owner's operating manual€¦ · 3-unit surround & trim mower owner's operating...

3-Unit Surround & Trim Mower

Owner's Operating Manual

Serial No. LM331：10001-

"Required reading"Read this manual and the Owner's Manual for the engine before using the machine.

Original Instructions Ver.1.0

California Proposition65(For California, USA)

Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area and wear gloves or wash your hands frequently when servicing your vehicle. For more information go to www.P65Warnings.ca.gov/passenger-vehicle.

WARNING:

318yi8-005

California Proposition65_001

CALIFORNIA SPARK ARRESTER(For California, USA)

Warning

Operation of this equipment may createsparks that can start fires around dryvegetation.A spark arrester may be required.The operator should contact local fireagencies for laws or regulations relating to fireprevention requirements.

The engine of this machine is not equipped witha spark arrester.In some areas there are local, state, or federalregulations requiring that a spark arrester beused on the engine of this machine.

LM331

Regulations

Thank you for purchasing the Baroness machine.This manual explains proper handling,adjustment, and inspection of your machine.Prior to use, carefully read this manual tothoroughly understand the contents for safe andcorrect operation.We hope you will use the machine safely, andtake advantage of its best performance.For handling, adjustment and inspection of themower units, refer to the Owner's OperatingManual for the mower unit.

Keeping the Owner's Operating ManualKeep this Manual in the box on the left side ofthe ROPS.

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Keeping the Owner's Operating Manual_001

1 Box

LM331

Greeting

Read this manual carefully to ensure that you thoroughly understand how to properly operate and maintain thismachine, and to avoid causing injury to yourself or others.The operator is responsible for operating the machine properly and safely.Do not perform maintenance on the machine other than that described in this manual.Be sure to also read the Owner's Manual for the engine, battery, etc.Maintenance should only be performed by a certified specialist.If you have any questions concerning maintenance or genuine parts, please contact your local Baroness dealer orKyoeisha.When making inquiries about this machine, please specify the machine's model designation and serial number.When loaning or transferring this machine, please also provide this manual together with the machine.

Kyoeisha Co., Ltd.

Caution

The information described in this manual is subject to change for improvement without prior notice.When replacing parts, be sure to use genuine Baroness parts or parts designated by Kyoeisha.Note that the Baroness product warranty may not apply to defects caused by the use of parts from othercompanies.

Warning SymbolsThis manual uses the following warning symbols for handling precautions that are important for yoursafety.

696cq5-001

Warning symbol

This symbol indicates the articles regarding “Danger,” “Warning,” or “Caution.”Those articles describe important safety precautions and so read them carefully to understand completely beforeoperating the machine.Failure to adequately follow these safety precautions may cause an accident.

DangerDanger

This symbol indicates that serious injury or death will occur if the warning is ignored.

Warning

This symbol indicates that serious injury or death may occur if the warning is ignored.

Caution

This symbol indicates that injury or damage to property may occur if the warning is ignored.

Important

This symbol indicates precautions on the mechanism of the machine.

LM331

Introduction

PurposeThis machine is intended for cutting turf grass atgolf courses.Do not use this machine in any way other thanits intended purpose, and do not modify themachine.Operating this machine for other purposes andmodifying it may be very dangerous and maycause damage to the machine.In addition, this machine is not authorized foroperation as a special motor vehicle. Do notoperate it on public roads.

LM331

Introduction

LM331

Introduction

Safety .............................................................. Page 1-1

Safe Operating Practices ...............................Page 1-2

Disposal ..........................................................Page 2-1

Recycle and Waste Disposal ......................... Page 2-2

Product Overview .......................................... Page 3-1

Specifications .................................................Page 3-2Names of Each Section ................................. Page 3-4Safety Signs and Instruction Signs ................Page 3-6

Handling Instructions ....................................Page 4-1

Inspection Before Use ................................... Page 4-2Tightening torques .......................................Page 4-13Adjustment Before Operating ...................... Page 4-16Procedure to Start / Stop Engine .................Page 4-18Operation of Each Section ...........................Page 4-20Instruments ..................................................Page 4-31Travel of Machine ........................................ Page 4-33Cutting Work ................................................Page 4-35Transporting .................................................Page 4-36

Maintenance ................................................... Page 5-1

Maintenance Precautions .............................. Page 5-2Maintenance Schedule .................................. Page 5-2Jacking up the machine .................................Page 5-6Greasing ........................................................ Page 5-8Maintenance (Main Body) ............................Page 5-10Long-Term Storage ......................................Page 5-21

LM331

Contents

LM331

Contents

Safe Operating Practices ...................... Page 1-2

Training ..................................................Page 1-2Preparation ............................................ Page 1-2Operation ...............................................Page 1-3Maintenance and storage ...................... Page 1-4

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LM331

Safety

Page 1-1

Failure to adequately follow these safetyprecautions may cause an accident resulting ininjury or death.

DangerDanger

This machine is designed to ensure safeoperation and has been tested and inspectedthoroughly before shipment from the factory.The machine is equipped with safety devicesto prevent accidents.However, whether the machine demonstratesits original performance level depends on themanner in which it is operated and handled,as well as the manner in which it is managedon a daily basis.Inappropriate use or management of themachine may result in injury or death.Observe the following safety instructions toensure safe operation.

Safe Operating PracticesThe following instructions include the ones fromCEN standard EN 836: 1997, ISO standard5395: 1990, and ANSI B71.4-2004.

TrainingRead this manual and other training materialcarefully. Be familiar with the controls, safetysigns, and the proper use of the equipment.If the operator or mechanic can not readEnglish it is the owner's responsibility toexplain this manual to them.All operators and mechanics should seekand obtain professional and practicalinstruction.The owner is responsible for training theusers.Such instruction should emphasize.

The need for care and concentration whenworking with ride-on machines.Control of a ride-on machine sliding on aslope will not be regained by theapplication of the brake.The main reasons for loss of control are

Insufficient wheel gripBeing driven too fastInadequate brakingThe type of machine is unsuitable for itstaskLack of awareness of the effect ofground conditions, especially slopes

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Incorrect hitching and load distributionNever allow children or people unfamiliarwith these instructions to use or service themachine.Local regulations may restrict the age of theoperator.The owner/user can prevent and isresponsible for accidents or injuriesoccurring to themselves, other people, orproperty.Keep in mind that the owner, operator, andmechanic are responsible for accidents orhazards occurring to other people or theirproperty.

PreparationEvaluate the terrain to determine whataccessories and attachments are needed toproperly and safety perform the job. Onlyuse accessories and attachments approvedby the manufacturer.While operating, always wear substantialfootwear, long trousers, hard hat, safetyglasses, and ear protection. Long hair, looseclothing, or jewelry may get tangled inmoving parts. Do not operate the equipmentwhen barefoot or wearing open sandals.Inspect the area where the equipment is tobe used and remove all objects such asrocks, toys and wire which can be thrown bythe machine.Exercise care in the handling of fuel.

Warning

Warning-Fuel is highly flammable. Take thefollowing precautions.

Store fuel in containers specificallydesigned for this purpose.Add fuel before starting the engine. Neverremove the cap of the fuel tank or add fuelwhile the engine is running or when theengine is hot.Refuel outdoors only and do not smokewhile refueling.If fuel is spilled, do not attempt to start theengine but move the machine away fromthe area of spillage and avoid creating anysource of ignition until petrol vapours havedissipated.Replace all fuel tanks and container capssecurely.

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LM331

Safety

Page 1-2 Safe Operating Practices

Check that operator's presence controls,safety switches and shields are attached andfunctioning properly. Do not operate unlessthey are functioning properly.If the brake operation is faulty or the parkingbrake lever has noticeable play, be sure toadjust or repair them before operating themachine.Replace faulty mufflers.On multi-cylinder/multi-reel machines takecare as rotating one cylinder/reel can causeother cylinder/reels to rotate.

OperationDo not operate the engine in a confinedspace where dangerous carbon monoxidefumes can collect.Only operate in good light, keeping awayfrom holes and hidden hazards.Before attempting to start the engine,disengage all attachments, shift into neutral,and engage the parking brake.Only start engine from the operator`sposition.Use seat belts if provided.Remember there is no such thing as a safeslope. Travel on grass slopes requiresparticular care.To guard against overturning:

Do not stop or start suddenly when goingup or downhill.Engage clutch slowly, always keepmachine in gear, especially when travelingdownhill.Machine speeds should be kept low onslopes and during tight turns.Stay alert for humps and hollows andother hidden hazards.Never operate across the face of theslope, unless the machine is designed forthis purpose.Never drive the machine on a slope withan angle of gradient that is greater thanthat specified or in a place where there isa danger of the machine slipping.

Never operate the machine with damagedguards, shields, or without safety protectivedevices in place.Be sure all interlocks are attached, adjustedand functioning properly.

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Do not change the engine governor settingsor overspeed the engine. Operating theengine at excessive speed may increase thehazard of personal injury.Do the following before leaving theoperator`s position.

Stop on level ground.Disengage the power take-off and lowerthe attachments.Change into neutral and set the parkingbrake.Stop the engine and remove the key.

Disengage the drive to attachments, stop theengine, and remove the ignition key in thefollowing conditions.

Before refueling.Before removing the grass catcher/catchers.Before making height adjustment unlessadjustment can be made from theoperator's position.Before cleaning blockages.Before checking, cleaning, or working themachine.After striking a foreign object or if anabnormal vibration occurs.Inspect the machine for damage andmake repairs before restarting andoperating the equipment.

Keep hands and feet away from the cuttingunits and the rotating parts.Look behind and down before backing up tobe sure of a clear path.Do not carry passengers.Never operate while people, especiallychildren, or pets are nearby.Slow down and use caution when makingturns and crossing roads and sidewalks.Stop the blades rotating before crossingsurfaces other than grass.Disengage drive to attachments whentransporting or not in use.When using any attachments, never directdischarge of material toward bystanders norallow anyone near the machine while inoperation.Do not operate the machine under theinfluence of alcohol or drugs.

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LM331

Safety

Page 1-3Safe Operating Practices

Take care when loading or unloading themachine into a trailer or a truck. Load orunload the machine in a flat and safe place.Before loading or unloading, set the parkingbrake on the truck or trailer, stop the engine,and chock the wheels.When transporting the machine on a truck ora trailer, set the parking brake, stop theengine, and fasten the machine to the truckwith a rope or other suitable restrainingdevice that has sufficient strength.When using a loading ramp, select one withsufficient strength, length, and width and thatwill not cause the machine to slip.Close the fuel valve before transporting themachine.Use care when approaching blind corners,shrubs, trees, or other objects that mayobscure vision.Do not take your eyes off the road ahead. Donot operate the machine with no hands.Reduce the throttle setting during enginerun-out and, if the engine is provided with ashut-off valve, turn the fuel off at theconclusion of operation.

Maintenance and storageDisengage drives on level ground, lower theattachments, set parking brake, stop engineand remove key from ignition. Wait for allmovement to stop before adjusting, cleaningor repairing.When machine is to be parked, stored, or leftunattended, lower the cutting units unless apositive machanical lock is provided.To reduce the fire hazard, keep the engine,silencer/muffler, battery compartment fuelstorage area, cutting unit and drives free ofgrass, leaves, or excessive grease. Clean upoil or fuel spillage.Allow the engine to cool before storing in anyenclosure.Only cover the machine with a sheet afterhot parts have sufficiently cooled down.Never store the equipment with fuel in thetank inside a building where fumes mayreach an open flame or spark.If the engine is provided with a shut-offvalve, shut off valve while storing ortransporting.Do not store fuel near flames.

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Never allow untrained personnel to servicemachine.Allow the engine/muffler to cool beforechecking/maintenance.Appropriately manage and correctly use thetools necessary for servicing or adjusting themachine.Use jack stands to support componentswhen required.Carefully release pressure from componentswith stored energy.Be sure to depressurize the hydraulic systembefore performing maintenance operationson it such as removing hydraulic equipment.Check whether line connectors in thehydraulic system are properly tightened.Before applying hydraulic pressure, checkthe connections of the hydraulic pressurelines and the condition of the hoses.When checking the hydraulic circuit forpinhole leaks or oil leakage from nozzles, donot use your hands. Use items such aspaper or corrugated cardboard to findleakage points. Be extremely careful withhigh-pressure oil as it may pierce your skin,resulting in an injury.If fluid is injected into the skin it must besurgically removed within a few hours by adoctor familiar with this form of injury organgrene may result.Disconnect battery before making anyrepairs. Disconnect the negative terminalfirst and the positive last. Reconnect positivefirst and negative last.Make sure that parts such as wires are nottouching each other and that their covershave not come off.Use care when checking the cylinders/reelsand bed knives.

Wear gloves and use caution whenservicing them.Be careful during adjustment of themachine to prevent entrapment of thefingers between moving blades and fixedparts of the machine.

On multi-cylinder/multi-reel machines takecare as rotating one cylinder/reel can causeother cylinder/reels to rotate.Keep hands and feet away from movingparts. If possible, do not make adjustmentswith the engine running.

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LM331

Safety


Charge batteries in an open well ventilatedarea, away from spark and flames. Unplugcharger before connecting or disconnectingfrom battery. Wear protective clothing anduse insulated tools.Keep all parts in good working condition andall hardware tightened. Replace all worn ordamaged decals.Keep all nuts, bolts and screws tight to besure the equipment is in safe workingcondition.Check the grass catcher frequently for wearor deterioration.If the fuel tank has to be drained, do thisoutdoors.

