plants cape industrial automation & control

INDUSTRIAL AUTOMATION & CONTROL

PlantScape

• SCALABLE FROM SINGLE CONTROLLER

TO ENTERPRISE WIDE SOLUTION

• PROVEN FIRST-CHOICE SYSTEM

FOR HYBRID AND BATCH CONTROL

• INTEGRATES SEAMLESSLY WITH

HONEYWELL’S BUSINESS APPLICATIONS

• ROBUST, DETERMINISTIC CONTROL PLATFORM

• BRINGS A NEW DIMENSION TO HYBRID SYSTEMS

THROUGH DISTRIBUTED SERVER ARCHITECTURE

PlantScape Brochure5 10/6/99 6:09 PM Page 2

Honeywell is the world’s leading supplier of automated solutions

to the processing industries. Honeywell’s solutions provide

advanced capabilities that optimize your process and business

operations and serve your financial goals. Based on over three

decades of leadership in the process control industry Honeywell

provides the comprehensive solution ranging from sensing and

control to advanced business optimization.

With PlantScape® Honeywell has once again led the industry and

defined the next generation in Process automation with “hybrid

control”. PlantScape is a modular, scalable, flexible, cost-effective,

Windows NT-based platform for your hybrid control requirements:

regulatory control, hi-speed logic, sequential and batch control,

building and environmental control and safety management.

It includes a comprehensive set of human-machine interfaces,

alarm systems, and history, trending, and reporting capabilities.

The system is tightly integrated to ensure quick implementation,

ease of operation, and data integrity.

2

PlantScape:Providing the improved levels of business

performance that are essential in today’s

global and highly competitive marketplace

requires the effective unification of business

and process systems. PlantScape can exchange

information with systems such as Oracle,

SAP R/3, and Honeywell’s Uniformance™

software and TotalPlant® Solution (TPS) system,

using technologies such as ODBC, Advanced

DDE, and OPC.

PlantScape is available in three packages: PlantScape Vista™,

PlantScape SCADA, and PlantScape Process. Each package is

designed to address the needs of particular industries by combining

different PlantScape hardware and software components in an

easy-to-order solution. For greater customization, you can choose

any of Honeywell’s add-on software applications to supplement your

PlantScape solution. The scalability of PlantScape makes it extreme-

ly flexible. It is ideal for situations ranging from small monitoring

applications to complex, dangerous processes in hazardous areas.

But process control is only part of today’s modern plant require-

ments. Process optimization, production management, asset

management, and batch management are also vital capabilities

that help you obtain the maximum return on your assets. To meet

these needs, PlantScape is seamlessly integrated with

Honeywell’s business applications for all these areas. The result?

Maximum profitability of your plant for the minimum investment.

PlantScape: Setting New Standards in Hybrid Control

Enterprise Resource Planning (SAP, etc.)

Business Hiway Communication Layer

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ProcessHistory Data

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PlantScape Brochure5 10/6/99 6:09 PM

3

Uniformance:Uniformance is changing the way companies do business.

It seamlessly integrates business and control information from

multiple sources into a single plantwide repository where it is

available to a wide variety of users and applications. This capability

empowers decision-making at all levels of the organization and

allows planning and reporting functions to be accomplished

virtually instantaneously. Applications such as production

management, environmental control, laboratory data integration

and many others are all part of the Uniformance application

suite, which easily and fully integrates into PlantScape.

Profit Suite for Batch:Profit Suite for Batch is Honeywell HiSpec Solution’s compre-

hensive batch manufacturing offer providing modular batch

automation, complete batch history and reporting, ERP integration,

and manual procedure automation. The PlantScape/Profit Suite

for Batch provides the best manufacturing automation solution

currently available that is flexible, scalable, proven and results

in business optimization.

Field Devices:PlantScape is engineered to work with devices such as

Honeywell’s UDC and UMC lines of controllers, and provides

full OpenField™ integration with FOUNDATION fieldbus products.

(OpenField is the integration of FOUNDATION fieldbus into Honeywell

TotalPlant solutions.) Its embedded drivers control and commu-

nicate with recorders, analyzers, flow meters and other devices

to ensure thorough integration and seamless functionality.

Fail Safe ControlThe Honeywell Fail Safe Control (FSC®) system can be integrated

with PlantScape. The resulting safety solution is used to safe-

guard human life; protect the environment, plant, and equipment;

maintain optimal production; and comply with regulations and

standards. FSC is certified by TÜV for use in safety applications,

and was the first safety solution to obtain certification in the

U.S. for the UL 1998 and ANSI/ISA S84.01 standards.

