OPERATION
Plug in the appliance into thereceptacle.
Turn on the appliance.
If the generator is overloaded (see page ), or if there is a short circuitin a connected appliance, the overload indicator (red) will go ON. Theoverload indicator (red) will stay ON, and after about four seconds,current to the connected appliance(s) will shut off, and the outputindicator (green) will go OFF. Stop the engine and investigate theproblem.
Determine if the cause is a short circuit in a connected appliance or anoverload. Correct the problem and restart the generator.
2.
3.
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OPERATION
AC ApplicationsBefore connecting an appliance or power cord to the generator:
If an appliance begins to operate abnormally, becomes sluggish, orstops suddenly, turn it off immediately. Disconnect the appliance,and determine whether the problem is the appliance or the ratedload capacity of the generator has been exceeded.
Limit operation requiring maximum power to 30 minutes.Maximum power is:
Substantial overloading will open the circuit protector. Exceeding thetime limit for maximum power operation or slightly overloading thegenerator may not switch the circuit protector OFF, but will shorten theservice life of the generator.
For continuous operation, do not exceed the rated power.Rated power is:
The total power requirements (VA) of all appliances connected mustbe considered. Appliance and power tool manufacturers usually listrating information near the model number or serial number.
2.0 kVA
1.6 kVA
Make sure that it is in good working order. A faulty appliance orpower cord can create a potential for electrical shock.
Make sure that the combined electrical rating of the tools orappliances do not exceed that of the generator. Never exceed themaximum power rating of the generator. Power levels betweenrated and maximum may be used for no more than 30 minutes.
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OPERATION
AC PARALLEL OPERATION
PARALLEL OPTION CABLES KIT(EU2000i and EU2000i Companion)
PARALLEL OPTION KIT (EU2000i and EU2000i)(optional equipment, see page 73)
Before connecting an appliance to either generator, make sure that it isin good working order and that its electrical rating does not exceedthat of the receptacle.Most motorized appliances require more than their electrical rating forstartup. When an electric motor is started, the overload indicator (red)may come on. This is normal if the overload indicator (red) goes offwithin 4 seconds. If the overload indicator (red) stays on, consult yourgenerator dealer.During parallel operation, the Eco-Throttle switch should be in thesame position on both generators.
Connect the parallel operation cable between the EU2000i to eitheran EU2000i Companion or another EU2000i generator following theinstructions supplied with the cable kit.
If the generators are overloaded (see page ), or if there is a shortcircuit in a connected appliance, the overload indicator (red) will goON. The overload indicator (red) will stay ON, and after about fourseconds, current to the connected appliance(s) will shut off, and theoutput indicator (green) will go OFF. Stop both engines andinvestigate the problem.Determine if the cause is a short circuit in a connected appliance or anoverload. Correct the problem and restart the generator.
Turn on the appliance.
Plug in the appliance following the instruction provided with theparallel operation cable kit.
Start the engines (see page ) and make sure the output indicator(green) on each generator comes on (see page ).
1.
2.
33
3.
4.
2823
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OPERATION
AC Parallel Operation Applications
Both types of EU2000i generators (Standard and Companion) can beconnected to each other to increase the available power using aparallel cable kit (optional equipment, see page ).
Substantial overloading that continuously lights the overload indicator(red) may damage the generator. Marginal overloading thattemporarily lights the overload indicator (red) may shorten the servicelife of the generator.
For single generator operation, the parallel operation cable must beremoved.
Never connect or remove the parallel operation cable when thegenerator is running.
Follow the instructions included with the parallel operation cable kit.Before connecting an appliance or power cord to the generator:
If an appliance begins to operate abnormally, becomes sluggish, orstops suddenly, turn it off immediately. Disconnect the appliance,and determine whether the problem is the appliance or the ratedload capacity of the generator has been exceeded.
Make sure that the combined electrical rating of the tools orappliances do not exceed that of the generator. Never exceed themaximum power rating of the generator. Power levels betweenrated and maximum may be used for no more than 30 minutes.
Never connect different generator models.
For parallel operation, use only a Honda approved parallel operationcable kit (optional equipment, see page ) when connecting oneEU2000i to either an EU2000i Companion or another EU2000igenerator.
Make sure that it is in good working order. A faulty appliance orpower cord can create a potential for electrical shock.
73
73
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OPERATION
Limit operation requiring maximum power to 30 minutes.Maximum power in parallel operation is:
For continuous operation, do not exceed the rated power.Rated power in parallel operation is:
The total power requirements (VA) of all appliances connected mustbe considered. Appliance and power tool manufacturers usually listrating information near the model number or serial number.
4.0 kVA
3.2 kVA
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OPERATION
DC OPERATION
Connecting the battery charging cable (optional equipment):
WARNING:Wash hands after handling.
When using the DC output, turn the Eco-Throttle switch to the OFFposition.
Before connecting the battery charging cable to a battery that isinstalled in a vehicle, disconnect the vehicle battery ground cablefrom the negative ( ) battery terminal.
Battery posts, terminals, and related accessories containlead and lead components.
Plug the battery charging cable into the DC receptacle of thegenerator.
The battery gives off explosivehydrogen gas during normaloperation.
A spark or flame can cause thebattery to explode with enoughforce to kill or seriously hurt you.
Wear protective clothing and a faceshield, or have a skilled mechanicperform the battery maintenance.
The DC receptacle should ONLY be used for charging 12-voltautomotive type batteries. The DC charging output is not regulated.
1.
2.
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OPERATION
DC RECEPTACLE
PPUUSSHHON
OFF DC CIRCUITPROTECTOR
BLACK LEAD
RED LEAD
BATTERY CHARGING CABLE(Optional equipment)
YELLOW INDICATOR
Connect the red lead of the battery charging cable to the positive( ) battery terminal and the black lead to the negative ( ) batteryterminal.
Do not start the vehicle while the battery charging cable is connectedand the generator is running. The vehicle or the generator may bedamaged.
Start the generator (see page ).
An overloaded DC circuit, excessive current draw by the battery, or awiring problem will trip the DC circuit protector (PUSH button extendsout). If this happens, wait a few minutes before pushing in the circuitprotector to resume operation. If the DC circuit protector continues togo OFF, discontinue charging and see your authorized Hondagenerator dealer. The circuit protector does not prevent overchargingthe battery.
4.
3.
23
08/08/06 11:49:34 31Z07620_036
-
+
-
36
OPERATION
Disconnecting the battery charging cable:
BLACK LEAD
RED LEAD
BATTERY CHARGING CABLE(optional equipment)
Stop the engine.
Disconnect the black lead of the battery charging cable from thenegative ( ) battery terminal.
Disconnect the red lead of the battery charging cable from thepositive ( ) battery terminal.
Disconnect the battery charging cable from the DC receptacle of thegenerator.
Connect the vehicle battery ground cable to the negative ( ) batteryterminal.
1.
2.
3.
4.
5.
08/08/06 11:49:42 31Z07620_037
37
OPERATION
ECO-THROTTLE SYSTEM
ON
OOFFFF
ECO-THROTTLE SWITCH
Appliances with large start-up power demands may not allow theengine to reach normal operating rpm when they are connected to thegenerator. Turn the Eco-Throttle to the OFF position and connect theappliance to the generator. If the engine still will not reach normaloperating speed, check that the appliance does not exceed the ratedload capacity of the generator.
If high electrical loads are connected simultaneously, turn theEco-Throttle switch to the OFF position to reduce voltage changes.
With the switch in the ON position, engine speed is automaticallylowered when loads are reduced, turned OFF, or disconnected. Whenappliances are turned ON or reconnected, the engine returns to theproper speed to power the electrical load. In the OFF position, theEco-Throttle system does not operate.