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LM331

Safety

Page 1-5Safe Operating Practices

LM331

Safety


Recycle and Waste Disposal ................ Page 2-2

About Recycle ........................................Page 2-2About the Waste disposal ......................Page 2-2

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LM331

Disposal

Page 2-1

Recycle and Waste DisposalAbout Recycle

Recycling battery etc. is recommended forenvironmental conservation and economicaluse of resources.It may be required by local laws.

About the Waste disposalMake sure that waste generated whenservicing or repairing the machine is disposedof in accordance with local regulations.(e.g. waste oil, antifreeze, rubber products, andwires etc.)

LM331

Disposal

Page 2-2 Recycle and Waste Disposal

Specifications ........................................ Page 3-2

Specifications .........................................Page 3-2Sound pressure level .............................Page 3-3Sound power level ................................. Page 3-3Vibration level ........................................ Page 3-3

Names of Each Section ......................... Page 3-4

Serial Number Plate ...............................Page 3-4Specification Decal ................................ Page 3-5Noise Emission Decal ............................Page 3-5Year of Manufacture Decal ....................Page 3-5ROPS Authentication Decal .................. Page 3-5Battery capacity decal ........................... Page 3-5Recycle Decal ........................................Page 3-5Battery Danger Decal ............................ Page 3-6

Safety Signs and Instruction Signs ..... Page 3-6

About Safety Signs and InstructionSigns ......................................................Page 3-6Positions of Safety Decals andInstruction Decals .................................. Page 3-6Description of Safety Decals andInstruction Decals .................................. Page 3-8

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Product Overview

Page 3-1

SpecificationsSpecifications

Model LM331

DimensionsTotal length 100.00 in 254 cmTotal width 83.46 in 212 cmTotal height ROPS 77.17 in 196 cm

Weight3WD (emptyfuel tank)

LH unit

with groomer, CRbrush, ROPS, Light,Ball proof net withoutgrass catcher

2006.17 lb 910 kg

LS unit

with CR brush,ROPS, Light, Ballproof net withoutgrass catcher

1900.35 lb 862 kg

Grass catcher (for one machine) 33.07 lb 15.0 kg

Minimum turning radius

LH unitFront wheel (outerwheel) outside 77.95 in 198 cm

Outer side of unit 89.76 in 228 cm

LS unitFront wheel (outerwheel) outside 77.95 in 198 cm

Outer side of unit 89.37 in 227 cm

Engine

Model Kubota D902-E4BType Vertical Water-cooled 4-cycle diesel engineTotal displacement 54.79 cu.in. 898 cm3 (0.898 L)Maximum output 13.4 kW (18.2 PS)/2600 rpm

Fuel tank capacity 6.61 U.S.gals Diesel 25.0 dm3 (25.0L)

Fuel consumption189.0 g/PS・h(rated output)

257 g/kW・h(rated output)

Engine oil capacity 0.98 U.S.gals 3.7 dm3 (3.7 L)Operating width (Mowing width) 72.05 in 183 cm

Operating height (Mowing height)LH unit 0.315 - 1.772 in 8.0 - 45.0 mmLS unit 0.394 - 1.811 in 10.0 - 46.0 mm

DriveTraveling HST (2WD/3WD selectable)Mowing Hydraulic (Gear motor drive)

Speed (HST)Forward

2WD : 8.70 mph3WD : 5.41 mph

2WD : 14.0 km/h3WD : 8.7 km/h

Reverse2WD : 6.22 mph3WD : 3.85 mph

2WD : 10.0 km/h3WD : 6.2 km/h

Speed (Mechanical) -

Efficiency2.89 acres/hour (4.97mph x mowing width x0.8)

11,712 m2/h (8.0 km/hx mowing width x 0.8)

Maximum inclination for operation 15 degreesTire size Front wheel 20 x 12.00-10 4P

LM331

Product Overview

Page 3-2 Specifications

Tire size Rear wheel 20 x 8.00-10 4P

Tire pneumatic pressureFront wheel 20.30 psi 140 kPa (1.4 kgf/cm2)Rear wheel 20.30 psi 140 kPa (1.4 kgf/cm2)

Battery 75D23L

The factory default maximum engine rpm is 2,800 rpm.

Sound pressure levelSound pressure level

This machine was confirmed to have acontinuous A-weighted sound pressure levelof 83 dB by measuring identical machines inaccordance with the procedure specified inISO5395-1:2013.

Sound power levelSound power level

This machine was confirmed to have a soundpower level of 103 dB by measuring identicalmachines in accordance with the procedurespecified in directive 2000/14/EC.

Vibration levelHand-arm vibration

This machine was confirmed not to exceed avibration level of 2.5 m/s2 to hands and armsby measuring identical machines inaccordance with the procedure specified inISO 5349-1:2001,ISO 5349-2:2001.

Whole body vibration

This machine was confirmed not to exceed avibration level of 0.5 m/s2 to the whole bodyby measuring identical machines inaccordance with the procedure specified inISO 2631-1:1997,ISO 2631-2:2003.

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Product Overview

Page 3-3Specifications

Names of Each Section

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Names of Each Section_001

1 Hood

2 Steering wheel

3 Seat

4 Rear cover

5 Traveling pedal

6 Brake pedal

7 Parking brake lever

8 Throttle lever

9 Mower unit up/down lever

10 Reel rotation switch

11 Reel reverse switch

12 Stop valve

13 2WD/3WD selector lever

14 Reel rotation/stop switching lever

15 Light

16 Mower unit #1

17 Mower unit #2

18 Mower unit #3

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B,DA

F,G,H

quwxcl-075

Names of Each Section_002

A Serial number plate

B Specification decal

C Noise emission decal

D Year of manufacture decal

E ROPS compliance decal

F Battery capacity decal

G Recycle decal

H Battery danger decal

Serial Number PlateThe serial number plate indicates the modeland serial number of the machine.

4ogipb-001

Serial Number Plate_001

LM331

Product Overview

Page 3-4 Names of Each Section

Specification Decal(For Europe)The Specification decal indicates the CEmarking, model , and weight, etc.

kj8jic-001

Specification Decal_001

Noise Emission Decal(For Europe)The noise emission decal indicates the soundpower level determined by measuring identicalmachines in accordance with the procedurespecified in the EC directives.

jiwe3f-001

Noise Emission Decal_001

Year of Manufacture Decal(For Europe)The year of manufacture decal indicates theyear when this machine was manufactured.

YEAR OF

MANUFACTURE

wvzv36-001

Year of Manufacture Decal_001

ROPS Authentication DecalThe ROPS authentication decal indicates themanufacturer, model, etc., in accordance withInternational Standard ISO 21299:2009.

c3td3e-003

ROPS Authentication Decal_001

Battery capacity decal(For Europe)The battery capacity decal indicates thecapacity by 20HR and CCA.

2z2dxu-001

Battery capacity decal_001

Recycle DecalRecycle Decal illustrates Recycle Mark inaccordance with local regulation.(For Europe)

Pby7wov5-001

Recycle Decal_001

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Product Overview

Page 3-5Names of Each Section

(For USA)

LEAD RETURN

RECYCLE

y7wov5-002

Recycle Decal_002

Battery Danger Decal(For USA)Battery Danger Decal describes handlingprecautions for battery.

KEEP OUT OF THE REACH OF CHILDREN

SHIELD EYESEXPLOSIVE GASES SULFURIC ACID

FLUSH EYESIMMEDIATELYWITH WATER

GET MEDICAL

HELP FAST

NOSPARKSFLAMESSMOKING

CAN CAUSEBLINDNESS ORSEVERE BURNS

CAN CAUSE BLINDNESSOR INJURY

DANGER/POISON

wsi57s-001

Battery Danger Decal_001

Safety Signs and Instruction SignsAbout Safety Signs and Instruction Signs

Warning

Safety decals and instruction decals areattached to this machine.Make sure that they are preserved in theirentirety. If they are damaged, become dirty, orpeel off, replace them with new ones.

Part numbers for decals that need to bereplaced are listed in the parts catalog.Order them from a Baroness dealer orKyoeisha.

Positions of Safety Decals and InstructionDecals

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LM331

Product Overview

Page 3-6 Safety Signs and Instruction Signs

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Product Overview

Page 3-7Safety Signs and Instruction Signs

Description of Safety Decals and Instruction Decals

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LM3800-0928Z0Left panel decal

　

Warning

Read the Owner's Operating Manual.

　

Warning

Apply the parking brake, stop the engine, and thenremove the ignition key before leaving the machine.

　

DangerDanger

Flying objects - All persons other than the operatormust keep a safe distance from the machine.

　

DangerDanger

May cut your hand or leg - Keep hands and feetaway from moving parts.

　

Warning

Be careful of exhaust emissions.

　

DangerDanger

Rollover - Do not work on slopes of 15 degrees ormore.When you descend a slope, drive at low speed.If the machine is equipped with ROPS, fasten yourseatbelt.

　

Warning

Rollover - Do not switch between 2WD and 3WDwhile traveling on downward slopes.Do not set the reel rotation switch to the "Rotation"(reel rotation) position while traveling on downwardslopes.Do not travel in three-wheel drive on downwardslopes.

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LM331

Product Overview


2

K 4 2 0 9 0 0 1 0 0 0qigqnx-021

K4209001000Decal, diesel fuel fillerUse diesel fuel.

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LOW SULFUR ORULTRA LOW SULFURDI ESEL FUEL ONLY

K4209001330

qigqnx-076

K4209001330Decal, diesel instructions(For USA)Use low sulfur or ultra-low sulfur diesel fuel (sulfur-freediesel fuel).

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K 4 2 0 9 0 0 0 9 8 0qigqnx-020

K4209000980Decal, hydraulic oilRead the Owner's Operating Manual.

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qigqnx-041

K4205001940Decal, keep away from fire

DangerDanger

Keep away from fire.

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K4205001920Decal, caution for high temperatures

Caution

High temperature - Do not touch. Otherwise, you willget burned.

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K4205001930Decal, caution for pinching

Caution

May pinch - There is a risk of being pinched.

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K4205001910Decal, caution to getting entangled

DangerDanger

Watch for rotating parts - Keep your hands awayfrom the belts while the engine is running.

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Product Overview

Page 3-9Safety Signs and Instruction Signs

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K4205001970Decal, caution for spouting coolant

Caution

Caution for spouting coolant - Do not open while hot.

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K4205001710Decal, ROPS cautionReplace damaged ROPS.Do not repair or modify. (Only if equipped with ROPS)

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K4205001560Decal, read Owner's Operating Manual

Warning

Read the Owner's Operating Manual.

LM331

Product Overview


Inspection Before Use ...........................Page 4-2

Radiator ................................................. Page 4-2Coolant .................................................. Page 4-3Oil cooler ................................................Page 4-4Hydraulic Oil .......................................... Page 4-4Air Cleaner .............................................Page 4-5Battery ................................................... Page 4-6Tire .........................................................Page 4-7Brake ..................................................... Page 4-7Belt .........................................................Page 4-8Wire ....................................................... Page 4-8Around the Engine .................................Page 4-8Engine Oil .............................................. Page 4-8Fuel ........................................................Page 4-9Water Separator .................................. Page 4-10Fuel filter ..............................................Page 4-12Oil Leakage ......................................... Page 4-12Grass Catcher ......................................Page 4-12

Tightening torques .............................. Page 4-13

Standard tightening torques ................ Page 4-13Principal tightening torques ................. Page 4-15

Adjustment Before Operating .............Page 4-16

Adjustment of Steering Wheel ............. Page 4-16Adjustment of Seat .............................. Page 4-16Adjustment of Mower Stopper Pin ....... Page 4-16Adjustment of Mower Stabilizer ........... Page 4-17

Procedure to Start / Stop Engine ....... Page 4-18

Start / Stop of Engine .......................... Page 4-18Safety Mechanisms ............................. Page 4-19Warning Mechanisms .......................... Page 4-19

Operation of Each Section ..................Page 4-20

Precautions for Operating theMachine ............................................... Page 4-20Cautions for when You Leave theMachine ............................................... Page 4-20Operation Decals .................................Page 4-20Proximity Sensor ..................................Page 4-252WD/3WD Selector Lever ....................Page 4-25

Light Switch ......................................... Page 4-25Throttle Lever .......................................Page 4-26Mower Unit Up/Down Lever .................Page 4-26Stop Valve ........................................... Page 4-27Reel Rotation Switch ........................... Page 4-27Reel Reverse Switch ........................... Page 4-27Reel rotation/stop switching lever ........Page 4-28Traveling Pedal ....................................Page 4-28Brake Pedal ......................................... Page 4-28Parking Brake Lever ............................ Page 4-29Hood .................................................... Page 4-29Rear Cover .......................................... Page 4-30Center Cover ....................................... Page 4-31Battery Cutoff Switch ........................... Page 4-31

Instruments .......................................... Page 4-31

Instruments in the Meter Panel ............Page 4-31Water Temperature Gauge ..................Page 4-32Fuel Gauge ..........................................Page 4-32Pilot Lamps ..........................................Page 4-32Hour meter ...........................................Page 4-33

Travel of Machine ................................ Page 4-33

Traveling Procedure ............................ Page 4-33Towing the Machine ............................ Page 4-34

Cutting Work ........................................ Page 4-35

Cutting Work ........................................Page 4-35Removal/Installation of GrassCatcher ................................................ Page 4-35

Transporting .........................................Page 4-36

Transporting Procedure .......................Page 4-36

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LM331

Handling Instructions

Page 4-1

Inspection Before UseBe sure to perform an inspection before youstart using the machine so that you will be ableto take advantage of its optimum performancefor a long period of time.