ApplicationsTo meet specialized needs of specific industries, a suite of optional

applications can be integrated with PlantScape. Profit Controller,

Profit Suite for Batch, SmartGrind, SPQC, Downtime analysis,

Recipe manager, and Uniformance are just some of the advanced

applications available to optimize your operations. In addition,

there is a powerful development environment that allows you to

develop your own applications in Visual Basic, C, C++, or Fortran,

using PlantScape’s application interface library.


HYBRID CONTROLLER FOR POWER AND FLEXIBILITY

PlantScape’s hybrid controller provides the power and flexibility to

handle a wide range of control applications, combining regulatory,

logic, and sequencing control. Deterministic peer-to-peer commu-

nications ensures detectable and repeatable control. Guaranteed

control execution and user-selectable processing rates, and removal

and insertion of all modules under power ease maintainability.

Its power can be shown through its unmatched regulatory control

capabilities which include advanced PID loops with SP ramping,

PV tracking, feed-forward, ramp soak, and remote cascade with

built-in initialization logic. And the controller runs completely

deterministically, just like any DCS, following a configured cycle

time that can be as low as 5 ms.

4

CONTROL NET

SAFETY SHUTDOWN FEATURES

To protect your personnel, manufacturing processes,

capital equipment and the environment, and to

comply with government regulations, Honeywell has

the experience and the products you can rely on.

Our TÜV-approved Fail Safe Control (FSC) system is

integrated with PlantScape to provide full emergency shutdown

facilities for critical processes. The FSC’s sophisticated 2-out-of-3

safety management technology combines features for optimal safety

together with optimal availability. Dedicated system displays and

reports give the user the possibility to analyze later the sequence

of events that has contributed to an eventual shut-down.

FULLY INTEGRATED WITH OTHER DEVICES

PlantScape protects your installed automation invest-

ment by bringing the benefits of a control system that is

integrated with other devices installed in your plant.

As a full-function front-end for your existing controllers, PlantScape

interfaces with a wide range of Honeywell and third-party products

from Allen-Bradley, Modicon, Siemens and many other manu-

facturers. With Allen-Bradley PLCs, including the latest Control

Logics, the integration through the ControlNet is extremely tight,

with peer-to-peer communication between the hybrid controller

and PLCs, automatic server database building, and integrated

diagnostic tools. The Control Logics fit in the same rack, and can

use the same I/O set.

The DCS functionality of PlantScape is achieved through

the perfect integration of its hybrid controllers and its server.

The operator stations are connected to the server through

the Ethernet, using standard TCP/IP protocol. This architecture

ensures highly efficient communication, even when the network

bandwidth is low, i.e. when operator stations are connected

through modems or radio links.

FULL REDUNDANCY FOR HIGH AVAILABILITY

With PlantScape, the risk of a hardware failure affecting plant

production is significantly reduced, thanks to optional redundan-

cy at all levels. Servers, networks, controllers, power supplies,

and I/Os can all be fully redundant. Furthermore, redundancy is

handled in a transparent way, without increasing your engineer-

ing or maintenance efforts.

Architecture that Evolves to Meet Your Changing Needs

FO Link

PlantScape Controllers(Optional Redundant)

PlantScape Server(Optional Redundant)


REDUCED ENGINEERING AND WIRING COST USING REMOTE I/OS

To connect PlantScape to field instruments, you only need to use

a pair of ControlNet cables or fiber optic cables. Remote I/O

racks can be placed right next to the field devices, saving vast

lengths of wires which would otherwise be required. The wide

range of I/O modules compatible with PlantScape allows you to

connect all kinds of field equipment to the system. Besides the

classical variety of analog and digital I/Os, many others are

available including pulse input and serial interface.

5

EXPERIENCE THE BENEFITS OF FIELDBUS

Connecting a fieldbus network to PlantScape provides you with

a variety of immediate benefits. These include lower installation,

capital, and operating costs; shorter commissioning times;

comprehensive troubleshooting with greater operational integrity;

and of course more valuable process information. The FOUNDATION

fieldbus Linking Device, a dedicated, field-mounted interface,

extends your ControlNet into the field for all applications,

in normal or hazardous areas.

SAFE INSTALLATION OF I/O COMPONENTSIN HAZARDOUS ENVIRONMENTS

PlantScape gives you a highly cost-effective solution for your

Zone 1 hazardous areas. Specially designed galvanically isolated,

intrinsically safe remote I/Os are certified by agencies such as

TÜV, CSA, and UL for Zone 1 mounting. These I/Os are fully

integrated in the system configuration tool. And just like normal

I/Os, all you need to do is run a pair of ControlNet or fiber optic

cables to the field location and hook-up your field devices to them.