The Eco-Throttle system is not effective for use with appliances ortools that require only momentary power. If the tool or appliance willbe turned ON and OFF quickly, the Eco-Throttle switch should be in theOFF position.When using the DC output, turn the Eco-Throttle switch to the OFFposition.
TM
08/08/06 11:49:50 31Z07620_038
38
OPERATION
STANDBY POWER
Connections to a Building’s Electrical System
System Ground
Connections for standby power to a building’s electrical system mustbe made by a qualified electrician. The connection must isolate thegenerator power from utility power, and must comply with allapplicable laws and electrical codes.
Improper connections to a building’selectrical system can allow currentfrom the generator to backfeed intothe utility lines.
Such backfeed may electrocuteutility company workers or otherswho contact the lines during apower outage, and the generatormay explode, burn, or cause fireswhen utility power is restored.
Consult the utility company or aqualified electrician prior to makingany power connections.
In some areas, generators are required by law to be registered withlocal utility companies. Check local regulations for proper registrationand use procedures.
Honda portable generators have a system ground that connects thegenerator frame components to the ground terminals in the AC outputreceptacles. The system ground is not connected to the AC neutralwire. If the generator is tested with a receptacle tester, it will not showthe same ground circuit condition as for a home receptacle.
08/08/06 11:49:58 31Z07620_039
39
OPERATION
Special Requirements
Keep all cooling holes open and clear of debris, mud, water, etc.Cooling holes are located on the side panel, the control panel, and thebottom of the generator. If the cooling holes are blocked, thegenerator may overheat and damage the engine, inverter, or windings.
Do not lay the generator on its side when moving, storing, oroperating it. Oil may leak and damage the engine or your property.
There may be Federal or State Occupational Safety and HealthAdministration (OSHA) regulations, local codes, or ordinances thatapply to the intended use of the generator. Please consult a qualifiedelectrician, electrical inspector, or the local agency having jurisdiction.
In some areas, generators are required to be registered with localutility companies.
If the generator is used at a construction site, there may beadditional regulations that must be observed.
08/08/06 11:50:04 31Z07620_040
40
SERVICING YOUR GENERATOR
THE IMPORTANCE OF MAINTENANCE
Maintenance, replacement, or repair of the emission control devicesand systems may be performed by any engine repair establishment orindividual, using parts that are ‘‘certified’’ to EPA standards.
Good maintenance is essential for safe, economical, and trouble freeoperation. It will also help reduce air pollution.
To help you properly care for your generator, the following pagesinclude a maintenance schedule, routine inspection procedures, andsimple maintenance procedures using basic hand tools. Other servicetasks that are more difficult or require special tools are best handledby professionals and are normally performed by a Honda technician orother qualified mechanic.
The maintenance schedule applies to normal operating conditions. Ifyou operate your generator under unusual conditions, such assustained high-load or high-temperature operation, or use it in dustyconditions, consult your servicing dealer for recommendationsapplicable to your individual needs and use.
Improper maintenance, or failure tocorrect a problem before operation,can cause a malfunction in whichyou can be seriously hurt or killed.
Always follow the inspection andmaintenance recommendations andschedules in this owner’s manual.
Remember that your servicing dealer knows your generator best andis fully equipped to maintain and repair it.
To ensure the best quality and reliability, use only new, HondaGenuine parts or their equivalents for repair and replacement.
08/08/06 11:50:13 31Z07620_041
-
-
-
41
SERVICING YOUR GENERATOR
MAINTENANCE SAFETY
Safety Precautions
Carbon monoxide poisoning from engine exhaust.
Burns from hot parts.
Injury from moving parts.
Some of the most important safety precautions follow. However, wecannot warn you of every conceivable hazard that can arise inperforming maintenance. Only you can decide whether or not youshould perform a given task.
Failure to properly followmaintenance instructions andprecautions can cause you to beseriously hurt or killed.
Always follow the procedures andprecautions in the owner’s manual.
Make sure the engine is off before you begin any maintenance orrepairs. This will eliminate several potential hazards:
Operate outside away from open windows or doors.
Let the engine and exhaust system cool before touching.
Do not run the engine unless instructed to do so.
Read the instructions before you begin, and make sure you have thetools and skills required.
To reduce the possibility of fire or explosion, be careful whenworking around gasoline. Use only a non-flammable solvent, notgasoline, to clean parts. Keep cigarettes, sparks, and flames awayfrom all fuel-related parts.
08/08/06 11:50:22 31Z07620_042
----
42
SERVICING YOUR GENERATOR
MAINTENANCE SCHEDULE
REGULAR SERVICE PERIOD (3)
ITEM
Perform at every indicated monthor operating hour interval,whichever comes first.
Engine oil
Air cleaner
Spark plug
Spark arresterValve clearanceCombustion chamberFuel tank and filterFuel tube
Check levelChangeCheckCleanCheck-adjustReplaceCleanCheck-adjustCleanCleanCheck
Service more frequently when used in dusty areas.These items should be serviced by your Honda servicing dealer, unless you have the propertools and are mechanically proficient. Refer to the Honda shop manual for service procedures.For commercial use, log hours of operation to determine proper maintenance intervals.
Failure to follow this maintenance schedule could result in non-warrantable failures.
Eachuse
(2)After every 300 hrs. (2)
Every 2 years (Replace if necessary) (2)
(1)
(2)
Page
46485052535355
(1)(2)
(3)
Firstmonth
or20 Hrs.
Everyyearor
200 Hrs.
Every3
monthsor
50 Hrs.
Every6
monthsor
100 Hrs.
08/08/06 11:50:35 31Z07620_043
43
SERVICING YOUR GENERATOR
REFUELING
Gasoline is highly flammable andexplosive.
You can be burned or seriouslyinjured when handling fuel.
Stop the engine and keep heat,sparks, and flame away.Handle fuel only outdoors.Wipe up spills immediately.
Fuel can damage paint and plastic. Be careful not to spill fuel whenfilling your fuel tank. Damage caused by spilled fuel is not coveredunder warranty.
Refuel in a well-ventilated area before starting the engine. If the enginehas been running, allow it to cool. Refuel carefully to avoid spilling fuel.
Never refuel the engine inside a building where gasoline fumes mayreach flames or sparks. Keep gasoline away from appliance pilot lights,barbecues, electric appliances, power tools, etc.Spilled fuel is not only a fire hazard, it causes environmental damage.Wipe up spills immediately.
With the engine stopped, remove the fuel tank cap and check the fuellevel. Refill the fuel tank if the fuel level is low.
Do not fill above the upper level mark.
08/08/06 11:50:44 31Z07620_044
44
SERVICING YOUR GENERATOR
FUEL TANK CAP
CALIFORNIA TYPE
TETHER
FUEL TANK CAP
NON-CALIFORNIA TYPE
UPPER LEVEL MARK (RED)
UPPER LEVEL MARK (RED)
After refueling, reinstall the fuel tank cap securely.
After refueling, tighten the fuel tank cap until it clicks.
08/08/06 11:50:51 31Z07620_045
45
SERVICING YOUR GENERATOR
FUEL RECOMMENDATIONS
This engine is certified to operate on regular unleaded gasoline with apump octane rating of 86 or higher.
Never use stale or contaminated gasoline or an oil/gasoline mixture.Avoid getting dirt or water in the fuel tank.
You may use regular unleaded gasoline containing no more than 10%ethanol (E10) or 5% methanol by volume. In addition, methanol mustcontain cosolvents and corrosion inhibitors.
Use of fuels with content of ethanol or methanol greater than shownabove may cause starting and/or performance problems. It may alsodamage metal, rubber, and plastic parts of the fuel system.