RadiatorInspection of Radiator

For details on handling the engine, pleaserefer to the separate Engine OperatingManual.

Make sure that there is no damage to theradiator.Make sure that the radiator is notcontaminated.

Cleaning of Radiator

For details on handling the engine, pleaserefer to the Owner's Manual for the engine.

Important

An unclean radiator may cause the engine tooverheat or seize.It may also cause malfunction of the hydraulicsystem.

Important

Do not use solid objects, such as a spatula orscrewdriver, or high-pressure water to cleanthe radiator or oil cooler.Otherwise, special fins or tubes may bedamaged, possibly resulting in reducedcooling performance or coolant leakage.

Open the hood."Hood" (Page 4-29)Pull up the dust screen to remove it.

12

va4j43-009

Cleaning of Radiator_001

1.

2.

1.

2.

1 Hood

2 Dust screen

Carefully clean the front and back of thedust screen and radiator with water orcompressed air.

123

va4j43-010

Cleaning of Radiator_002

1 Hood

2 Radiator

3 Oil cooler

3.

LM331


Page 4-2 Inspection Before Use

CoolantInspection of Coolant


Warning

Do not touch the radiator or coolant duringengine operation or immediately after theengine has been turned off.Otherwise, you may get burned.

Caution

Inspection should take place after the enginehas well cooled down.

Make sure that the coolant level in thereserve tank is between "FULL" and"LOW.”

FULL

LOW

1

ckvlsx-001

Inspection of Coolant_001

1 Reserve tank

Coolant Supply


Warning

Do not touch the radiator or coolant duringengine operation or immediately after theengine has been turned off.Otherwise, you may get burned due to hightemperatures.After the radiator has cooled down sufficiently,open the radiator cap.

Caution

Supply coolant after the engine has wellcooled down.

1.

Caution

The radiator cap is pressurized.If you remove the radiator cap while theengine is overheated, hot steam will burst out,possibly resulting in burns.Make sure that the water temperature andpressure are reduced, and then grab the capwith a thick cloth and gradually open the cap.

Important

When you supply coolant, be sure to useclean water, such as tap water.During winter, remove coolant. Alternatively,mix long-life coolant and clean water, andthen pour it into the radiator and reserve tank.

Relationship between concentration of long-life coolant (LLC) and freezing temperature

Freezing temperature LLC concentration(volume %)

Down to -10 °C (14 °F) 20%Down to -15 °C (5 °F) 30%Down to -20 °C (-4 °F) 35%Down to -25 °C (-13 °F) 40%

If the coolant level in the reserve tank islower than the "LOW" mark, open thereserve tank cap and fill the tank with cleanwater up to the "FULL" mark.

1

ouuoov-017

Coolant Supply_001

1 Reserve tank

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Page 4-3Inspection Before Use

If no coolant is in the reserve tank, followthe steps below to fill the tank with cleanwater.

Open the radiator cap, and then supplyclean water up to the opening.Open the reserve tank cap, and thensupply clean water up to the "FULL"mark.

12

ouuoov-018

Coolant Supply_002

1 Radiator cap

2 Radiator

Oil coolerInspection of Oil Cooler

Make sure that there is no damage to theoil cooler.Make sure that the oil cooler is notcontaminated.

Cleaning of Oil Cooler

Caution

An unclean oil cooler may cause malfunctionof the hydraulic system.

Important

Do not use solid objects, such as a spatula orscrewdriver, or high-pressure water to cleanthe radiator or oil cooler.Otherwise, special fins or tubes may bedamaged, possibly resulting in reducedcooling performance or coolant leakage.

2.

[1]

[2]

1.

2.

If the oil cooler has been contaminated withdust, be sure to clean it.Especially after operating the machine in adusty environment, it is important to removedust as soon as possible.

Open the hood."Hood" (Page 4-29)Pull up the dust screen to remove it.

123

va4j43-010

Cleaning of Oil Cooler_001

1 Hood

2 Radiator

3 Oil cooler

Carefully clean the front and back of the oilcooler with water or compressed air.

Hydraulic OilInspection of Hydraulic Oil

The oil gauge is located on the back of thehydraulic tank.

Raise the mower units and maintain thatposition on a level surface.Make sure that the oil level is at the middleof the oil gauge.

1

olekci-005

Inspection of Hydraulic Oil_001

1 Oil gauge

Check underneath the machine forhydraulic oil leakage.

1.

2.

3.

1.

2.

3.

LM331



Hydraulic Oil Supply

Important

Do not mix different types of oil.

Important

Use Shell Tellus S2M46 (or equivalent) ashydraulic oil.

Remove the rear cover.If the hydraulic oil level is low, follow thesteps below to supply oil.

Open the tank cap, and then supplyhydraulic oil through the oil filling portuntil the oil level reaches the middle ofthe oil gauge on the hydraulic tank.

1

3

2

pfdche-014

Hydraulic Oil Supply_001

1 Hydraulic tank

2 Oil gauge

3 Tank cap

Tighten the tank cap securely.Start the engine, raise and lower the mowerunits, and turn the steering wheel left andright.Move forward and reverse repeatedlyseveral times.Raise the mower units and maintain thatposition on a level surface, and then checkto see if the oil level is at the middle of theoil gauge. If necessary, supply oil.Check underneath the machine forhydraulic oil leakage.Install the rear cover.

1.2.

[1]

[2]3.

4.

5.

6.

Air CleanerInspection of Air Cleaner

For details on handling the engine, pleaserefer to the Owner's Manual for the engine.The air cleaner is a component that removesdirt from the intake air to prevent wear of thecylinder liners and piston rings so that theengine will always operate smoothly.A contaminated air cleaner element maycause malfunction of the engine.

Make sure that there is no damage to theair cleaner.Make sure that the air cleaner element isnot contaminated.

3

4

1

2

yt4sup-011

Inspection of Air Cleaner_001

1 Air cleaner element

2 Air cleaner body

3 Air cleaner cap

4 Clip

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Cleaning of Air Cleaner

For details on handling the engine, pleaserefer to the Owner's Manual for the engine.A contaminated air cleaner element maycause malfunction of the engine.To maximize the life of the engine, clean theair cleaner properly.

Follow the steps below to clean the aircleaner.

Unclip at two locations to remove the aircleaner cap, and then remove the aircleaner element.While paying close attention not todamage the air cleaner element, tap asolid portion of the air cleaner element orblow compressed air from its inside toremove dust and dirt.If the air cleaner element is extremelycontaminated, replace it with a new one.Attach the air cleaner element to the aircleaner body.Attach the air cleaner cap, and then fix itsecurely with the clips.

3

4

1

2

yt4sup-011

Cleaning of Air Cleaner_001

1 Air cleaner element

2 Air cleaner body

3 Air cleaner cap

4 Clip

1.

[1]

[2]

[3]

[4]

BatteryInspection of Battery

For details on handling the battery, pleaserefer to the separate Battery InstructionManual.

DangerDanger

Keep fire away while inspecting or chargingthe battery.The battery may explode.

Warning

Do not allow the battery fluid level to becomelower than the LOWER LEVEL (minimum fluidlevel line).The battery may explode if it is used orcharged while the battery fluid level is at theLOWER LEVEL (minimum fluid level line).

Clean the areas around the battery fluidlevel lines using a cloth dampened withwater.Make sure that the battery fluid level isbetween the UPPER LEVEL (maximumfluid level line) and the LOWER LEVEL(minimum fluid level line).

U P P E R L E V E L

L O W E R L E V E L

1

2

48yhlu-006

Inspection of Battery_001

1 UPPER LEVEL

2 LOWER LEVEL

1.

2.

LM331



Supply of Battery Fluid

For details on handling the battery, pleaserefer to the Battery's Owner's Manual.

DangerDanger

Be careful not to let your skin, eyes or clothes,etc., come into contact with the battery fluid oraccidentally swallow the fluid.Should your skin or clothes come into contactwith the battery fluid, immediately wash themaway with water.

Warning

When you supply battery fluid, wear protectivegarments and safety glasses, etc.

Caution

Implement after the engine and muffler etc.have well cooled down.Otherwise you may get burned.

If the battery fluid level is lower thanhalfway between the UPPER LEVEL(maximum) line and LOWER LEVEL(minimum) line, add purified water up to theUPPER LEVEL (maximum) line.

U P P E R L E V E L

L O W E R L E V E L

1

2

48yhlu-006

Supply of Battery Fluid_001

1 UPPER LEVEL

2 LOWER LEVEL

TireInspection of Tires

Check the pneumatic pressure of the tires.Make sure that there are no cracks,damage or abnormal wear.

1.

1.2.

　 Tire size Pneumatic pressureFrontwheel

20 x 10.00 - 10140 kPa(1.4 kgf/cm2)

Rearwheel

20 x 8.00 - 10140 kPa(1.4 kgf/cm2)

BrakeInspection of Brake

While traveling, depress the brake pedalfirmly to make sure that the brake is appliedeffectively.

Inspection of Parking Brake

Depress the brake pedal and pull theparking brake lever to check that theparking brake is applied effectively.Make sure that the brake is not appliedeven slightly after you depress the brakepedal to release the parking brake lever.

1

2

r6e5n8-004

Inspection of Parking Brake 001

1 Brake pedal


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BeltInspection of Belt

Caution

The engine must be stopped when the belt isinspected.

Caution

If you have removed the cover duringinspection, make sure that you replace it inthe original position securely.If the cover remains removed, the operatormay come in contact with the rotating objectsor belt, possibly resulting in injuries.

Important

A slacking or damaged belt or damaged fanmay cause overheating or lack of a batterycharge.

Press the middle of the belt with your fingerto check the belt tension.Make sure that there are no cracks,damage or abnormal wear.

WireInspection of Wire

Make sure that the wire is not cracked ordamaged.If the wire is cracked or damaged, replace itwith a new one immediately.

Around the EngineInspection of Engine-Associated Parts

For details on handling the engine, pleaserefer to the Engine's Owner's Manual.

Check the fuel system parts for loosened orcracked joints and leakage. Replace theparts if necessary.Blow compressed air to clean any grass orflammable materials that may be attachedon or around the muffler.

1.

2.

1.

2.

1.

2.

Engine OilInspection of Engine Oil


Important

Securely tighten the oil level gauge and oilfiller cap.

Stop the engine, wait for 10 to 20 minutesfor the engine to cool down, and then checkthe oil level.Position the machine so that the engine islevel, and then fully insert the oil levelgauge to check the oil level.

1

bgmiun-017

Inspection of Engine Oil_001

1 Oil level gauge

The appropriate oil level should be betweenthe upper and lower limit lines on thegauge.

2 31

rnr453-004

Inspection of Engine Oil_002

1 Oil level gauge

2 Upper limit

3 Lower limit

1.

2.

3.

LM331



Supply of Engine Oil


Important

Do not supply too much engine oil. Otherwise,the engine may be damaged.

Important

Do not mix different types of engine oil.

Important

Be sure to use engine oil that is classified asAPI Service Grade CF or higher, with an SAEViscosity that is appropriate for the operatingenvironment (ambient temperature).

Important


Engine oil is supplied through the oil fillercap.Remove the oil filler cap, and then supplynew engine oil until the oil reaches a levelin between the upper and lower limit lineson the oil level gauge.Securely install the oil filler cap.

1

gui678-019

Supply of Engine Oil_001

1 Oil filler cap

It will take a while for the supplied engine oilto descend into the oil pan.Check the oil level again 10 to 20 minutesafter supplying the oil.

1.

2.

3.

FuelInspection of Fuel Quantity

With the machine on a level surface, observethe fuel gauge in the meter panel to check thefuel level.

E F

14

F U E L

12

34

1

2e4emp-001

Inspection of Fuel Quantity_001

1 Fuel gauge

Supply of Fuel

DangerDanger

Do not supply fuel above F (FULL) level of thefuel gauge.If you supply too much fuel, it might overflowfrom the cap when you travel or work on aslope.

Warning

Keep away from fire while refueling.Do not smoke while refueling.

If the fuel gauge in the meter panel indicatesa level close to E (EMPTY), supply fuel(diesel) at your earliest convenience.The fuel tank capacity is approximately 25.0dm3 (25.0 L).

1

2e4emp-006

Supply of Fuel_001

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1 Tank cap

Water SeparatorInspection of Water Separator

Important

Water-contaminated fuel may impair enginestartability, decrease output or damage engineparts.

The water separator removes water from thefuel.

Make sure that debris and water have notaccumulated in the cup.With the float raised, water contamination isconfirmed.When the float reaches the drain level,drain the water.

21

4

3

v1spa6-007

Inspection of Water Separator_001

1 Water Separator

2 Float

3 Cup

4 Drain level

Draining of Water Separator

Important


Drain the water at least every 50 hours andwhenever the float is raised by water.

Stop the engine, and then turn the keyswitch to the "OFF" position.Place a container under the waterseparator.Close the fuel cock of the fuel filter.

1.

1.

2.

3.

Close the fuel cock of the water separator.

12

A

B

v1spa6-005

Draining of Water Separator_001

1 Fuel cock

2 Air-bleeding plug

A ON (open)

B OFF (close)

Remove the ring nut, and then remove thecup.

3 2

1

v1spa6-006


1 Ring nut

2 Cup

3 Element

Drain the water from the cup.

Important

During installation, prevent contamination withdirt or dust.If the fuel is contaminated with dirt or dustetc., the fuel injection pump and injectionnozzle will become worn.

Correctly install all parts in their originalpositions.Fill up the fuel tank with fuel, and then openthe fuel cock of the fuel filter.