Moving the I/O cabinets – traditionally located in the control room

– into the field results in dramatic cost reductions for the end user

(>2000 US $ per m2 of "empty" control room building floor).

EFFICIENT NETWORKING DESIGNED FOR PROCESS CONTROL

For time-critical communication between the PlantScape server,

hybrid controller, and remote I/O, Honeywell has chosen the open

networking standard ControlNet. Unlike office computing networks,

ControlNet was designed specifically for process control, giving

you the assurance that important features such as redundancy

and guaranteed message delivery are included in the design.

LOCAL AND REMOTE OPERATOR STATIONS

State of the art object based graphics provide a powerful interface

for the user. The stations can be connected to the server through

a LAN or WAN or even through a remote access connection using

phone lines and radio links. Safety is guaranteed through the

PlantScape security management.

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Based on our vast experience with world-class customers,

we have been able to anticipate many of the operating displays

you want in your control system. A complete set of such displays

is included with the PlantScape system. An additional set of

dynamic objects and faceplates based on the latest European and

US MMI standards is optionally available. Pre-defined displays

significantly reduce setup and engineering effort, allowing

the focus to be on more important tasks.

6

PRE-DEFINED DISPLAYS REDUCE ENGINEERING EFFORT

Anyone familiar with using a web browser can easily navigate in

PlantScape. The system’s standard displays such as alarming,

trending, historization, and reporting let you operate your

system straight out-of-the-box. In addition to dynamic 3-D

process graphics, PlantScape displays can include web pages,

spreadsheets, and ActiveX documents – even live video feeds

from hazardous or unmanned locations. All quickly deliver the

information you need, when you need it.

If your standard operating procedures are on-line or on your

company’s Intranet, they can easily be put in a PlantScape

display, so your operators can access them immediately when

needed. You can also give operators access to specific web

sites containing useful information such as your company’s

emergency procedures, or industry data.

SafeBrowse™, PlantScape’s integrated web browser, lets you

limit Internet access to only those sites that you approve,

while ensuring vital process and alarm details remain visible.

HISTORIZE AND TREND NOW – ANALYZE LATER

Comprehensive historization and trending allows you to store

your data for later review. Multiple trend types such as single,

dual, triple, and multi-range allow you to select the best format

each time, and you can change between formats on-line. Trend

data can be copied and pasted into a Microsoft Excel spreadsheet

or any other document for more extensive analysis.

DETAIL DISPLAYS BUILT AUTOMATICALLY

Once a point is configured in the system, a detail display is

automatically available. In addition, all system displays can

be further customized to comply with special requirements,

local regulations, etc.

The User Interface that Really is Designed for Users


RAPID DATABASE ACCESS

Anyone familiar with Microsoft Access can utilize its user-friendly

query builder to quickly create an on-line query on PlantScape

data. You can even interface with Oracle, Sybase, or any other

database in just a few seconds. All these capabilities are fast and

easy thanks to the ODBC database driver of PlantScape. Through

the ODBC, PlantScape data looks like a relational database, and

the data can be accessed using standard SQL statements on-line

or in a batch mode.

REPORTS AVAILABLE IN SECONDS

Pre-defined reports based on Honeywell’s industry experience help

you convert process data into useful management information

instantly. The openness of PlantScape allows you to utilize standard

products like Microsoft Access and Microsoft Excel to create cus-

tom reports. With PlantScape’s flexible reporting tools, access to

important information such as equipment utilization, performance

calculations, stock levels, and production rates is readily available to

support decision-making. Reports can be generated automatically

at different time intervals – for example at the end of each shift

– giving you immediate feedback on the level of production.

7

POWERFUL ALARM MANAGEMENT

Managing alarms efficiently lets you immediately discover any

process anomalies to correct them as soon as possible. You

can filter and sort alarms based on different criteria, and with

a single click on the alarm line, you can immediately call up a

detail display or an associated custom display. Thanks to

PlantScape’s distributed architecture, alarms from multiple

servers can be integrated into a single alarm summary, while

area-based alarm acknowledgement completes its functionality.

TAP IN TO THE POWER OF EXCEL

Integrated Microsoft Excel reporting allows you to create

sophisticated reports including charts and graphs of your

production based on the primary data coming from

PlantScape. Integration with Excel also allows you to create

simple spreadsheet-based optimization algorithms.


ALARM PAGER FOR REMOTE MAINTENANCE

When an alarm occurs, PlantScape’s alarm pager is activated

and immediately pages the responsible maintenance person

– wherever that person is located. This information can be

configured, enabling the alarm pager to contact the right

person at the right time. Once the appropriate maintenance

person is paged, he or she can dial in to the PlantScape system

– for example from a home PC or laptop or using maybe the

same GSM that received the alarm. Emergency situations can be

monitored and addressed even when the location is temporarily

unmanned. If needed, the configuration of PlantScape can be

changed remotely. In other words, the alarm pager gives main-

tenance personnel the ability to immediately react to any alarm.