Engine damage or performance problems that result from using a fuelwith percentages of ethanol or methanol greater than shown aboveare not covered under warranty.
If your equipment will be used on an infrequent basis, please refer tothe fuel section of the STORAGE chapter (see page ) for additionalinformation regarding fuel deterioration.
57
08/08/06 11:50:59 31Z07620_046
46
SERVICING YOUR GENERATOR
ENGINE OIL LEVEL CHECK
MAINTENANCECOVER
COVER SCREW
Check the engine oil level with the generator on a level surface and theengine stopped.
Loosen the cover screw and remove the maintenance cover.1.
08/08/06 11:51:05 31Z07620_047
47
SERVICING YOUR GENERATOR
DIPSTICK
OIL FILLER CAP
UPPER LIMIT
OIL FILLER NECK
If the level is low, fill to the upper limit of the oil filler neck with therecommended oil.
Remove the oil filler cap and wipe the dipstick clean.Check the oil level by inserting the dipstick into the oil filler neckwithout screwing it in.
Reinstall the maintenance cover and tighten the cover screwsecurely.
The Oil Alert system will automatically stop the engine before the oillevel falls below safe limits. However, to avoid the inconvenience of anunexpected shutdown, check the oil level regularly.
2.3.
4.
5.
08/08/06 11:51:12 31Z07620_048
48
SERVICING YOUR GENERATOR
ENGINE OIL CHANGE
UPPER LIMIT
OIL FILLER NECK
Drain the oil while the engine is warm to assure rapid and completedraining.
Turn the engine switch and fuel tank cap vent lever to the OFFposition (see page ) to reduce the possibility of fuel leakage.
Place a suitable container next to the engine to catch the used oil.Remove the oil filler cap/dipstick, and drain the oil into the containerby tipping the engine toward the oil filler neck.
Improper disposal of engine oil can be harmful to the environment.If you change your own oil, please dispose of the used oil properly.Put it in a sealed container, and take it to a recycling center. Do notdiscard it in a trash bin, dump it on the ground, or pour it down thedrain.
With the engine in a level position, fill to the upper limit of the oilfiller neck with the recommended oil (see page ).Reinstall the oil filler cap/dipstick securely.Reinstall the maintenance cover and tighten the cover screwsecurely.
Wash your hands with soap and water after handling used oil.
Loosen the cover screw and remove the maintenance cover (seepage 46 ).
1.
2.
3.4.
5.
6.7.
26
49
08/08/06 11:51:24 31Z07620_049
-
49
SERVICING YOUR GENERATOR
ENGINE OIL RECOMMENDATIONS
AMBIENT TEMPERATURE
Oil is a major factor affecting performance and service life. Use4-stroke automotive detergent oil.
SAE 10W 30 is recommended for general use. Other viscositiesshown in the chart may be used when the average temperature inyour area is within the recommended range.
The SAE oil viscosity and service category are in the API label on theoil container. Honda recommends that you use API service categorySJ or later (or equivalent) oil.
08/08/06 11:51:30 31Z07620_050
50
SERVICING YOUR GENERATOR
AIR CLEANER SERVICECOVER SCREW
MAINTENANCE COVER
OUTER FILTER
AIR CLEANER COVER
MAIN FILTER
AIR CLEANERCOVER SCREW
Loosen the cover screw andremove the maintenance cover.
Check the main and outer filters to be sure they are clean and ingood condition. If the main and outer filters are dirty, clean them asdescribed on page . Replace the main and outer filters if they aredamaged.
Remove the main and outerfilters from the air cleaner cover.
Loosen the air cleaner coverscrew, and remove the aircleaner cover.
2.
1.
4.
3.
52
08/08/06 11:51:39 31Z07620_051
51
SERVICING YOUR GENERATOR
AIR FILTERS
RUBBER SEAL
AIR CLEANERCOVER
AIR CLEANERCOVER SCREW
AIR CLEANER COVERReinstall the air filters.
Make sure that the rubber seal is setin the groove of the air cleanercover.
Reinstall the air cleaner cover, andtighten the air cleaner cover screw.
Reinstall the maintenance cover,and tighten the cover screwsecurely.
Operating the engine without an air filter or with a damaged air filterwill allow dirt to enter the engine, causing rapid engine wear. This typeof damage is not covered by the Distributor’s Limited Warranty.
5.
6.
7.
8.
08/08/06 11:51:44 31Z07620_052
52
SERVICING YOUR GENERATOR
MAIN AND OUTER FILTER CLEANING
A dirty main and outer filters will restrict air flow to the carburetor,reducing engine performance. If you operate the generator in verydusty areas, clean the main and outer filters more frequently thanspecified in the Maintenance Schedule.
Wash the main and outer filters in a solution of household detergentand warm water, then rinse thoroughly, or wash in non-flammableor high flash point solvent. Allow the air filters to dry thoroughly.
Soak the main and outer filters in clean engine oil and squeeze outthe excess oil. The engine will smoke during initial startup if toomuch oil is left in the air filters.
Wipe dirt from the air cleaner housing and cover using a moist rag.Be careful to prevent dirt from entering the air duct that leads to thecarburetor.
3.
4. Squeeze1. Soak 3. Oil2. Squeeze to Dry
1.
2.
Do not twist.Do not twist.
08/08/06 11:51:52 31Z07620_053
53
SERVICING YOUR GENERATOR
SPARK PLUG SERVICE
Recommended spark plug:
SPARK PLUG WRENCH
SPARK PLUG CAP
SPARK PLUGMAINTENANCECOVER
SPARK PLUG CAP
CR5HSB (NGK)
In order to service the spark plug, you will need a spark plug wrench(commercially available).
Remove the spark plug cap.Clean any dirt from around the spark plug base.Use a spark plug wrench to remove the spark plug.
To ensure proper engine operation, the spark plug must be properlygapped and free of deposits.
An incorrect spark plug can cause engine damage.
If the engine is hot, allow it to cool before servicing the spark plug.
Remove the spark plug maintenance cover.1.
2.3.4.
08/08/06 11:52:03 31Z07620_054
-
- -
--
54
SERVICING YOUR GENERATOR
SEALING WASHER
0.024 0.028 in(0.6 0.7 mm)
SIDE ELECTRODEInspect the spark plug. Replaceit if the electrodes are worn or ifthe insulator is cracked,chipped, or fouled.
Measure the spark plugelectrode gap with a wire-typefeeler gauge. Correct the gap, ifnecessary, by carefully bendingthe side electrode.
The gap should be:
Make sure that the spark plug sealing washer is in good condition,and thread the spark plug in by hand to prevent cross-threading.
If reinstalling a used spark plug, tighten 1/8 1/4 turn after the sparkplug seats.If installing a new spark plug, tighten 1/2 turn after the spark plugseats.
0.024 0.028 in (0.6 0.7 mm)
After the spark plug is seated, tighten with a spark plug wrench tocompress the sealing washer.
A loose spark plug can overheat and damage the engine.Overtightening the spark plug can damage the threads in thecylinder head.
Reinstall the spark plug cap on the spark plug securely.
Reinstall the spark plug maintenance cover.
6.
7.
8.
9.
5.
10.
08/08/06 11:52:13 31Z07620_055
55
SERVICING YOUR GENERATOR
SPARK ARRESTER SERVICE
MUFFLER GASKET
MUFFLER
MUFFLER PROTECTOR
SPARK ARRESTER
6 mm SCREWS
6 mm BOLTS
The spark arrester must be serviced every 100 hours to keep itfunctioning as designed.
Remove the four 6 mm screws, and remove the muffler protector.