4.

5.

6.

7.

8.

LM331



Open the fuel cock of the water separator.

12

A

B

v1spa6-005


1 Fuel cock

2 Air-bleeding plug

A ON (open)

B OFF (close)

Loosen the air-bleed plug to bleed the air.When the cup is filled with fuel, close theair-bleed plug.If the engine does not start within 15seconds after switching the ignition key tothe "START" position, wait at least 30seconds, and then repeat the sameoperation.If there is still air in the cup after starting theengine, bleed the air again.

Cleaning of Water Separator

Important


Clean the water separator at least every 450hours and whenever debris has accumulatedin the cup.

Stop the engine, and then turn the keyswitch to the "OFF" position.Place a container under the waterseparator.Close the fuel cock of the fuel filter.

9.

10.11.

12.

1.

2.

3.

Close the fuel cock of the water separator.

12

A

B

v1spa6-005

Cleaning of Water Separator_001

1 Fuel cock

2 Air-bleeding plug

A ON (open)

B OFF (close)


3 2

1

v1spa6-006


1 Ring nut

2 Cup

3 Element

Drain the water from the cup.Clean the cup and element with diesel fuel.

Important


Correctly install all parts in their originalpositions.Fill up the fuel tank with fuel, and then openthe fuel cock of the fuel filter.

4.

5.

6.7.

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9.

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Open the fuel cock of the water separator.

12

A

B

v1spa6-005


1 Fuel cock

2 Air-bleeding plug

A ON (open)

B OFF (close)

Loosen the air-bleed plug to bleed the air.When the cup is filled with fuel, close theair-bleed plug.If the engine does not start within 15seconds after switching the ignition key tothe "START" position, wait at least 30seconds, and then repeat the sameoperation.If there is still air in the cup after starting theengine, bleed the air again.

Fuel filterInspection of Fuel Filter

For details on handling the engine, pleaserefer to the Engine's Owner's Manual.The fuel filter is located in the piping for fuelsupply system and removes contamination.

Make sure that there is no fuel leakage.Make sure that the fuel filter is not damagedor dirty.

Oil LeakageInspection of Oil Leakage

Caution

When performing maintenance on thehydraulic system, lower the mower units.

After approximately 50 hours of operation,some tightened portions may be loosenedand oil and grease may leak.

10.

11.12.

13.

1.2.

Be sure to retighten the parts.Check the bottom of the machine for oil andgrease leakage.

Grass CatcherInspection of Grass Catcher

The grass catcher may no longer correctlycollect grass clippings due to its wear,damage, deformation, etc., caused byfrequent use.

Make sure that there is no wear ordeterioration of the grass catcher.Make sure that there is no damage to thegrass catcher.Make sure that there is no interference tomoving parts due to deformation of thegrass catcher.

1.

2.

3.

LM331



Tightening torquesStandard tightening torquesBolts and Nuts

Important

A number of bolts are used in each part of this machine.Be sure to re-tighten the bolts and nuts, because they may be loosened at the earlier stage of theuse.

As to the bolts and nuts without any special instruction, tighten them in appropriate tightening torquewith proper tool.Too much tightening may cause the looseness or damage of the screw.The strength of tightening is determined by types of screws, strength, the friction of thread face orbase face and others.The table below is for the galvanized or parkerized bolts.In case that the strength of internal thread is weak, it is not applied.Do not use rusty or sand attached "screw."Otherwise, it may cause insufficient tightening even if you apply the specified tightening torque.The friction of the screw face becomes higher and the tightening torque is canceled out by thefriction, therefore sufficient tightening cannot be applied.If "screw" is wet by water or oil, do not tighten it with normal tightening torque.If the screw is wet, the torque coefficient will get smaller and it may result in too much tightening.Too much tightening may cause looseness by the screw stretched or result in damage.Do not use a bolt experienced too much burden.Using the impact wrench requires the skill.Do exercise as much as possible for steady tightening.

Nominaldiameter

General bolt

Strength classification 4.8

M 4 T4.8

tib3yb-001

N-m kgf-cm lb-in

M5 3 - 5 30.59 - 50.99 26.55 - 44.26

M6 7 - 9 71.38 - 91.77 61.96 - 79.66

M8 14 - 19 142.76 - 193.74 123.91 - 168.17

M10 29 - 38 295.71 - 387.49 256.68 - 336.34

M12 52 - 67 530.24 - 683.20 460.25 - 593.02

M14 70 - 94 713.79 - 958.52 619.57 - 831.99

M16 88 - 112 897.34 - 1142.06 778.89 - 991.31

M18 116 - 144 1,182.85 - 1,468.37 1,026.72 - 1,274.54

M20 147 - 183 1,498.96 - 1,866.05 1,301.10 - 1,619.73

M22 295 3,008.12 2,611.05

M24 370 3,772.89 3,274.87

M27 550 5,608.35 4,868.05

M30 740 7,545.78 6,549.74

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Page 4-13Tightening torques

Nominaldiameter

Heat-treated bolt

Strength classification 8.8 Strength classification 10.9

8 T8.8

8

tib3yb-002

11T10.9

11

tib3yb-003

N-m kgf-cm lb-in N-m kgf-cm lb-in

M5 5 - 7 50.99 - 71.38 44.26 - 61.96 7 - 10 71.38 - 101.97 61.96 - 88.51

M6 8 - 11 81.58 - 112.17 70.81 - 97.36 14 - 18 142.76 - 183.55 123.91 - 159.32

M8 23 - 29 234.53 - 295.71 203.57 - 256.68 28 - 38 285.52 - 387.49 247.83 - 336.34

M10 45 - 57 458.87 - 581.23 398.30 - 504.51 58 - 76 591.43 - 774.97 513.36 - 672.68

M12 67 - 85 683.20 - 866.75 593.02 - 752.34 104 - 134 1,060.49 - 1,366.40 920.50 - 1186.03

M14 106 - 134 1,080.88 - 1,366.40 938.21 - 1,186.03 140 - 188 1,427.58 - 1,917.04 1,239.14 - 1,663.99

M16 152 - 188 1,549.94 - 1,917.04 1,345.35 - 1,663.99 210 - 260 2,141.37 - 2,651.22 1,858.71 - 2,301.26

M18 200 - 240 2,039.40 - 2,447.28 1,770.20 - 2,124.24 280 - 340 2,855.16 - 3,466.98 2,478.28 - 3,009.34

M20 245 - 295 2,498.27 - 3,008.12 2,168.50 - 2,611.05 370 - 450 3,772.89 - 4,588.65 3,274.87 - 3,982.95

M22 - - - 530 5,404.41 4,691.03

M24 - - - 670 6,831.99 5,930.17

M27 - - - 1,000 10,197.00 8,851.00

M30 - - - 1,340 14,628.78 11,860.34

Note:The same values are applied to "fine screw thread."

LM331


Page 4-14 Tightening torques

Principal tightening torquesTightening Torque by Model

LM331Tighten the following bolts and nuts at the torque specified in the table.For thread locking adhesive, apply a middle strength thread locker (ThreeBond 1322 or equivalentanaerobic sealant).

Location Code Part nameTightening torque Thread

lockingadhesiveN-m kgf-cm lb-in

Frontwheel

Wheel mountingbase K0160000492 NUT, SPECIAL P1.5 M24 180 - 200 1835.46 -

2039.401593.18 -1770.20 ○

Wheel K0011120302 BOLT, HT P1.5 M12-30 67 - 85 683.20 -866.75

593.02 -752.34 -

Brake pedal K0010080252 BOLT, HT M8-25 23 - 38 234.53 -387.49

203.57 -336.34 -

Rearwheel

Wheel mountingbase K0138240002 NUT, HIGH SLOTTED

P1.5 M24 180 - 200 1835.46 -2039.40

1593.18 -1770.20 -

Wheel K0011120302 BOLT, HT P1.5 M12-30 67 - 85 683.20 -866.75

593.02 -752.34 -

Steering shaft housing K0010100402 BOLT, HT M10-40 45 - 76 458.87 -774.97

398.30 -672.68 -

Steering shaft lid K0010100252 BOLT, HT M10-25 45 - 76 458.87 -774.97

398.30 -672.68 -

Engine baseK0017100252 BOLT, SMALL HT P1.25

M10-25 45 - 57 458.87 -581.23

398.30 -504.51 -

K4043000010 RUBBER, ANTIVIBRATION 1340 - - - ○

Pump bracket K0010080302 BOLT, HT M8-30 23 - 38 234.53 -387.49

203.57 -336.34 -

Engine pulley K0010080202 BOLT, HT M8-20 23 - 38 234.53 -387.49

203.57 -336.34 -

Hydraulic pump K0010120502 BOLT, HT M12-50 67 - 134 683.20 -1366.40

593.02 -1186.03 -

Steering cylinderLM331--0722Z2 BOLT, STEPPED M12 - - - ○

K0000080202 BOLT, M8-20 - - - ○

ROPS K0010120402 BOLT, HT M12-40 67 - 134 683.20 -1366.40

593.02 -1186.03 -

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Page 4-15Tightening torques

Adjustment Before OperatingAdjustment of Steering Wheel

Warning

Do not make adjustments while traveling sincedoing so is dangerous.

Caution

Be sure the steering wheel position is securelylocked.It would be extremely dangerous if it becomesloose while traveling.

The steering wheel can be adjusted up ordown.Adjust the position to fit the operator.Shift the tilt lever to the "FREE" position, movethe steering wheel to the position that suits thework requirements, and then shift the tilt leverto the "LOCK" position to secure the steeringwheel in place.The tilt lever is located at the left in front of thedriver’s seat.

A

2

1

B75uxaw-012

Adjustment of Steering Wheel_001

1 Steering wheel

2 Tilt lever

A FREE (released)

B LOCK (locked)

Adjustment of SeatUse the seat adjustment levers to adjust theseat.Adjust the position to fit the operator.

Use the forward/backward adjustment leverto adjust the seat back and forth.Use the backrest tilt adjustment lever toadjust the angle of the backrest.

1.

2.

Pull out the suspension adjustment handleand move it up or down to adjust thefirmness of the seat suspension.Observe the suspension adjustment scalewhile making adjustments. (50 - 160 kg)

4

3 1

2

s1gskp-018

Adjustment of Seat_001

1 Forward/backward adjustment lever

2 Angle adjustment lever

3 Suspension adjustment handle

4 Suspension adjustment scale

Adjustment of Mower Stopper PinNote:Depending on the specifications, this functionmay not be available.The mower stopper pin can prevent or allowtilting of the mower units.Adjust according to the operating conditions.Fixed:

The mowing line while traveling straightahead is a straight line. (The mowing line iseasy to see.)The mower units do not tilt while operatingon slopes, and incomplete mowing can bereduced.

Released:It is appropriate when turning while mowingor it is easy to follow undulations.With the machine on a level surface, lowerall mower units.Apply the parking brake, and then stop theengine.Adjust the position of the mower stopper pin,and then insert the cotter pin.

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3.

LM331


Page 4-16 Adjustment Before Operating

To fix:Insert the cotter pin into the upper hole in themower stopper pin.

43

1

2famlj4-001

Adjustment of Mower Stopper Pin_001

1 Mower stopper pin

2 Cotter pin

3 Mower arm

4 Mower coupling

To release:Insert the cotter pin into the lower hole in themower stopper pin.

43

1

2famlj4-002

Adjustment of Mower Stopper Pin_002

1 Mower stopper pin

2 Cotter pin

3 Mower arm

4 Mower coupling

Adjustment of Mower StabilizerNote:Depending on the specifications, this functionmay not be available.

Important

After adjusting the cutting height, adjust themower stabilizer.

The mower stabilizer stabilizes the mower unitsand prevents an undulating finish (aphenomenon called Marcelling).

When mowing on a markedly uneven surface,shorten (compress) the spring.

Lower all mower units on a level place.Apply the parking brake, and then stop theengine.Loosen the lock nut.Tighten the nut to adjust the length of thespring (compression).

Mower #2 and #3: 140.0 mm (5.51 in)Mower #1: 60.0 mm (2.36 in)

Tighten the lock nut.

A1 2

3 3ttzyg-002

Adjustment of Mower Stabilizer_001

1 Lock nut

2 Nut

3 Spring

AMower #2 and #3: 140.0 mm (5.51 in)

Mower #1: 60.0 mm (2.36 in)

1.2.

3.4.

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Page 4-17Adjustment Before Operating

Procedure to Start / Stop EngineStart / Stop of EngineProcedure to Start Engine

Warning

Before starting the engine, make sure thatthere are no other people or obstacles aroundthe machine.

Caution

Starter operation must take 15 seconds orless.If the engine still does not start, stop using thebattery for 30 to 60 seconds to avoidexhausting the battery.

Open the fuel cock of the water separator.Open the fuel filter cock.Note:The water separator and fuel filter arelocated under the rear right of the seat.

2 1

v2e27i-053

Procedure to Start Engine_001

1 Water Separator

2 Fuel filter

Sit on the seat.Make sure that you have depressed thebrake pedal and applied the parking brake.Set the reel rotation switch to the "Stop"position.Move the mower unit up/down lever to theneutral position.Make sure that the traveling pedal is in theneutral position.

1.2.

3.4.

5.

6.

7.

Shift the throttle lever from the turtle icon(low speed) halfway to the rabbit icon (highspeed).

Important

The thermo-start lamp turns off at thespecified time. However, the lamp turning offis not related to the glow plug generating heat.If the ignition key is left in the "GLOW"position after the lamp is turned off, the plugwill still generate heat.The thermo-start lamp will stay illuminated forfive seconds.