CHECK YOUR SYSTEM’S HEALTH

With built-in diagnostics displays, an overview of the health of

your entire system is only a mouse-click away. You can see

each controller’s status, loading, memory usage, CPU load,

etc., together with monitoring information on the network. Any

potential problem can be detected on time, without causing

downtime in the plant.

Companies are facing two conflicting trends. On the one hand,

on-site maintenance teams are being centralized and even

reduced. On the other hand, plants need to minimize downtime

by solving process problems as quickly as possible.

PlantScape helps you solve this conflict by providing you with

a selection of easy-to-use diagnostic, operational, and engi-

neering tools to reduce your maintenance needs while keeping

your production levels at that all-important high.

8

Built for Easy Maintenance


FUTURE-PROOF RECONFIGURATION SUPPORT

You know the problem all too well. You need to reconfigure the

system but the person who performed the original configuration is

no longer available. Thanks to PlantScape’s graphical configuration

and single database, this is a problem you won’t have to face again.

The original configurator can insert documents, spreadsheets,

or any other OLE object in the configuration environment, thus

supporting anyone reconfiguring the system at a later date.

PREVENTIVE MAINTENANCE INFORMATION AT YOUR FINGERTIPS

Waiting until a device fails is neither efficient nor cost-effective.

A more sensible approach is to perform maintenance when it is

really needed. That’s why the availability of maintenance

information is a standard feature in PlantScape, providing

you with information such as total run time, number of

transitions of a device, etc. Based on this information you

can trigger maintenance messages before a device fails, and

therefore reduce downtime.

SYSTEM LOG DISPLAYS PROVIDE VALUABLE MAINTENANCE INFORMATION

All events are registered in the system log. Standard reports

are available to enable you to retrieve the information you need,

such as alarm duration and other useful information.

9


Because time is money, PlantScape is designed for fast and

easy configuration. A single database, direct monitoring from

the same tool, as well as a powerful set of control algorithms

are the main sources of savings during the engineering phase.

SIMPLY DRAG AND DROP

Building a PlantScape control strategy has been made as

straightforward as possible. Just drag the right function

blocks from the library, drop them in the project, and soft wire

them together. To check the strategy, select the monitoring tab

within the same tool, and you can immediately see how your

cascade loops, logic gates, or sequences are performing.

10

SAVE ENGINEERING EFFORT THROUGH STANDARDIZED TEMPLATES

In each plant you have hundreds of typical control elements:

PID controllers, ratio-bias controllers, interlock function

blocks, etc. With PlantScape you can either use the typical

control strategies provided with the system or create your

own. The advantage is that once you have created and tested

a strategy, you can save it as a template and re-use it later, just

like any other library object.

Using templates gives you consistency within your plants,

easy maintenance, and saves considerable engineering effort.

Later changes to a template – which are also easy to perform

– can be propagated to any other templates you have created

based on the original one.

By using the typical templates provided by Honeywell, you imme-

diately have a detail display and group faceplate created for you.

Easy Engineering with Powerful Tools


11

COMPREHENSIVE FUNCTION BLOCK LIBRARY

The design of PlantScape’s library of control function blocks is

based on our extensive DCS expertise. Each function block is

extremely rich in functionality yet still easy to use. For example,

SP ramping, wind-up, and initialization of cascade loops are all

built-in functions. And of course all of these are well tested by

Honeywell and ready to use.

EASY TO LEARN AND USE

The whole engineering environment is graphical and well inte-

grated, making it very easy to learn and use. Context sensitive

on-line help ensures that you don’t have to waste time paging

through large manuals. The Knowledge Builder provides you

with all the documentation on-line in a web-based format that

is easy to navigate, while a powerful search engine enables

you to find what you are looking for in seconds.

BUILD CUSTOM GRAPHICS FAST

The object oriented Display Builder includes a rich library of

shapes and control elements, allowing you to build custom

displays in seconds. You can design the most ergonomic custom

displays using standard features or scripting based on Visual

Basic. Displays can incorporate ActiveX documents such as

spreadsheets, drawings, or instructions, or even web pages that

could contain your operating instructions stored centrally.

Dynamic shapes allow you to build reusable custom display

objects, which you can incorporate in any display – saving time

and effort while increasing maintainability. Template displays will

help you create generic displays and use them for identical

equipment units.