Remove the three 6 mm bolts, and remove the muffler, the sparkarrester, and the muffler gasket.
If the engine has been running, the muffler will be very hot. Allow themuffler to cool before servicing the spark arrester.
Clean the spark arrester as follows:
1.
2.
08/08/06 11:52:23 31Z07620_056
56
SERVICING YOUR GENERATOR
Use a brush to remove carbon deposits from the spark arresterscreen.Be careful to avoid damaging the screen.The spark arrester must be free of breaks and tears. Replace thespark arrester if it is damaged.
Check the muffler gasket; replace if damaged.Reinstall the muffler gasket, the spark arrester, the muffler and themuffler protector in the reverse order of removal.
4.
3.
08/08/06 11:52:30 31Z07620_057
57
STORAGE PREPARATION
Cleaning
Fuel
STORAGE
Proper storage preparation is essential for keeping your generatortrouble-free and looking good. The following steps will help to keeprust and corrosion from impairing your generator’s function andappearance, and will make the engine easier to start when you use thegenerator again.
Wipe the generator with a moist cloth. After the generator has dried,touch up any damaged paint, and coat other areas that may rust with alight film of oil.
You can extend fuel storage life by adding a gasoline stabilizer that isformulated for that purpose, or you can avoid fuel deteriorationproblems by draining the fuel tank and carburetor.
The does not cover fuel system damage orengine performance problems resulting from neglected storagepreparation.
Gasoline will oxidize and deteriorate in storage. Old gasoline willcause hard starting, and it leaves gum deposits that clog the fuelsystem. If the gasoline in your generator deteriorates during storage,you may need to have the carburetor and other fuel systemcomponents serviced or replaced.
Depending on the region where you operate your equipment, fuelformulations may deteriorate and oxidize rapidly. Fuel deteriorationand oxidation can occur in as little as 30 days and may cause damageto the carburetor and/or fuel system. Please check with your servicingdealer for local storage recommendations.
The length of time that gasoline can be left in your fuel tank andcarburetor without causing functional problems will vary with suchfactors as gasoline blend, your storage temperatures, and whether thefuel tank is partially or completely filled. The air in a partially filled fueltank promotes fuel deterioration. Very warm storage temperaturesaccelerate fuel deterioration. Fuel deterioration problems may occurwithin a few months, or even less if the gasoline was not fresh whenyou filled the fuel tank.
Distributor’s Limited Warranty
08/08/06 11:52:40 31Z07620_058
58
STORAGE
Adding a Gasoline Stabilizer to Extend Fuel Storage Life
When adding a gasoline stabilizer, fill the fuel tank with fresh gasoline.If only partially filled, air in the tank will promote fuel deteriorationduring storage. If you keep a container of gasoline for refueling, besure that it contains only fresh gasoline.
Add gasoline stabilizer following the manufacturer’s instructions.
After adding a gasoline stabilizer, run the engine outdoors for 10minutes to be sure that treated gasoline has replaced the untreatedgasoline in the carburetor.
Turn the engine switch to the OFF position, and turn the fuel tankcap vent lever to the OFF position (see page ).
1.
2.
3.26
08/08/06 11:52:47 31Z07620_059
59
STORAGE
Draining the Fuel Tank and Carburetor
DRAIN SCREW
FUEL TANK CAP(NON-CALIFORNIATYPE SHOWN)
DEBRIS SCREEN
Gasoline is highly flammable andexplosive.
You can be burned or seriouslyinjured when handling fuel.
Stop the engine and keep heat,sparks, and flame away.Handle fuel only outdoors.Wipe up spills immediately.
Unscrew the fuel tank cap (see page 44), remove the debris screen,and empty the fuel tank into an approved gasoline container. Werecommend using a commercially available gasoline hand pump toempty the tank. Do not use an electric pump. Reinstall the debrisscreen and the fuel tank cap.Loosen the cover screw and remove the maintenance cover (seepage 46).Loosen the carburetor drain screw.Drain the gasoline from the carburetor into a suitable container.Remove the spark plug maintenance cover (see page 53).Remove the spark plug cap.Turn the engine switch to the ON position (see page 24).Pull the starter grip (see page 25) 3 to 4 times to drain the gasolinefrom the fuel pump into a suitable container.Turn the engine switch to the OFF position.Tighten the carburetor drain screw.
1.
2.
3.4.5.6.7.8.
9.10.
08/08/06 11:52:56 31Z07620_060
60
STORAGE
Engine Oil
Pull the starter grip (see page 25) slowly until you feel resistance,then return the starter grip gently. This closes the valves so moisturecannot enter.
Change the engine oil (see page 48).
Remove the spark plug (see page 53), and pour approximately oneteaspoon (5-10 cc) of clean engine oil into the cylinder. Crank theengine several revolutions to distribute the oil, then reinstall thespark plug.
Reinstall the spark plug cap on the spark plug securely.
Reinstall the spark plug maintenance cover.
Reinstall the maintenance cover and tighten the cover screwsecurely.
1.
2.
3.
6.
5.
4.
08/08/06 11:53:01 31Z07620_061
61
STORAGE
STORAGE PRECAUTIONS
REMOVAL FROM STORAGE
If your generator will be stored with gasoline in the fuel tank andcarburetor, it is important to reduce the hazard of gasoline vaporignition.
If possible, avoid storage areas with high humidity, because thatpromotes rust and corrosion.
Also avoid any area with a spark-producing electric motor, or wherepower tools are operated.
Select a well ventilated storage area away from any appliance thatoperates with a flame, such as a furnace, water heater, or clothes dryer.
Unless all fuel has been drained from the fuel tank, leave the engineswitch in the OFF position, and the fuel tank cap vent lever in the OFFposition (see page ) to reduce the possibility of leakage.
With the engine and exhaust system cool, cover the generator to keepout dust. A hot engine and exhaust system can ignite or melt somematerials.
Do not use sheet plastic as a dust cover. A nonporous cover will trapmoisture around the generator, promoting rust and corrosion.
Check your generator as described in the BEFORE OPERATION chapterof this manual (see page ).
If the fuel was drained during storage preparation, fill the tank withfresh gasoline. If you keep a container of gasoline for refueling, besure that it contains only fresh gasoline. Gasoline oxidizes anddeteriorates over time, causing hard starting.
If the cylinder was coated with oil during storage preparation, theengine may smoke briefly at startup. This is normal.
Place the generator on a level surface. Tilting or laying it on its sidecan cause fuel or oil leakage.
26
20
08/08/06 11:53:14 31Z07620_062
62
TRANSPORTING
Do not lay the generator on its side when moving, storing, oroperating it. Oil may leak and damage the engine or your property.
If the generator has been used, allow it cool for at least 15 minutesbefore loading the generator on the transport vehicle. A hot engineand exhaust system can burn you and can ignite some material.To prevent fuel spillage when transporting, the generator should besecured upright in its normal operating position, with the engineswitch OFF and the fuel tank cap vent lever turned fullycounterclockwise to the OFF position (see page ).Take care not to drop or strike the generator when transporting. Do notplace heavy objects on the generator.
26
08/08/06 11:53:19 31Z07620_063
63
TAKING CARE OF UNEXPECTED PROBLEMS
ENGINE WILL NOT START
Possible Cause CorrectionFuel tank cap vent lever OFF.Engine switch OFF.
Out of fuel.Bad fuel; generator storedwithout treating or draininggasoline, or refueled with badgasoline.Low oil level caused Oil Alertto stop engine.
Spark plug faulty, fouled, orimproperly gapped.Spark plug wet with fuel(flooded engine).Fuel filter restricted,carburetor malfunction,ignition malfunction, valvesstuck, etc.
