paul baker qcs platform r700 june 20, 2017 · •sql server 2014 •labview 2015 sp1 •experion...
TRANSCRIPT
QCS PLATFORM R700Paul Baker
June 20, 2017
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Quality Control Systems R700 Overview
• Release Timeline
• Platform Software
- Operating system, Virtualization, Security
- QCS/DCS Integration and Interoperability
• User Interface Improvements
- HMIWeb Controls, HTML5 Displays
• Experion MX Machine Direction Controls
- New Multivariable Controller
- Improved Grade Change
• ZipLine Scanning Measurement Device
- Diagnostic and maintenance tools
1
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Honeywell QCS Overview
• Experion MX
- For the paper industry
• MXProLine
- For non-paper, continuous web, industries
• O-frame and single sided scanners
• Full complement of scanning measurements
• Supervisory machine and cross direction controls
• Cross direction actuators
2
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
New platform
•New OS – Windows 10 & Server 2016
•SQL Server 2014
•Labview 2015 SP1
•Experion PKS R500
Interoperability
•Experion PKS R500
•Experion PMD R900
MD Controls
MDMV Controls R700
Common control engine with CDMV
Browser based displays for CWS
HTML5 Technology
Zipline diagnostics displays
Home-display templates
Profiles
Roll Report
Dashboard for control, MD Controls
R700 March 2017
• ZipLine Measurement Device
(Q3090)
• MXIR & Crepe support
• Experion Interoperable
• Non Admin user login to QCS
Server
• RDP Access to the QCS Server
Console Session
• LV Mass Compile Automation
R612 Oct 2014
• Universal PMP support
• Reducing setup and configuration
time for QCS
• Implementing Security Hardening
• Qualifying Experion PKS R431
security model
• Reduce PAR Backlog
• Enhance/Update Localization
database
• Enhance CWS templates
R615 Dec 2015
• CDA Support
• DSA Support
• PHD Support
R611 Jun 2013
Metals Controls
R110 support
R614 May 2015
QCS Platform Release Timeline
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Latest Microsoft Operating Systems
• Window Server 2016 and Windows 10 are the operating systems for QCS R700
- Matches Experion PKS R500
• “Honeywell intends to adopt new Windows client and server operating systems for
Experion that provide the customer the longest lifecycle, while giving reasonable time to
plan and execute migrations of existing installations.”
• There will be no release of QCS R700 for Windows 7.
4
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
QCS/DCS Integration and Interoperability
• Application and HMI Integration using common control infrastructure
• Single shared operator station
5
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Virtualization - Platform
• Honeywell’s Premium Platform for Virtualization Solutions has migrated to the next
generation hardware
- Dell FX2 Converged Hardware Platform
- VMware vSphere
- VMware Virtual SAN
6
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Virtualization – Fault Tolerance
Further Protection Against System Downtime
• Transfer VMs automatically, and transparently, from failed host to backup
• QCS R700 validation in progress
7
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Security
• R700 provides a secure and robust QCS platform
• New security enhancements
- Enforcement of Non Admin User
- Firewall
- User Account Control (UAC)
- Data Execution Prevention (DEP)
• SSL security for Web displays and new HMI controls
• Enhanced Security for Web Displays against:
- XSS: Cross Site Scripting which exploits the trust a user has for a particular site
- CSRF: Cross site request forgery which exploits the trust that a site has in a user's browser
- SSRF: Server Side request forgery which is a vulnerability in which an attacker forces a server
to perform requests on their behalf
8
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
HMIWeb Enhancements for QCS
• QCS specific controls available in
”QCS HMIWeb Solutions Pack”
- Profile control
- Trend control
- Grid control
• All QCS measurements, trends,
and VIOs points are published as
CDA points which are available for
selection in HMIWeb Display
Builder
9
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Browser Based Displays
• Access QCS displays with standard web browsers (IE, Chrome, Safari)
• HTML5 Technology
- Compatible with mobile touch screens or standard PCs
• Currently available for selected MXProLine (continuous web) applications
• Eliminates specialized operator station software
10
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
MD Multivariable Controls R700
• New Alpha MPC Controller
- Replaces Profit Controller
- Based on the model predictive control (MPC) technology developed for our multivariable CD
controls
- Multivariable MD control specifically designed for paper machine applications, based on 15+
years of MDMV experience
- Simplified configuration and tuning with improved tools
- Improved control of difficult processes
- Simplified user interface for operators
- Reduced cost to deploy and maintain
• Improved automatic grade change package
- For both MD multivariable and traditional controls
- Improved performance, especially with MDMV controls
12
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Improved Bump Test and Model Identification Displays
15
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Simplified Process Model Display
16
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Grade Change Performance Results
• Faster grade changes (larger speed and weight changes) with no moisture quality
violations
• 50% reduction in off-specification
paper during beta testing
- Operators no longer had to make
manual adjustments to steam
pressures to get moisture
within specifications
17
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
ZipLine Diagnostics Tool
• Diagnostic and troubleshooting tool with integrated documentation
• Diagnostics linked directly to
alarms
• Quickly resolve scanning
platform or sensor issues
• Standard in MXProLine R700
18
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
ZipLine Maintenance Tool
• Complete database of ZipLine and sensor maintenance activities
• Provides scheduling and tracking
of routine maintenance
• Full documentation of all procedures
- Expected time required
- Tools and parts needed
• Shutdown planning tool
- Plan activities and organize
resources for any given shutdown
duration
19