SINGLE DATABASE SIMPLIFIES YOUR ENGINEERING TASK

Remember when configuring your system was time-consuming

and tedious? PlantScape’s server and hybrid controller share a

global database so you only have to enter data once. This one-

step configuration eliminates errors and dramatically reduces

configuration time. When you define a control strategy, point

detail displays, trends, alarms, and group displays are auto-

matically created, giving you instant access to the information

you need to operate your control strategy.


12

PlantScape and Profit Suite for Batch offers the most complete

and advanced batch manufacturing solution currently available

on the market. The extensive functionality required to adequately

handle batch processes is built into PlantScape, based on the

generally accepted ISA S88.01 batch model. Profit Suite for Batch

adds the recipe and equipment management, complete batch

history and analysis, support for manual procedure automation,

and ERP integration.

The PlantScape Batch solution is integrated by design and

delivered as a complete system. With the PlantScape server’s

high performance database process data for the PlantScape

Hybrid controller and third-party controllers is made available to

the batch software. With the common database the data only

needs to be entered once and not replicated in multiple databases.

PlantScape Batch Solution

An integrated display environment allows the display of batch

information and recipes in the PlantScape displays and ability

to navigate between the batch recipe procedure to the PlantScape

SCM displays. These functions make TotalPlant Batch ideal for

automating the full range of batch processes in the chemicals,

pharmaceuticals, consumer goods, and food & beverage industries.

TotalPlant Batch cuts the complexity and cost of batch automation.

Batch Analyst integrates the reporting and collection of all infor-

mation associated with the batch production to support all your

compliance, reporting, and analysis needs. Batch Analyst employs

the Uniformance™ Database System, to seamlessly collect store

and manage TotalPlant Batch event data, system event data, quali-

ty data and continuous process data. As a result, batch trends,

reports and queries previously thought impossible become easy

with Batch Analyst.

BEST-IN-CLASS BATCH SOLUTION

PlantScape’s hybrid controller with its sequential control

models and abnormal situation handlers is the perfect choice

for automating batch processes.

TotalPlant Batch adds the full ISA S88.01 capability for equipment

and recipe management. Recipe procedures and parameters are

configured in TotalPlant Batch and automatically downloaded

to the hybrid controller at run-time. TotalPlant Batch supports

equipment independent recipes as well as dynamic equipment

allocation and arbitration.


FDA VALIDATION

The Food and Drug Administration's Guidelines (FDA) on General

Principles of Process validation defines process validation as

"establishing documented evidence with a high degree of confi-

dence that a specific process will consistently produce a product

that meets its predefined specifications and quality attributes".

Honeywell's Qualification Handbook has been assembled

to assist the user of PlantScape in qualifying Honeywell as a

supplier and in qualifying PlantScape as a control system for

manufacturing equipment in a current Good Manufacturing

Practice environment.

The quality system in place for PlantScape ensures that its

operating software and control functions have been developed

and tested to meet strict specifications.

13

FULL INTEGRATION OF BATCH PHASEWITH LOGIC AND CONTINUOUS CONTROL

The sequential control modules (SCMs) of PlantScape offer

cost-effective and easy to maintain implementation of the batch

phases. One single SCM point is enough to implement a complex

batch phase, including recipe parameters and abnormal handlers,

and the phase logic is built-in by default – a feature which in

other systems requires many additional points. Just think how

easy it is to maintain such a configuration!

To reduce engineering effort, continuous and device control

can be linked to the phase SCM. This means that if, for example,

the phase goes to hold, the device will automatically go to

the safe mode or the PID loop will continue to run at a fixed

setpoint, without any programming.


14

Integrating multiple processes and applications has tradi-

tionally required significant non-value-added engineering

costs, duplication of databases, non-integrated alarm systems,

and gateway technology resulting in communication bottlenecks.

Now, thanks to PlantScape Distributed Server Architecture,

all these belong to the past.

DISTRIBUTED SERVER ARCHITECTURE

Distributed Server Architecture is an innovative technology that

allows multiple PlantScape systems to operate as one integrated

system – plant-wide or world-wide – without any duplication of

engineering effort. Distributed Server Architecture is designed

to handle the most demanding remote requirements even over

slower wide-area networks. The result is a truly integrated system

that delivers the highest possible performance.

Distributed Server Architecture is the ideal solution for integrating

processes when there are multiple control rooms, or for seg-

menting control across units, providing the ultimate flexibility for

both operations and control. Distributed Server Architecture also

provides the maximum flexibility for geographically distributed

sites. For example, it allows multi-segment pipelines and oil and

gas fields with a large number of wells to be managed from

multiple remote locations, as well as a central control room.

Distributed Server Architecture provides global access to all

point data and alarms in the Distributed Server system.

Moreover, it allows engineering to be performed from a single

location, using the remote engineering capabilities of the

Control Builder and Display Builder.