Turn lever ON (p. 23).Turn engine switch to ON(p. 24).Refuel (p. 43).Drain fuel tank and carburetor(p. 59).Refuel with fresh gasoline(p. 43).Add oil (p. 46).Turn engine switch to OFF andthen restart the engine.Gap or replace spark plug(p. 53).Dry and reinstall spark plug.
Take the generator to anauthorized Honda servicingdealer, or refer to the shopmanual.
08/08/06 11:53:25 31Z07620_064
64
TAKING CARE OF UNEXPECTED PROBLEMS
ENGINE LACKS POWER
Possible cause CorrectionAir filter restricted.Bad fuel; generator storedwithout treating or draininggasoline, or refueled with badgasoline.Fuel filter restricted,carburetor malfunction,ignition malfunction, valvesstuck, etc.
Clean or replace air filter (p. 50).Drain fuel tank and carburetor(p. 59).Refuel with fresh gasoline(p. 43).Take the generator to anauthorized Honda servicingdealer, or refer to the shopmanual.
08/08/06 11:53:31 31Z07620_065
65
TAKING CARE OF UNEXPECTED PROBLEMS
Possible Cause Correction
Possible Cause Correction
NO POWER AT THE AC RECEPTACLES
NO POWER AT THE DC RECEPTACLES
Check AC load. Stop and restartthe engine.Check the cooling air inlet. Stopand restart the engine.Check AC load and reset circuitprotector (p. 16).Replace or repair power tool orappliance.Stop and restart the engine.Take the generator to anauthorized Honda servicingdealer, or refer to the shopmanual.
Output indicator is OFF, andoverload indicator is ON.
AC circuit protector tripped.
Faulty power tool orappliance.
Faulty generator.
DC circuit protector OFF.
Faulty generator.
Turn DC circuit protector ON(p. 35).Take the generator to anauthorized Honda servicingdealer, or refer to the shopmanual.
08/08/06 11:53:40 31Z07620_066
66
TECHNICAL INFORMATION
Serial Number Location
TECHNICAL & CONSUMER INFORMATION
FRAME SERIAL NUMBER
Frame serial number:
Date purchased:
Record the frame serial number and date purchased in the spacesbelow. You will need this information when ordering parts, and whenmaking technical or warranty inquiries.
08/08/06 11:53:47 31Z07620_067
67
TECHNICAL & CONSUMER INFORMATION
Carburetor Modification for High Altitude Operation
At high altitude, the standard carburetor air-fuel mixture will be toorich. Performance will decrease, and fuel consumption will increase. Avery rich mixture will also foul the spark plug and cause hard starting.Operation at an altitude that differs from that at which this engine wascertified, for extended periods of time, may increase emissions.
High altitude performance can be improved by specific modificationsto the carburetor. If you always operate your generator at altitudesabove 5,000 feet (1,500 meters), have your authorized Honda servicingdealer perform this carburetor modification. This engine, whenoperated at high altitude with the carburetor modifications for highaltitude use, will meet each emission standard throughout its usefullife.
Even with carburetor modification, engine horsepower will decreaseabout 3.5% for each 1,000-foot (300-meter) increase in altitude. Theeffect of altitude on horsepower will be greater than this if nocarburetor modification is made.
When the carburetor has been modified for high altitude operation,the air/fuel mixture will be too lean for low altitude use. Operation ataltitudes below 5,000 feet (1,500 meters) with a modified carburetormay cause the engine to overheat and result in serious engine damage.For use at low altitudes, have your servicing dealer return thecarburetor to original factory specifications.
08/08/06 11:53:54 31Z07620_068
68
TECHNICAL & CONSUMER INFORMATION
Emission Control System Information
Source of Emissions
The U.S. and California Clean Air Acts
Tampering and Altering
The combustion process produces carbon monoxide, oxides ofnitrogen, and hydrocarbons. Control of hydrocarbons and oxides ofnitrogen is very important because, under certain conditions, theyreact to form photochemical smog when subjected to sunlight. Carbonmonoxide does not react in the same way, but it is toxic.
Honda utilizes appropriate air/fuel ratios and other emissions controlsystems to reduce the emissions of carbon monoxide, oxides ofnitrogen, and hydrocarbons.
EPA and California regulations require all manufacturers to furnishwritten instructions describing the operation and maintenance ofemission control systems.
The following instructions and procedures must be followed in orderto keep the Honda engine emissions within the emission standards.
Additionally, Honda fuel systems utilize components and controltechnologies to reduce evaporative emissions.
Tampering with or altering the emission control system may increaseemissions beyond the legal limit. Among those acts that constitutetampering are:
Removal or alteration of any part of intake, fuel, or exhaust systems.
Altering or defeating the governor linkage or speed-adjustingmechanism to cause the engine to operate outside its designparameters.
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69
TECHNICAL & CONSUMER INFORMATION
Problems That May Affect Emissions
Replacement Parts
Maintenance
If you are aware of any of the following symptoms, have your engineinspected and repaired by your authorized Honda servicing dealer.
Hard starting or stalling after starting.
Rough idle.
Misfiring or backfiring under load.
Afterburning (backfiring).
Black exhaust smoke or high fuel consumption.
Follow the MAINTENANCE SCHEDULE on page . Remember thatthis schedule is based on the assumption that your machine will beused for its designed purpose. Sustained high-load or high-temperature operation, or use in dusty conditions, will require morefrequent service.
The emission control systems on your new Honda engine weredesigned, built, and certified to conform with applicable emissionregulations. We recommend the use of Honda Genuine partswhenever you have maintenance done. These original-designreplacement parts are manufactured to the same standards as theoriginal parts, so you can be confident of their performance. The useof replacement parts that are not of the original design and qualitymay impair the effectiveness of your emission control system.
A manufacturer of an aftermarket part assumes the responsibility thatthe part will not adversely affect emission performance. Themanufacturer or rebuilder of the part must certify that use of the partwill not result in a failure of the engine to comply with emissionregulations.
42
08/08/06 11:54:11 31Z07620_070
-
-
-
70
TECHNICAL & CONSUMER INFORMATION
Air Index(Models certified for sale in California)
300 hours (0 80 cc, inclusive)500 hours (greater than 80 cc)
1,000 hours (225 cc and greater)
125 hours (0 80 cc, inclusive)250 hours (greater than 80 cc)
50 hours (0 80 cc, inclusive)125 hours (greater than 80 cc)
Applicable to Emission Durability Period
Extended
Intermediate
ModerateDescriptive Term
The bar graph is intended to provide you, our customer, the ability tocompare the emissions performance of available engines. The lowerthe Air Index, the less pollution.
An Air Index Information label is applied to engines certified to anemission durability time period in accordance with the requirementsof the California Air Resources Board.
The durability description is intended to provide you with informationrelating to the engine’s emission durability period. The descriptiveterm indicates the useful life period for the engine’s emission controlsystem. See your Emission Control System Warranty (see page ) foradditional information.
76
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-
±±
--
〔 × 〕 〔 × × 〕
71
TECHNICAL & CONSUMER INFORMATION
Tuneup Specifications
ITEM SPECIFICATION MAINTENANCE
Dimensions
Engine
Generator
Specifications
2.0 kVA1.6 kVA13.3 A60 Hz120 V
CR5HSB (NGK)0.95 US gal (3.6 L)0.42 US qt (0.40 L)Full transistorForced air
8.5:1
6.01 cu-in (98.5 cm )
GX100
45.9 lbs (20.8 kg)16.7 in (425 mm)11.4 in (290 mm)20.2 in (512 mm)EAAJ
Spark plug gap
Valve clearance (cold)
Other specifications No other adjustments needed.