Switch the ignition key to the "GLOW"position.

1

AB

C

D

v2e27i-010


1 Ignition key

A OFF

B ON

C GLOW

D START

Make sure that the glow plug is generatingheat and the thermo-start lamp is turned on.

1

q44uug-002


1 Thermo-start lamp

8.

9.

10.

LM331


Page 4-18 Procedure to Start / Stop Engine

After the thermo-start lamp turns off,immediately set the ignition key to the"START" position.

Caution

Quickly returning the ignition key from the"START" position to the "ON" position mayresult in damage to the device.

When the starter starts rotating and theengine starts, slowly return the ignition keyto the "ON" position.Make sure that the charge lamp and oilpressure lamp turn off.If they do not turn off, stop the engine andinspect the machine.

1 2

v2e27i-017


1 Charge lamp

2 Oil pressure lamp

Shift the throttle lever to the turtle icon (lowspeed), and then warm up the engine for1-2 minutes.Gradually move the throttle lever to therabbit icon (high speed).

Procedure to Stop Engine

Set the traveling pedal to the neutralposition.Depress the brake pedal, and then applythe parking brake lever.Set the reel rotation switch to the "Stop"position.Shift the throttle lever toward the turtle icon(low speed), and then let the engine idle for1 to 2 minutes.Switch the ignition key to the "OFF"position.Make sure that the engine has stopped.Remove the ignition key.Leave the driver's seat.

11.

12.

13.

14.

15.

1.

2.

3.

4.

5.

6.7.8.

Close the fuel cock of the fuel filter.Close the fuel cock of the water separator.

Safety MechanismsThis machine features a safety device forstarting/stopping the engine.

As for starting the engine, the safety deviceprevents the engine from starting unless itmeets each of the following four conditions.

An operator is sitting on the seat.The parking brake is applied.The reel rotation switch is set to the "Stop"position.The traveling pedal is set to the neutralposition.

In the event the operator leaves the seat withthe parking brake applied and the enginerunning, the safety device will be activatedand will stop the engine under any of thefollowing conditions:

The traveling pedal is not set to the neutralposition. (The operator has depressed thetraveling pedal.)The reel rotation switch is set to the"Rotate" position.

Warning MechanismsThis machine features a warning mechanismfor overheating.

If water temperature inside the engineexceeds 105 degrees Celsius, a buzzer willsound. (intermittent tone)

9.10.

1.

･

･

･

･

2.

･

･

1.

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Page 4-19Procedure to Start / Stop Engine

Operation of Each SectionPrecautions for Operating the Machine

Caution

Under any circumstances drive the machine atsuch a speed that you can stop it immediatelyfor emergencies.

Cautions for when You Leave the Machine

Caution

If the brakes are not sufficiently effective, usethe wheel stoppers to secure the machine.

Operation Decals

2

3

1

6n6oux-137

Operation Decals_001

1 Decal, key switch

2 Decal, engine rotation

3 Decal, light switch

4

65

6n6oux-138


4 Decal, mower unit up/down lever

5 Decal, reel rotation switch

6 Decal, stop valve operation

2WD

3W

D

7

6n6oux-139


7 Decal, 2WD/3WD selector lever

8

9

6n6oux-140


8 Decal, tilt steering

9 Decal, parking brake

11

10

6n6oux-141


10 Decal, FORWARD

11 Decal, BACKWARD

LM331


Page 4-20 Operation of Each Section

12

6n6oux-142


12 Decal, lapping switch

13

14

6n6oux-143


13 Decal, reel rotation

14 Decal, reel stop

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Page 4-21Operation of Each Section

1

Decal, key switchThis indicates the key switch positions.1. OFF2. ON3. GLOW4. START

1

4

3

2STOP

6n6oux-021

2

Decal, engine rotationThis indicates the low/high speed of engine rotation.1. High speed2. Low speed

1

26n6oux-144

3

Decal, light switchNote:Depending on the specifications, this function maynot be available.This indicates the light switch positions.1. ON2. OFF

1

26n6oux-086

4

Decal, mower unit up/down leverThis indicates the Up/Down positions of the mowerunit.1. Down2. Up

1

2

6n6oux-041

5

Decal, reel rotation switchIt illustrates Rotation/Stop of the reel cutter (cuttingcylinder).1. Rotation2. Stop

1

26n6oux-042

LM331



6

Decal, stop valve operationIt illustrates Stop/Open of the stop valve.1. Stop2. Open

1

2

6n6oux-145

7

Decal, 2WD/3WD selector leverThis indicates the 2WD/3WD positions.1. 3WD2. 2WD

1

2

2WD

3WD

6n6oux-148

8

K4203001500Decal, tilt steeringThis illustrates the tilt directions of the steering wheeland the locked/free positions.

1

2

6n6oux-146

9

K4203001340Decal, parking brakeThis shows how to lock and release the parkingbrake.1. Lock2. Release

1

2

6n6oux-013

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10K4203001430Decal, FORWARDThis indicates forward travel.

6n6oux-128

11K4203001440Decal, BACKWARDThis indicates backward travel.

6n6oux-129

12

LM3800-0556Z0Decal, lapping switchThis indicates the ON/OFF positions for backlapping.1. ON (back lapping rotation)2. OFF (mowing rotation)

1

2

6n6oux-147

13

K4203001300Decal, reel rotationThis indicates the Rotate position for the reel cutter(cutting cylinder).

6n6oux-130

14

K4203001310Decal, reel stopThis indicates the Stop position for the reel cutter(cutting cylinder).

6n6oux-131

LM331



Proximity SensorThere is a proximity sensor on #2 mower armfulcrum.This sensor detects the raised or loweredpositions of mower unit #2. The information isrelated to controlling rotation and stop of thereel cutter (cutting cylinder).

1

qeetgd-018

Proximity Sensor_001

1 Proximity sensor

2WD/3WD Selector Lever

Caution

Before switching between 2WD and 3WDoperation, make sure that the machine iscompletely stopped.

Caution

Since traveling on steep downward slopes,wet surfaces and wet grassy downwardslopes in 3WD is dangerous, use 2WD.Otherwise, the rear tires may slip and travelcontrol may be lost.

The 2WD/3WD selector lever is located to theleft of the driver's seat.When the lever is shifted forward, 3WD modeis selected. When the lever is shiftedbackward, 2WD mode is selected.

A

B

2WD

3W

D

1

9hc94o-001

2WD/3WD Selector Lever_001

1 2WD/3WD selector lever

A 3WD

B 2WD

Light Switch

Warning

The lights provide auxiliary lighting.Do not travel or operate the machine at nightor under poor visibility.

Note:Depending on the specifications, this functionmay not be available.The light switch is located in the meter panel.When the switch is set to the "ON" position, thelights turn on. When it is set to the "OFF"position, the lights turn off.

A

B

1

bnec97-021

Light Switch_001

1 Light switch

A ON

B OFF

Note:The lights will not turn on when the key switchis set to the "OFF" position.

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Throttle LeverThe throttle lever is located in the meter paneland enables you to adjust the engine rpm.Move the throttle lever toward the rabbit icon(high speed) to increase the engine rpm, andtoward the turtle icon (low speed) to reduce therpm.Note:The factory default maximum engine rpm is2,800 rpm.

1

A

B

ef6hsk-015

Throttle Lever_001

1 Throttle lever

A High speed

B Low speed

Mower Unit Up/Down Lever

Caution

Before raising or lowering the mower units, besure to sit on the seat.

Caution

Before raising or lowering the mower units,make sure that there are no people aroundthe machine.

Caution

Be careful since shifting the mower unit up/down lever to the "DOWN" position lowers themowers, even while the engine is stopped.

Caution

Before operating the mower unit up/downlever, be sure to set the stop valve to the"Open" position.

The mower unit up/down lever is located in theoperation panel (to the right of the driver's seat)and raises or lowers the mower units.Shift the lever to the "DOWN" position to lowerthe mowers, and shift it to the "UP" position toraise the mowers.

1

C

A

B

6yy3b4-008

Mower Unit Up/Down Lever_001

1 Mower unit up/down lever

A Neutral

B Up

C Down

Note:Even if the reel rotation switch is set to the"Rotation" position, the reel cutter (cuttingcylinder) stops rotating when the mower unitup/down lever is set to the “Neutral” positionor the mower units are raised.

LM331



Stop Valve

Caution

When you move the machine, or if you stopthe engine with the mower units raised, besure to set the stop valve to the "Stop"position.

The stop valve is located in the operation panel(to the right of the driver's seat).This valve prevents all raised mower units fromfalling.

A

1

Bofo39l-008

Stop Valve_001

1 Stop valve

A Stop

B Open

Reel Rotation Switch

Caution

Set the reel rotation switch to the "Rotation”position immediately before starting cuttingwork. At all other times, be sure to leave thereel rotation switch set to the "Stop" position.

The reel rotation switch is located in theoperation panel (to the right of the driver's seat)and operates rotation of the reel cutters(cutting cylinders) of the mower units.When the reel rotation switch is set to the"Rotation" position, the reel cutters (cuttingcylinders) of all mower units will rotate forcutting work. When the reel rotation switch isset to the "Stop" position, the reel cutters(cutting cylinders) will stop.

1 A

B

mh4pyw-011

Reel Rotation Switch_001

1 Reel rotation switch

A Rotation

B Stop

Reel Reverse Switch

Caution

Do not switch the reel reverse switch to the"ON" or "OFF" position while the reel cutter(cutting cylinder) is rotating.Otherwise, a hydraulic system malfunctionmay result.

Important

If the reel rotation switch is not set to the"Rotation" position, the reel cutter (cuttingcylinder) will not rotate.

The reel reverse switch is located under thehood.This switches the rotation direction of the reelcutter (cutting cylinder).When the reel reverse switch is set to the "ON"position, the reel cutters (cutting cylinders) ofall mower units rotate in reverse (back lappingrotation). When the reel reverse switch is set tothe "OFF" position, the reel cutters (cuttingcylinders) rotate normally.

A

B

1

kp6cmu-005

Reel Reverse Switch_001

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1 Reel reverse switch

A ON (reverse rotation)

B OFF (normal rotation)

Reel rotation/stop switching lever

Caution

Before operating the reel rotation/stopswitching lever, be sure to set the reel rotationswitch to the "Stop" position.

The reel rotation/stop switching lever is locatedon the reel motor attached to each mower unit.It is used during cutting and back lapping.Shift the lever(s) to the "Rotation" position onlyfor the mower unit(s) to be used for cutting orback lapping. Leave the lever(s) for othermower units in the "Stop" position.

A

B

1

zzpqiy-003

Reel Rotation/Stop Switching Lever_001

1 Reel rotation/stop switching lever

A Rotation

B Stop

Traveling Pedal

Warning

This machine is not authorized as a specialmotor vehicle. Do not drive it on public roads.

The traveling pedal is located in the right footarea.When the forward end is depressed, themachine travels forward. When the backwardend is depressed, the machine travelsbackward.

1 A

Byo3h9x-010

Traveling Pedal_001

1 Traveling pedal

A Forward

B Backward

Brake PedalThe brake pedal is located in the left foot area.To stop the machine, firmly depress the brakepedal.

1

2

r6e5n8-004

Brake Pedal_001

1 Brake pedal


LM331



Parking Brake Lever

Caution

Be sure to release the parking brake beforedriving.Otherwise, the brakes or hydraulic systemmay malfunction.

Caution

Never park the machine on a slope.

The parking brake lever is located under theleft side of the meter panel.To park the machine, depress the brake pedaland pull the parking brake lever completely.To release the parking brake, depress thebrake pedal again.

1

2

r6e5n8-004

Parking Brake Lever_001

1 Brake pedal


Hood

Caution

Do not open the hood in strong winds.

Caution

Be careful not to pinch your fingers when youopen or close the hood.

Important

Before opening the hood, be sure to lower themower units.In addition, do not raise the mower units whilethe hood is open.Otherwise, the hood will be damaged.

Loosen the lock bolt for the hood.

1

i5jb7e-021

Hood_001

1 Lock bolt

Release the rubber catches on the left andright sides.

1

i5jb7e-022

Hood_002

1 Rubber catch

Lift up the hood.

1

i5jb7e-023

Hood_003

1 Hood

Close the hood slowly.Hook the rubber catches without fail.Tighten the lock bolt for the hood.

1.

2.

3.

4.5.6.

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Rear Cover

Caution

Do not open the rear cover in strong winds.

Caution

Be careful not to pinch your fingers whenopening or closing the cover.

Remove the bolts on the rear cover.Left and right mounting bolts (one each)

1

2

uemj7o-007

Rear Cover_001

1 Rear cover

2 Bolt

Rear mounting bolts (two)

1

2

uemj7o-008

Rear Cover_002

1 Rear cover

2 Bolt

Bring the seat to the very front position.

1.

2.

If the ball proof net is installed, follow thesteps below to fold back the ROPS.

Remove the clip pins on the left and rightsides of the ROPS, and then remove thelock pins.

2

1uemj7o-009

Rear Cover_003

1 Clip pin

2 Lock pin

Fold back the ROPS.

1uemj7o-010

Rear Cover_004

1 ROPS

Pull up the rear cover to remove it.

1

uemj7o-011

Rear Cover_005

1 Rear cover

3.

[1]

[2]

4.

LM331



Center Cover

Caution

Be careful not to pinch your fingers when youopen or close the cover.

Bring the seat to the backmost position.Completely raise the steering wheel.Remove the bolt on each side of the centercover.