Distributed Server Architecture

Multiple PlantScape Systems can Now Operate as a Single Integrated System

Master Control Center

Wide Area Network

Site CSite BSite A

Process/SCADAServer

Process/SCADAServer

Process/SCADAServer

Process/SCADAServer


Unified Manufacturing™ Solutions

uniƒormance

Business.FLEXBusiness.FLEX

Profit.PLUSProfit.PLUS @[email protected]

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Effective Enterprise ManagementDelivering More from ERP Systems

Better Informationfor Better Decisions

MaximumProfits

viaManufacturing

Operations

ImprovePlantAvailabilityand AvoidIncidents

• Profit.PLUS™ Solutions maximize production performance

while promoting operational flexibility. Ongoing advanced

control and optimization of plant operations ensure respon-

siveness to changes in business demands through close

linkage with planning, scheduling, and management functions.

These solutions can improve profitability by up to 10 percent

of capacity in most facilities by increasing throughput,

reducing costs, and improving product quality.

• @sset.MAX™ Solutions deliver sustained plant performance

through maximized availability and incident avoidance.

Early detection and alert of individual problem areas are

combined with plant operating data to determine probable

causes and recommended actions for sustaining and

expanding actual asset performance. These solutions help you

operate your plant closer to optimal levels so you can achieve

superior business performance. The solutions can provide

benefits reaching 3 to 8 percent of capacity in most facilities.

• Uniformance Solutions promote a common application

implementation and streamline information management

through a unified architecture. The Uniformance Database

System provides a software foundation upon which all Unified

Manufacturing Solutions operate. The database system supports

applications with plant-wide data collection, storage, and

management – ensuring consistent data for all applications

and enabling applications to work together effectively.

15

Unified Manufacturing Solutions give you immediate access

to all the information needed for managing the production

process to meet your business objectives – for single- and

multi-plant planning and scheduling, optimal process execution

and inventory management, management reporting, and asset

protection. You can effectively sustain, manage, and control

production processes on a real-time basis – ensuring consis-

tency with your business objectives while maximizing return

on investment in your ERP and process control systems.

As a result, you can implement enterprise targets across your

manufacturing facilities, and feed plant production and asset

information back to your corporate systems.

Unified Manufacturing Solutions are comprised of four balanced

application and service areas, built on a common, unifying

software architecture.

• Business.FLEX™ Solutions unify business and production

automation. These solutions convert business objectives

into operational targets for manufacturing and return

validated production data to "close the loop" on the business

planning cycle. These solutions increase production flexibility,

reduce working capital, and help optimize production

operations. Companies can typically increase production

by 2 to 5 percent and decrease costs by 0.5 to 1 percent.

Delivering Business Optimization through Unified Manufacturing Solutions


SKILL BUILDER

Why spend lots of money on training when Skill Builder is

at your fingertips? It allows operators and engineers to be

self-trained on PlantScape, and guides them through a number

of lessons as if they were in a training class.

TRAINING SERVICES

Increasingly, companies are recognizing employee performance

as the differentiator that determines how successful they are

in meeting and exceeding their competition. The Honeywell

Automation College supports employee performance by providing

the knowledge, tools, methods, and commitment to prepare

your employees to attain your financial and compliance goals.

The Automation College is dedicated to doing whatever it takes

to provide your employees with the skills, information and knowl-

edge they need to perform their job functions more effectively.

16

TotalPlant Services – Ensuring the Success of Your PlantScape

Honeywell addresses the full range of your support needs for

the life of your automation and information management

investment. With the most extensive service organization in

the industry, Honeywell brings global capabilities, technical

expertise, and industry-specific experience to ensure success

of your projects.

ENGINEERING AND IMPLEMENTATIONMETHODOLOGIES

At Honeywell we follow proven procedures designed to opti-

mize project execution and to meet aggressive schedule and

cost targets. Front-end-loading procedures are used to bring a

return from the work as rapidly as possible. We can oversee

engineering and installation work for the entire automation

and information management project, including integration with

multiple engineering contractors involved in process unit design.

NETWORK SERVICES

To give our customers a competitive edge, our network and

integration services enable utilization of information and control

technologies. We also have the technical expertise to analyze,

design, implement, manage, and support your networks. These

services encompass a wide range of technologies that provide

standard-based solutions – from plant information networks

to local control networks to full enterprise integration.


17

A Total Commitmentto Business Excellence

At Honeywell we place great emphasis on working alongside our

customers with the common goal of quality and performance

improvement. Why? Because we firmly believe that quality results

from an environment in which people sustain excellence together.