IN: 0.15 0.04 mmEX: 0.20 0.04 mm
0.024 0.028 i n(0.6 0.7 mm)
Refer to page 53
See your authorizedHonda dealer.
ModelDescription codeLengthWidthHeightDry mass [weight]
ModelEngine typeDisplacementBore Stroke
Compression ratioEngine speedCooling systemIgnition systemOil capacityFuel tank capacitySpark plug
ModelType
Rated voltageRated frequency
AC output Rated currentRated outputMaximum output
DC output Only for charging 12V automotive batteries.Maximum changing output = 8A
2.20 1.57 in (56.0 40.0 mm)
EU2000i
EU2000iCalifornia type (AC, AC2 type)Non-California type (AN, AN2 type)
4-stroke, overhead camshaft, single cylinder
4,300 5,000 rpm (with Eco-Throttle switch OFF)
Specifications may vary according to the types, and are subject tochange without notice.
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72
TECHNICAL & CONSUMER INFORMATION
Wiring Diagram
08/08/06 11:54:58 31Z07620_073
73
TECHNICAL & CONSUMER INFORMATION
CONSUMER INFORMATION
Dealer Locator Information
Honda Publications
Shop Manual
Accessories Catalog
Parts Catalog
To find an authorized Honda Servicing Dealer anywhere in the UnitedStates:
This manual covers complete maintenance and overhaul procedures.It is intended to be used by a skilled technician.
Visit our website:www.hondapowerequipment.com
Available through your Honda dealer or through Helm Inc. at1 (888) 292-5395 or visit www.hondapowerequipment.com
Visit www.hondapowerequipment.comand click on Generators and Welders to see the entire catalog ofaccessories.
Your authorized Honda power equipment dealer offers a wideselection of accessories (optional equipment) to make your generatoreven more useful.
This manual provides complete, illustrated parts lists. Availablethrough your Honda dealer.
Especially popular accessories include:Parallel operation kit (EU2000i and EU2000i)Parallel operation cables kit (EU2000i and EU2000i Companion)Parallel cable set with RV adapterRV adapterGenerator coverDC charging CordHourmeter
08/08/06 11:55:12 31Z07620_074
74
TECHNICAL & CONSUMER INFORMATION
Customer Service Information
Honda Power Equipment dealership personnel are trainedprofessionals. They should be able to answer any question you mayhave. If you encounter a problem that your dealer does not solve toyour satisfaction, please discuss it with the dealership’s management.The Service Manager or General Manager can help. Almost allproblems are solved in this way.
If you are dissatisfied with the decision made by the dealership’smanagement, contact the Honda Power Equipment CustomerRelations Office. You can write:
American Honda Motor Co., Inc.Power Equipment DivisionCustomer Relations Office4900 Marconi DriveAlpharetta, Georgia 30005-8847
When you write or call, please give us this information:
Model and serial numbers (see page )Name of the dealer who sold the generator to youName and address of the dealer who services your generatorDate of purchaseYour name, address, and telephone numberA detailed description of the problem
Or telephone: (770) 497-6400 8:30 am to 7:00 pm ET
66
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75
TECHNICAL & CONSUMER INFORMATION
Distributor’s Limited Warranty
PRODUCTS COVERED BYTHIS WARRANTY
LENGTH OF WARRANTY(from date of original retail purchase)
To Qualify for this Warranty:
What American Honda will Repair or Replace Under Warranty:
To Obtain Warranty Service:
The product must be purchased in the United States, Puerto Rico, orthe U.S. Virgin Islands from American Honda or a dealer authorized byAmerican Honda to sell those products. This warranty applies to thefirst retail purchaser and each subsequent owner during the applicablewarranty time period.
American Honda will repair or replace, at its option, any part that isproven to be defective in material or workmanship under normaluse during the applicable warranty time period. Warranty repairsand replacements will be made without charge for parts or labor.Anything replaced under warranty becomes the property ofAmerican Honda Motor Company, Inc. All parts replaced underwarranty will be considered as part of the original product and anywarranty on those parts will expire coincident with the originalproduct warranty.
You must take the Honda generator and proof of original retailpurchase date, at your expense, to any Honda Power Equipmentdealer in the United States, Puerto Rico, or the U.S. Virgin Islandswho is authorized to service that product, during the dealer’s normalbusiness hours. If you are unable to obtain warranty service, or aredissatisfied with the warranty service you receive, take the followingsteps: First, contact the owner of the dealership involved; normallythis should resolve the problem. However, if you should requirefurther assistance, write or call the Power Equipment CustomerRelations Department of American Honda Motor Co., Inc. Refer topage for contact information.
Noncommercial/Nonrental24 months24 months
See your authorized Honda servicingdealer for details
EU series generators
EngineGenerator Electrical and
Frame ComponentsParts & Accessories.
Commercial/Rental
24 months12 months
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76
TECHNICAL & CONSUMER INFORMATION
Exclusions:
Disclaimer of Consequential Damage and Limitation of Implied Warranties:
Your Warranty Rights And Obligations:
California
Emission Control System Warranty
This warranty does not extend to parts affected or damaged byaccident and/or collision, normal wear, fuel contamination, use in anapplication for which the product was not designed, or any othermisuse, neglect, incorporation or use of unsuitable attachments orparts, unauthorized alteration, or any causes other than defects inmaterial or workmanship of the product.Any product that has ever been declared a total loss or sold forsalvage by a financial institution or insurer.
American Honda disclaims any responsibility for loss of time or use ofthe product, transportation, commercial loss, or any other incidental orconsequential damage. Any implied warranties are limited to theduration of this written limited warranty. Some states do not allowlimitations on how long an implied warranty lasts and/or do not allowthe exclusion or limitation of incidental or consequential damages, sothe above exclusions and limitations may not apply to you. Thiswarranty gives you specific legal rights, and you may also have otherrights which vary from state to state.
Your new Honda Power Equipment engine complies with the U.S. EPA,Environment Canada and State of California emission regulations(models certified for sale in California only). American Honda MotorCo., Inc. provides the emission warranty coverage for engines in theUnited States, and its territories. Honda Canada Inc. provides theemission warranty for engines in the 13 provinces and territories ofCanada. In the remainder of this Emission Control System Warranty,American Honda Motor Company Inc. and Honda Canada Inc. will bereferred to as Honda.
The California Air Resources Board and Honda are pleased to explainthe emission control system warranty on your Honda PowerEquipment engine. In California, new spark-ignited small off-roadequipment engines must be designed, built and equipped to meet theState’s stringent anti-smog standards.
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77
TECHNICAL & CONSUMER INFORMATION
Other States, U.S. territories and Canada
All of the United States and Canada
Owner’s Warranty Responsibility:
Manufacturer’s Warranty Coverage:
In other areas of the United States and in Canada, your engine must bedesigned, built, and equipped to meet the U.S. EPA and EnvironmentCanada emission standards for spark-ignited engines at or below19 kilowatts. Specific Honda products that do not meet the Californiaemissions regulations can be identified by a ‘‘Not for Sale inCalifornia’’ decal.
Honda must warrant the emission control system on your powerequipment engine for the period of time listed below, provided therehas been no abuse, neglect or improper maintenance of your powerequipment engine. Where a warrantable condition exists, Honda willrepair your power equipment engine at no cost to you includingdiagnosis, parts and labor.
Your emission control system may include such parts as thecarburetor or fuel injection system, the ignition system, and catalyticconverter. Also included may be hoses, connectors and otheremission-related assemblies.