1

234

ih2p97-005

Center Cover_001

1 Center cover

2 Bolt

3 Spring washer

4 Washer

Remove the center cover.

Battery Cutoff Switch

Important

After disconnecting, switch the ignition key tothe "ON" position and check that the chargelamp and oil pressure lamp do not turn on.

The battery cutoff switch is located on top ofthe battery (behind the driver's seat, on theleft).This switch connects and disconnects thenegative battery cable.When the knob is tightened to set the switch tothe "ON" position, the negative battery cable isconnected. When knob is loosened to set theswitch to the "OFF" position, the negativebattery cable is disconnected.

1.2.3.

4.

B

A

1

16lvzs-001

Battery Cutoff Switch_001

1 Battery cutoff switch

A ON (connect)

B OFF (disconnect)

InstrumentsInstruments in the Meter Panel

21

3

6o7242-001

Instruments in the Meter Panel_001

1 Water temperature gauge

2 Fuel gauge

3

Pilot lamps

(charge lamp, thermo-start lamp, andoil pressure lamp)

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Page 4-31Instruments

Water Temperature GaugeThe water temperature gauge is located in themeter panel.This instrument indicates the watertemperature inside the engine.If the water temperature gauge indicates alevel close to "H" during operation, the machineis overheated.Remove the load from the engine, idle themachine for five minutes, stop the engine, andthen inspect the machine and perform anynecessary maintenance.If the water temperature exceeds 105 degreesCelsius, a buzzer will sound. (intermittent tone)

1

igozke-001

Water Temperature Gauge_001

1 Water temperature gauge

Fuel GaugeThe fuel gauge is located in the meter panel.This instrument indicates the quantity of fuelinside the fuel tank.

E F

14

F U E L

12

34

1

2e4emp-001

Fuel Gauge_001

1 Fuel gauge

Pilot LampsCharge Lamp

The charge lamp is the left pilot lamp, locatedin the meter panel.This lamp turns on when the ignition key is setto the "ON" position before the engine starts.It turns off when the engine starts and thealternator starts operating properly.If this lamp illuminates while you are operatingthe machine, stop the engine immediately,and then inspect the machine and performany necessary maintenance.

1

ifzqmc-002

Charge Lamp_001

1 Charge lamp

Thermo-start Lamp

The thermo-start lamp is the middle pilotlamp, located in the meter panel.When the ignition key is set to the "GLOW"position, this lamp turns on while the glowplug generates heat.Illumination of the thermo-start lamp iscontrolled by the glow lamp timer, and thelamp is turned off after a specified amount oftime passes.The duration of illumination indicates anapproximate period of time required for warm-up, and has been fixed at five seconds.

1

q44uug-002

Thermo-start Lamp_001

LM331


Page 4-32 Instruments

1 Thermo-start lamp

Oil pressure lamp

The oil pressure lamp is the right pilot lamp,located in the meter panel.This lamp turns on when the ignition key is setto the "ON" position before the engine starts.It turns off when the engine starts and engineoil pressure is generated properly.If this lamp illuminates while you are operatingthe machine, stop the engine immediately,and then inspect the machine and performany necessary maintenance.

1

1ldikn-002

Oil Pressure Lamp_001

1 Oil pressure lamp

Overheat Warning Buzzer

If the water temperature inside the engineexceeds 105 degrees Celsius, a buzzer willsound. (intermittent tone)Remove the load from the engine, idle themachine for five minutes, stop the engine, andthen inspect the machine and perform anynecessary maintenance.

Hour meterThe hour meter is located under the hood andindicates the total operation time of the engine.Every six minutes of engine operation willincrease the number at the first digit (blacknumber on a white background) by one. Everyone hour of engine operation will increase thenumber at the next digit (white number on ablack background) by one.1/10 digit: Black number on white backgroundHour digits: White number on blackbackground

101

2 1uknn6v-001

Hour Meter_001

1 1/10 digit

2 Hour digits

Travel of MachineTraveling Procedure

Caution

Since traveling on steep downward slopes,wet surfaces and wet grassy downwardslopes in 3WD is dangerous, use 2WD.Otherwise, the rear tires may slip and travelcontrol may be lost.

Start the engine."Procedure to Start Engine" (Page 4-18)Raise all mower units, and then set the anti-falling stop valve to the "Stop" position.Depress the brake pedal to release theparking brake.Slowly depress the traveling pedal.The machine will start to travel.

1.

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3.

4.5.

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Page 4-33Travel of Machine

Towing the MachineIf the machine does not travel due to enginetrouble, etc., you can move it in the followingways:

Pushing by handTowing (See the following procedure.)

Caution

Do not touch the unload valve except whentowing the machine.

Caution

Before towing, check that the brake is appliedeffectively.

Caution

When towing the machine, travel at a speedno more than 3.0 km/h.

Important

For unloading, be sure to open the two unloadvalves.

Important

Before starting the engine, be sure to closethe unload valves.

The unload valves are located under the floorpanel.

gay3t1-011

Towing the Machine_001

Stop the engine."Procedure to Stop Engine" (Page 4-19)Apply the parking brake and chock thewheels.Set the 2WD/3WD selector lever to the"2WD" position.

･

･

1.

2.

3.

Loosen the lock nut on each of the twounload valves.Tighten the two bolts to compress the unloadvalve operating pins and open the unloadvalves.

324 1

4

gay3t1-012

Towing the Machine_002

1 Piston pump

2 Unload valve

3 Bolt

4 Lock nut

Remove the wheel stoppers.Depress the brake pedal to release theparking brake.Tow the machine slowly.

4.

5.

6.7.

8.

LM331


Page 4-34 Travel of Machine

Cutting WorkCutting Work

Warning

Do NOT start to move or stop the machineabruptly.To do so is very dangerous. In addition, it maydamage the hydraulic system or result in oilleakage.

Caution

Cutting work must be performed at anappropriate speed for the site and location.When cutting over bumpy surfaces, keep theengine rpm steady, and slow down the cuttingspeed.

Caution

Reel rotation will be turned on or off based onthe sensor-detected position of the mowerunits.Please note that if you stop operating themower unit up/down lever before the mowerunits are raised completely, reel rotation maynot stop.

Mow with the lever shifted to the "DOWN"position.When the lever is returned to the neutralposition, the cylinders are fixed, preventingmowing on undulations.

Shift the reel rotation/stop switching levers ofall mower units to the "Rotation" position.Start the engine."Procedure to Start Engine" (Page 4-18)Raise all mower units, and then set the anti-falling stop valve to the "Stop" position.Depress the brake pedal to release theparking brake.Shift the throttle lever to the rabbit icon (highspeed) to run the engine at the maximumspeed (2,800 rpm).Right before starting cutting work, set theanti-falling stop valve to the "Open" position.Shift the mower unit up/down lever to the"DOWN" position to lower the mower units.

1.

2.

3.

4.

5.

6.

7.

Set the reel rotation switch to the "Rotation"position to rotate the reel cutters (cuttingcylinders) of all mower units.Depress the traveling pedal to start cuttingwork.

Removal/Installation of Grass Catcher

Caution

Stop the engine before removing or installingthe grass catcher.

Set the reel rotation switch to the "Stop"position.Lower the mower units.Apply the parking brake.Stop the engine.Remove or install the grass catcher.

Removal of grass catcher:Lift up the grass catcher, and remove themounting pins on the left and right of the grasscatcher from the grass catcher mountingbrackets.Installation of grass catcher:Install the mounting pins on the left and rightsides of the grass catcher into the grasscatcher mounting brackets.Mower unit #1

2

2

31

3

bos35l-002

Removal/Installation of Grass Catcher_001

1 Grass catcher

2 Grass catcher mounting bracket

3 Mounting pin

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Page 4-35Cutting Work

Mower unit #2

1 2

2

3

3

bos35l-003


1 Grass catcher


3 Mounting pin

Mower unit #3

1 23

3

2 bos35l-004


1 Grass catcher


3 Mounting pin

TransportingTransporting Procedure

When loading the machine into a trailer or atruck to transport it, drive the machine forward.When unloading, drive the machine in reverse.

LM331


Page 4-36 Transporting

Maintenance Precautions ..................... Page 5-2

Maintenance Schedule .......................... Page 5-2

Specified Values ....................................Page 5-6

Jacking up the machine ........................ Page 5-6

About the Jacking up the machine ........ Page 5-6Jack-up Points ....................................... Page 5-6Lifting Points .......................................... Page 5-7

Greasing ................................................. Page 5-8

About Greasing ......................................Page 5-8Greasing Points ..................................... Page 5-8

Maintenance (Main Body) ................... Page 5-10

Removing/Installing Tires .................... Page 5-10Adjustment of Belt Tension ..................Page 5-11Adjustment of Parking Brake ............... Page 5-12Adjustment of Brake ............................ Page 5-13Adjusting the Neutral Position of thePiston Pump ........................................ Page 5-13Change of Coolant ...............................Page 5-15Change of Hydraulic Oil .......................Page 5-15Replacement of Hydraulic Oil Filter ..... Page 5-16Change of Air Cleaner ......................... Page 5-17Replacement of Engine Oil ..................Page 5-18Replacement of Engine Oil Filter .........Page 5-19Replacement of Fuel Filter .................. Page 5-19Change of Fuse ................................... Page 5-20

Long-Term Storage ..............................Page 5-21

Before Long-Term Storage ..................Page 5-21M

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LM331

Maintenance

Page 5-1

Maintenance Precautions

Caution

First, learn well the maintenance operationsyou plan to perform.

Caution

Use tools appropriate for each maintenanceoperation.

Caution

For the safe and best performance of yourmachine, use Baroness genuine parts forreplacement and accessories.Please note that our product warranty may bevoid if you use non-genuine parts forreplacement or accessories.

Maintenance ScheduleLM331Follow the maintenance schedule below.○・・・Inspect, adjust, supply, clean●・・・Replace (first time)△・・・Replace

Maintenance Item

Bef

ore

Wor

k

Afte

r Wor

k

Eve

ry W

eek

Eve

ry 5

0 hr

s.

Eve

ry 1

00 h

rs.

Eve

ry 2

00 h

rs.

Eve

ry 4

00 h

rs.

Eve

ry 5

00 h

rs.

Eve

ry 8

00 h

rs.

Eve

ry 1

500

hrs.

Eve

ry 3

000

hrs.

Eve

ry 6

mon

ths

Eve

ry y

ear

Eve

ry 2

yea

rs

Eve

ry 4

yea

rs

Whe

n R

equi

red

Remarks

*3 Check engine oil level ○ 　　　　　　　　　　　　　　　　

*3 Check fuel level ○ 　　　　　　　　　　　　　　　　

*3 Check coolant level ○ 　　　　　　　　　　　　　　　　

*3 Check fan belt ○ 　　　　　　　　　　　　　　　　

*3 Open air cleaner evacuatorvalve to remove dust ○ 　 ○ 　　　　　　　　　　　　　

Open valveevery week ordaily in dusty

conditions

　 Check hydraulic oil level ○ 　　　　　　　　　　　　　　　

Refer to"Inspection ofHydraulic Oil"

　Check hydraulic hosescondition (Moving part) ○ 　　　　　　　　　　　　　　　　

　Check tire pressures and

condition ○ 　　　　　　　　　　　　　　　

Refer to"Inspection of

Tires"　 Check V belt ○ 　　　　　　　　　　　　　　　　

LM331

Maintenance

Page 5-2 Maintenance Precautions

Maintenance Item

Bef

ore

Wor

k

Afte

r Wor

k

Eve

ry W

eek

Eve

ry 5

0 hr

s.

Eve

ry 1

00 h

rs.

Eve

ry 2

00 h

rs.

Eve

ry 4

00 h

rs.

Eve

ry 5

00 h

rs.

Eve

ry 8

00 h

rs.

Eve

ry 1

500

hrs.

Eve

ry 3

000

hrs.

Eve

ry 6

mon

ths

Eve

ry y

ear

Eve

ry 2

yea

rs

Eve

ry 4

yea

rs

Whe

n R

equi

red

Remarks

　Check traveling pedal

motion ○ 　　　　　　　　　　　　　　　　

　 Check brake function ○ 　　　　　　　　　　　　　　　


Brake"　 Check brake wire ○ 　　　　　　　　　　　　　　　　

　 Check brake pedal play ○ 　　　　　　　　　　　　　　　　

　 Check oil or water leaks ○ 　　　　　　　　　　　　　　　

Refer to"Inspection ofOil Leakage"

　 Check damaged parts ○ 　　　　　　　　　　　　　　　　

　Check tightening bolts and

nuts ○ 　　　　　　　　　　　　　　　　

　Check work lamp

illumination ○ 　　　　　　　　　　　　　　　　

　 Check meters and lamps ○ 　　　　　　　　　　　　　　　By starting the

engine

　Check interlock system

safety function ○ 　　　　　　　　　　　　　　　By starting the

engine

　Check steering wheelmotion (Lock to lock) ○ 　　　　　　　　　　　　　　　

By starting theengine

　 Check mower arm motion ○ 　　　　　　　　　　　　　　　By starting the

engine　 Clean machine exterior 　 ○ 　　　　　　　　　　　　　　　

　 Clean engine area 　 ○ 　　　　　　　　　　　　　　　

　 Clean radiator screen 　 ○ 　　　　　　　　　　　　　　　

　 Clean radiator core 　 ○ 　　　　　　　　　　　　　　　

　 Clean oil cooler core 　 ○ 　　　　　　　　　　　　　　　

　

Check electrical wiringcondition (Damage,

defacement and jointlooseness)

　　　 ○ ○ 　　　　　　　　　　　

50 hours firstcheck, every

100 hoursthereafter

　Check looseness of wheel

mounting bolt 　　　 ○ ○ 　　　　　　　　　　　

50 hours firstcheck, every

100 hoursthereafter

　Grease and Lubricate all

moving parts 　　　 ○ 　　　　　　　　　　　　

Refer to"Greasing

Points"

*2.*3 Check fuel hoses andclamp bands 　　　 ○ 　　　　　　　　　　　　　

*3 Change engine oil 　　　 ● △ 　　　　　　　　　　　50 hours firstchange, every

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Maintenance

Page 5-3Maintenance Schedule

Maintenance Item

Bef

ore

Wor

k

Afte

r Wor

k

Eve

ry W

eek

Eve

ry 5

0 hr

s.