Our employees are therefore fully committed to knowledge and

technical excellence and continuous quality improvement in all

their activities. In our aim to achieve Customer Satisfaction we

use the Business Excellence model of the European Foundation

for Quality Management (EFQM) to measure and monitor our

progress and pursue our efforts to provide the right solutions

to our many customers in the process industry.

All specifications subject to change without prior notice.

® TotalPlant, FSC, and PlantScape are U.S. registered trademarks of Honeywell Inc.

TM PlantScape Vista, Uniformance, OpenField, SafeBrowse, Unified Manufacturing,

Business.FLEX, Profit.PLUS and @sset.MAX are U.S. trademarks of Honeywell Inc.

All other brand and product names shown above are trademarks of their respective owners.


SYSTEM HARDWARE AND OPERATING SYSTEM

PlantScape Server PC Pentium Pro 200MHz, 64MB RAM, 2GB HD

PlantScape Server Operating System Windows NT 4.0 with SP4

PlantScape Client PC Pentium Pro 200MHz, 64MB RAM, 2GB HD

PlantScape Client Operating System Windows NT 4.0, 95, 98Environmental conditions for Controller and IO(when coated option is selected) G3 Harsh environment

according to ANSI/ISA-S71-04-1985Communication between server and PlantScape controllers

Protocol Control NetMedia 5 MBit/s Control Net

Fiber OpticEthernet (available Q2 2000)

Distance 6km on Control Net/10KM usingFO/unlimited through WAN Ethernet

Type of communication Publish/Subscribe mechanism, report by exception

Communication between Controller and remote IO racks5 MB Control Net/ Fiber Optic

Communication between servers and server clientAny network supported by Windows NT using TCP/IP protocol

(Ethernet, Token Ring, Fast Ethernet, etc)

SYSTEM CAPACITY

Max. subscribing servers in a Distributed Server Architecture 10Operator stations per server 40Controllers per server 6IO modules per controller 64Server database size 65,000 Control ModulesMax. Control Builder clients connected to one server 4Printer Connections 50Channels 99Scada RTUs (Controllers) 255Algorithm Blocks 6,000Areas 1,000Custom Displays 32,467Dynamic data on displays 300Custom Shapes 32,567Trend Sets 3,000Operating Groups 16,000Reports 200Point Control Schedules 1,000Operators 32,767Recipes 32,767Concurrent Alarms 1,000Concurrent Messages 1,000Stored Events 32,767

Extended Events 1,000,000FAST History Point Parameters 1,000EXTD History Point Parameters 5,000STD History Point Parameters 10,000Number of User Files 150Number of Application Tasks 80SOE Entries 32,767

SYSTEM PERFORMANCE

Maximum continuous display update rate 1sTypical display call up time (100 parameters/ display) <2sFastest historization 1sMaximum server switch over time 10sMaximum number of events (burst condition) 500Maximum number of events/second (sustained) 40/sFastest Control Modules execution period 5ms/50msI/O module execution period 5ms/50msConfigurable peer to peer update rate 10ms-1sModule battery backup time 6 days

INTERFACES TO PLCS AND RTUS

Honeywell S9000 EthernetHoneywell LCS620 Serial/EthernetHoneywell Data Hiway ProprietaryHoneywell UDC SerialHoneywell Micromax SerialHoneywell Flame Safeguard SerialHoneywell DPR SerialHoneywell XLNET CBusHoneywell FSC Serial and EthernetHoneywell FS90 SerialHoneywell UMC SerialAllen Bradley SLC5/xx Serial/Ethernet/DH+Allen Bradley PLC5 Serial/Ethernet/DH+/ControlNetAllen Bradley ControlLogix Serial/Ethernet/DH+/ControlNet Modicon Serial/Modbus+AdvanceDDE Open StandardOPC Client Open StandardBristol Babcock DPC SerialSquareD Ethernet and SynetSiemens S5/S7 H1/Industrial EthernetYamatake Honeywell MA500 SerialMoore Mycro SerialMoore APACS Ethernet & ModulbusFieldbus Open StandardGE Fanuc Series 90 EthernetASEA SerialApplicom ProprietaryBailey Ethernet, SCSI & SerialHitachi Serial

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PlantScape Specification Data


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CONTROL ALGORITHM SET (FUNCTION BLOCKS)

PV algorithmData aquisition, Totalizer, General linearization, PV calculator, Dead time, Lead/Lag

RegulatoryPID, PID with FeedForward, Remote Cascade, Positional Proportional, Override selector, Auto Manual, Switch (8 input), Fanout, Regulatory Calculator, Ratio Bias,Ramp/Soak, Pulse length, Pulse count

Device controlDevice control (motor control) with link to Sequencial control module