As the power equipment engine owner, you are responsible for theperformance of the required maintenance listed in your owner’smanual. Honda recommends that you retain all receipts coveringmaintenance on your power equipment engine, but Honda cannotdeny warranty coverage solely for the lack of receipts or for yourfailure to ensure the performance of all scheduled maintenance.
As the power equipment engine owner, you should however be awareHonda may deny you warranty coverage if your power equipmentengine or a part has failed due to abuse, neglect, impropermaintenance, or unapproved modifications.
You are responsible for presenting your power equipment engine to aHonda Power Equipment dealer as soon as a problem exists. Thewarranty repairs should be completed in a reasonable amount of time,not to exceed 30 days.
The 1995 and later power equipment engines are warranted for twoyears or the length of the Honda Distributor’s Limited Warranty,whichever is longer. If any emission related part on your engine isdefective, the part will be repaired or replaced by Honda.
08/08/06 11:55:42 31Z07620_078
78
TECHNICAL & CONSUMER INFORMATION
Warranty Coverage:
If you have any questions regarding your warranty rights andresponsibilities, you should contact the Honda Office in your region:
American Honda Motor Co., Inc.Power Equipment CustomerRelations4900 Marconi DriveAlpharetta, Georgia 30005-8847Telephone: (770) 497-6400
Honda Canada Inc.Power Equipment CustomerRelations715 Milner AvenueToronto, ON M1B 2K8Telephone: (888) 946-6329
Honda power equipment engines manufactured after January 1, 1995and sold in the State of California, U.S. EPA certified enginesmanufactured on or after September 1, 1996 and sold in all of theUnited States, and Canadian certified engines manufactured on orafter January 1, 2005 are covered by this warranty for a period of twoyears or the length of the Honda Distributor’s Limited Warranty,whichever is longer from the date of delivery to the original retailpurchaser. This warranty is transferable to each subsequent purchaserfor the duration of the warranty period.
Warranty repairs will be made without charge for diagnosis, parts orlabor. All defective parts replaced under this warranty become theproperty of Honda. Warranted parts are listed under Emission ControlSystem Warranty Parts on page . Normal maintenance items, suchas spark plugs and filters, that are on the warranted parts list arewarranted up to their required replacement interval only.
Honda is also liable for damages to other engine components causedby a failure of any warranted part during the warranty period.
Only Honda approved replacement parts may be used in theperformance of any warranty repairs and must be provided withoutcharge to the owner. The use of replacement parts not equivalent tothe original parts may impair the effectiveness of your engineemission control system. If such a replacement part is used in therepair or maintenance of your engine, and an authorized Honda dealerdetermines it is defective or causes a failure of a warranted part, yourclaim for repair of your engine may be denied. If the part in question isnot related to the reason your engine requires repair, your claim willnot be denied.
or
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79
TECHNICAL & CONSUMER INFORMATION
Exclusions:
To Obtain Warranty Service:
Failures other than those resulting from defects in material orworkmanship are not covered by this warranty. This warranty does notextend to emission control systems or parts which are affected ordamaged by owner abuse, neglect, improper maintenance, misuse,misfueling, improper storage, accident and/or collision, theincorporation of, or any use of, any add-on or modified parts,unsuitable attachments, or the unauthorized alteration of any part.
This warranty does not cover replacement of expendable maintenanceitems made in connection with required maintenance services afterthe item’s first scheduled replacement as listed in the maintenancesection of the product owner’s manual, such as: spark plugs and filters.
You must take your Honda Power Equipment engine or the product onwhich it is installed, along with your sales registration card or otherproof of original purchase date, at your expense, to any Honda PowerEquipment dealer who is authorized by Honda to sell and service thatHonda product during his normal business hours. Claims for repair oradjustment found to be caused solely by defects in material orworkmanship will not be denied because the engine was not properlymaintained and used.
If you are unable to obtain warranty service, or are dissatisfied withthe warranty service you received, contact the owner of the dealershipinvolved. Normally this should resolve your problem. However, if yourequire further assistance, write or call the Honda Power EquipmentCustomer Relations Department in your region.
08/08/06 11:55:52 31Z07620_080
*
*
*
80
TECHNICAL & CONSUMER INFORMATION
Disclaimer of Consequential Damage and Limitation of Implied Warranties:
SYSTEMS COVEREDBY THIS WARRANTY:
PARTSDESCRIPTION:
Emission Control System Warranty Parts:
American Honda Motor Co., Inc. and Honda Canada Inc. disclaim anyresponsibility for incidental or consequential damages such as loss oftime or the use of the power equipment, or any commercial loss dueto the failure of the equipment; and any implied warranties are limitedto the duration of this written warranty. This warranty is applicableonly where the California, U.S. EPA or environment Canada emissioncontrol system warranty regulation is in effect.
Carburetor assembly, (includes startingenrichment system),Engine temperature sensor,Engine control module, Fuel regulator,Intake manifoldFuel tank, Fuel cap, Fuel hoses,Vapor hoses, Carbon canister,Canister mounting brackets,Fuel strainer, Fuel cock, Fuel pump,Fuel hose joint, Canister purge hose jointCatalyst, Exhaust manifoldAir filter housing, Air filter elementFlywheel magneto, Ignition pulse generator,Crankshaft position sensor, Power coil,Ignition coil assembly,Ignition control module, Spark plug cap,Spark plugCrankcase breather tube, oil filler cap
Tubing, fittings, seals, gaskets,and clamps associated with these listedsystems.
Fuel Metering
Evaporative
ExhaustAir InductionIgnition
Crankcase EmissionControlMiscellaneous Parts
Note: This list applies to parts supplied by Honda and does not coverparts supplied by the equipment manufacturer. Please see the originalequipment manufacturer’s emissions warranty for non-Honda parts.
Covered up to the first required replacement only.See the Maintenance Schedule on page 42.
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81
WITHOUT OIL
Do not overfill the engine with oil.
ENGINE OIL
INITIAL USE INSTRUCTIONS
COVER SCREW
MAINTENANCE COVER
OIL FILLER CAP/DIPSTICKUPPER LIMIT
The generator is shipped in the engine.
With the generator in a level position, remove the oil filler cap/dipstick.
If the engine is overfilled, theexcess oil may be transferred to the air cleaner housing and air filter.
Screw in the oil filler cap/dipstick securely.
Reinstall the maintenance cover.
Add enough SAE 10W-30 API service category SJ or later (orequivalent) oil to bring the oil level to the upper limit of the oil fillerneck. SAE 10W-30 oil is recommended for general use; foradditional recommendations, see page .
Loosen the cover screw and remove the maintenance cover.
Place the generator on a level surface.1.
2.
3.
4.
5.
6.
49
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82
INITIAL USE INSTRUCTIONS
FUEL
NON-CALIFORNIA TYPE CALIFORNIA TYPE
FUEL TANK CAP FUEL TANK CAP
Stop the engine and keep heat,sparks, and flame away.Handle fuel only outdoors.Wipe up spills immediately.
Add fuel to the generator in a well-ventilated area. Never refuel theengine inside a building where gasoline fumes may reach flames orsparks. Keep gasoline away from appliance pilot lights, barbecues,electric appliances, power tools, etc. Spilled fuel is not only a firehazard, it causes environmental damage. Wipe up spills immediately.
This engine is certified to operate on unleaded gasoline with a pumpoctane rating of 86 or higher. Refer to page for additional fuelrecommendations.
Gasoline is highly flammable andexplosive.
You can be burned or seriouslyinjured when handling fuel.
Remove the fuel tank cap.1.
45
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83
INITIAL USE INSTRUCTIONS
NON-CALIFORNIA TYPE CALIFORNIA TYPE
TETHER
UPPER LEVEL MARK (RED) UPPER LEVEL MARK (RED)
Fuel carefully to avoid spilling fuel. Do not fill the fuel tank above theupper level mark (red) on the fuel strainer.