Eve

ry 1

00 h

rs.

Eve

ry 2

00 h

rs.

Eve

ry 4

00 h

rs.

Eve

ry 5

00 h

rs.

Eve

ry 8

00 h

rs.

Eve

ry 1

500

hrs.

Eve

ry 3

000

hrs.

Eve

ry 6

mon

ths

Eve

ry y

ear

Eve

ry 2

yea

rs

Eve

ry 4

yea

rs

Whe

n R

equi

red

Remarks

*3 Change engine oil 　　　 ● △ 　　　　　　　　　　　100 hoursthereafter

*3 Replace oil filter cartridge 　　　 ● 　 △ 　　　　　　　　　　

50 hours firstchange, every

200 hoursthereafter

*2.*3

Clean air cleaner outerelement

(Replace the element after6-time cleaning)

　　　　 ○ 　　　　　　　 △ 　　　

Replace every 6cleanings orevery yearwhichever

comes earlierAir cleanershould be

cleaned moreoften in dusty

conditions thanin normalconditions

　 Replace hydraulic oil 　　　　 ● 　　 △ 　　　　　　　　


500 hoursthereafter

　 Replace hydraulic oil filter 　　　　 ● 　　 △ 　　　　　　　　


500 hoursthereafter

　 Check battery fluid level 　　　　 ○ 　　　　　　　 ○ 　　　

Check every100 hours orevery yearwhichever

comes earlierRefer to

"Inspection ofBattery"

*3 Adjust fan belt tension 　　　　 ○ 　　　　　　　　　　　　

*3 Clean fuel filter pot 　　　　 ○ 　　　　　　　　　　　　

　Check draining of water

separator 　　　　 ○ 　　　　　　　　　　　


WaterSeparator","Drai

ning of WaterSeparator"

*2 Check intake air line (aircleaner hose) 　　　　　 ○ 　　　　　　　　　　　

LM331

Maintenance

Page 5-4 Maintenance Schedule

Maintenance Item

Bef

ore

Wor

k

Afte

r Wor

k

Eve

ry W

eek

Eve

ry 5

0 hr

s.

Eve

ry 1

00 h

rs.

Eve

ry 2

00 h

rs.

Eve

ry 4

00 h

rs.

Eve

ry 5

00 h

rs.

Eve

ry 8

00 h

rs.

Eve

ry 1

500

hrs.

Eve

ry 3

000

hrs.

Eve

ry 6

mon

ths

Eve

ry y

ear

Eve

ry 2

yea

rs

Eve

ry 4

yea

rs

Whe

n R

equi

red

Remarks

*3 Check radiator hoses andclamp bands 　　　　　 ○ 　　　　　 ○ 　　　　

Check every200 hours or 6

monthswhichever

comes earlier

　Check hydraulic hosescondition (Fixed part) 　　　　　 ○ 　　　　　　 ○ 　　　

Check every200 hours orevery yearwhichever

comes earlier*2.*3 Replace fuel filter element 　　　　　　 △ 　　　　　　　　　　

　 Clean water separator 　　　　　　 ○ 　　　　　　　　　　

　Clean water jacket and

radiator interior 　　　　　　　 ○ 　　　　　　　　　

*3 Replace fan belt 　　　　　　　 △ 　　　　　　　　　

*1 Check valve clearance 　　　　　　　　 ○ 　　　　　　　　

*1.*2 Check injection nozzle 　　　　　　　　　 ○ 　　　　　　　

*1.*2 Check injection pump 　　　　　　　　　　 ○ 　　　　　　

*3 Change radiator coolant(L.L.C.) 　　　　　　　　　　　　　 △ 　　　

*3 Replace radiator hoses andclamp bands 　　　　　　　　　　　　　 △ 　　　

*1.*2.*3

Replace fuel hoses andclamps 　　　　　　　　　　　　　 △ 　　　

*2 Replacement intake air line(air cleaner hose) 　　　　　　　　　　　　　 △ 　　　

　Replace hydraulic hoses

(Moving part) 　　　　　　　　　　　　　 △ 　　　

　Replace hydraulic hoses

(Fixed part) 　　　　　　　　　　　　　　 △ 　　

　 Adjust brakes 　　　　　　　　　　　　　　　 ○ 　

　 Replace brake pads 　　　　　　　　　　　　　　　 △ 　

　 Replace brake cables 　　　　　　　　　　　　　　　 △ 　

　 Replace battery 　　　　　　　　　　　　　　　 △ 　

*1: Consult your local Baroness Dealer or local KUBOTA Dealer for this service.The items above (*2 marked) are registered as emission related critical parts by KUBOTA in theU.S. EPA nonroad emission regulation.As the engine owner, you are responsible for the performance of the required maintenance on theengine according to the above instruction.Please see the warranty statement in detail.*3: Refer to the Engine's Owner's Manual.The values for consumables are not guaranteed.Replace the steering cylinder hoses every 2 years.

･

･

･

･

･

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Maintenance

Page 5-5Maintenance Schedule

Specified Values

Fuel tank capacity 25.0 dm3 (25.0 L) Diesel fuel

Hydraulic tank capacity 26.0 dm3 (26.0 L) Shell Tellus S2M46 or equivalent

Quantity of engine oil 3.7 dm3 (3.7 L) API Service grade class CF or higher

Coolant volume 6.0 dm3 (6.0 L) Including reserve tank

Tire pneumatic pressureFront wheel 140 kPa (1.4 kgf/cm2) 20 x 12.00-10 4P

Rear wheel 140 kPa (1.4 kgf/cm2) 20 x 8.00-10 4P

Mower stabilizer spring#2, #3 140.0 mm (5.51 in) Total length of spring#1 140.0 mm (5.51 in) Total length of spring

Hydraulic pump drive belt 35.0 mm (1.38 in) Total length of spring

Jacking up the machineAbout the Jacking up the machine

Warning

When replacing a tire or beginning any othermaintenance or repairs, be sure to chock thewheels to prevent the machine from moving.Before jacking up the machine, park it on ahard, flat surface such as a concrete floor andremove any obstacles that could prevent youfrom performing the work safely.When necessary, use an appropriate chainblock, hoist, or jack.Support the machine securely with jack standsor appropriate blocks.Failure to do so may cause the machine tomove or fall, resulting in injury or death.

Use the jack-up points identified in this manualwhen jacking up the machine.Only place a jack under the jack-up pointsspecified.Placing a jack at any other point could result indamage to the frame or other parts.

Jack-up Points

4

1

3

2

rwyt62-092

Jack-up Points_001

　 Jack-up Points

1 Front right frame

2 Front left frame

3 Rear right frame

4 Rear left frame

LM331

Maintenance

Page 5-6 Jacking up the machine

Front right frame

rwyt62-093

Jack-up Points_002

Front left frame

rwyt62-094

Jack-up Points_003

Rear right frame

rwyt62-095

Jack-up Points_004

Rear left frame

rwyt62-096

Jack-up Points_005

1.

2.

3.

4.

Lifting Points

Important

Be sure to use adequately strong cables.

1

2b5geiy-004

Lifting Points_001

　 Lifting points

1 Front right frame

2 Front left frame

Front right frame

b5geiy-005

Lifting Points_002

Front left frame

b5geiy-006

Lifting Points_003

1.

2.

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Maintenance

Page 5-7Jacking up the machine

GreasingAbout Greasing

Since there may be adhesion or damage dueto lack of grease on moving parts, they mustbe greased.Add urea-based No. 2 grease in accordancewith the Maintenance Schedule.Other locations where the specified grease orlubricant is used are indicated in "GreasingPoints".Add grease using the specified grease orlubricant.

Greasing PointsGrease nipples are installed in the followinglocations.Add grease every 50 hours of operation.However, for locations where a time isspecified, add grease according to thatschedule.

9

1

1

1

82

3,4,6,7

5

8bq62b-268

Greasing Points_001

　 LocationNo. of

greasingpoints

1 Lift arm fulcrum 5

2 Mower arm fulcrum 1

3 Brake pedal shaft fulcrum 1

4 Brake lever shaft 1

5 Rear wheel housing 1

6 Tension lever 1

7 Neutral cam lever 1

8 Traveling pedal shaft fulcrum 1

9 Traveling pedal relay lever 1

Lift arm fulcrumMower unit #1There is one greasing point on the lift armfulcrum connected to the mower unit.

8bq62b-269

Greasing Points_002

Mower units #2 and #3There are two greasing points on the liftarm fulcrum connected to each mowerunit.

8bq62b-270

Greasing Points_003

1.

LM331

Maintenance

Page 5-8 Greasing

Mower arm fulcrumMower unit #1There is one greasing point on the mowerarm fulcrum.

8bq62b-271

Greasing Points_004

Brake pedal shaft fulcrum

8bq62b-272

Greasing Points_005

Brake lever shaftAdd grease every 100 hours of operation orevery year, whichever comes earlier.

8bq62b-273

Greasing Points_006

2.

3.

4.

Rear wheel housing

8bq62b-274

Greasing Points_007

Tension lever

8bq62b-275

Greasing Points_008

Neutral cam lever

8bq62b-276

Greasing Points_009

Traveling pedal shaft fulcrum

8bq62b-277

Greasing Points_010

5.

6.

7.

8.

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Maintenance

Page 5-9Greasing

Traveling pedal relay lever

8bq62b-278

Greasing Points_011

Maintenance (Main Body)Removing/Installing TiresFront Tires

Follow the steps below to remove the fronttires:

Loosen the bolts.

1

lm2ieh-002

Front Tires_001

1 Heat-treated bolt

Securely place the jack beneath the jack-uppoint of the front left/right frame area, andthen raise it until the tire lifts off the ground."Jack-up Points" (Page 5-6)Remove the bolts.Remove the tire from the wheel mountingseat.

Caution

Refer to the Tightening Torque table.Note that the Baroness product warranty maynot apply to defects caused by incorrect orovertorque tightening etc.

9.

1.

2.

3.4.

Important

Tighten the bolts in the tightening order(diagonally).

For installing the front tires, reverse theremoving procedure.

Rear Tires

Follow the steps below to remove the reartires

Loosen the bolts.

1

upekw4-002

Rear Tires_001

1 Heat-treated bolt

Securely place the jack beneath the jack-uppoint of the rear frame area, and then raiseit until the tire lifts off the ground."Jack-up Points" (Page 5-6)Remove the bolts.Remove the tire from the wheel mountingbase.

Caution

Refer to the Tightening Torque Table.Note that the Baroness product warranty maynot apply to defects caused by incorrect orovertorque tightening, etc.

Important

Tighten the bolts in the tightening order(crosswise).

For installing the rear tires, reverse theremoving procedure.

1.

2.

3.4.

LM331

Maintenance

Page 5-10 Maintenance (Main Body)

Adjustment of Belt Tension

Caution

Be sure to stop the engine before adjustingthe belts.

Important

Make sure that the belt has the specifiedamount of tension.

If the belt becomes slack due to frequent use, itmay jump or slip.In addition, if it is overtightened, it may wearprematurely.If necessary, adjust it, and always check thebelt for appropriate tension.

Fan Belt

Caution


For details on handling the engine, pleaserefer to the separate Engine OperatingManual.

Press the middle of the belt with your fingerto check the belt tension.If the belt is too slack, loosen bolts A and B(that affix the alternator), then move thealternator to adjust the tension.

2

5

34

1

10 mm(0.39 in)

sdie3r-002

Fan Belt_001

1 Fan belt

2 Blade

3 Alternator

4 Bolt A

5 Bolt B

1.

2.

Hydraulic Pump Drive Belt

Caution


Open the hood.With your finger, lightly press the middle ofthe belt with a force of 25 to 35 N (2.5 to 3.5kgf) to check the belt tension.

1

tts2ac-001

Hydraulic Pump Drive Belt_001

1 Hydraulic pump drive belt

Loosen the lock nut, and then turn the nutto adjust the length of the spring to 35.0mm (1.38 in).

1A

2

tts2ac-003

Hydraulic Pump Drive Belt_002

1 Lock nut

2 Nut

A 35.0 mm (1.38 in)

Secure with the lock nut.

1.2.

3.

4.

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Maintenance

Page 5-11Maintenance (Main Body)

Adjustment of Parking Brake

DangerDanger

Make sure that the brake wire is not crackedor damaged.

DangerDanger

Make sure that the brake is effective onslopes and that it is not applied any longerwhen you release it.Adjust the parking brake system wheneverthere is any abnormality.

Adjust the parking brake system by theadjustment bolt.

2

1

3nfzln9-007

Adjustment of Parking Brake_001

1 Brake wire

2 Adjustment bolt

3 Brake lever

Follow the steps below to adjust the parkingbrake.

