pepperl + fuchs, inc.: introducing wirelesshart with ethernet/ip gateway and add on profile

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Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. PUBLIC INFORMATION Introducing WirelessHART with Ethernet/IP Gateway & Add On Profile Pepperl+Fuchs

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WirelessHART is the only wireless standard approved for the process industry. This presentation will give an overview of the new WirelessHART technology and introduce the WirelessHART Ethernet/IP gateway and how it integrates into ControlLogix.

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Page 1: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

PUBLIC INFORMATION

Introducing WirelessHART with Ethernet/IP Gateway & Add On ProfilePepperl+Fuchs

Page 2: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

www.pepperl-fuchs.com

WirelessHART EtherNet/IP GatewayRobert Schosker - Product Manager

Page 3: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

www.pepperl-fuchs.com

Your Presenter

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Page 4: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

www.pepperl-fuchs.com

ContentHART – General Characteristics

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Page 5: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

www.pepperl-fuchs.com

HART signal

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Current

Time

1 0 0 01 1 1

4..20mA

1/1200s

1200Hz 2200Hz

-0.5mA

+0.5mA

Page 6: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

www.pepperl-fuchs.com

HART signal HART communication uses BELL 202 telephone

communication standard BELL 202 is a Frequency Shift Keying (FSK) technology Superimposed sine wave on conventional 4..20 mA signal Logic 1: 1200Hz Logic 0: 2200Hz

Communication speed is 1200kbps (1kBaud)

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Page 7: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

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HART signal

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4..20mA with 1mApp

240Ω

240mVpp

Page 8: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

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ContentWired to Wireless HART

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From HART to WirelessHART

Wireless Commonly used in consumer

and office world Can be used in industry due

to technological progress Important: must be a standard

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HART Used since 25 years 35% of all field devices use

HART Lot‘s of DCS and AMS have

HART interface Standard in Process

Automation

WirelessHART

Page 10: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

www.pepperl-fuchs.com

From HART to WirelessHART Wireless is a new enhancement to the HART Technology Idea Keep the well known and proven protocol Change the physical layer from the modulated sine on the 4..20 mA loop

to radios and create the first wireless standard for PA

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Page 11: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

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From HART to WirelessHART Objectives An open and interoperable standard As easy as using wired HART Enable wireless access to existing HART devices Use the same configuration, maintenance, diagnostic tools and

procedures Require little additional training Worldwide usable Hardware (radios) must be available from the shelf

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Page 12: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

www.pepperl-fuchs.com

Elements of WirelessHART As Radio Frequency the 2.4GHz ISM Band has been chosen

Advantages: Worldwide usable without any permission (some restrictions apply) Cheap and freely available hardware due to WLAN standard

IEC802.15.4

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Page 13: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

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Elements of WirelessHART

The Elements of WirelessHART are: Flat mesh network Network management Frequency hopping Time Division Multiple Access (TDMA)

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Page 14: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

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Mesh Network Topology

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Mesh Network All network

participants form a mesh The range Broken paths Self healing

Page 15: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

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Network Management Network management The Network is organized and controlled by a central component, the

Network Manager The Network Manager

Forms the network

Determines the communication paths between all participants

Determines alternative paths and timings Newly added participants are added to the network automatically

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Page 16: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

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Frequency Hopping

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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Distance of Channel Center Frequencies: 5MHz

Bandwidth of Channel: 2MHz

2,405GHz 2,480GHz

Frequency Hopping WirelessHART uses

15 Channels

Page 17: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

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TDMATime

10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms

IEEE802.15.4 Channels

15:76543 Blacklisted

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TDMA All Synchronized 10ms time frame

Page 18: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

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Building WirelessHART Networks

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NWID: OKJoin Key: OKJoin granted

NWIDJoin Key

A unique Network ID (user selectable)

Second WirelessHARTNetwork in parallel

A “Join Key” required

Page 19: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

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Security and Integration of WirelessHART

WirelessHART is as usable as conventional HART products Therefore, also the layout of a communication structure does

not differ too much

All messages are encrypted with a 128Bit AES encryption key

The encryption keys are distributed and changed in certain intervals by the Network Manager

Page 20: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

www.pepperl-fuchs.com

Layout of wired HART structure

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Zone 1

DCS Maintenance

ERP

InterfaceInterface

Field Devices

Fieldbus

Network

SCADA

Page 21: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

www.pepperl-fuchs.com

Layout of WirelessHART structure

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Zone 1

DCSMaintenance

ERP

WirelessHARTGateway

Field Devices

Fieldbus

Network

SCADA

WirelessHARTGateway

Page 22: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

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Wireless HART Products

Page 23: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

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ContentWirelessHART GatewayWirelessHART Adapter

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Page 24: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

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WirelessHART Gateway

Includes network management, Access Point and Interfaces to Bus System

Redundant Power Supply Serves up to 250

WirelessHART Devices Zone 2/Div 2 Mounting Radio Approvals R&TTE FCC Other countries*

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Page 25: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

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WirelessHART Gateway

Ethernet with 100MBit/s Ethernet IP Hport IP Modbus TCP

RS485 with daisy chain capability HPort Modbus RTU

Web Server Interface AOP, DTM, and DD for HOST

Integration

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Page 26: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

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WirelessHART Adapter Upgrades conventional field devices

to be WirelessHART Battery supplies Adapter and Field

Device for autonomous measurements

Can serve up to 4 HART FDs General Purpose, Div 1, Zone 1,

and Div 2/Zone2 Radio Approvals R&TTE FCC Other Countries*

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Page 27: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

www.pepperl-fuchs.com

WirelessHART Adapter Intelligent Power Management

allows for Battery Lifetimes up to up to 10 years User-settable burst interval FD is not powered in interval When interval is over, FD get’s powered,

value read out and send wirelessly FD the get’s unpowered again

Works with standard 4..20mA device (current conversion)

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Page 28: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

www.pepperl-fuchs.com

Mounting of the Adaptor

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rotatable Adaptor

rotatableAntenna

Cable for4 … 20mA

signal(if required)

Due to rotatable adaptor and antenna, the antenna can be adjusted to the required position (horizontal, regardless of mounting position of field device)

Page 29: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

www.pepperl-fuchs.com

System Integration: Rockwell Software® Logix 5000™

Page 30: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

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System Integration

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Page 31: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

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System Integration: AOP

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Page 32: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

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System Integration: AOP

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Page 33: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

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System Integration: AOP

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Page 34: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

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System Integration: AOP

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Page 35: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

www.pepperl-fuchs.com

Need more information?

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Robert Schosker: [email protected]

Bernd Schuessler: [email protected]

Visit Pepperl+Fuchs at www.pepperl-fuch.us

Page 36: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

www.pepperl-fuchs.com

We care what you think!

On the mobile app:1. Locate session using Schedule or Agenda

Builder2. Click on the thumbs up icon on the lower right

corner of the session detail3. Complete survey4. Click the Submit Form button

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Please take a couple minutes to complete a quick session survey to tell us how we’re doing.

2

3

4

1

Thank you!!

Page 37: Pepperl + Fuchs, Inc.: Introducing WirelessHART with Ethernet/IP Gateway and  Add On Profile

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

www.rockwellautomation.com

Follow ROKAutomation on Facebook & Twitter.Connect with us on LinkedIn.

Rev 5058-CO900E

PUBLIC INFORMATION

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