palc system ptmsb presentation v2014

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  • 8/12/2019 Palc System Ptmsb Presentation v2014

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    Manufacturing Execution System

    PROTON Manufacturing SolutionDepartment

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    MES - Objectives

    PALC PROTON AUTOMATED LINE

    CONTROLPTOS PROTON TRACKING &

    ORDERING SYS

    To im!ovem"#$%"ct$!i#e'cie#c( i#

    !o)$ctio# "#)*oistic !ocesses+

    To be "b*e toe!%o!m s(stemi#te!"tio# ,it

    e.isti#m"#$%"ct$!i# /sos 0oo! s(stem+

    To !ovi)e "cc$!"te& time*( i#%o!m"tio#o% !o)$ctio# "#)

    t!"c1 veic*e st"t$s2!e"*-time / isto!(3vi" !eo!ts 2,ebsite3+

    To e!%o!m m$*timo)e*!o)$ctio#+

    To !ovi)e 0e.ib*e

    "#) sc"*"b*eso*$tio#%o! te ote! %$t$!e!o)$ctio# o% #e,v"!i"#t i# PROTON"s "#) ,e#

    !e4$i!e)+

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    5 PALC S(stem ,"s )eve*oe) b( LGCNS Ko!e" i# 6778

    HMMA (Alabama, USA)Ove!"** 96UP: ,it mi.e) !o)$ctio# ; Sos 2P!ess< =o)(< P"i#t< ASM $#itsMits$bisi PLC2B-Se!ies3

    T,o,"( comm$#ic"tio# ,ite4$ime#t 2Robot3

    Po1"(o1e "t

    e"c *i#e

    ?$** !oo% s(stem to

    "voi) $m"# mist"1e

    Assemblyreporting

    status

    .eal/Time

    System!apability

    0Mi1 Model00C230

    Assemblya!hieement

    update toSAP

    Tra!ing0Plannin

    'ody ShopSystem +normation

    =o)(S-o

    &ully+ntegratedwith .obot

    456Automated

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    Oe!"tio# =o)( So 2Co#t+3

    P"C Ar!hite!ture7

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    Oe!"tio# P"i#ti# So

    P!o)$ctio# Mo#ito!i#2Tot"* I#%o+ =o"!)3

    Hardware

    R?ID S(stem 9 !e")e!s/ ;77 t"

    6 $#itsMits$bisi PLC

    T,o,"( comm$#ic"tio# ,ite4$ime#t 2Robot3

    P=S S(stem P"i#te) =o)( Sto!"e

    C"me!" INS#" 2Im"e3

    Co#cet@ R?ID

    R?ID T" / E4$ime#t / Co#ve(o!

    B$"*it( Co#t!o* - PDDM

    Assemblyreporting

    status

    'ased on.&+3 Trigger

    System!apability

    0Tae/+n$#ut0

    0%+* Snape0

    Assemblya!hieement

    update to

    SAP

    Prod#rdering 8

    Tra!ingmethod

    .&+3

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    Oe!"tio# T!im & ?i#"* So

    P!o)$ctio# Mo#ito!i#2Tot"* I#%o+ =o"!)3

    Hardware

    S?CUI P!o)$ctio# Reco!)i#

    BC UI ?i#"* I#sectio# 2LULUS3

    S(#c!o P!i#te! Loistic Oe!"tio#

    6K Teste! P!ovi)eP"!t M"!1 D"t"

    ;$ Mits$bisi

    PLC

    T,o ,"( comm$#ic"tio#,it !obot "#) co#ve(o!

    T!im&

    ?i#"*

    Co#cet@ Se4$e#ce No 2?I?O3

    Co#ve(o! / IPC

    B$"*it( Co#t!o* ?i#"* I#sectio#

    Assemblyreporting

    status

    .eal/Time

    System!apability

    03ata%eri9!ation :

    -ngine $Serial *o $

    Assemblya!hieement

    update toSAP

    Tra!ing0Plannin

    Trim 8 &inal ShopSystem +normation

    Method o3ata

    Transa!tion

    ;56Automated456 Manual

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    Part Installation F3/1K and Part Installation F1

    - This system gather the major art!s serial no and the "#$ of vehicle and this system %ill

    check the verification of the dulication of the art!s serial no and the format of the art!sserial no&

    - Process flow'

    i& Scans the (arcode la(el )"#$*

    ii& +ngine, Transmission and the

    other art on the #S&

    iii& .erator %ill check the vehicle

    information&

    iv& Click #nstall (utton then the system

    %ill kee the data to the data(ase&

    Sample System +ntera!e

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    Oe!"tio# - Moto!oo*

    +tem 3es!ription

    Moto!oo* I#P!ocess )o#e t!$ m"i# to** "te ,ic co#t!o* b( .e) sc"##e! 2Nom"#o,e!3

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    MES S(stem I#te!"tio#

    Produ!tion #rdering

    Planning datadownloadA!tual data upload

    a!tual status

    Poayoe (&ull ProoSystem

    M-S

    -uipment

    (.obot $

    Coneyor)

    SAP

    System

    ?arrantySyste

    m

    -uipment(@2

    Tester$

    *ameplat $P'S

    System

    2"'

    System

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    /