Check position of the notch of the parkingbrake.Depress the brake pedal firmly, and thenpull the parking brake lever to engage thelatch on the notch.Make adjustment with the adjustment boltso as to locate position of the arrow at 3 to4 notches from the bottom.

1.

[1]

[2]

[3]

1

23

ulabms-007

Adjustment of Parking Brake_002

1 Brake pedal

2 Notch

3 Latch

LM331

Maintenance


Adjustment of Brake

DangerDanger

If the brake wire is cut, the machine will beunable to stop. This would be extremelydangerous.If the brake wire is cracked or damaged,replace it with a new one immediately.If the brake is not sufficiently effective, adjustthe brake wire.

Important

Adjust to reduce the play in the brake lever asmuch as possible so that the brake does notdrag when the lever is released.

Adjust the foot brake by tightening the brakewire adjustment bolt.

If there is too much play in the brake lever,the braking power is reduced and thebrake pedal feel is light.If there is too little play in the brake lever,the braking power is increased and thebrake pedal feel is heavy.

2

1

3nfzln9-007

Adjustment of Brake_001

1 Brake wire

2 Adjustment bolt

3 Brake lever

Start the engine and drive to check thefollowing.

Make sure that heat is not generated inthe brake area.Make sure that the left and right brakesare equally effective.

1.

･

･

2.

･

･

DangerDanger

It would be extremely dangerous and mayresult in an unexpected accident if the left andright brakes are not equally effective.

If the left and right brakes are not equallyeffective, make fine adjustments with theadjustment bolt on the brake wire.

Break-in of Brakes

If the brake shoes or brake pads are worn,replace them with new ones.Immediately after replacement, drive to breakin the brakes if the effectiveness of the brakesis low.While driving, lightly operate the brakes tobreak in the contact areas.

Adjusting the Neutral Position of the PistonPump

Caution

Make sure not to touch rotating tires.

Caution

Be careful not to touch the muffler.

Caution

When adjusting the neutral position, pay closeattention to abrupt start of the machine.Place the jacks beneath the jack-up points,and then lift the machine until all the tires getoff the ground.

Important

Make sure that there is no abnormality in thebearings of the trunnion lever. If there is anabnormality, perform a replacement before thefollowing operation.

If the machine moves forward or backwardwhile the traveling pedals are released, theyare not set to the neutral position.Follow the steps below to make adjustments.

Stop the engine.

3.

1.

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LM331

Maintenance


Place the jacks beneath the jack-up points,and then lift the machine off the ground.Use stable jack stands, and raise themachine until the tires lift off the ground."Jack-up Points" (Page 5-6)Make sure that no tires get contact with thejack stand.Open the hood.Make sure that the length of the spring of thelever adjuster is 53.0 mm (2.09 in).Loosen the lock nut as necessary to makeadjustment.

53.0mm(2.09in)

1 2 3

fhjgud-016

Adjusting the Neutral Position of the Piston Pump_001

1 Lever adjustment bracket

2 Spring

3 Lock nut

Adjust the neutral position.Make sure that the engine has stopped.Loosen (60° to 120°) the cam lever shaftbolt.Tap the cam lever fulcrum (pipe portion)with a plastic hammer in the direction ofthe left and right arrows.

When the tire moves in the direction offorward travel, slide the cam lever indirection A.When the tire moves in the direction ofbackward travel, slide the cam lever indirection B.

2.

3.

4.5.

6.[1][2]

[3]

･

･

Slide the cam lever and tighten the camlever shaft bolt.

2

3

1A

B

hsn2jo-016

Adjusting the Neutral Position of the Piston Pump_002

1 Cam lever

2 Cam lever shaft bolt

3 Lever adjustment bracket

Start the engine, and rev it up to themaximum rpm.Set the 2WD/3WD selector switch to the"2WD" position.Check that the tires do not move.If a tire moves even slightly, stop the engine,and then repeat steps 6. to 9.

[4]

7.

8.

9.

LM331

Maintenance


Change of CoolantFor details on handling the engine, please referto the Owner's Manual for the engine.

Warning

When changing the coolant, be sure to drain itinto a container and discard it in accordancewith local laws and regulations.

Warning

Do not touch the radiator or coolant duringengine operation or immediately after theengine has been turned off.Otherwise, you may get burned due to hightemperatures.After the radiator has cooled down sufficiently,open the radiator cap.

Caution

Change coolant after the engine has wellcooled down.

Important

When you change coolant, be sure to useclean water, such as tap water.During winter, remove coolant. Alternatively,mix long-life coolant and clean water, andthen pour it into the radiator and reserve tank.

For details on changing coolant, please refer tothe separate Engine Operating Manual.Coolant quantity, including the reserve tank, is3.1 dm3 (3.1 L).

Change of Hydraulic Oil

Warning

When you change the hydraulic oil, be sure todrain it into a bowl and discard it inaccordance with local laws and regulations.

Caution

If the hydraulic oil emulsifies or if it becomeseven slightly less transparent, change the oilimmediately.

Caution

Be careful with hot oil, which could causeburns if it contacts your skin.

Important


Follow the steps below to remove the old oil.Start and run the engine to warm up theoil.On a level surface, lower the mower units,and then stop the engine.Remove the drain plug of the hydraulictank and drain the old oil into a bowl.Wind new sealing tape on the drain plug,and then install the drain plug into thehydraulic tank.

2

1

pfdche-013

Change of Hydraulic Oil_001

1 Drain plug

2 Hydraulic tank

Remove the rear cover.

1.[1]

[2]

[3]

[4]

2.

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LM331

Maintenance


Follow the steps below to supply newhydraulic oil.The hydraulic tank capacity is approximately26.0 dm3 (26.0 L).

Open the tank cap, and then supplyhydraulic oil through the oil filling port untilthe oil level reaches the middle of the oilgauge on the hydraulic tank.

1

3

2

pfdche-014

Change of Hydraulic Oil_002

1 Hydraulic tank

2 Oil gauge

3 Tank cap

Tighten the tank cap securely.Start the engine, raise and lower the mowerunits, and turn the steering wheel left andright.Move forward and reverse repeatedlyseveral times.Raise the mower units and maintain thatposition on a level surface, and then checkto see if the oil level is at the middle of the oilgauge. If necessary, supply oil.Check underneath the machine for hydraulicoil leakage.Install the rear cover.

Replacement of Hydraulic Oil Filter

Warning

When replacing the hydraulic oil filter, be sureto drain the oil into a container and discard itin accordance with local laws and regulations.

Caution

If the hydraulic oil emulsifies or if it becomeseven slightly less transparent, change the oilimmediately.

3.

[1]

[2]4.

5.

6.

7.

Caution


Important


On a level surface, lower the mower units,and then stop the engine.Loosen the filter case and remove it.

1ycfdh6-010

Replacement of Hydraulic Oil Filter_001

1 Filter case

Remove the old filter cartridge.

2

3

1

ycfdh6-011


1 Filter cartridge

2 Filter case

3 Body

1.

2.

3.

LM331

Maintenance


Lightly coat the O-ring of the new filtercartridge with hydraulic oil, and then installthe cartridge.

2

1

ycfdh6-012


1 Filter cartridge

2 O-ring

Clean the inside of the filter case.Make sure that there is no damage to the O-ring of the filter case, and then lightly coatthe O-ring with hydraulic oil.

2

1

ycfdh6-013


1 Filter case

2 O-ring

Install the filter case onto the body, firmlyhand-tighten it, and then tighten it to 25 to 35N·m.

2

3

1

ycfdh6-011


4.

5.6.

7.

1 Filter cartridge

2 Filter case

3 Body

Supply hydraulic oil until it reaches thespecified level."Hydraulic Oil Supply" (Page 4-5)

Change of Air CleanerFor details on handling the engine, please referto the Engine's Owner's Manual.A contaminated air cleaner element may causemalfunction of the engine.To maximize the life of the engine, replace theair cleaner element at the appropriate times.

The timing for replacing the air cleanerelement is described below.

Replace the air cleaner element inaccordance with the MaintenanceSchedule.If it is significantly contaminated, replaceit, even if the hours of operation do notexceed the specified time.

Replace the air cleaner element in the samemanner as cleaning the air cleaner."Cleaning of Air Cleaner" (Page 4-6)

8.

1.

[1]

[2]

2.

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LM331

Maintenance


Replacement of Engine OilFor details on handling the engine, please referto the Owner's Manual for the engine.

Warning

When changing the engine oil, be sure todrain it into a container and discard it inaccordance with local laws and regulations.

Caution


Important


Important


Change the engine oil more frequently if it iscontaminated and especially if you use themachine in dusty areas or operate the engineat high loads or in high temperatures.

Follow the steps below to remove the oldengine oil.

Start and run the engine to warm up theengine oil.With the machine on a level surface, stopthe engine.Remove the drain plug, and then drain theold engine oil into a container.

1

gui678-018

Replacement of Engine Oil_001

1 Drain plug

1.

[1]

[2]

[3]

Re-place the drain plug.Remove the oil filler cap, and then supplynew engine oil until the oil reaches a level inbetween the upper and lower limit lines onthe oil level gauge.Engine oil quantity is approximately 3.7 dm3

(3.7 L).Securely install the oil filler cap.

1

gui678-019

Replacement of Engine Oil_002

1 Oil filler cap

It will take a while for the supplied engine oilto descend into the oil pan.Check the oil level again 10 to 20 minutesafter supplying the oil.

[4]2.

3.

4.

LM331

Maintenance


Replacement of Engine Oil FilterFor details on handling the engine, please referto the Owner's Manual for the engine.

Warning

When replacing the engine oil filter, be sure todrain the engine oil into a container anddiscard it in accordance with local laws andregulations.

Caution


Important


Important


With the filter wrench, remove the old filtercartridge.

1

5vmf9a-001

Replacement of Engine Oil Filter_001

1 Filter cartridge

Lightly coat the packing of the new filtercartridge with engine oil.Hand-tighten the filter cartridge until thepacking contacts the sealing surface, andthen firmly hand-tighten (without using a filterwrench).Supply engine oil until it reaches thespecified level."Supply of Engine Oil" (Page 4-9)

1.

2.

3.

4.

Start the engine, and then stop it after 10 to20 minutes.Make sure that there is no oil leakage at thesealing surface of the filter cartridge.Check the engine oil level.If it is low, supply engine oil until it reachesthe specified level.

Replacement of Fuel FilterIf dust or dirt accumulates in the fuel filter, thefuel flow will become insufficient.Replace the fuel filter at the appropriate times.The fuel filter is on the left side under the rearright of the seat.

Close the fuel cock of the fuel filter.

1

A

B

zihgka-002

Replacement of Fuel Filter_001

1 Fuel filter

A ON (open)

B OFF (close)


1

2

3

4zihgka-001


5.

6.

7.

1.

2.

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Maintenance


1 O-ring

2 Element

3 Cup

4 Ring nut

Clean the inside of the filter cup with dieselfuel.

Important


Install a new fuel filter, and then correctlyinstall all parts in their original positions.Fill up the fuel tank with fuel, and then openthe fuel cock.

1

2

A

B

3 3

kou8ls-003


1 Fuel cock

2 Fuel filter

3 Air-bleeding plug

A ON (open)

B OFF (close)

Note:Air bleeding is not required since it occursautomatically.

Change of FuseFuse Box

Warning

Before performing maintenance on theelectrical system, be sure to disconnect thenegative terminal of the battery.

3.

4.

5.

Caution

If a fuse blows, a short may have occurredwithin the electrical circuit.Check for the cause, such as faulty terminalconnections, damaged wiring or terminals, orincorrect wiring.

The fuse box includes spare fuses and tools.

1

pkm25s-015

Fuse Box_001

1 Fuse box

The machine uses a mini fuse forautomobiles.Replace an old fuse with a new fuse of thespecified capacity.

A B C D E

GF H I J

KLMN

O

pkm25s-003

Fuse Box_002

LM331

Maintenance


A 5 A Glow lamp timer

B 5 A Glow lamp

C 5 ACharge lamp, oil pressure lamp (engine oilpressure lamp), water temperature gauge,buzzer, solenoid timer, hour meter, fuel gauge

D 15 AReel normal rotation solenoid, reel reverserotation solenoid

E 15 A (Unused)

F 10 A Headlight

G 5 A Glow lamp timer (start signal)

H 5 A Alternator

I 5 AReel control signals (normal rotation, reverserotation, stop)

J 5 AReel rotation/stop switch, seat switch delaytimer, proximity switch

K 5 A

SpareL 5 A

M 10 A

N 15 A

O Tool

Fusible Link

Fuse capacities of the fusible links are 30 Aand 50 A.

Engine stop solenoid: 30 A

1

1qgabk-013

Fusible Link_001

1 Fusible link (30 A)

Battery: 50 A

1

1qgabk-014

Fusible Link_002

1 Fusible link (50 A)

Long-Term StorageBefore Long-Term Storage

Completely remove dirt, grass clippings,debris, oil stains, etc.Supply oil and apply grease to appropriateparts.Loosen the battery cutoff switch todisconnect the negative battery cable.Switch the ignition key to the "ON" positionand check that the thermo-start lamp doesnot turn on.

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Mai

nten

ance

LM331

Maintenance

Page 5-21Long-Term Storage

LM331

Maintenance

Page 5-22 Long-Term Storage

Head Office 1-26, Miyuki-cho, Toyokawa,Aichi-Pref. 442-8530 Japan.

Tel : (0533) 84 - 1390Fax : (0533) 89 - 3623

LM331---UM--GBZ/18B-00-S.KE00[LM331_EU00]

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