Fuel can damage paint and plastic. Be careful not to spill fuel whenfilling your fuel tank. Damage caused by spilled fuel is not coveredunder warranty.
2.
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84
INITIAL USE INSTRUCTIONS
OOFFFF OONN OOFFFF
NON-CALIFORNIA TYPE CALIFORNIA TYPE
OONN
FUEL TANK CAP VENT LEVER
Move the generator at least 10 feet (3 meters) away from the fuelingsource and site before starting the engine.
After initial fueling (or anytime the generator is run completely out offuel), starting the engine may require additional pulls of the startergrip. This generator utilizes a vacuum operated fuel pump and mayrequire additional pulls to draw fuel into the carburetor.
After refueling, tighten the fuel tank cap securely (for Non-Californiatypes) or until it clicks (for California types). Keep the fuel tank capvent lever OFF for storage or transport, and ON to run the generator.
3.
08/08/06 11:56:32 31Z07620_085
-
-
-
-
-
85
INITIAL USE INSTRUCTIONS
BEFORE OPERATION
GENERATOR SAFETY
CONTROLS & FEATURES
BEFORE OPERATION
OPERATION
STARTING THE ENGINE
STOPPING THE ENGINE
MAINTENANCE SCHEDULE
REGISTRATION
Please Register Your Generator
Before using the generator, all generator operators must read thefollowing chapters and sections:
(pages )
(pages )
(pages )
(page )
(pages )
(pages )
(page )
If your dealer did not collect registration information from you, pleasetake a few minutes and register your purchase with Honda. This allowsus to contact you with any important updates regarding yourgenerator. Please note registration is not required to obtain warrantyservice. You can register your generator by visiting the Honda PowerEquipment website, www.hondapowerequipment.com and selectingProduct Registration.
19
21
6 10
11
20
22
23 25
26 27
42
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86
INDEX
A
B
C
D
....................................................................BEFORE OPERATION . 20, 85
..................................................................Carbon Monoxide Hazards . 6......................Carburetor Modification for High Altitude Operation . 67
................................................................................Check the Engine . 21.........................................................................................Choke Lever . 14
...............................................................................................Cleaning . 57..........................................COMPONENT & CONTROL LOCATIONS . 11
.................................Connections to a Building’s Electrical System . 38..............................................................CONSUMER INFORMATION . 73
............................................................................................CONTENTS . 3
..........................................................................................CONTROLS . 13..................................................................CONTROLS & FEATURES . 11
..........................................................Customer Service Information . 74
............................................................................DC Circuit Protector . 16...................................................................................DC OPERATION . 34
.....................................................................................DC Receptacle . 16................................................................Dealer Locator Information . 73
..........................................................Distributor’s Limited Warranty . 75
...................................................................................AC Applications . 30............................................................................AC Circuit Protector . 16
...................................................................................AC OPERATION . 28................................................................AC PARALLEL OPERATION . 31
...................................................AC Parallel Operation Applications . 32......................................................................AIR CLEANER SERVICE . 50
...............................................................................................Air Index . 70...............................................ARE YOU READY TO GET STARTED? . 20
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87
INDEX
F
G
H
I
K
E
..........................................................................GENERATOR SAFETY . 6.................................................................................Ground Terminal . 17
...........................................................................................Knowledge . 20
...........................................................................................FEATURES . 17..........................................................................Fire and Burn Hazards . 7
.................................................................................................Fuel . 57, 82.............................................................FUEL RECOMMENDATIONS . 45
...................................................................Fuel Tank Cap Vent Lever . 14
.............................................................................Honda Publications . 73
................................................IMPORTANT SAFETY INFORMATION . 6............................................................INITIAL USE INSTRUCTIONS . 81
............................................IS YOUR GENERATOR READY TO GO? . 20
............................................................................Eco-Throttle Switch . 15..................................................................ECO-THROTTLE SYSTEM . 37
.........................................................................Electric Shock Hazards . 7..............................................Emission Control System Information . 68
..................................................Emission Control System Warranty . 76.....................................................................ENGINE LACKS POWER . 64
......................................................................................Engine Oil . 60, 81.........................................................................ENGINE OIL CHANGE . 48
................................................................ENGINE OIL LEVEL CHECK . 46..................................................ENGINE OIL RECOMMENDATIONS . 49
.....................................................................................Engine Switch . 13.................................................................ENGINE WILL NOT START . 63
08/08/06 11:56:54 31Z07620_088
88
INDEX
M
O
Q
R
N
P
.............................................MAIN AND OUTER FILTER CLEANING . 52....................................................................MAINTENANCE SAFETY . 41
..............................................................MAINTENANCE SCHEDULE . 42
............................................NO POWER AT THE AC RECEPTACLES . 65
............................................NO POWER AT THE DC RECEPTACLES . 65
..........................................................................................REFUELING . 43...................................................................................Refuel With Care . 8
..............................................................REMOVAL FROM STORAGE . 61
........................QUICK REFERENCE INFORMATION . Inside back cover
..................................................................Parallel Operation Outlets . 15
................................................................................Oil Alert Indicator . 19.........................................................................................OPERATION . 22
.......................................................................Operator Responsibility . 6..................................................................................Output Indicator . 18
..............................................................................Overload Indicator . 18
08/08/06 11:57:01 31Z07620_089
89
INDEX
S
T
W
...................................................SAFE OPERATING PRECAUTIONS . 22................................................................SAFETY LABEL LOCATIONS . 9
..............................................................................Safety Precautions . 41.....................................................................Serial Number Location . 66
.......................................................SERVICING YOUR GENERATOR . 40..............................................................SPARK ARRESTER SERVICE . 55
.......................................................................SPARK PLUG SERVICE . 53........................................................................Special Requirements . 39
......................................................................................Specifications . 71..............................................................................STANDBY POWER . 38
..........................................................................................Starter Grip . 13....................................................................STARTING THE ENGINE . 23....................................................................STOPPING THE ENGINE . 26
............................................................................................STORAGE . 57.................................................................STORAGE PRECAUTIONS . 61..................................................................STORAGE PREPARATION . 57
...................................................................................System Ground . 38
.................................TAKING CARE OF UNEXPECTED PROBLEMS . 63....................................TECHNICAL & CONSUMER INFORMATION . 66
...............................................................TECHNICAL INFORMATION . 66............................................THE IMPORTANCE OF MAINTENANCE . 40
.................................................................................TRANSPORTING . 62
...................................................................................Wiring Diagram . 72
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90
MEMO
08/08/06 11:57:09 31Z07620_091
91
MEMO
08/08/06 11:57:10 31Z07620_092
92
MEMO
08/08/06 11:57:12 31Z07620_093
- -
QUICK REFERENCE INFORMATION
Type
Type
Type
Subsequent
Fuel
Engine Oil
Spark Plug
Maintenance0.024 0.028 in (0.6 0.7 mm)
Regular unleaded gasoline witha pump octane rating of 86 orhigherSAE 10W-30, API SJ or later (orequivalent), for general use(page 49)
Check engine oil level.Check air filter.Change engine oil.See Maintenance Schedule(page 42)
NGK: CR5HSBElectrode Gap
First 20 hours
Before each use
08/08/06 11:57:17 31Z07620_094
31Z0762000X31-Z07-6200 o2001-2008 Honda Motor Co., Ltd. -All Rights Reserved
2eY15000.2008.07Printed in Japan
Owner’s ManualGENERATOR
EU2000i
Black DIC F10100X31-Z07-6200 EU2000i
See page 81 forInitial Use Instructions