Discrete logic2 out of 3 Voting, AND, Checkbad, Delay, EQ, Falling edgetrigger, GE, GT,LE, LT, Limit, Max, Maxpulse, Min, Minpulse, MUX, MUX real, Majority vote, NAND, NE, n out of N voting, NOR, NOT, OFFDelay, ONDelay, OR, Pulse, Qualified OR, Rotate left and right, RS Flip-Flop, Selector, Selector real, Shift left and right, SR Flip-Flop, Watchdog, XOR, TRIG

Sequencial ControlStep, Transition, Handlers (Main, Interrupt, Check, Restart, Hold, Stop, Abort)

General PurposeFlag, Numeric, Timer, Type convert, General purpose array, Message block

IO SUBSYSTEM

Normal and Diagnostic Ios (local or remote)Analog input 4-20mA, 0-10V, RTD, Thermocouple 6-16 Inputs/IOMAnalog output 4-20mA, 0-10V 6-8 Output/IOMDigital Input 10-30V, 24V DC, 120V AC, 220 VAC 16-32 Input/IOMDigital Output 10-30V, 24V DC, 120V AC, 220 VAC 16-32 Output/IOM

Special modulesSerial Interface module Supports 2 serial lines and several

protocols (Modbus, DF1,etc)Pulse input module 8 channel, 2 fast cut -off output

Remote IOs for Zone 1Certification: Europe: II (1) 2G EEx ia/ib

IIB/IIC T4 (CENELEC)Digital InputDigital Output Analog InputAnalog OutputTemperature InputPower supply CENELEC (Europe): EEx de [ib] IIC T4

CONNECTIVITY

OPC OPC Server and clientODBC ODBC database driver

ODBC reportH1 FOUNDATION fieldbus Connection to the server

Connection to the controllerExcel data exchange Allows bidirectional

communication with Microsoft Excel applications. A wizard is available in Excel

to set up the connection.Network Application programming interface Library of function calls available

on remote computers to communicate with the PlantScape database

from a programming environment (Visual C++, Visual Basic, Fortran).

TRENDING

Trend types: Single, Dual, Triple,Multiplot,Multirange, Numeric, X-Y Plot

On line trend configuration/change YesNumber of parameters 8Sample density 1-999On line pan/zoom YesIndividual pen enable/disable YesRubber band zooming Yes

ALARM MANAGEMENT

Alarm priorities Urgent, High, Low, JurnalArea based alarming YesArea based alarm filtering YesPriority based alarm filtering YesAlarm summary for distributed architecture YesTriggering reports or applications based on alarm Yes

SECURITY

Number of security levels 6Number of control levels 255Security styles available Station sign on

Operator sign onOperator actions logging YesAutomatic log off after preconfigured inactivity time AvailableArea assignement to operators Yes


http://europe.iac.honeywell.com

© Honeywell IAC BrusselsEN/IAC/99-025 – 09/99 RO-PA Vintage Productions.

Honeywell Inc.

U.S.A.: Honeywell Industrial Automation and Control16404 North Black Canyon Hwy. Phoenix, AZ 85023 (602) 313-5000

Canada: The Honeywell Centre155 Gordon Baker Rd.North York, Ontario M2H 3N7 1-800-461-0013

Latin America: Honeywell Inc.14505 Commerce Way, Suite 500 Miami Lakes, Florida 33016-1556 (305) 364-2300

Japan: Industrial Operations Tokyo4-28-1 Nishi-Rokugo Ohtu-ku Tokyo 144, Japan (81) 3-3486-2051

Asia: Honeywell Southeast Asia Block 750E Chai Chee Road # 06-01Chai Chee Industrial ParkSingapore 469005, Rep. of Singapore (65) 355-2828

Pacific Division: Honeywell Pty Ltd.5 Thomas Holt DriveNorth Ryde NSW Australia 2113 (61-2) 353 7000

Northern Europe and Southern Africa:Honeywell Ltd.Honeywell House, Arlington Business Park Bracknell, RG 12 1EB, U.K. (44) 1344 656000

Central Europe: Honeywell A.G. Kaiserleistraße 39 63067 Offenbach, Germany (49) 69 8064 0

Western and Southern Europe: Honeywell S.A. Avenue du Bourget 1 1140 Brussels, Belgium (32) 2 728 2111

Eastern Europe: Honeywell Praha, s.r.o.Budejovicka 1, 140 00 Prague 4 Czech Republic (420) 2 6112 2238

Middle East: Honeywell Middle East Ltd.Khalifa Street, Sheikh Faisal Building Abu Dhabi, U.A.E. (9712) 32 25 30

INDUSTRIAL AUTOMATION AND CONTROL

PlantScape Brochure5 10/6/99 6:08 PM Page 1

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